TWM630348U - Single Phase Immersion Cooling System - Google Patents

Single Phase Immersion Cooling System Download PDF

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TWM630348U
TWM630348U TW111203534U TW111203534U TWM630348U TW M630348 U TWM630348 U TW M630348U TW 111203534 U TW111203534 U TW 111203534U TW 111203534 U TW111203534 U TW 111203534U TW M630348 U TWM630348 U TW M630348U
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immersion
cooling system
dielectric
electronic device
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陳耕翰
朱佳建
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元鈦科技股份有限公司
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Abstract

本新型創作提供一種單相浸沒式冷卻系統,適用於至少一電子裝置且包括一熱交換器、一浸沒單元、一介電循環單元以及一控制單元。浸沒單元包括一浸沒槽,浸沒槽內配置有介電液,電子裝置配置於浸沒槽內且至少一部份浸沒於介電液內;介電循環單元包括一輸入管路、一回流管路以及一輔助幫浦,輸入管路及回流管路連接於熱交換器以及浸沒槽之間,輔助幫浦配置於輸入管路以及回流管路的其中之一上;控制單元包括一主控制器以及一溫度感測器,主控制器電性連接於輔助幫浦,溫度感測器電性連接於主控制器且用以偵測介電液的溫度。The novel creation provides a single-phase immersion cooling system, which is suitable for at least one electronic device and includes a heat exchanger, an immersion unit, a dielectric circulation unit and a control unit. The immersion unit includes an immersion tank, the immersion tank is equipped with a dielectric liquid, the electronic device is disposed in the immersion tank and at least partially immersed in the dielectric liquid; the dielectric circulation unit includes an input pipeline, a return pipeline and an auxiliary pump, the input pipeline and the return pipeline are connected between the heat exchanger and the immersion tank, and the auxiliary pump is arranged on one of the input pipeline and the return pipeline; the control unit includes a main controller and a A temperature sensor, the main controller is electrically connected to the auxiliary pump, and the temperature sensor is electrically connected to the main controller and used to detect the temperature of the dielectric fluid.

Description

單相浸沒式冷卻系統Single Phase Immersion Cooling System

本新型創作提供一種單相浸沒式冷卻系統,且特別是關於一種可自動控制對電子裝置進行冷卻的單相浸沒式冷卻系統。The present invention provides a single-phase immersion cooling system, and particularly relates to a single-phase immersion cooling system that can automatically control the cooling of electronic devices.

冷卻系統為工業上相當常見的一種機械設備。一般而言,電子裝置(例如電腦主機、伺服器等)在運作時會產生龐大的熱量,若不散逸這些熱量或對電子裝置進行冷卻,將會降低電子裝置的運算效能甚至有當機故障的風險,因此如何有效地散熱儼然成為一個重要的課題。The cooling system is a kind of mechanical equipment that is quite common in the industry. Generally speaking, electronic devices (such as computer hosts, servers, etc.) will generate a huge amount of heat during operation. If the heat is not dissipated or the electronic device is cooled, the computing performance of the electronic device will be reduced or even crashed. Therefore, how to effectively dissipate heat has become an important issue.

在冷卻系統的選用上,由於液冷系統相較於風冷系統具有高熱傳、對流快速以及高比熱容的優勢,因此在市場上逐漸取代傳統的風冷系統,而在液冷系統中,浸沒式冷卻系統能藉由一次儲存大量的介電液並直接將電子裝置浸沒於其中,不僅能加速將熱量傳遞至未接觸電子裝置的部份,且省去了局部水道的設計工序,因此受到業界眾多使用者的青睞。In the selection of cooling system, because the liquid cooling system has the advantages of high heat transfer, fast convection and high specific heat capacity compared with the air cooling system, it gradually replaces the traditional air cooling system in the market. The cooling system can store a large amount of dielectric fluid at one time and directly immerse the electronic device in it, which not only accelerates the heat transfer to the parts that are not in contact with the electronic device, but also saves the design process of local water channels, so it is widely used in the industry. favored by users.

然而,過往的兩相浸沒式冷卻系統在散熱過程中,介電液將會沸騰或蒸發並形成蒸氣,在這過程中不僅會造成介電液的損失,且蒸發後的蒸氣可能進入廠區工作人員的體內或凝結於裝置以外的部分造成腐蝕或污染。為此,一些使用者改為採用單相浸沒式冷卻系統,然而現有的單相浸沒式冷卻系統缺乏有效的冷卻運轉機制,因此在冷卻效率上表現不彰。However, during the heat dissipation process of the previous two-phase immersion cooling system, the dielectric liquid will boil or evaporate and form vapor, which will not only cause the loss of the dielectric liquid, but also the evaporated vapor may enter the factory staff. Corrosion or contamination in the body or condensation outside the device. For this reason, some users have changed to a single-phase immersion cooling system. However, the existing single-phase immersion cooling system lacks an effective cooling operation mechanism, so it does not perform well in cooling efficiency.

創作人遂竭其心智悉心研究,進而研發出一種可自動控制對電子裝置進行冷卻的單相浸沒式冷卻系統,以期達到節省監控人力以及快速散熱的效果。The creator then exhausted his mind and research, and then developed a single-phase immersion cooling system that can automatically control the cooling of electronic devices, in order to save monitoring manpower and quickly dissipate heat.

