TWM630259U - Intelligent automatic spraying system and intelligent automatic processing system - Google Patents
Intelligent automatic spraying system and intelligent automatic processing system Download PDFInfo
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- TWM630259U TWM630259U TW111202779U TW111202779U TWM630259U TW M630259 U TWM630259 U TW M630259U TW 111202779 U TW111202779 U TW 111202779U TW 111202779 U TW111202779 U TW 111202779U TW M630259 U TWM630259 U TW M630259U
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- 238000012545 processing Methods 0.000 title claims description 16
- 238000012806 monitoring device Methods 0.000 claims abstract description 31
- 238000012937 correction Methods 0.000 claims abstract description 12
- 239000007921 spray Substances 0.000 claims description 25
- 230000001105 regulatory effect Effects 0.000 claims description 10
- 238000006073 displacement reaction Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 10
- 238000004364 calculation method Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- NAWXUBYGYWOOIX-SFHVURJKSA-N (2s)-2-[[4-[2-(2,4-diaminoquinazolin-6-yl)ethyl]benzoyl]amino]-4-methylidenepentanedioic acid Chemical compound C1=CC2=NC(N)=NC(N)=C2C=C1CCC1=CC=C(C(=O)N[C@@H](CC(=C)C(O)=O)C(O)=O)C=C1 NAWXUBYGYWOOIX-SFHVURJKSA-N 0.000 description 1
- NCGICGYLBXGBGN-UHFFFAOYSA-N 3-morpholin-4-yl-1-oxa-3-azonia-2-azanidacyclopent-3-en-5-imine;hydrochloride Chemical compound Cl.[N-]1OC(=N)C=[N+]1N1CCOCC1 NCGICGYLBXGBGN-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 230000009467 reduction Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
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Abstract
Description
本新型是有關於一種智慧自動加工系統,且特別是有關於一種智慧自動噴塗系統,其解決工件產生偏移時所導致噴塗品質降低的問題。 The present invention relates to an intelligent automatic processing system, and in particular, to an intelligent automatic spraying system, which solves the problem that the quality of spraying is reduced when the workpiece is offset.
噴塗為一種透過噴槍藉助壓力,使塗料均勻霧化成細微粒子,使其附著於噴塗物表面的塗裝方式,噴塗製程又分為人工噴塗及自動噴塗;人工噴塗是通過現場作業員,對產品的表面直接進行噴塗,而噴塗過程中漆料會透過空氣壓力變成細微粒子附著於待噴物上,除了空氣與噴嘴高速摩擦所產稱的噪音外,伴隨著空氣的流動,塗料所使用的揮發性溶劑、及顆粒也會擴散於噴塗區域附近,使得工作環境相當惡劣,因此越來越多噴塗作業已經由機械手臂取代之。 Spraying is a coating method that uniformly atomizes the paint into fine particles with the help of pressure through a spray gun, so that it adheres to the surface of the sprayed object. The spraying process is divided into manual spraying and automatic spraying. The surface is directly sprayed, and during the spraying process, the paint will become fine particles attached to the object to be sprayed through the air pressure. Solvents and particles also spread around the spraying area, making the working environment quite harsh, so more and more spraying operations have been replaced by robotic arms.
隨著機械手臂與運動軌跡規劃的演進,將其應用於噴塗系統的案例不計其數,而自動噴塗系統的建立,也不外乎需要有噴塗動作、工件輸送的功能;因此,以機械手臂進行自動噴塗的部分,則是將需要噴塗的產品固定在可轉動的支架上或是懸掛於支架上,然後將支架鎖定在輸送帶上,通過輸送帶的移動和可轉動支架做不停的旋轉,來達到產品表面100%均勻噴塗。然而,若工件放置於支架上產生偏移時,自然會導致噴塗的均勻度不佳,而造成工件噴塗品質的降低。 With the evolution of robotic arm and motion trajectory planning, there are countless cases of applying it to spraying systems, and the establishment of an automatic spraying system requires the functions of spraying action and workpiece conveyance; therefore, the use of robotic arms to carry out The part of automatic spraying is to fix the product to be sprayed on a rotatable bracket or hang it on the bracket, and then lock the bracket on the conveyor belt, and rotate continuously through the movement of the conveyor belt and the rotatable bracket. To achieve 100% uniform spray on the product surface. However, if the workpiece is placed on the bracket and deviates, it will naturally lead to poor uniformity of spraying, resulting in the reduction of the spraying quality of the workpiece.
