TWM629156U - Cloud data collecting system - Google Patents
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Description
本創作關於一種數據採值系統,特別是一種應用於生產設備的雲端數據採值系統。 This creation is about a data acquisition system, especially a cloud data acquisition system applied to production equipment.
近年來,隨著科技日新月益,許多製造業已逐漸從產業自動化邁向工業4.0的方向發展。而在工業4.0的智慧工廠、智慧製造以及智慧物流的三大面向中,產線上的生產設備已不再單純的製造產品,同時還能夠監測生產情況,甚至能夠根據生產情況進行異常判斷及簡單的異常處理。為了監控生產設備的生產狀況,通常會透過資料採集裝置擷取及收集生產設備於生產產品時的生產數據,而產線人員或數據分析人員可分析生產數據並調整生產設備的生產相關參數,以提高生產設備的生產效率。 In recent years, with the advancement of technology, many manufacturing industries have gradually moved from industrial automation to the direction of Industry 4.0. In the three major aspects of smart factory, smart manufacturing and smart logistics of Industry 4.0, the production equipment on the production line is no longer simply manufacturing products, but can also monitor the production situation, and even make abnormal judgments and simple according to the production situation. Exception handling. In order to monitor the production status of the production equipment, the production data of the production equipment when producing the product is usually captured and collected through the data acquisition device, and the production line personnel or data analysts can analyze the production data and adjust the production-related parameters of the production equipment to Improve the production efficiency of production equipment.
在部分的製造產線中,每一個生產設備會搭配機台自動化程式(EAP程式)來控制生產機台進行自動化生產。進一步地,EAP程式會與製造執行系統(MES)、失效偵測控制系統(FDC)、配方管理系統(RMS)以及生產機台連接。EAP程式會按照已規劃的生產時序與上述各項系統及生產設備互相溝通來達成各項製程自動化控制。同時,EAP程式也具備收集生產設備的生產數據的功能。EAP程式會發出資料採值需求至生產設備。當生產設備 於生產時符合資料採值需求的條件時,生產設備將對應資料採值需求的生產數據傳送至EAP程式,而EAP程式再將生產數據傳送至其他相關系統。 In some manufacturing lines, each production equipment will be equipped with a machine automation program (EAP program) to control the production machine for automatic production. Further, the EAP program is connected with the Manufacturing Execution System (MES), the Failure Detection Control System (FDC), the Recipe Management System (RMS) and the production machines. The EAP program will communicate with the above-mentioned systems and production equipment according to the planned production sequence to achieve automatic control of various processes. At the same time, the EAP program also has the function of collecting the production data of the production equipment. The EAP program will issue a data value request to the production equipment. When production equipment When the conditions of data acquisition requirements are met during production, the production equipment transmits the production data corresponding to the data acquisition requirements to the EAP program, which in turn transmits the production data to other related systems.
然而,為了持續優化生產設備的產能及效率,需要經常變更或新增生產設備的資料採值需求。在現有的技術中,當變更或新增資料採值需求時,EAP程式需停止執行以進行修改,此時,生產設備亦須停止運作。而生產設備必須待修改完成的EAP程式上線後才能繼續運作,不僅耗費大量的時間成本,並且降低生產設備的產能。目前的生產設備以及相關系統大部分是以國際半導體產業協會(SEMI)所制定的SECS協定進行溝通及資料傳輸。但是,隨著產品微小化的趨勢以及高精密加工的生產需求,資料採集裝置需要高頻度的資料採值,才能確保生產品質以及尋找改善機會。然而,SECS協定無法達到高頻度的資料採值,因此,資料採集裝置所收集的生產數據的資料量有限,導致產線人員或數據分析人員無法透過生產數據優化生產設備的生產相關參數,進而降低生產效率。此外,製造業的工廠通常有多個甚至數以百台的自動化生產設備,產線人員或數據分析人員需從每個生產設備的自動化程式(EAP程式)提取生產數據,不僅提高人工成本並且增加維運負擔。因此,如何收集與管理大量生產設備的大量資料量,也是亟需解決的問題之一。 However, in order to continuously optimize the productivity and efficiency of production equipment, it is necessary to frequently change or add data value requirements for production equipment. In the prior art, when the data acquisition requirement is changed or added, the EAP program needs to stop executing to make the modification, and at this time, the production equipment also needs to stop running. The production equipment can only continue to operate after the modified EAP program is launched, which not only consumes a lot of time and cost, but also reduces the production capacity of the production equipment. Most of the current production equipment and related systems communicate and transmit data based on the SECS agreement formulated by the International Semiconductor Industry Association (SEMI). However, with the trend of miniaturization of products and the production demand of high-precision processing, data acquisition devices need high-frequency data acquisition in order to ensure production quality and find opportunities for improvement. However, the SECS protocol cannot achieve high-frequency data collection. Therefore, the amount of production data collected by the data collection device is limited, so that the production line personnel or data analysts cannot optimize the production-related parameters of the production equipment through the production data. Productivity. In addition, manufacturing factories usually have multiple or even hundreds of automated production equipment. Production line personnel or data analysts need to extract production data from the automation program (EAP program) of each production equipment, which not only increases labor costs but also increases maintenance burden. Therefore, how to collect and manage a large amount of data of a large number of production equipment is also one of the problems that needs to be solved urgently.