本新型創作提供一種單相浸沒式冷卻系統,適用於至少一電子裝置且包括一熱交換器、一浸沒單元、一介電循環單元以及一控制單元。浸沒單元包括一浸沒槽,浸沒槽內配置有介電液,電子裝置配置於浸沒槽內且至少一部份浸沒於介電液內;介電循環單元包括一輸入管路、一回流管路以及一輔助幫浦,輸入管路連接於熱交換器以及浸沒槽之間,用以將熱交換器冷卻後的介電液輸入浸沒槽,回流管路連接於熱交換器以及浸沒槽之間,用以使流經電子裝置的介電液回流至熱交換器進行冷卻;輔助幫浦配置於輸入管路以及回流管路的其中之一上;控制單元包括一主控制器以及一溫度感測器,主控制器電性連接於輔助幫浦,溫度感測器電性連接於主控制器且用以偵測介電液的溫度。The novel creation provides a single-phase immersion cooling system, which is suitable for at least one electronic device and includes a heat exchanger, an immersion unit, a dielectric circulation unit and a control unit. The immersion unit includes an immersion tank, the immersion tank is equipped with a dielectric liquid, the electronic device is disposed in the immersion tank and at least partially immersed in the dielectric liquid; the dielectric circulation unit includes an input pipeline, a return pipeline and An auxiliary pump, the input pipeline is connected between the heat exchanger and the immersion tank, and is used to input the dielectric liquid cooled by the heat exchanger into the immersion tank, and the return pipeline is connected between the heat exchanger and the immersion tank, using so that the dielectric liquid flowing through the electronic device is returned to the heat exchanger for cooling; the auxiliary pump is arranged on one of the input pipeline and the return pipeline; the control unit includes a main controller and a temperature sensor, The main controller is electrically connected to the auxiliary pump, and the temperature sensor is electrically connected to the main controller for detecting the temperature of the dielectric fluid.

在一實施例中,上述的浸沒單元還包括至少一分歧管,分歧管配置於浸沒槽內且連通於輸入管路。分歧管上形成有至少一開口,且開口對位於電子裝置。In one embodiment, the above-mentioned immersion unit further includes at least one branch pipe, and the branch pipe is arranged in the immersion tank and communicated with the input pipeline. At least one opening is formed on the branch pipe, and the pair of openings are located on the electronic device.

在一實施例中,上述的浸沒單元還包括一混流件,混流件配置於電子裝置以及分歧管之間,且混流件上形成有複數個通孔。In one embodiment, the above-mentioned immersion unit further includes a flow mixing member, the flow mixing member is disposed between the electronic device and the branch pipe, and a plurality of through holes are formed on the flow mixing member.

在一實施例中,上述的電子裝置以及開口為複數個,且浸沒單元還包括複數個分歧支管以及複數個調節閥。分歧支管形成於分歧管上且朝電子裝置延伸;調節閥用於調節分歧管流入分歧支管的介電液的流量,且開口形成於分歧支管的末端。In one embodiment, the above-mentioned electronic devices and openings are plural, and the immersion unit further includes plural branch pipes and plural regulating valves. The branched branch pipe is formed on the branched pipe and extends toward the electronic device; the regulating valve is used to adjust the flow rate of the dielectric liquid flowing into the branched branch pipe from the branched pipe, and the opening is formed at the end of the branched branch pipe.

在一實施例中,上述的控制單元還包括複數個分歧流量計,這些分歧流量計配置於分歧支管上,且分歧支管的側壁上分別形成有一導流側管。In one embodiment, the above-mentioned control unit further includes a plurality of branched flowmeters, the branched flowmeters are arranged on the branched branch pipes, and a diversion side pipe is respectively formed on the side wall of the branched branch pipes.

在一實施例中,上述的分歧管有複數個,且這些分歧管上的各開口的大小沿該分歧管的排列方向漸變。In one embodiment, there are a plurality of the above-mentioned branch pipes, and the sizes of the openings on the branch pipes are gradually changed along the arrangement direction of the branch pipes.

在一實施例中,上述的介電循環單元還包括一過濾器,且過濾器配置於回流管路上。In one embodiment, the above-mentioned dielectric circulation unit further includes a filter, and the filter is disposed on the return line.

在一實施例中,上述的輸入管路連接於浸沒槽的底側,回流管路連接於浸沒槽的頂側且低於介電液的液面。In one embodiment, the above-mentioned input pipeline is connected to the bottom side of the immersion tank, and the return pipeline is connected to the top side of the immersion tank and is lower than the liquid level of the dielectric liquid.

在一實施例中,上述的熱交換器為一板式熱交換器。In one embodiment, the above-mentioned heat exchanger is a plate heat exchanger.

藉此,本新型創作的單相浸沒式冷卻系統能藉由溫度感測器偵測介電液的溫度,透過主控制器驅動輔助幫浦使得介電液依序流經輸入管路、浸沒槽、回流管路並回流至熱交換器進行冷卻,進而達到節省監控人力以及快速散熱的效果。In this way, the single-phase immersion cooling system of the novel creation can detect the temperature of the dielectric liquid through the temperature sensor, and drive the auxiliary pump through the main controller to make the dielectric liquid flow through the input pipeline and the immersion tank in sequence. , return pipeline and return to the heat exchanger for cooling, thereby achieving the effect of saving monitoring manpower and rapid heat dissipation.

為讓本新型創作的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the novel creation more obvious and easy to understand, the following embodiments are given and described in detail with the accompanying drawings as follows.

有關本新型創作之前述及其它技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚地呈現。值得一提的是,以下實施例所提到的方向用語,例如:上、下、左、右、前或後等,僅是參考附加圖式的方向。因此,使用的方向用語是用以說明,而非對本新型創作加以限制。此外,在下列的實施例中,相同或相似的元件將採用相同或相似的標號。The aforementioned and other technical contents, features and effects of the novel creation will be clearly presented in the following detailed description of the preferred embodiments with reference to the drawings. It is worth mentioning that the directional terms mentioned in the following embodiments, such as: up, down, left, right, front or rear, etc., are only for referring to the directions of the attached drawings. Therefore, the directional terms used are intended to illustrate, rather than limit, the present invention. Furthermore, in the following embodiments, the same or similar elements will be given the same or similar reference numerals.