因此,便有需要提供一種智慧自動噴塗系統能夠解決前述的問題。 Therefore, there is a need to provide an intelligent automatic spraying system that can solve the aforementioned problems.
本新型之一目的是提供一種智慧自動噴塗系統,其解決工件產生偏移時,所導致噴塗的均勻度不佳並造成工件噴塗品質的降低的問題。 One purpose of the present invention is to provide an intelligent automatic spraying system, which solves the problem of poor spraying uniformity and reduced workpiece spraying quality when the workpiece is offset.
依據上述之目的,本新型提供一種智慧自動噴塗系統,包括:一遠端監控裝置;一路由器,其藉由網際網路連結該遠端監控裝置,並依據遠端監控裝置的訊號選擇連結控制路徑;一偏移感測及補償設備,其與該路由器連結,並包括一偏移感測平台,用以對一工件在一第一預定位置進行感測,並傳送該工件之偏移訊號至該路由器,以對一預設噴塗路徑進行修正補償;一軌道車控制設備,其與該路由器連結,並包括一軌道車,用以固持該工件,並移動該工件由該第一預定位置至一第二預定位置;以及一機械臂控制設備,其與該路由器連結,並包括一機械臂,用以依修正補償後的該預設噴塗路徑對該工件在該第二預定位置進行噴塗;藉此,該遠端監控裝置控制該機械臂控制設備配合該軌道車控制設備及該偏移感測及補償設備於一定的作業距離內完成噴塗作業。 According to the above purpose, the present invention provides an intelligent automatic spraying system, including: a remote monitoring device; a router, which connects the remote monitoring device through the Internet, and selects a connection control path according to the signal of the remote monitoring device ; an offset sensing and compensation device, which is connected to the router and includes an offset sensing platform for sensing a workpiece at a first predetermined position and transmitting the offset signal of the workpiece to the a router for correcting and compensating a preset spraying path; a rail car control device, which is connected to the router and includes a rail car for holding the workpiece and moving the workpiece from the first predetermined position to a first two predetermined positions; and a robotic arm control device, which is connected to the router and includes a robotic arm for spraying the workpiece at the second predetermined position according to the preset spraying path after correction and compensation; thereby, The remote monitoring device controls the robotic arm control device to cooperate with the rail car control device and the offset sensing and compensation device to complete the spraying operation within a certain working distance.
本新型更提供一種智慧自動加工系統,包括:一遠端監控裝置;一路由器,其藉由網際網路連結該遠端監控裝置,並依據遠端監控裝置的訊號選擇連結控制路徑;一偏移感測及補償設備,其與該路由器連結,並包括一偏移感測平台,用以對一工件在一第一預定位置進行感測,並傳送該工件之偏移訊號至該路由器,以對一預設加工路徑進行修正補償;一軌道車控制設備,其與該路由器連結,並包括一軌道車,用以固持該工件,並移動該工件由該第一預定位置至一第二預定位置;以及一機械臂控制設備,其與該路由器連結,並包括一機械臂, 用以依修正補償後的該預設加工路徑對該工件在該第二預定位置進行加工;藉此,該遠端監控裝置控制該機械臂控制設備配合該軌道車控制設備及該偏移感測及補償設備於一定的作業距離內完成加工作業。 The present invention further provides an intelligent automatic processing system, comprising: a remote monitoring device; a router, which connects the remote monitoring device through the Internet, and selects a connection control path according to the signal of the remote monitoring device; an offset Sensing and compensating equipment, which is connected with the router, and includes an offset sensing platform for sensing a workpiece at a first predetermined position, and transmitting the offset signal of the workpiece to the router, so as to detect the workpiece. A preset machining path is corrected and compensated; a rail car control device is connected to the router and includes a rail car for holding the workpiece and moving the workpiece from the first predetermined position to a second predetermined position; and a robotic arm control device connected to the router and including a robotic arm, for processing the workpiece at the second predetermined position according to the preset processing path after correction and compensation; whereby the remote monitoring device controls the robotic arm control device to cooperate with the rail car control device and the offset sensing and compensation equipment to complete the processing operation within a certain working distance.