因此,有必要研發一種新的數據採值系統,以解決先前技術之問題。 Therefore, it is necessary to develop a new data acquisition system to solve the problems of the prior art.
有鑑於此,本創作之一範疇提供一種雲端數據採值系統用以擷取至少一生產設備於生產產品時的至少一生產數據,以解決先前技術的 問題。根據本創作之一具體實施例,雲端數據採值系統包含輸入單元、數據傳輸單元、雲端資料庫以及控制單元。輸入單元用以輸入針對至少一生產設備的至少一採值計劃。數據傳輸單元連接至少一生產設備。數據傳輸單元用以透過一網路發送採值計劃至至少一生產設備,並且用以接收至少一生產設備根據採值計劃所對應產生的生產數據。雲端資料庫連接數據傳輸單元,並且用以儲存數據傳輸單元所接收的生產數據。控制單元連接輸入單元以及數據傳輸單元。控制單元用以控制數據傳輸單元發出採值計劃至至少一生產設備,並且控制數據傳輸單元接收並儲存生產數據至雲端資料庫。其中,數據傳輸單元以簡單物件存取協定(Simple Object Access Protocol,SOAP)與至少一生產設備互相溝通。 In view of this, one aspect of the present invention provides a cloud data acquisition system for capturing at least one production data of at least one production equipment when producing a product, so as to solve the problem of the prior art. question. According to a specific embodiment of the present invention, the cloud data acquisition system includes an input unit, a data transmission unit, a cloud database and a control unit. The input unit is used for inputting at least one value plan for at least one production equipment. The data transmission unit is connected to at least one production equipment. The data transmission unit is used for sending the value plan to at least one production device through a network, and is used for receiving production data correspondingly generated by the at least one production device according to the value plan. The cloud database is connected to the data transmission unit and used to store the production data received by the data transmission unit. The control unit is connected to the input unit and the data transmission unit. The control unit is used for controlling the data transmission unit to send a value plan to at least one production equipment, and for controlling the data transmission unit to receive and store the production data to the cloud database. Wherein, the data transmission unit communicates with at least one production device through Simple Object Access Protocol (SOAP).
其中,採值計劃包含一採值頻率,並且生產設備根據採值頻率產生對應生產數據的一生產數據資料量。控制單元根據採值頻率以及生產數據資料量產生資料到達率。 The sampling plan includes a sampling frequency, and the production equipment generates a production data quantity corresponding to the production data according to the sampling frequency. The control unit generates the data arrival rate according to the sampling frequency and the amount of production data.
其中,雲端數據採值系統進一步包含製造執行系統(Manufacturing Execution System,MES)連接控制單元。製造執行系統用以儲存產品的一產品資訊,並且生產設備於生產該產品時產生對應產品的生產編號。控制單元透過一整合程式將生產編號對應至產品資訊。 The cloud data acquisition system further includes a manufacturing execution system (Manufacturing Execution System, MES) connection control unit. The manufacturing execution system is used for storing a product information of the product, and the production equipment generates a production number of the corresponding product when producing the product. The control unit maps the production number to the product information through an integrated program.
其中,採值計畫係根據設備數據採集(Equipment Data Acquisition,EDA)的規範而制訂。 Wherein, the acquisition plan is formulated according to the specification of equipment data acquisition (EDA).
其中,控制單元控制數據傳輸單元接收並儲存生產數據至雲端資料庫的同時,控制單元通知訂閱採值計劃的資料處理系統。 Wherein, when the control unit controls the data transmission unit to receive and store the production data in the cloud database, the control unit notifies the data processing system that subscribes to the value acquisition plan.
進一步地,資料處理系統為訊息佇列系統(Message Queue System)、失效偵測控制系統(Fault Detection Control System,FDC)以及時序系統(Time Series System)之其中一者。 Further, the data processing system is a message queue system (Message Queue System), one of the failure detection control system (Fault Detection Control System, FDC) and the time series system (Time Series System).
其中,該控制單元包含第一控制單元以及第二控制單元,並且第一控制單元以及第二控制單元分別控制數據傳輸單元。當第一控制單元故障時,第二控制單元控制數據傳輸單元。 Wherein, the control unit includes a first control unit and a second control unit, and the first control unit and the second control unit respectively control the data transmission unit. When the first control unit fails, the second control unit controls the data transmission unit.