請參考圖1至圖4,其中圖1為本新型創作的單相浸沒式冷卻系統的一實施例的立體示意圖,圖2為圖1隱藏部份元件的右側視示意圖,圖3為圖1的單相浸沒式冷卻系統的元件方塊示意圖,而圖4為圖1的單相浸沒式冷卻系統的管路配置示意圖。本實施例的單相浸沒式冷卻系統1適用於至少一電子裝置2,其中電子裝置2例如是工業用電腦或可串聯使用的伺服器,且單相浸沒式冷卻系統1包括一熱交換器100、一浸沒單元200、一介電循環單元300以及一控制單元400,其中浸沒單元200透過介電循環單元300連接於熱交換器100,且控制單元400電性連接於介電循環單元300。Please refer to FIGS. 1 to 4 , wherein FIG. 1 is a three-dimensional schematic diagram of an embodiment of a single-phase immersion cooling system newly created, FIG. 2 is a right side view of FIG. 1 with some hidden components, and FIG. The block diagram of the components of the single-phase immersion cooling system, and FIG. 4 is a schematic diagram of the pipeline configuration of the single-phase immersion cooling system of FIG. 1 . The single-phase immersion cooling system 1 of this embodiment is suitable for at least one electronic device 2 , wherein the electronic device 2 is, for example, an industrial computer or a server that can be used in series, and the single-phase immersion cooling system 1 includes a heat exchanger 100 , an immersion unit 200 , a dielectric circulation unit 300 and a control unit 400 , wherein the immersion unit 200 is connected to the heat exchanger 100 through the dielectric circulation unit 300 , and the control unit 400 is electrically connected to the dielectric circulation unit 300 .

詳細而言,浸沒單元200如圖2所示包括一浸沒槽210,其中浸沒槽210例如是一箱形槽體,內部配置有可直接接觸電子裝置2且不會漏電或導電的介電液D,而電子裝置2配置於浸沒槽210內且至少一部份浸沒於介電液D內。在本實施例中,介電液D例如是包括碳氟矽化合物的溶液,相較於一般電子元件常用的冷卻液具有高沸點(約100~150℃)、高比熱容(約1150J/kg℃)以及高表面張力(約15mN/m)的優點。因此,當電子裝置2浸沒於其中時能快速且大量地將熱量傳遞至介電液D中,且流經電子裝置2的介電液D不易殘留於電子裝置2的表面,從而提昇散熱效果。較佳地,浸沒槽210的底側配置有一排液管路212,且排液管路212上配置有一排液閥214,藉此浸沒單元200可在單相浸沒式冷卻系統1未運作時透過排液管路212以及排液閥214將容置的介電液D排掉,並補充新的介電液D。In detail, as shown in FIG. 2 , the immersion unit 200 includes an immersion tank 210 , wherein the immersion tank 210 is, for example, a box-shaped tank body, and a dielectric liquid D that can directly contact the electronic device 2 and does not leak or conduct electricity is configured inside. , and the electronic device 2 is disposed in the immersion tank 210 and at least a part of it is immersed in the dielectric liquid D. In this embodiment, the dielectric liquid D is, for example, a solution including fluorosilicon compounds, which has a high boiling point (about 100-150° C.) and a high specific heat capacity (about 1150 J/kg° C.) compared with the cooling liquids commonly used in general electronic components. And the advantage of high surface tension (about 15mN/m). Therefore, when the electronic device 2 is immersed therein, heat can be quickly and massively transferred to the dielectric liquid D, and the dielectric liquid D flowing through the electronic device 2 is less likely to remain on the surface of the electronic device 2 , thereby improving the heat dissipation effect. Preferably, a drain pipe 212 is arranged on the bottom side of the immersion tank 210, and a drain valve 214 is arranged on the drain pipe 212, whereby the immersion unit 200 can pass through when the single-phase immersion cooling system 1 is not in operation. The drain pipeline 212 and the drain valve 214 drain the accommodated dielectric fluid D, and replenish new dielectric fluid D.

請一併參考圖2及圖4,本實施例的介電循環單元300連接於熱交換器100的一側且包括一輸入管路310、一回流管路320以及至少一輔助幫浦330,其中輸入管路310連接於熱交換器100以及浸沒槽210之間,用以將熱交換器100冷卻後的介電液D輸入浸沒槽210;回流管路320連接於熱交換器100以及浸沒槽210之間,用以使流經電子裝置2的介電液D回流至熱交換器100進行冷卻;而輔助幫浦330在本實施例中例如是電動幫浦且數量有兩個,配置於回流管路320上用以提供壓力使介電液D沿著上述方向流動並形成一迴路,但在其它可能的實施例中,輔助幫浦330也可以配置於輸入管路310上,本新型創作對此不加以限制。較佳地,介電循環單元300還包括至少一逆止閥332,其中逆止閥332配置於輔助幫浦330的下游端且數量對應於輔助幫浦330,用以防止由輔助幫浦330加壓後的介電液D再度逆向回流。Please refer to FIG. 2 and FIG. 4 together, the dielectric circulation unit 300 of this embodiment is connected to one side of the heat exchanger 100 and includes an input pipeline 310 , a return pipeline 320 and at least one auxiliary pump 330 , wherein The input pipeline 310 is connected between the heat exchanger 100 and the immersion tank 210 to input the dielectric liquid D cooled by the heat exchanger 100 into the immersion tank 210 ; the return pipeline 320 is connected to the heat exchanger 100 and the immersion tank 210 In between, the dielectric liquid D flowing through the electronic device 2 is returned to the heat exchanger 100 for cooling; and the auxiliary pump 330 is, for example, an electric pump in this embodiment and there are two in number, which are arranged in the return pipe The channel 320 is used to provide pressure to make the dielectric fluid D flow along the above-mentioned direction and form a circuit, but in other possible embodiments, the auxiliary pump 330 can also be configured on the input pipeline 310, and the present invention has this effect. Unrestricted. Preferably, the dielectric circulation unit 300 further includes at least one check valve 332 , wherein the check valve 332 is disposed at the downstream end of the auxiliary pump 330 and the number corresponds to the auxiliary pump 330 , so as to prevent the auxiliary pump 330 from being added. The pressed dielectric liquid D is reversely refluxed again.