本新型之智慧自動噴塗系統主要透過該偏移感測平台進行該工件邊界的快速掃描,並利用工件邊界投影的概念,相較於工件圖檔的尺寸,發展可直觀且快速地計算該工件偏移的演算法,可立即計算出該工件的位移及旋轉之偏移量。此種工件之位移及旋轉的偏移量之計算方法可以減少所需的計算成本,並且不受環境與物體的顏色所影響。因此,本新型之智慧自動噴塗系統可以解決該工件產生偏移時,所導致噴塗的均勻度不佳並造成工件噴塗品質的降低的問題。再者,利用物聯網的建立有助於相關人員能夠透過在工作場所外之遠端電腦,即時了解現場作業狀況,做適當的管理或緊急控制,同時遠端監控介面也會將作業資訊儲存,以方便建立工作日誌及調閱。 The new intelligent automatic spraying system mainly uses the offset sensing platform to quickly scan the workpiece boundary, and uses the concept of workpiece boundary projection. Compared with the size of the workpiece image, the development can intuitively and quickly calculate the workpiece offset. The displacement algorithm can immediately calculate the displacement and rotation offset of the workpiece. The calculation method of the displacement and rotation offset of the workpiece can reduce the required calculation cost, and is not affected by the color of the environment and the object. Therefore, the new intelligent automatic spraying system can solve the problem of poor spraying uniformity and lowering of the spraying quality of the workpiece when the workpiece is offset. Furthermore, the establishment of the Internet of Things helps the relevant personnel to know the field operation status in real time through remote computers outside the workplace, and make appropriate management or emergency control. At the same time, the remote monitoring interface will also store the operation information. To facilitate the establishment of work log and access.
1:遠端監控裝置 1: Remote monitoring device
2:路由器 2: Router
3:機械臂控制設備 3: Robotic arm control equipment
31:第一控制單元 31: The first control unit
32:第一數位輸出/輸入單元 32: First digital output/input unit
33:第一伺服控制器 33: The first servo controller
34:機械臂 34: Robotic Arm
341:噴槍 341: Airbrush
35:噴槍控制電路 35: Spray gun control circuit
36:調壓閥 36: Pressure regulating valve
4:軌道車控制設備 4: Rail car control equipment
41:第二控制單元 41: Second control unit
42:第二數位輸出/輸入單元 42: Second digital output/input unit
43:第二伺服控制器 43: Second Servo Controller
44:軌道車 44: Railcar
5:偏移感測及補償設備 5: Offset sensing and compensation equipment
51:第三控制單元 51: The third control unit
52:第三數位輸出/輸入單元 52: Third digital output/input unit
53:第三伺服控制器 53: Third Servo Controller
54:偏移感測平台 54: Offset Sensing Platform
81:立方體 81: Cube
82:投影面 82: Projection surface
9:工件 9: Workpiece
9’:車殼零件 9': car body parts
A:偏移角度 A: Offset angle
H:原本工件的高 H: The height of the original workpiece
Hm,H`:偏移後掃描投影的長 Hm,H`: length of scan projection after offset
P1:第一預定位置 P1: The first predetermined position
P2:第二預定位置 P2: Second predetermined position
W:原本工件的寬 W: The width of the original workpiece
Wm,W`:偏移後的掃描投影的寬 Wm,W`: The width of the offset scan projection
θ:夾角 θ: included angle
θ 1~θ 7:自由度 θ 1~θ 7: degrees of freedom
X0,Y0,Z0:座標系 X0, Y0, Z0: coordinate system
X7,Y7,Z7:座標系 X7, Y7, Z7: coordinate system
圖1為本新型之一實施例之智慧自動噴塗系統架構之方塊示意圖。 FIG. 1 is a block schematic diagram of the architecture of an intelligent automatic spraying system according to an embodiment of the new type.