本創作之另一範疇提供一種雲端數據採值方法,以解決先前技術的問題。根據本創作之一具體實施例,雲端數據採值方法包含以下步驟:輸入單元輸入針對至少一生產設備的至少一採值計劃;控制單元控制數據傳輸單元透過一網路發出至少一採值計劃至至少一生產設備;數據傳輸單元透過簡單物件存取協定(Simple Object Access Protocol,SOAP)接收至少一生產設備根據至少一採值計劃所對應產生的至少一生產數據;以及控制單元控制數據傳輸單元儲存至少一生產數據至雲端資料庫。 Another aspect of the present invention provides a cloud data acquisition method to solve the problems of the prior art. According to a specific embodiment of the present invention, the cloud data acquisition method includes the following steps: the input unit inputs at least one acquisition plan for at least one production equipment; the control unit controls the data transmission unit to send the at least one acquisition plan through a network to the at least one production equipment; the data transmission unit receives at least one production data correspondingly generated by at least one production equipment according to at least one value plan through Simple Object Access Protocol (SOAP); and the control unit controls the data transmission unit to store At least one production data is sent to the cloud database.
其中,雲端數據採值方法進一步包含以下步驟:數據傳輸單元透過簡單物件存取協定接收至少一生產設備根據採值計劃中的採值頻率所產生對應該生產數據的一生產數據資料量;以及控制單元根據採值頻率以及生產數據資料量產生一資料到達率。 Wherein, the cloud data acquisition method further includes the following steps: the data transmission unit receives, through a simple object access protocol, a production data amount corresponding to the production data generated by at least one production equipment according to the acquisition frequency in the value acquisition plan; and controlling The unit generates a data arrival rate according to the sampling frequency and the amount of production data.
其中,雲端數據採值方法進一步包含以下步驟:控制單元通知訂閱採值計劃的資料處理系統。 Wherein, the cloud data acquisition method further includes the following steps: the control unit notifies the data processing system that subscribes to the acquisition plan.
綜上所述,本創作的雲端數據採值系統及方法可隨時新增或編輯採值計劃至生產設備,生產設備不需停機並且不需修改機台自動化程式而可即時地回傳至雲端數據採值系統,進而增加生產效率及產能。並且,本創作的雲端數據採值系統可有效地取代機台自動化程式(EAP)的數據採 集作業,並且可將龐大資料量的生產數據透過SOAP協定的方式傳送至雲端數據採值系統,進而提高效率及實用性。再者,本創作的雲端數據採值系統可即時監控數據採值品質並且偵測資料到達率以供使用者進行決策或調整採值計劃,也可透過整合程式將生產設備所傳送的生產數據轉換並對應產品資訊,並且也可透過多個相同的控制單元以達到系統不停機的功能,進而提高方便性、實用性及效率。進一步地,本創作的雲端數據採值系統不僅可擷取及集中管理產線中所有生產設備的生產數據,並且可透過整合程式即時整合並管理產品資訊以及對應產品資訊的生產數據,進而提高管理效率及便利性。此外,本創作的雲端數據採值系統可統一並整合所有採值計劃供後處理或分析系統查看及訂閱,使得後處理或分析系統不需各自向生產設備提出相同需求的採值計劃而造成生產設備多次擷取相同採值項目的生產數據,進而降低生產負荷並提高效率。 To sum up, the cloud data acquisition system and method of this creation can add or edit the acquisition plan to the production equipment at any time. The production equipment does not need to stop and does not need to modify the automation program of the machine, and the data can be sent back to the cloud in real time. Value collection system, thereby increasing production efficiency and productivity. In addition, the cloud data acquisition system of this creation can effectively replace the data acquisition of the machine automation program (EAP). It integrates operations, and can transmit production data with a huge amount of data to the cloud data acquisition system through the SOAP protocol, thereby improving efficiency and practicability. Furthermore, the cloud data acquisition system of this creation can monitor the quality of data acquisition in real time and detect the data arrival rate for users to make decisions or adjust the acquisition plan. It can also convert the production data sent by the production equipment through the integration program. And corresponding product information, and can also achieve the function of non-stop system through multiple identical control units, thereby improving convenience, practicability and efficiency. Further, the cloud data acquisition system of this creation can not only capture and centrally manage the production data of all production equipment in the production line, but also integrate and manage the product information and the production data corresponding to the product information in real time through the integration program, thereby improving management. Efficiency and convenience. In addition, the cloud data acquisition system of this creation can unify and integrate all acquisition plans for the post-processing or analysis system to view and subscribe, so that the post-processing or analysis systems do not need to put forward the same demanded value plans to the production equipment and cause production problems. The equipment captures production data for the same value item multiple times, thereby reducing production load and improving efficiency.
1、2、3:雲端數據採值系統 1, 2, 3: Cloud data acquisition system
100:雲端伺服器 100: Cloud server
11、21、31:輸入單元 11, 21, 31: Input unit
12、22、32:數據傳輸單元 12, 22, 32: data transmission unit
13、23、33:雲端資料庫 13, 23, 33: Cloud database
14、24、34:控制單元 14, 24, 34: Control unit
15:網路 15: Internet
36:製造執行系統 36: Manufacturing Execution Systems
5、5A、5B、5C:生產設備 5, 5A, 5B, 5C: production equipment
7:資料處理系統 7: Data processing system
S1~S9:步驟 S1~S9: Steps
圖1係繪示根據本創作之一具體實施例之雲端數據採值系統的功能方塊圖。 FIG. 1 is a functional block diagram of a cloud data acquisition system according to an embodiment of the present invention.