除此之外,如圖4所示,控制單元400包括一主控制器410以及一溫度感測器420,其中主控制器410例如是一可編程邏輯控制器(Programmable Logic Controller, PLC)且電性連接於輔助幫浦330;而溫度感測器420例如是一電子式熱電偶,電性連接於主控制器410且用以偵測介電液D的溫度。在本實施例中,溫度感測器420例如是連接於輸入管路310的管壁並偵測冷卻後的介電液D是否低於一目標溫度,但依據實際需求,溫度感測器420也可連接於浸沒槽210或回流管路320以偵測不同區段介電液D的溫度,或者是配置複數個溫度感測器420以實現對各區段介電液D的精確溫度監控,本新型創作對此不加以限制。Besides, as shown in FIG. 4 , the control unit 400 includes a main controller 410 and a temperature sensor 420 , wherein the main controller 410 is, for example, a Programmable Logic Controller (PLC) and is electrically The temperature sensor 420 is, for example, an electronic thermocouple, which is electrically connected to the main controller 410 and used to detect the temperature of the dielectric liquid D. In this embodiment, the temperature sensor 420 is, for example, connected to the pipe wall of the input pipeline 310 and detects whether the cooled dielectric fluid D is lower than a target temperature. However, according to actual requirements, the temperature sensor 420 is also It can be connected to the immersion tank 210 or the return line 320 to detect the temperature of the dielectric liquid D in different sections, or a plurality of temperature sensors 420 can be configured to achieve accurate temperature monitoring of the dielectric liquid D in each section. There are no restrictions on new creations.

藉由上述的配置,當溫度感測器420偵測到介電液D的溫度高於一閾值時,主控制器410將會驅動輔助幫浦330提供壓力,使得介電液D由輸入管路310進入浸沒槽210,流經電子裝置2充分接收熱量後再透過回流管路320回流至熱交換器100進行冷卻,不僅可節省監控的人力,還能自動達到散熱的效果。With the above configuration, when the temperature sensor 420 detects that the temperature of the dielectric fluid D is higher than a threshold, the main controller 410 will drive the auxiliary pump 330 to provide pressure, so that the dielectric fluid D is passed through the input pipeline. 310 enters the immersion tank 210, flows through the electronic device 2 to receive sufficient heat, and then returns to the heat exchanger 100 through the return line 320 for cooling, which not only saves manpower for monitoring, but also achieves the effect of heat dissipation automatically.

較佳地,如圖3及圖4所示,單相浸沒式冷卻系統1還包括一冷卻單元500,其中冷卻單元500連接於熱交換器100相對於介電循環單元300的另一側且電性連接於控制單元400。具體而言,本實施例的熱交換器100例如是一板式熱交換器,可降低工作流體在內部的阻塞情形且易於清洗,且只要增加或減少內部的流道板片便可針對電子裝置2數量的更動改變熱傳需求。Preferably, as shown in FIG. 3 and FIG. 4 , the single-phase immersion cooling system 1 further includes a cooling unit 500, wherein the cooling unit 500 is connected to the other side of the heat exchanger 100 relative to the dielectric circulation unit 300 and is electrically It is sexually connected to the control unit 400 . Specifically, the heat exchanger 100 of this embodiment is, for example, a plate heat exchanger, which can reduce the clogging of the working fluid inside and is easy to clean, and as long as the internal flow channel plates are increased or decreased, the electronic device 2 Changes in quantity change heat transfer requirements.

另一方面,冷卻單元500包括一冷卻輸入管路510、一冷卻回流管路520、一控溫閥530以及一調節管路540,其中冷卻輸入管路510以及冷卻回流管路520連接於熱交換器100,分別用以將冷卻用的低溫工作流體輸入熱交換器100或自熱交換器100回流輸出;控溫閥530配置於冷卻回流管路520上;而調節管路530連接於控溫閥530以及冷卻輸入管路510之間。此外,控制單元400還包括一控溫閥驅動器412,且控溫閥530透過控溫閥驅動器412電性連接於主控制器410。藉此,當介電循環單元300以及浸沒單元200內的介電液D溫度過高時,主控制器410可透過控溫閥驅動器412驅動控溫閥530,藉以調整低溫工作流體流經熱交換器100的流量從而即時動態調整介電液D的溫度。On the other hand, the cooling unit 500 includes a cooling input line 510, a cooling return line 520, a temperature control valve 530 and a regulating line 540, wherein the cooling input line 510 and the cooling return line 520 are connected to the heat exchange The temperature control valve 530 is arranged on the cooling return line 520; and the regulating line 530 is connected to the temperature control valve 530 and the cooling input line 510. In addition, the control unit 400 further includes a temperature control valve driver 412 , and the temperature control valve 530 is electrically connected to the main controller 410 through the temperature control valve driver 412 . Therefore, when the temperature of the dielectric fluid D in the dielectric circulation unit 300 and the immersion unit 200 is too high, the main controller 410 can drive the temperature control valve 530 through the temperature control valve driver 412 to adjust the flow of the low temperature working fluid through the heat exchange The flow rate of the device 100 can be adjusted dynamically to adjust the temperature of the dielectric liquid D in real time.

值得一提的是,在一些實施例中,冷卻單元500例如連接於一冰水機,且冰水的溫度約為7~11℃。然而,由於電子裝置2的工作溫度較高,因此若以節能的角度考量,冷卻單元500也可以僅連接於一般的冷卻水塔,以約30℃的溫水作為冷卻用的低溫工作流體,並將介電液D維持在約45℃的溫度,本新型創作對此不加以限制。It is worth mentioning that, in some embodiments, the cooling unit 500 is connected to, for example, an ice water machine, and the temperature of the ice water is about 7-11°C. However, since the operating temperature of the electronic device 2 is relatively high, the cooling unit 500 can also be connected only to a general cooling water tower, using warm water of about 30° C. as the low-temperature working fluid for cooling, and cooling The dielectric liquid D is maintained at a temperature of about 45° C., which is not limited in the novel creation.