圖2為本新型之一實施例之智慧自動噴塗系統架構之側視示意圖。 FIG. 2 is a schematic side view of the structure of an intelligent automatic spraying system according to an embodiment of the new type.
圖3為本新型之一實施例之7軸懸吊式機械臂之立體示意圖。 FIG. 3 is a three-dimensional schematic diagram of a 7-axis suspended robot arm according to an embodiment of the new model.
圖4為本新型之一實施例之車殼零件被立方體所包覆之立體示意圖。 FIG. 4 is a three-dimensional schematic view of a vehicle body part covered by a cube according to an embodiment of the new model.
圖5為本新型之一實施例之包覆車殼零件之立方體之投影面之示意圖。 FIG. 5 is a schematic diagram of a projection plane of a cube covering a vehicle body part according to an embodiment of the new model.
圖6為本新型之另一實施例之包覆車殼零件之立方體之投影面之示意圖。 FIG. 6 is a schematic diagram of a projection plane of a cube covering a vehicle body part according to another embodiment of the new model.
圖6a~圖6f為本新型之其他實施例之偏移後工件之示意圖。 6a to 6f are schematic diagrams of workpieces after shifting according to other embodiments of the novel.
圖7a為本新型之一實施例之原預設噴塗路徑之示意圖。 FIG. 7a is a schematic diagram of the original preset spraying path according to an embodiment of the novel.
圖7b為本新型之一實施例之修正補償後的預設噴塗路徑之示意圖。 FIG. 7b is a schematic diagram of a preset spraying path after correction and compensation according to an embodiment of the novel.
圖8a為本新型之另一實施例之原預設噴塗路徑之示意圖。 FIG. 8a is a schematic diagram of the original preset spraying path of another embodiment of the novel.
圖8b為本新型之另一實施例之修正補償後的預設噴塗路徑之示意圖。 8b is a schematic diagram of a preset spraying path after correction and compensation according to another embodiment of the novel.
為讓本新型之上述目的、特徵和特點能更明顯易懂,茲配合圖式將本新型相關實施例詳細說明如下。 In order to make the above-mentioned objects, features and characteristics of the present invention more obvious and easy to understand, the relevant embodiments of the present invention are described in detail as follows in conjunction with the drawings.
圖1為本新型之一實施例之智慧自動噴塗系統架構之方塊示意圖。圖2為本新型之一實施例之智慧自動噴塗系統架構之側視示意圖。請參考圖1及圖2,該智慧自動噴塗系統主要包括:一遠端監控裝置1;一路由器2,其藉由網際網路連結該遠端監控裝置1,並依據遠端監控裝置1的訊號選擇連結控制路徑;一偏移感測及補償設備5,其與該路由器2連結,並接收該路由器2之訊號,用以控制一偏移感測平台54對一工件9(例如車殼零件)在一第一預定位置P1進行感測,並傳送該工件9之偏移訊號至該路由器2對一預設噴塗路徑進行修正補償;一軌道車控制設備4,其與該路由器2連結,並接收該路由器2訊號,用以控制一軌道車44固持該工件9並移動該工件9由該第一預定位置P1至一第二預定位置P2;以及一機械臂控制設備3,其與該路由器2連結,並接收該路由器2訊號,用以控制一機械臂34依補償後的預設噴塗路徑對該工件9在該第二預定位置P2進行噴塗;藉此,經該遠端監控裝置1控制該機械臂控制設備3配合該軌道車控制設備4及該偏移感測及補償設備5於一定的作業距離內完成噴塗作業。