圖2係繪示根據本創作之一具體實施例之雲端數據採值方法的步驟流程圖。 FIG. 2 is a flowchart showing the steps of a cloud data acquisition method according to an embodiment of the present invention.
圖3係繪示根據本創作之一具體實施例之雲端數據採值系統的功能方塊圖。 FIG. 3 is a functional block diagram of a cloud data acquisition system according to an embodiment of the present invention.
圖4係繪示根據本創作之另一具體實施例之雲端數據採值系統的功能方塊圖。 FIG. 4 is a functional block diagram of a cloud data acquisition system according to another specific embodiment of the present invention.
圖5係繪示根據本創作之一具體實施例之雲端數據採值方法的步驟流程圖。 FIG. 5 is a flowchart showing the steps of a cloud data acquisition method according to an embodiment of the present invention.
為了讓本創作的優點,精神與特徵可以更容易且明確地了解,後續將以具體實施例並參照所附圖式進行詳述與討論。值得注意的是,這些具體實施例僅為本創作代表性的具體實施例,其中所舉例的特定方法、裝置、條件、材質等並非用以限定本創作或對應的具體實施例。又,圖中各裝置僅係用於表達其相對位置且未按其實際比例繪述,合先敘明。 In order to make the advantages, spirit and features of the present invention more easily and clearly understood, detailed descriptions and discussions will be made with reference to the accompanying drawings in the following specific embodiments. It should be noted that these specific embodiments are only representative specific embodiments of the present invention, and the specific methods, devices, conditions, materials, etc. exemplified therein are not intended to limit the present invention or the corresponding specific embodiments. In addition, each device in the figure is only used to express its relative position and is not drawn according to its actual scale, and will be described together first.
在本說明書的描述中,參考術語“一具體實施例”、“另一具體實施例”或“部分具體實施例”等的描述意指結合該實施例描述的具體特徵、結構、材料或者特點包含於本創作的至少一個實施例中。在本說明書中,對上述術語的示意性表述不一定指的是相同的實施例。而且,描述的具體特徵、結構、材料或者特點可以在任何的一個或多個實施例中以合適的方式結合。 In the description of this specification, a description with reference to the terms "an embodiment", "another embodiment" or "part of an embodiment" etc. means that a particular feature, structure, material or characteristic described in connection with the embodiment includes in at least one embodiment of the present creation. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in one or more embodiments.
請參閱圖1。圖1係繪示根據本創作之一具體實施例之雲端數據採值系統1的功能方塊圖。如圖1所示,本創作的雲端數據採值系統1用以擷取生產設備5於生產產品時的生產數據。在本具體實施例中,雲端數據採值系統1包含輸入單元11、數據傳輸單元12、雲端資料庫13以及控制單元14。控制單元14連接輸入單元11、數據傳輸單元12以及雲端資料庫13,並且數據傳輸單元12連接生產設備5。輸入單元11用以輸入針對生產設備5的採值計劃。數據傳輸單元12用以透過一網路15發送採值計劃至生產設備5,並且接收生產設備5根據採值計劃所對應產生的生產數據。雲端資料庫13用
以儲存數據傳輸單元12所接收的生產數據。控制單元14用以控制數據傳輸單元12發出採值計劃至生產設備5,並且控制數據傳輸單元12接收並儲存生產數據至雲端資料庫13。
See Figure 1. FIG. 1 is a functional block diagram of a cloud
於實務中,本創作的雲端數據採值系統1可應用於晶圓製造產業,但不限於此,本創作的雲端數據採值系統1也可應用於管理大量產生設備的生產數據的產業。輸入單元11、數據傳輸單元12、雲端資料庫13及控制單元14可整合於雲端伺服器100,並且雲端伺服器100透過網路15與生產設備5互相溝通。而雲端數據採值系統1的配置方式不限於此。在一具體實施例中,輸入單元、數據傳輸單元及控制單元可整合於第一雲端伺服器中,而雲端資料庫整合於第二雲端伺服器中。第一雲端伺服器與第二雲端伺服器互相溝通,並且第一雲端伺服器透過網路15與生產設備5互相溝通。
In practice, the cloud
於實務中,輸入單元11可為一資料輸入平台,並且資料輸入平台可為包含UI介面的瀏覽器。使用者可透過輸入單元11輸入採值計劃。而採值計劃可包含採值項目,例如:工作溫度、濕度、頻率、壓力、速度等生產參數項目,而採值項目也可為生產設備於生產時的監測參數項目。進一步地,使用者也可透過輸入單元11並根據需求定義針對生產設備5的採值計劃。舉例來說,使用者可透過資料輸入平台的UI介面選擇生產設備5並且選擇或輸入工作溫度的採值項目,此時,輸入單元11可產生欲擷取生產設備5的工作溫度的採值計劃。值得注意的是,使用者也可透過輸入單元11輸入針對生產設備5的多個採值計劃。而所有採值計劃也可以採值清單的方式呈現於輸入單元11中。
In practice, the
在本具體實施例中,採值計劃係根據設備數據採集
(Equipment Data Acquisition,EDA)的規範而制訂。於實務中,當使用者透過輸入單元11輸入對應生產設備5的採值項目後,輸入單元11可根據EDA標準中的通用設備模型規範(Specification for the Common Equipment Model,CEM)、設備自我描述規範(Specification for Equipment Self Description,EqSD)、設備客戶驗證授權規格(Specification for Equipment Client Authentication and Authorization)、數據採集管理規範(Specification for Data Collection Management)以及採值項目產生採值計劃,但不限於此,輸入單元11也可以其他規範或自定義的方式產生採值計劃。