為了避免工作環境濕度過高從而影響熱交換器100、浸沒單元200、介電循環單元300、控制單元400以及冷卻單元500的運作功率,較佳地,控制單元400如圖4所示還包括一濕度感測器430,其中濕度感測器430電性連接於主控制器410,用以偵測工作環境的濕度。另一方面,由於介電液D在循環的過程中可能會因為管路接頭部份的潤濕而逐漸減少,較佳地,介電循環單元300還包括一介電液儲存槽350,其中介電液儲存槽350例如配置於回流管路320上且儲存有足量的的介電液D,可在輸入管路310以及回流管路320內的介電液D減少時作為緩衝備用。較佳地,介電液儲存槽350上配置有一排氣閥352,可將介電液D中可能存在的微小氣泡排出,避免凝結於熱交換器100內部或電子裝置2的表面。更佳地,控制單元400還包括一介電側流量計440以及一冷卻側流量計450,分別配置於回流管路320以及冷卻回流管路520上且電性連接於主控制器410,用以即時監測介電液D以及低溫工作流體的流量。In order to avoid the high humidity of the working environment which would affect the operation power of the heat exchanger 100 , the immersion unit 200 , the dielectric circulation unit 300 , the control unit 400 and the cooling unit 500 , preferably, the control unit 400 as shown in FIG. 4 further includes a The humidity sensor 430, wherein the humidity sensor 430 is electrically connected to the main controller 410, is used for detecting the humidity of the working environment. On the other hand, since the dielectric liquid D may gradually decrease due to the wetting of the pipe joints during the circulation process, preferably, the dielectric circulation unit 300 further includes a dielectric liquid storage tank 350 in which the dielectric liquid D is stored. The electro-hydraulic storage tank 350 is, for example, disposed on the return line 320 and stores a sufficient amount of the dielectric fluid D, which can be used as a buffer for backup when the dielectric fluid D in the input line 310 and the return line 320 decreases. Preferably, an exhaust valve 352 is disposed on the dielectric liquid storage tank 350 , which can discharge the tiny air bubbles that may exist in the dielectric liquid D to avoid condensation inside the heat exchanger 100 or the surface of the electronic device 2 . Preferably, the control unit 400 further includes a dielectric side flowmeter 440 and a cooling side flowmeter 450, which are respectively disposed on the return line 320 and the cooling return line 520 and are electrically connected to the main controller 410 for use in Instantly monitor the flow of dielectric fluid D and cryogenic working fluid.

由於本實施例的單相浸沒式冷卻系統1使用的是單一液相的介電液D作為冷卻流體,考量到流體的受熱對流效應,如圖2及圖4所示,輸入管路310較佳地連接於浸沒槽210的底側,回流管路320則連接於浸沒槽210的頂側且低於介電液D的液面。透過這樣的配置,由浸沒槽210底側注入的低溫介電液D在接觸電子裝置2受熱後將會向上流動,並由連接於浸沒槽210頂側的回流管路320導引回流,可進一步地提高對流效率。除此之外,由於電子裝置2內部或表面可能具有灰塵或標籤等異物,若直接流入熱交換器100可能會對熱交換器100造成損傷。因此,如圖4所示,介電循環單元300較佳地還包括一過濾器340,其中過濾器340例如是三住企業的STRY25A篩網且配置於回流管路320上,可有效地過濾上述異物從而延長熱交換器100以及管路中其它元件的使用壽命。Since the single-phase immersion cooling system 1 of the present embodiment uses a single liquid-phase dielectric liquid D as the cooling fluid, considering the heating convection effect of the fluid, as shown in FIG. 2 and FIG. 4 , the input pipeline 310 is preferably The ground is connected to the bottom side of the immersion tank 210 , and the return line 320 is connected to the top side of the immersion tank 210 and is lower than the liquid level of the dielectric liquid D. Through such a configuration, the low-temperature dielectric liquid D injected from the bottom side of the immersion tank 210 will flow upward after being heated in contact with the electronic device 2, and will be guided back by the return line 320 connected to the top side of the immersion tank 210, which can further to improve convection efficiency. In addition, since there may be foreign objects such as dust or labels inside or on the surface of the electronic device 2 , the heat exchanger 100 may be damaged if it directly flows into the heat exchanger 100 . Therefore, as shown in FIG. 4, the dielectric circulation unit 300 preferably further includes a filter 340, wherein the filter 340 is, for example, the STRY25A screen of Sanju Corporation and is arranged on the return line 320, which can effectively filter the above-mentioned The foreign matter thus prolongs the service life of the heat exchanger 100 and other components in the pipeline.

請一併參考圖4及圖5,其中圖5為圖4中區域A的放大示意圖。在本實施例中,浸沒槽210中配置的電子裝置2可能有複數個,為了使各個電子裝置2能夠均勻接觸到由輸入管路310注入的低溫介電液D,如圖4所示,浸沒單元200還包括至少一分歧管220,其中分歧管220配置於浸沒槽210內且連通於輸入管路310。如圖5所示,分歧管220上形成有至少一開口O,且各開口O對位於各電子裝置2。藉此,低溫介電液D可透過分歧管220上的各個開口O注入浸沒槽210,使得浸沒槽210內各處的介電液D溫度分布能夠更加均勻。較佳地,浸沒單元200還包括一混流件230,其中混流件230例如是一金屬板件且配置於電子裝置2以及分歧管220之間,且混流件230上形成有複數個通孔232。透過這樣的配置,由開口O注入的介電液D會先流經混流件230,並藉由各個通孔232朝電子裝置2流動,從而更加均勻地混合。Please refer to FIG. 4 and FIG. 5 together, wherein FIG. 5 is an enlarged schematic view of the area A in FIG. 4 . In this embodiment, there may be a plurality of electronic devices 2 configured in the immersion tank 210. In order to enable each electronic device 2 to evenly contact the low-temperature dielectric liquid D injected by the input pipeline 310, as shown in FIG. The unit 200 further includes at least one branch pipe 220 , wherein the branch pipe 220 is disposed in the immersion tank 210 and communicated with the input pipeline 310 . As shown in FIG. 5 , at least one opening O is formed on the branch pipe 220 , and each opening O is located on each electronic device 2 . In this way, the low-temperature dielectric liquid D can be injected into the immersion tank 210 through each opening O on the branch pipe 220 , so that the temperature distribution of the dielectric liquid D in the immersion tank 210 can be more uniform. Preferably, the immersion unit 200 further includes a flow mixing member 230 , wherein the flow mixing member 230 is, for example, a metal plate member disposed between the electronic device 2 and the branch pipe 220 , and a plurality of through holes 232 are formed on the flow mixing member 230 . Through such a configuration, the dielectric liquid D injected through the opening O will first flow through the flow mixing member 230 , and flow toward the electronic device 2 through each through hole 232 , so as to be more uniformly mixed.