FIG. 1 is a block schematic diagram of the architecture of an intelligent automatic spraying system according to an embodiment of the new type. FIG. 2 is a schematic side view of the structure of an intelligent automatic spraying system according to an embodiment of the new type. Please refer to FIG. 1 and FIG. 2 , the intelligent automatic spraying system mainly includes: a
在本實施例中,該機械臂控制設備3包括一第一控制單元31、一第一數位輸出/輸入單元32、一第一伺服控制器33及一機械臂34,該第一控制單元31接收該路由器2之訊號,並連結該第一數位輸出/輸入單元32而輸入訊號,該第一數位輸出/輸入單元32連結該第一伺服控制器33並輸出訊號,該第一伺服控
制器33連結該機械臂34,並於接收訊號而驅使該機械臂34作動。另外,因該機械臂34上設有一噴槍341,於該機械臂控制設備3進一步包括:噴槍控制電路35與調壓閥36,該噴槍控制電路35連結該第一數位輸出/輸入單元32,而該調壓閥36與該噴槍控制電路35連結,該調壓閥36用以控制噴槍341噴量。該機械臂34對該工件9在該第二預定位置P2進行噴塗。由於待噴塗之工件9(例如車殼零件)形狀複雜,因此該機械臂控制設備3可採用7軸懸吊式機械臂,如圖3所示,以提供足夠自由度,例如7個自由度(θ 1~θ 7),並將X0、Y0、Z0之座標系轉換成X7、Y7、Z7之座標系。
In this embodiment, the robotic
該軌道車控制設備4包括一第二控制單元41、一第二數位輸出/輸入單元42、一第二伺服控制器43及一軌道車44,該第二控制單元41接收路由器2之訊號,並連結該第二數位輸出/輸入單元42而輸入訊號,該第二數位輸出/輸入單元42連結該第二伺服控制器43並輸出訊號,該第二伺服控制器43連結該軌道車44,並於接收訊號而驅使該軌道車44作動。該軌道車44固持該工件9並移動該工件9由該第一預定位置P1至該第二預定位置P2,該軌道車44上固持待噴塗之工件9(例如車殼零件)。
The
該偏移補償設備5包括一第三控制單元51、一第三數位輸出/輸入單元52、一第三伺服控制器53及一偏移感測平台54,該第三控制單元51接收路由器2之訊號,並連結該第三數位輸出/輸入單元52而輸入訊號,該第三數位輸出/輸入單元52連結該第三伺服控制器53並輸出訊號,該第三伺服控制器53連結該偏移感測平台54,並於接收訊號而驅使該偏移感測平台54對該工件9在該第一預定位置P1進行感測。在本實施例中,該偏移感測平台54是以雷射掃描方式對該工件9之長與寬進行感測。
The offset
本新型利用工件邊界投影的概念,相較於工件圖檔的尺寸,發展可直觀且快速地計算該工件偏移的演算法。請參考圖4,假設工件(例如車殼零件
9’)被立方體81所包覆,亦即該立方體81各邊以該車殼零件9’之最邊緣做直線連接計算,此時該立方體81的長與寬分別為H及W。請參考圖5,隨著X軸移動,Z軸方向掃描,可得到該立方體81之投影面82的長與寬分別為Hm及Wm。假設該工件沒有偏移,則該工件原本的尺寸與偏移過後掃描的尺寸關係為:H=Hm,W=Wm。請參考圖6,隨著X軸移動,Z軸方向掃描,同樣可得到該立方體81之投影面82的長與寬分別為Hm及Wm。假設該工件有偏移A角度,則該工件原本的尺寸與偏移過後掃描的尺寸關係如下:Hcos(A)+Wsin(A)=Hm,公式(1) Hsin(A)+Wcos(A)=Wm,公式(2)其中,H為原本工件的高,W為原本工件的寬,Hm為偏移後掃描投影的長,Wm為偏移後的掃描投影的寬。由上述該工件原本的尺寸與偏移過後掃描的尺寸關係的式(1)及式(2),可得到計算公式如下:A=1/2 sin-1[(H m 2+W m 2-H 2-W 2)/(2HW)],公式(3)
The new model utilizes the concept of workpiece boundary projection, and develops an algorithm that can intuitively and quickly calculate the workpiece offset compared to the size of the workpiece image file. Please refer to FIG. 4 , assuming that the workpiece (for example, the
經過初步測試,該工件9的偏移計算,會產生較大的誤差,而產生誤差的位置如圖6a知圓圈所示之處,因此本新型將上述方法,再做些修正調整。首先,尋找工件9的直線段,如圖6b所示的虛線線段,當作工件9的邊界,可以發現工件9的邊,與原方形之間有一夾角θ。當工件9產生角度偏移如圖6c所示,會產生兩種情況:一、小於θ時,二、大於θ,本新型先以情況二的情況進行說明。
After a preliminary test, the offset calculation of the
假設工件9偏移了A角度如圖6d所示,式(1)量測的Wm以及Hm,會因為工件9與原方形之間的夾角θ變成W`及H`,如圖6d中的放大圖,可以發現Wm與W`及Hm與H`的關係。可以將式(1)及式(2)的公式修改如下:Hcos(A)+W(sin(A)+tan(θ)cos(A)=H`,公式(4) Hsin(A)+W(cos(A)+tan(θ)sin(A))=W`,公式(5)