In this specific embodiment, the value acquisition plan is based on equipment data acquisition
(Equipment Data Acquisition, EDA) specification. In practice, after the user inputs the value item corresponding to the
於實務中,數據傳輸單元12可為資料收發器或軟體驅動單元(如:SEMI EDA Driver)。數據傳輸單元12可將輸入單元11所產生的採值計劃透過網路15傳送至生產設備5,並且可接收生產設備5根據採值計劃所產生的生產數據。當生產設備5接收數據傳輸單元12所傳送的採值計劃後,生產設備5可以事件(event)或條件觸發(trigger)的方式產生對應採值計劃中的採值項目的生產數據,並且將生產數據傳送至數據傳輸單元12。進一步地,在本具體實施例中,數據傳輸單元12以簡單物件存取協定(Simple Object Access Protocol,SOAP)與生產設備5互相傳送採值計劃以及生產數據。於實務中,網路15可為網際網路,而數據傳輸單元12與生產設備5之間可以超文本傳輸協定(HTTP)的傳輸格式以SOAP協定傳輸資料。
In practice, the
於實務中,控制單元14可為中央處理晶片(CPU)或其他控制晶片,並且控制單元14也可執行微服務軟體以控制數據傳輸單元12。控制單元14可控制數據傳輸單元12將輸入單元11所輸入的採值計劃傳送至生產設備5,也可控制數據傳輸單元12接收生產設備5所傳送的生產數據。進一
步地,使用者可透過輸入單元11輸入一採值指令以執行、取消或刪除採值計劃,而控制單元14可根據採值指令控制數據傳輸單元12發送採值計劃或接收生產數據。此外,使用者可隨時透過輸入單元11新增採值計劃,而控制單元14也可在控制數據傳輸單元12發送及接收資料的過程中,再控制數據傳輸單元12發送新的採值計劃至生產設備5。
In practice, the
於實務中,雲端資料庫13可為硬碟、網路硬碟、雲端硬碟或其他具有資料儲存功能的儲存裝置。當數據傳輸單元12接收到生產設備5所傳送的生產數據時,控制單元14也可控制數據傳輸單元12將生產數據儲存至雲端資料庫13。
In practice, the
請參閱圖1及圖2。圖2係繪示根據本創作之一具體實施例之雲端數據採值方法的步驟流程圖。圖2的雲端數據採值方法的步驟可透過圖1的雲端數據採值系統1來執行。如圖2所示,雲端數據採值方法包含以下步驟:步驟S1:輸入單元11輸入針對生產設備5的至少一採值計劃;步驟S2:控制單元14控制數據傳輸單元12透過網路15發出採值計劃至生產設備5;步驟S3:數據傳輸單元12透過簡單物件存取協定(SOAP)接收生產設備5根據採值計劃所對應產生的至少一生產數據;以及步驟S4:控制單元14控制數據傳輸單元12儲存生產數據至雲端資料庫13。
Please refer to Figure 1 and Figure 2. FIG. 2 is a flowchart showing the steps of a cloud data acquisition method according to an embodiment of the present invention. The steps of the cloud data acquisition method in FIG. 2 can be executed by the cloud
因此,本創作的雲端數據採值系統及方法可隨時新增或編輯採值計劃至生產設備,而不需修改用以控制生產設備生產的機台自動化程式(Equipment Automation Program,EAP)。也就是說,生產設備不需停機而可隨時接收雲端數據採值系統所傳送的採值計劃產生對應的生產數據,並且即時地回傳至雲端數據採值系統,進而增加生產效率及產能。並且,本 創作的雲端數據採值系統也可有效地執行生產設備於生產過程中的採值作業,因此,設備生產的機台自動化程式(EAP)僅需處理生產流程中的參數比對及確認,而不需再同時執行數據採集作業。進一步地,即使生產設備需執行多個高頻度的資料採值的採值計劃而產生龐大的資料量的生產數據時,生產設備也可將生產數據透過SOAP協定的方式傳送至雲端數據採值系統而不需傳送至機台自動化程式(EAP),有別於傳統的生產設備與自動化程式(EAP)之間以低效率的SECS協定的方式資料傳輸進而提高效率及實用性。 Therefore, the cloud data acquisition system and method of the present invention can add or edit the acquisition plan to the production equipment at any time without modifying the Equipment Automation Program (EAP) used to control the production of the production equipment. That is to say, the production equipment can receive the data acquisition plan sent by the cloud data acquisition system at any time without shutting down to generate the corresponding production data, and send it back to the cloud data acquisition system in real time, thereby increasing production efficiency and productivity. Also, this The creative cloud data acquisition system can also effectively perform the value acquisition of production equipment in the production process. Therefore, the machine automation program (EAP) for equipment production only needs to deal with the parameter comparison and confirmation in the production process, instead of Data collection operations need to be performed at the same time. Further, even if the production equipment needs to execute a number of high-frequency data acquisition plans to generate production data with a huge amount of data, the production equipment can also transmit the production data to the cloud data acquisition system through the SOAP protocol. It does not need to be sent to the machine automation program (EAP), which is different from the traditional data transmission between the production equipment and the automation program (EAP) in the form of an inefficient SECS protocol, thereby improving efficiency and practicability.