請一併參考圖6及圖7,其中圖6為圖4中分歧管以及局部輸入管路的立體示意圖,而圖7為圖4中的混流件的立體示意圖。詳細而言,本實施例的輸入管路310連通有複數個分歧管220,且各個分歧管220上分別形成有複數個開口O。由於電子裝置2在不同位置處的元件發熱狀況不同,為了能對應不同元件的發熱狀況,較佳地,這些分歧管220上的各開口O沿這些分歧管220的排列方向漸變。如圖6所示,由左上至右下的分歧管220上分別形成有複數個開口O 1、複數個開口O 2、複數個開口O 3以及複數個開口O 3,且開口O 1、開口O 2、開口O 3、開口O 4的大小逐漸增加。透過這樣的配置,使用者可以將複數個電子裝置2沿各個分歧管220的延伸方向彼此間隔配置,並將各個電子裝置2沿各個分歧管220的排列方向延伸(即,電子裝置2與分歧管220兩者的排列方向彼此垂直),這麼一來可以在維持各個電子裝置2獲得相同流量介電液D注入的情況下,調整各個電子裝置2的局部位置接觸到的液量。然而,在其它可能的實施例中,也可以改為在同一個分歧管220上配置不同大小的開口O,並將電子裝置2與分歧管220彼此平行配置,也可達到相同的效果。 Please refer to FIG. 6 and FIG. 7 together, wherein FIG. 6 is a three-dimensional schematic diagram of the branch pipe and the partial input pipeline in FIG. 4 , and FIG. 7 is a three-dimensional schematic diagram of the flow mixing element in FIG. 4 . In detail, the input pipeline 310 of the present embodiment is communicated with a plurality of branch pipes 220 , and a plurality of openings O are respectively formed on each branch pipe 220 . Since the heating conditions of the components of the electronic device 2 at different positions are different, in order to correspond to the heating conditions of different components, preferably, the openings O on the branch pipes 220 are gradually changed along the arrangement direction of the branch pipes 220 . As shown in FIG. 6 , a plurality of openings O 1 , a plurality of openings O 2 , a plurality of openings O 3 and a plurality of openings O 3 are respectively formed on the branch pipe 220 from the upper left to the lower right, and the openings O 1 , the openings O 2. The size of the opening O 3 and the opening O 4 is gradually increased. Through such an arrangement, the user can arrange a plurality of electronic devices 2 at intervals along the extending direction of each branch pipe 220 , and extend each electronic device 2 along the arrangement direction of each branch pipe 220 (ie, the electronic device 2 and the branch pipe 220 are arranged perpendicular to each other), in this way, the amount of liquid contacted by the local positions of each electronic device 2 can be adjusted while maintaining the same flow of dielectric liquid D injection into each electronic device 2 . However, in other possible embodiments, openings O of different sizes may be arranged on the same branch pipe 220 instead, and the electronic device 2 and the branch pipe 220 may be arranged parallel to each other, and the same effect can also be achieved.

另一方面,如圖7所示,混流件230上的通孔232的形狀例如是正六邊形,且均勻地分佈在混流件230上。透過這樣的配置,可在兼顧混流件230結構強度的情況下允許大量的介電液D流經混流件230。然而,依據實際加工的需求,通孔232也可以是圓形或正方形,且可依據電子裝置2的配置位置而改變局部的分佈密度。On the other hand, as shown in FIG. 7 , the shape of the through holes 232 on the flow mixing member 230 is, for example, a regular hexagon, and is evenly distributed on the flow mixing member 230 . Through such a configuration, a large amount of dielectric fluid D can be allowed to flow through the flow mixing member 230 while taking into account the structural strength of the flow mixing member 230 . However, according to actual processing requirements, the through holes 232 can also be circular or square, and the local distribution density can be changed according to the arrangement position of the electronic device 2 .

請參考圖8及圖9,其中圖8為本新型創作的單相浸沒式冷卻系統的另一實施例的管路配置示意圖,而圖9為圖8中區域A’的放大示意圖。本實施例的單相浸沒式冷卻系統1’與單相浸沒式冷卻系統1相似,兩者主要的差異在於:單相浸沒式冷卻系統1’的浸沒單元200’還包括複數個分歧支管222以及複數個調節閥224,這些分歧支管222分別形成於分歧管220’上且朝電子裝置2延伸,調節閥224配置於分歧管220’上且電性連接於控制單元400,且浸沒槽210內未配置混流件230。Please refer to FIG. 8 and FIG. 9 , wherein FIG. 8 is a schematic diagram of the pipeline configuration of another embodiment of the newly created single-phase immersion cooling system, and FIG. 9 is an enlarged schematic diagram of the area A' in FIG. 8 . The single-phase immersion cooling system 1' of this embodiment is similar to the single-phase immersion cooling system 1, and the main difference between the two is that the immersion unit 200' of the single-phase immersion cooling system 1' further includes a plurality of branch pipes 222 and A plurality of regulating valves 224 are respectively formed on the branch pipe 220 ′ and extend toward the electronic device 2 . The regulating valve 224 is arranged on the branch pipe 220 ′ and is electrically connected to the control unit 400 , and there is no inner surface of the submerged tank 210 . The flow mixing element 230 is configured.