將公式(9)-(10)進行平方相加後,可以得到:H 2+W 2+W 2 tan 2(θ)-2W 2 tan(θ)sin(2A)+2WHsin(2A)-2WHtan(θ)=H `2+W `2,公式(6)經過整理,可以得到修改後的偏移感知公式
接著,說明情況一,當偏移角度小於邊與方形的夾角θ時,所量測出的Hm會少一個角落的值,如圖6e中右下所圈的部分。當發生此情況時量測出來的Hm為小於H,並且圖6e也說明了Hm與H的關係如下:Hm=Hcos(A),公式(8)
位移偏移計算是利用方形將工件9最邊緣點包覆,可以得到方形體各點的座標系,而中心點座標Pc可以表示如下:X c =1/2(X n +X p ),公式(10) Y c =1/2(Y n +Y p ),公式(11) Z c =1/2(Z n +Z p ),公式(12)
The displacement offset calculation is to use a square to wrap the most edge point of the
同理可知,偏移過後的座標也用上述方式,利用方形體包覆,並且用公式(10)-(12),算出偏移過後的中心點Pc’。 In the same way, it can be known that the offset coordinates are also covered by a square body in the above-mentioned manner, and the offset center point Pc' is calculated by using formulas (10)-(12).
因此,X、Y、Z各軸的位移量,則為中心點的位移量如下:△X=X' c -X c ,公式(13) △Y=Y' c -Y c ,公式(14) △Z=Z' c -Z c ,公式(15) Therefore, the displacement of each axis of X, Y, and Z is the displacement of the center point as follows: △ X = X' c - X c , formula (13) △ Y = Y' c - Y c , formula (14) △ Z = Z' c - Z c , formula (15)
然而,當測試工件9發生旋轉偏移時,直接量測出來的長與寬的座標取中點並非在旋轉中心,因此,本新型提出一個位移偏移的修正方法。
However, when the
由圖6c可知,量測出來的值W`以及H`,跟帶入公式的Wm以及Hm的關係式,為公式(4)以及(5),因此,當本新型得出旋轉偏移角度,可以將實際的Wm及Hm給逆推出來,將實際的邊Wm及Hm的中點相連,可以得到圖6f,藍色方點為Wm以及Hm的中點相連的中心,但與實際中心(紅色的圓點)有以下關係:Xc=X c +Lcos(A),公式(16) Yc=Y c +Lsin(A),公式(17) As can be seen from Figure 6c, the measured values W` and H`, and the relationship between Wm and Hm brought into the formula, are formulas (4) and (5). Therefore, when the new model obtains the rotation offset angle, The actual Wm and Hm can be inversely deduced, and the midpoints of the actual edges Wm and Hm can be connected, and Figure 6f can be obtained. dots) have the following relationship: Xc= X c + Lcos ( A ), formula (16) Yc= Y c + Lsin ( A ), formula (17)
機械臂軌跡規劃與偏移感測補償是依照工件9之正面形狀,在本實施例中,該工件9之正面形狀可為方形,本新型規劃的噴塗路徑如圖7a及7b所示。請參考圖7a,當工件沒有偏移時,7軸懸吊式機械臂的姿態依原噴塗路徑351;請參考圖7b,當工件有偏移時,原噴塗路徑需經過旋轉:公式(18)及位移:公式(19)的計算,得到新的噴塗路徑352,而7軸懸吊式機械臂的姿態,也經過偏移的角度及位移進行修正,讓機械臂保持與偏移後的工件具有相對姿態。
The trajectory planning and offset sensing compensation of the robot arm is based on the front shape of the
在另一實施例中,該工件9之正面形狀可為三角形,本新型規劃的噴塗路徑如圖8a及8b所示。請參考圖8a,當工件沒有偏移時,7軸懸吊式機械臂的姿態依原噴塗路徑351;請參考圖8b,當工件有偏移時,原噴塗路徑需經過旋轉:公式(18)及位移:公式(19)的計算,得到新的噴塗路徑352,而7軸懸吊式機械臂的姿態,也經過該旋轉:公式(18)進行修正,讓機械臂保持與偏移後的工件具有相對姿態。
In another embodiment, the front shape of the
請再參考圖1及圖2,當待噴塗之工件9產生偏移時,可利用路由器2,以物聯網方式即時傳輸偏移資訊,以修正補償該預設噴塗路徑。由於待噴塗之工件9的尺寸已知,僅需利用該偏移感測平台54對該工件9在該第一預定位置P1進行掃瞄出特徵值(例如該工件9之長與寬),經過計算後即可得到該工件9的偏移量,不需要使用全域掃描。