此外,在本具體實施例中,採值計劃包含對應採值項目的採值頻率,並且生產設備5根據採值頻率產生對應生產數據的生產數據資料量。控制單元14根據採值頻率以及生產數據資料量產生資料到達率。於實務中,採值頻率可根據採值項目的重要性以及後續參數分析所需的解析度而決定,並且根據EDA標準所制訂的採值計劃可為高頻度的資料採值需求。而資料到達率為資料到達率品質(DCQV)。舉例來說,當生產設備5所執行的採值計劃的採值頻率為0.01次/秒時,生產設備5理應將於每秒產生100筆的生產數據資料量,並將該100筆的生產數據傳送至雲端數據採值系統1。因此,控制單元14可根據採值計劃的採值頻率以及數據傳輸單元12所接收的生產數據資料量監控生產數據的資料到達率,以供產線人員或數據分析人員查看。
In addition, in this specific embodiment, the value collection plan includes the value collection frequency of the corresponding value collection item, and the
在一具體實施例中,控制單元14可預存對應採值頻率的資料量閾值。當數據傳輸單元12所接收的生產數據資料量小於資料量閾值時,則控制單元14產生警示訊號。於實務中,警示訊號可為警示訊號可為聲音、
文字、燈號或其他具有警示及提醒作用的訊號。而資料量閾值可為能夠進行分析的最小生產數據資料量或比例值,並且資料量閾值可根據需求而制定。當數據傳輸單元12所接收的生產數據資料量小於資料量閾值時,表示生產設備5有可能因硬體老舊而無法達到採值計劃的採值頻率。此時,控制單元14產生警示訊號,使用者或數據分析人員可根據警示訊號即時透過輸入單元11修改或輸入生產設備5能夠執行的採值計劃。因此,本創作的雲端數據採值系統也可即時監控數據採值品質並且根據資料到達率調整採值計劃,進而提高實用性及效率。
In a specific embodiment, the
如圖2所示,當雲端數據採值系統1執行步驟2之後,也可包含以下步驟:步驟S5:數據傳輸單元12透過簡數據傳輸單元12透過簡單物件存取協定(SOAP)接收生產設備5根據採值計劃中的採值頻率所產生對應生產數據的生產數據資料量;步驟S6:控制單元14根據採值頻率及生產數據資料量產生資料到達率。此外,也可進一步再包含步驟S7:控制單元14判斷生產數據資料量是否小於資料量閾值;若判斷結果為是,則執行步驟S8:控制單元14產生警示訊號。
As shown in FIG. 2 , after the cloud
進一步地,雲端數據採值系統1的控制單元14可包含第一控制單元及第二控制單元(圖未示)。第一控制單元及第二控制單元可分別連接輸入單元11及數據傳輸單元12,並且第一控制單元及第二控制單元可分別控制數據傳輸單元12。於實務中,第一控制單元和第二控制單元的功能相同,並且當第一控制單元運行時,第二控制單元為待機狀態。當第一控制單元故障或執行失敗時,則第二控制單元將會控制數據傳輸單元12,以維持雲端數據採值系統1的運作。因此,本創作的雲端數據採值系統也可透過
多個相同的控制單元以達到系統不停機的功能,進而提高方便性及實用性。
Further, the
在另一具體實施例中,控制單元可包含多個控制執行單元,並且每一個控制執行單元皆可分別連接輸入單元及數據傳輸單元。於實務中,每一個控制執行單元可同步執行並分配接收輸入單元所輸入的採值計劃,並且每一個控制執行單元可根據分配到的採值計劃分別控制數據傳輸單元傳送採值計劃至生產設備。當其中一個控制執行單元故障時,故障的控制執行單元的採值計劃可由其它控制執行單元來執行,進而也能夠達到系統不停機的功能。 In another specific embodiment, the control unit may include a plurality of control execution units, and each control execution unit may be respectively connected to the input unit and the data transmission unit. In practice, each control execution unit can synchronously execute and distribute the value plan input by the input unit, and each control execution unit can separately control the data transmission unit to transmit the value plan to the production equipment according to the assigned value plan. . When one of the control execution units fails, the value acquisition plan of the faulty control execution unit can be executed by other control execution units, thereby achieving the function of non-stop system.