詳細而言,本實施例的單相浸沒式冷卻系統1’可以對流向各個電子裝置2的分歧支管222的介電液D流量主動進行控制。如圖9所示,調節閥224例如是三通閥且配置於分歧管220’與分歧支管222的連接處,用於調節分歧管220’流入分歧支管222的介電液D的流量,甚至可使特定的分歧支管222完全關閉,且開口O’形成於各個分歧支管222的末端。透過這樣的配置,控制單元400可以依據浸沒槽210內配置的電子裝置2彼此之間不同的散熱需求,改變流向各個電子裝置2的介電液D流量,從而調整局部區域介電液D的對流速率。較佳地,控制單元400還包括複數個分歧流量計460,這些分歧流量計460分別配置於各個分歧支管222上,用以偵測流經對應的分歧支管222的介電液D流量。此外,這些分歧支管222的側壁上可分別形成有一導流側管222a,透過這樣的配置,介電液D除了可經由分歧支管222末端的開口O’直接流向電子裝置2外,還可藉由導流側管222a往平行於電子裝置2的方向流動,從而達到局部混流的效果。In detail, the single-phase immersion cooling system 1' of the present embodiment can actively control the flow rate of the dielectric liquid D flowing to the branch pipe 222 of each electronic device 2. As shown in FIG. 9 , the regulating valve 224 is, for example, a three-way valve and is disposed at the connection between the branch pipe 220 ′ and the branch branch pipe 222 , and is used to adjust the flow rate of the dielectric liquid D flowing into the branch pipe 222 from the branch pipe 220 ′, and can even A specific branch pipe 222 is completely closed, and an opening O' is formed at the end of each branch pipe 222 . Through such a configuration, the control unit 400 can change the flow rate of the dielectric liquid D to each electronic device 2 according to the different heat dissipation requirements of the electronic devices 2 disposed in the immersion tank 210 , thereby adjusting the convection of the dielectric liquid D in the local area. rate. Preferably, the control unit 400 further includes a plurality of branch flow meters 460 , and the branch flow meters 460 are respectively disposed on each branch branch pipe 222 for detecting the flow rate of the dielectric liquid D flowing through the corresponding branch branch pipe 222 . In addition, a guide side pipe 222a may be formed on the side walls of the branched branch pipes 222, respectively. Through this configuration, the dielectric liquid D can not only flow directly to the electronic device 2 through the opening O' at the end of the branched branch pipe 222, but also through the The guide side pipe 222a flows in a direction parallel to the electronic device 2, so as to achieve the effect of local mixed flow.

本新型創作在上文中已以較佳實施例揭露,然熟習本項技術者應理解的是,上述實施例僅用於描繪本新型創作,而不應解讀為限制本新型創作之範圍。且應注意的是,舉凡與上述實施例等效之變化與置換,均應視為涵蓋於本新型創作之範疇內。因此,本新型創作之保護範圍當以申請專利範圍所界定者為準。The present invention has been disclosed above with preferred embodiments, but those skilled in the art should understand that the above embodiments are only used to describe the present invention, and should not be construed as limiting the scope of the present invention. And it should be noted that, all the changes and substitutions equivalent to the above-mentioned embodiments should be considered to be included in the scope of the present invention. Therefore, the protection scope of the new creation should be defined by the scope of the patent application.

1:單相浸沒式冷卻系統 100:熱交換器 200、200’:浸沒單元 210:浸沒槽 212:排液管路 214:排液閥 220、220’:分歧管 222:分歧支管 222a:導流側管 224:調節閥 230:混流件 232:通孔 300:介電循環單元 310:輸入管路 320:回流管路 330:輔助幫浦 340:過濾器 350:介電液儲存槽 352:排氣閥 332:逆止閥 400:控制單元 410:主控制器 412:控溫閥驅動器 420:溫度感測器 430:濕度感測器 440:介電側流量計 450:冷卻側流量計 460:分歧流量計 500:冷卻單元 510:冷卻輸入管路 520:冷卻回流管路 530:控溫閥 540:調節管路 2:電子裝置 A、A’:區域 D:介電液 O、O’、O 1、O 2、O 3、O 4:開口1: single-phase immersion cooling system 100: heat exchanger 200, 200': immersion unit 210: immersion tank 212: drain line 214: drain valve 220, 220': branch pipe 222: branch branch pipe 222a: diversion Side pipe 224: Regulating valve 230: Mixing part 232: Through hole 300: Dielectric circulation unit 310: Input pipeline 320: Return pipeline 330: Auxiliary pump 340: Filter 350: Dielectric fluid storage tank 352: Exhaust Valve 332: Check valve 400: Control unit 410: Main controller 412: Temperature control valve driver 420: Temperature sensor 430: Humidity sensor 440: Dielectric side flowmeter 450: Cooling side flowmeter 460: Branch flow Meter 500: Cooling unit 510: Cooling input line 520: Cooling return line 530: Temperature control valve 540: Adjustment line 2: Electronic device A, A': Zone D: Dielectric fluid O, O', O 1 , O 2 , O 3 , O 4 : opening

圖1為本新型創作的單相浸沒式冷卻系統的一實施例的立體示意圖。 圖2為圖1隱藏部份元件的右側視示意圖。 圖3為圖1的單相浸沒式冷卻系統的元件方塊示意圖。 圖4為圖1的單相浸沒式冷卻系統的管路配置示意圖。 圖5為圖4中區域A的放大示意圖。 圖6為圖4中分歧管以及局部輸入管路的立體示意圖。 圖7為圖4中的混流件的立體示意圖。 圖8為本新型創作的單相浸沒式冷卻系統的另一實施例的管路配置示意圖。 圖9為圖8中區域A’的放大示意圖。 FIG. 1 is a schematic perspective view of an embodiment of a newly created single-phase immersion cooling system. FIG. 2 is a schematic right side view of the hidden parts of FIG. 1 . FIG. 3 is a schematic block diagram of components of the single-phase immersion cooling system of FIG. 1 . FIG. 4 is a schematic diagram of the pipeline configuration of the single-phase immersion cooling system of FIG. 1 . FIG. 5 is an enlarged schematic view of area A in FIG. 4 . FIG. 6 is a three-dimensional schematic diagram of the branch pipe and the partial input pipeline in FIG. 4 . FIG. 7 is a schematic perspective view of the flow mixing element in FIG. 4 . FIG. 8 is a schematic diagram of the pipeline configuration of another embodiment of the newly created single-phase immersion cooling system. Fig. 9 is an enlarged schematic view of the area A' in Fig. 8 .