Please refer to FIG. 1 and FIG. 2 again, when the
再者,在本實施例中,操作者可於遠端經由該遠端監控裝置1達指令,以操控該機械臂控制設備3配合該軌道車控制設備4對該工件9在該第二預定位置P2進行噴塗;讓操作者經遠端監控裝置1透過網際網路連結該路由器2,而該路由器2依據遠端監控裝置1所下達的指令訊號,分別經由連結路徑傳送訊號出去。當該軌道車控制設備4之第二控制單元41接收到路由器2訊號,而經第二控制單元41傳輸至第二數位輸出/輸入單元42,於第二數位輸出/輸入單元42接收到了數位訊號,產生了相對應的訊號輸出傳送給第二伺服控制器43,讓第二伺服控制器43控制該軌道車44移動到該第二預定位置P2;同時,該機械臂控制設備3之第一控制單元31接收到路由器2訊號,而經第一控制單元31傳輸至第一數位輸出/輸入單元32,於第一數位輸出/輸入單元32接收到了數位訊號,產生了相對應的訊號輸出傳送給第一伺服控制器33,在該軌道車44到達定點或移動時,讓第一伺服控制器33控制該機械臂34對應該軌道車44上所夾持之工件進行直線、旋轉等方式噴塗,而因該機械臂34利用所設之噴槍341進行噴塗,故當第一數位輸出/輸入單元32於接收訊號之後,一併輸出訊號至該噴槍控制電路35,利用該噴槍控制電路35控制調壓閥36,讓該調壓閥36用以控制噴槍341的噴塗量。
Furthermore, in this embodiment, the operator can issue an instruction at the remote end via the
本新型智慧自動噴塗系統更包括一電氣控制單元6,該電氣控制單元5分別連結該機械臂控制設備3、該軌道車控制設備4及該偏移補償設備5,且該電氣控制單元5為一不斷電系統,能供應監控執行過程所需的電力需求者。
The novel intelligent automatic spraying system further includes an
本新型之智慧自動噴塗系統主要透過該偏移感測平台進行該工件邊界的快速掃描,並利用工件邊界投影的概念,相較於工件圖檔的尺寸,發展可直觀且快速地計算該工件偏移的演算法,可立即計算出該工件的位移及旋轉之偏移量。此種工件之位移及旋轉的偏移量之計算方法可以減少所需的計算成本,並且不受環境與物體的顏色所影響。因此,本新型之智慧自動噴塗系統可以解決該工件產生偏移時,所導致噴塗的均勻度不佳並造成工件噴塗品質的降低的問題。再者,利用物聯網的建立有助於相關人員能夠透過在工作場所外之遠端電腦,即時了解現場作業狀況,做適當的管理或緊急控制,同時遠端監控介面也會將作業資訊儲存,以方便建立工作日誌及調閱。 The new intelligent automatic spraying system mainly uses the offset sensing platform to quickly scan the workpiece boundary, and uses the concept of workpiece boundary projection. Compared with the size of the workpiece image, the development can intuitively and quickly calculate the workpiece offset. The displacement algorithm can immediately calculate the displacement and rotation offset of the workpiece. The calculation method of the displacement and rotation offset of the workpiece can reduce the required calculation cost, and is not affected by the color of the environment and the object. Therefore, the new intelligent automatic spraying system can solve the problem of poor spraying uniformity and lowering of the spraying quality of the workpiece when the workpiece is offset. Furthermore, the establishment of the Internet of Things helps the relevant personnel to know the field operation status in real time through remote computers outside the workplace, and make appropriate management or emergency control. At the same time, the remote monitoring interface will also store the operation information. To facilitate the establishment of work log and access.