本創作的雲端數據採值系統除了可為前述具體實施例的樣態之外,也可為其他樣態。請參閱圖3。圖3係繪示根據本創作之一具體實施例之雲端數據採值系統2的功能方塊圖。如圖3所示,本創作的雲端數據採值系統2也可應用至多個生產設備5A、5B、5C,但不限於此,雲端數據採值系統2也可同時連接並擷取數以百計的生產設備的生產數據。於實務中,數據傳輸單元22可以簡單物件存取協定(SOAP)與生產設備5A、生產設備5B及生產設備5C互相溝通。輸入單元21可分別輸入生產設備5A、生產設備5B及生產設備5C的至少一採值計劃,並且控制單元24可根據各生產設備的採值計劃透過數據傳輸單元22分別發送至生產設備5A、生產設備5B及生產設備5C。當生產設備5A、生產設備5B及生產設備5C產生各自的生產數據後,控制單元24控制數據傳輸單元22分別接收生產設備5A、生產設備5B及生產設備5C的生產數據並儲存於雲端資料庫23。因此,本創作的雲端數據採值系統不僅可擷取產線中所有生產設備的生產數據,也可集中管理所有生產數據,而使用者不需再從各生產設備的機台自動化程式(EAP)取得生產
數據,進而提高管理效率及便利性。
The cloud data acquisition system of the present invention can be in addition to the modes of the above-mentioned specific embodiments, and can also be in other modes. See Figure 3. FIG. 3 is a functional block diagram of the cloud
請參閱圖4。圖4係繪示根據本創作之另一具體實施例之雲端數據採值系統3的功能方塊圖。在本具體實施例中,雲端數據採值系統3進一步包含製造執行系統36(Manufacturing Execution System,MES)連接控制單元34。製造執行系統36儲存有生產設備5生產該產品的產品資訊,並且生產設備5生產該產品時產生對應產品的產品編號。控制單元34可透過一整合程式將生產編號對應至產品資訊,以整合採值資料。於實務中,控制單元34可包含有動態語言,整合程式可為使用者或數據分析人員所建立的二次程式,並且二次程式可儲存於雲端資料庫33中。產品資訊可為產品名稱、產品料號、產品型號、產品批次等相關資訊,而產品編號可為生產設備5依序生產產品的產品編號(如:1、2、3、A、B、C等)。當生產設備5較老舊或沒有取得產品的產品資訊時,生產設備5僅會產生對應產品編號的生產數據。也就是說,使用者或數據分析人員無法透過數據傳輸單元32所接收到的生產數據得知生產設備5目前生產的產品。此時,控制單元34可透過二次程式將儲存於製造執行系統36的產品資訊以及生產編號整合及合併,以使生產編號對應至產品資訊。於實務中,整合程式可根據機台自動化程式(EAP)與製造執行系統36之間的確認資料、產品數量及相關資訊而編寫。進一步地,整合程式也可為開源程式並儲存於雲端數據採值系統3中,以供使用者編寫及修改。因此,本創作的雲端數據採值系統也可透過整合程式即時整合並管理產品資訊以及對應產品資訊的生產數據,進而提高管理效率。
See Figure 4. FIG. 4 is a functional block diagram of a cloud
進一步地,雲端數據採值系統3的控制單元34可連接資料處理系統7。當控制單元34控制數據傳輸單元32接收生產設備5的生產數據的
同時,控制單元34通知訂閱採值計劃的資料處理系統7。於實務中,資料處理系統7可為訊息佇列系統(Message Queue System)、失效偵測控制系統(Fault Detection Control System,FDC)、時序系統(Time Series System)或其他數據後處理或分析系統。進一步地,控制單元34也可連接多個資料處理系統。當資料處理系統7需要分析生產設備5的特定的採值項目的生產數據時,資料處理系統7可訂閱對輸入單元31中的採值計劃。在另一具體實施例中,資料處理系統7也可提出採值項目的需求並透過輸入單元31新增並輸入採值計劃。而當控制單元34控制數據傳輸單元32接收生產設備5的生產數據時,控制單元34將通知訂閱採值計劃的資料處理系統7,而資料處理系統7可再從雲端資料庫33取得所需的生產數據及資料。因此,本創作的雲端數據採值系統可統一並整合所有採值計劃供後處理或分析系統查看及訂閱,使得後處理或分析系統不需各自向生產設備提出相同需求的採值計劃而造成生產設備多次擷取相同採值項目的生產數據,進而降低生產負荷並提高效率。
Further, the
請參閱圖5。圖5係繪示根據本創作之一具體實施例之雲端數據採值方法的步驟流程圖。圖5的雲端數據採值方法的步驟可透過圖4的雲端數據採值系統3來執行。如圖4及圖5所示,於步驟S4中,當控制單元34控制數據傳輸單元32儲存生產數據至雲端資料庫33時,雲端數據採值系統3也可同時執行步驟S9:控制單元34通知訂閱採值計劃的資料處理系統7。而本具體實施例中雲端數據採值系統3所執行的步驟S1至步驟S3與前述具體實施例的步驟大致相同,於此不再贅述。
See Figure 5. FIG. 5 is a flowchart showing the steps of a cloud data acquisition method according to an embodiment of the present invention. The steps of the cloud data acquisition method in FIG. 5 can be executed by the cloud
綜上所述,本創作的雲端數據採值系統及方法可隨時新增或 編輯採值計劃至生產設備,生產設備不需停機並且不需修改機台自動化程式而可即時地將採值數據回傳至雲端數據採值系統,進而增加生產效率及產能。並且,本創作的雲端數據採值系統可有效地取代機台自動化程式的數據採集作業,並且可將龐大資料量的生產數據透過SOAP協定的方式傳送至雲端數據採值系統,進而提高效率及實用性。再者,本創作的雲端數據採值系統可即時監控數據採值品質並且偵測資料到達率以供使用者進行決策或調整採值計劃,也可透過整合程式將生產設備所傳送的生產數據轉換並對應產品資訊,並且也可透過多個相同的控制單元以達到系統不停機的功能,進而提高方便性、實用性及效率。進一步地,本創作的雲端數據採值系統不僅可擷取及集中管理產線中所有生產設備的生產數據,並且可透過整合程式即時整合並管理產品資訊以及對應產品資訊的生產數據,進而提高管理效率及便利性。此外,本創作的雲端數據採值系統可統一並整合所有採值計劃供後處理或分析系統查看及訂閱,使得後處理或分析系統不需各自向生產設備提出相同需求的採值計劃而造成生產設備多次擷取相同採值項目的生產數據使生產設備造成運算的負擔,進而降低生產負荷並提高效率。 