1:單相浸沒式冷卻系統 1: Single-phase immersion cooling system

100:熱交換器 100: heat exchanger

200:浸沒單元 200: Immersion unit

210:浸沒槽 210: Immersion tank

300:介電循環單元 300: Dielectric Cycle Unit

310:輸入管路 310: Input pipeline

320:回流管路 320: Return line

2:電子裝置 2: Electronic device

D:介電液 D: Dielectric fluid

Claims (9)

一種單相浸沒式冷卻系統,適用於至少一電子裝置,且該單相浸沒式冷卻系統包括: 一熱交換器; 一浸沒單元,包括: 一浸沒槽,該浸沒槽內配置有介電液,該至少一電子裝置配置於該浸沒槽內且至少一部份浸沒於該介電液內; 一介電循環單元,包括: 一輸入管路,連接於該熱交換器以及該浸沒槽之間,用以將該熱交換器冷卻後的該介電液輸入該浸沒槽; 一回流管路,連接於該熱交換器以及該浸沒槽之間,用以使流經該至少一電子裝置的該介電液回流至該熱交換器進行冷卻;以及 一輔助幫浦,配置於該輸入管路以及該回流管路的其中之一上;以及 一控制單元,包括: 一主控制器,電性連接於該輔助幫浦;以及 一溫度感測器,電性連接於該主控制器且用以偵測該介電液的溫度。 A single-phase immersion cooling system suitable for at least one electronic device, and the single-phase immersion cooling system comprises: a heat exchanger; An immersion unit, including: an immersion tank, the immersion tank is equipped with a dielectric liquid, the at least one electronic device is disposed in the immersion tank and at least a part of it is immersed in the dielectric liquid; A dielectric circulation unit, including: an input pipeline, connected between the heat exchanger and the immersion tank, for inputting the dielectric liquid cooled by the heat exchanger into the immersion tank; a return line, connected between the heat exchanger and the immersion tank, for returning the dielectric fluid flowing through the at least one electronic device to the heat exchanger for cooling; and an auxiliary pump disposed on one of the input pipeline and the return pipeline; and a control unit, including: a main controller electrically connected to the auxiliary pump; and A temperature sensor is electrically connected to the main controller and used for detecting the temperature of the dielectric liquid. 如請求項1所述的單相浸沒式冷卻系統,其中該浸沒單元還包括: 至少一分歧管,配置於該浸沒槽內且連通於該輸入管路,該至少一分歧管上形成有至少一開口,且該至少一開口對位於該至少一電子裝置。 The single-phase immersion cooling system of claim 1, wherein the immersion unit further comprises: At least one branch pipe is disposed in the immersion tank and communicated with the input pipeline. At least one opening is formed on the at least one branch pipe, and the at least one opening is located on the at least one electronic device. 如請求項2所述的單相浸沒式冷卻系統,其中該浸沒單元還包括一混流件,該混流件配置於該至少一電子裝置以及該至少一分歧管之間,且該混流件上形成有複數個通孔。The single-phase immersion cooling system according to claim 2, wherein the immersion unit further comprises a flow mixing member, the flow mixing member is disposed between the at least one electronic device and the at least one branch pipe, and the flow mixing member is formed with a a plurality of through holes. 如請求項2所述的單相浸沒式冷卻系統,其中該至少一電子裝置以及該至少一開口為複數個,該浸沒單元還包括複數個分歧支管以及複數個調節閥,該複數個分歧支管形成於該至少一分歧管上且朝該複數個電子裝置延伸,該複數個調節閥用於調節該分歧管流入該複數個分歧支管的該介電液的流量,且該複數個開口形成於該複數個分歧支管的末端。The single-phase immersion cooling system according to claim 2, wherein the at least one electronic device and the at least one opening are plural, and the submerged unit further includes a plurality of branch pipes and a plurality of regulating valves, and the plurality of branch pipes form a plurality of branch pipes. on the at least one branch pipe and extending toward the plurality of electronic devices, the plurality of regulating valves are used to adjust the flow rate of the dielectric liquid flowing into the plurality of branch pipes from the branch pipe, and the plurality of openings are formed in the plurality of branch pipes the end of a branch pipe. 如請求項4所述的單相浸沒式冷卻系統,其中該控制單元還包括複數個分歧流量計,該複數個分歧流量計配置於該複數個分歧支管上,且該複數個分歧支管的側壁上分別形成有一導流側管。The single-phase immersion cooling system according to claim 4, wherein the control unit further comprises a plurality of branch flow meters, the plurality of branch flow meters are arranged on the plurality of branch branch pipes, and the side walls of the plurality of branch branch pipes are A guide side pipe is respectively formed. 如請求項2所述的單相浸沒式冷卻系統,其中該至少一分歧管有複數個,且該複數個分歧管上的各該至少一開口的大小沿該複數個分歧管的排列方向漸變。The single-phase immersion cooling system according to claim 2, wherein the at least one branch pipe has a plurality of, and the size of each of the at least one opening on the plurality of branch pipes changes along the arrangement direction of the plurality of branch pipes. 如請求項1所述的單相浸沒式冷卻系統,其中該介電循環單元還包括一過濾器,且該過濾器配置於該回流管路上。The single-phase immersion cooling system according to claim 1, wherein the dielectric circulation unit further comprises a filter, and the filter is arranged on the return line. 如請求項1所述的單相浸沒式冷卻系統,其中該輸入管路連接於該浸沒槽的底側,該回流管路連接於該浸沒槽的頂側且低於該介電液的液面。The single-phase immersion cooling system of claim 1, wherein the input line is connected to the bottom side of the immersion tank and the return line is connected to the top side of the immersion tank and is below the level of the dielectric fluid . 如請求項1所述的單相浸沒式冷卻系統,其中該熱交換器為一板式熱交換器。The single-phase immersion cooling system of claim 1, wherein the heat exchanger is a plate heat exchanger.
TW111203534U 2022-04-08 2022-04-08 Single Phase Immersion Cooling System TWM630348U (en)

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