另外,本新型更提供一種智慧自動加工系統,包括:一遠端監控裝置;一路由器,其藉由網際網路連結該遠端監控裝置,並依據遠端監控裝置的訊號選擇連結控制路徑;一偏移感測及補償設備,其與該路由器連結,並包括一偏移感測平台,用以對一工件在一第一預定位置進行感測,並傳送該工件之偏移訊號至該路由器,以對一預設加工路徑(例如噴塗路徑)進行修正補償;一軌道車控制設備,其與該路由器連結,並包括一軌道車,用以固持該工件,並移動該工件由該第一預定位置至一第二預定位置;以及一機械臂控制設備,其與該路由器連結,並包括一機械臂,用以依修正補償後的該預設加工路徑(例如噴塗路徑)對該工件在該第二預定位置進行加工(例如噴塗);藉此,經該遠端監控裝置控制該機械臂控制設備配合該軌道車控制設備及該偏移感測及補償設備於一定的作業距離內完成加工作業(例如噴塗作業)。 In addition, the present invention further provides an intelligent automatic processing system, comprising: a remote monitoring device; a router, which connects the remote monitoring device through the Internet, and selects a connection control path according to the signal of the remote monitoring device; a router; an offset sensing and compensation device, which is connected to the router and includes an offset sensing platform for sensing a workpiece at a first predetermined position, and transmitting an offset signal of the workpiece to the router, To correct and compensate a preset processing path (such as a spraying path); a rail car control device, which is connected to the router and includes a rail car, used to hold the workpiece and move the workpiece from the first predetermined position to a second predetermined position; and a robotic arm control device, which is connected to the router and includes a robotic arm for placing the workpiece in the second position according to the preset processing path (eg, spraying path) after correction and compensation. Processing (such as spraying) at a predetermined position; thereby, the robotic arm control device is controlled by the remote monitoring device to cooperate with the rail car control device and the offset sensing and compensation device to complete the processing operation within a certain working distance (such as spraying work).
綜上所述,乃僅記載本新型為呈現解決問題所採用的技術手段之較佳實施方式或實施例而已,並非用來限定本新型專利實施之範圍。即凡與本新 型專利申請範圍文義相符,或依本新型專利範圍所做的均等變化與修飾,皆為本新型專利範圍所涵蓋。 To sum up, the present invention merely describes the preferred embodiments or examples of the technical means adopted by the present invention to solve the problems, and is not intended to limit the scope of the present invention. i.e. Fan and Benxin If the scope of the patent application is consistent with the text, or equivalent changes and modifications made in accordance with the scope of the patent, they are all covered by the scope of the patent.
1:遠端監控裝置 1: Remote monitoring device
2:路由器 2: Router
3:機械臂控制設備 3: Robotic arm control equipment
31:第一控制單元 31: The first control unit
32:第一數位輸出/輸入單元 32: First digital output/input unit
33:第一伺服控制器 33: The first servo controller
34:機械臂 34: Robotic Arm
341:噴槍 341: Airbrush
35:噴槍控制電路 35: Spray gun control circuit
36:調壓閥 36: Pressure regulating valve
4:軌道車控制設備 4: Rail car control equipment
41:第二控制單元 41: Second control unit
42:第二數位輸出/輸入單元 42: Second digital output/input unit
43:第二伺服控制器 43: Second Servo Controller
44:軌道車 44: Railcar
5:偏移感測及補償設備 5: Offset sensing and compensation equipment
51:第三控制單元 51: The third control unit
52:第三數位輸出/輸入單元 52: Third digital output/input unit
53:第三伺服控制器 53: Third Servo Controller
54:偏移感測平台 54: Offset Sensing Platform
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