To sum up, the cloud data acquisition system and method of this creation can be added or added at any time. Edit the value plan to the production equipment, and the production equipment can immediately send the value data back to the cloud data acquisition system without stopping the machine and without modifying the automation program of the machine, thereby increasing the production efficiency and capacity. In addition, the cloud data acquisition system of this creation can effectively replace the data acquisition operation of the machine automation program, and can transmit the production data with a huge amount of data to the cloud data acquisition system through the SOAP protocol, thereby improving efficiency and practicality. sex. Furthermore, the cloud data acquisition system of this creation can monitor the quality of data acquisition in real time and detect the data arrival rate for users to make decisions or adjust the acquisition plan. It can also convert the production data sent by the production equipment through the integration program. And corresponding product information, and can also achieve the function of non-stop system through multiple identical control units, thereby improving convenience, practicability and efficiency. Further, the cloud data acquisition system of this creation can not only capture and centrally manage the production data of all production equipment in the production line, but also integrate and manage the product information and the production data corresponding to the product information in real time through the integration program, thereby improving management. Efficiency and convenience. In addition, the cloud data acquisition system of this creation can unify and integrate all acquisition plans for the post-processing or analysis system to view and subscribe, so that the post-processing or analysis systems do not need to put forward the same demanded value plans to the production equipment and cause production problems. The equipment captures the production data of the same valued item multiple times, which causes the production equipment to burden the calculation, thereby reducing the production load and improving the efficiency.
藉由以上較佳具體實施例之詳述,係希望能更加清楚描述本創作之特徵與精神,而並非以上述所揭露的較佳具體實施例來對本創作之範疇加以限制。相反地,其目的是希望能涵蓋各種改變及具相等性的安排於本創作所欲申請之專利範圍的範疇內。因此,本創作所申請之專利範圍的範疇應根據上述的說明作最寬廣的解釋,以致使其涵蓋所有可能的改變以及具相等性的安排。 Through the detailed description of the preferred embodiments above, it is hoped that the features and spirit of the present creation can be described more clearly, rather than limiting the scope of the present creation by the preferred embodiments disclosed above. On the contrary, the intention is to cover various modifications and equivalent arrangements within the scope of the patented scope of the present invention. Therefore, the scope of the patentable scope of this invention should be construed in the broadest sense according to the above description, so that it covers all possible changes and equivalent arrangements.
1:雲端數據採值系統 1: Cloud data acquisition system
100:雲端伺服器 100: Cloud server
11:輸入單元 11: Input unit
12:數據傳輸單元 12: Data transmission unit
13:雲端資料庫 13: Cloud Database
14:控制單元 14: Control unit
15:網路 15: Internet
5:生產設備 5: Production equipment
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