TWM629019U - Biodegradable composite material - Google Patents

Biodegradable composite material Download PDF

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TWM629019U
TWM629019U TW111200945U TW111200945U TWM629019U TW M629019 U TWM629019 U TW M629019U TW 111200945 U TW111200945 U TW 111200945U TW 111200945 U TW111200945 U TW 111200945U TW M629019 U TWM629019 U TW M629019U
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particles
composite material
raw materials
biodegradable composite
cellulose acetate
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黃逢源
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天貴實業股份有限公司
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Abstract

本創作一種生物可自動降解組合物料,呈顆粒狀,包含有主原料,該主原料包含碳酸鈣微粒、醋酸纖維素微粒、氧化鈣微粒、滑石粉微粒及石英微粒,該碳酸鈣微粒的含量大於該醋酸纖維素微粒、該氧化鈣微粒、該滑石粉微粒和該石英微粒的含量;藉此,該組合物料加工成型之物品,具有環保及抗菌功效,且該組合物料所使用的原料取得容易,所製成之物品易於保存,不易產生脆化、龜裂情形。The present invention creates a biodegradable composite material, which is granular and contains main raw materials. The main raw materials include calcium carbonate particles, cellulose acetate particles, calcium oxide particles, talc particles and quartz particles. The content of the calcium carbonate particles is greater than The content of the cellulose acetate particles, the calcium oxide particles, the talc particles and the quartz particles; thereby, the articles processed and molded from the composite material have environmental protection and antibacterial effects, and the raw materials used in the composite material are easy to obtain, The manufactured articles are easy to store, and are not prone to embrittlement and cracking.

Description

生物可自動降解組合物料Biodegradable composite materials

本創作係有關於一種組合物料,尤指一種生物可自動降解組合物料。This work is about a composite material, especially a biodegradable composite material.

按,綠色永續的概念使消費者更加傾向選擺環境友善的物品,然而常見的物品大多以塑膠材質製成,雖然塑膠產品帶給消費者許多使用上的便利,但其除了不符合全球減塑的環保原則,且皆未考慮自然降解功能,即使有降解功能,也因塑料本身仍佔用大量比例,除了材料成本偏高外,也無法達到有效的降解維護土地環保之效果,並且塑膠產品於大量廢棄作為垃圾堆積時,需佔用大量土地使用資源外,該大量廢棄塑料對土地酸鹼值、環境衛生與土質本身之破壞,亦是無可挽回之浩劫,如考慮大量焚毀方式,更容易造成大量有毒及二氧化碳氣體產生,而需增加焚化爐之空污處理設備,致使焚化爐設備的成本偏高,不符合產業利用之經濟效益。According to the press, the concept of green sustainability makes consumers more inclined to choose environmentally friendly items. However, most common items are made of plastic materials. Although plastic products bring consumers a lot of convenience in use, they are not in line with the global The principle of environmental protection of plastics is not considered, and the natural degradation function is not considered. Even if there is a degradation function, the plastic itself still occupies a large proportion. In addition to the high material cost, it cannot achieve the effect of effective degradation to maintain the environmental protection of the land, and plastic products are used in When a large amount of waste is piled up as garbage, it will take up a lot of land use resources. The damage to the pH value of the land, environmental sanitation and soil quality itself is also irreversible. If a large number of incineration methods are considered, it is more likely to cause damage. A large amount of toxic and carbon dioxide gas is produced, and the air pollution treatment equipment of the incinerator needs to be increased, resulting in the high cost of the incinerator equipment, which is not in line with the economic benefits of industrial utilization.

為了改善上述問題,有一種如申請案號第098102517號「環保成型品」專利案,其包含:一個主體,是由一生物降解性組成物經預定的方式成型為一預定形狀所製成,該生物降解性組成物包括一個聚合物組份,且該聚合物組份包含一選自於聚丁二酸-1、4-丁二醇酯的主原料,該生物降解性組成物的聚合物組份還包含一個與該主原料相混合的副原料,該副原料是選自於聚乳酸。In order to improve the above-mentioned problems, there is a patent case such as Application No. 098102517 "Environmentally Friendly Molded Products", which includes: a main body is made of a biodegradable composition molded into a predetermined shape in a predetermined manner, the The biodegradable composition includes a polymer component, and the polymer component includes a main raw material selected from poly-1,4-butylene succinate, the polymer group of the biodegradable composition The part also contains a secondary raw material mixed with the main raw material, and the secondary raw material is selected from polylactic acid.

該聚乳酸(Polylactic Acid或Polylactide,縮寫PLA)是一種新型的生物降解材料,使用可再生的植物資源(如玉米)所提出的澱粉原料製成,澱粉原料經由糖化得到葡萄糖,再由葡萄糖及一定的菌種發酵製成高純度的乳酸,再通過化學合成方法合成一定分子量的聚乳酸。其具有良好的生物可降解性,使用後能被自然界中微生物完全降解,最終生成二氧化碳和水,不污染環境,這對保護環境非常有利,是公認的環境友好材料。 The polylactic acid (Polylactic Acid or Polylactide, abbreviated PLA) is a new type of biodegradable material, which is made from starch raw materials proposed by renewable plant resources (such as corn). The strains are fermented to produce high-purity lactic acid, and then polylactic acid with a certain molecular weight is synthesized by chemical synthesis methods. It has good biodegradability and can be completely degraded by microorganisms in nature after use, and finally generates carbon dioxide and water, which does not pollute the environment, which is very beneficial to protect the environment and is recognized as an environmentally friendly material.

惟,該聚乳酸大都係使用玉米粉製成,不僅由於玉米粉原物料供應有限,使得環保成型品製作上的困難度及成本增加,並且所製成之環保成型品保存不易,容易產生脆化、龜裂情形。 However, most of the polylactic acid is made of corn flour. Not only is the supply of raw materials of corn flour limited, which increases the difficulty and cost of making environmentally friendly molded products, and the environmentally friendly molded products made are not easy to store and are prone to embrittlement. , Cracking situation.

本創作人有鑑於習知生物降解性組成物具有上述缺點,是以乃思及創作的意念,經多方探討與試作樣品試驗,及多次修正改良後,遂推出本創作。 In view of the above-mentioned shortcomings of the conventional biodegradable compositions, the author of this creation has come up with the idea of creation. After many discussions, sample tests, and many revisions and improvements, this creation was launched.

本創作提供一種生物可自動降解組合物料,其生物可自動降解組合物料呈圓柱形顆粒狀,包含有主原料,該主原料包含碳酸鈣微粒、醋酸纖維素微粒、氧化鈣微粒、滑石粉微粒及石英微粒,該碳酸鈣微粒的含量大於該醋酸纖維素微粒、該氧化鈣微粒、該滑石粉微粒和該石英微粒的含量。 This creation provides a biodegradable composite material, the biodegradable composite material is in the form of cylindrical particles, and contains main raw materials, the main raw materials include calcium carbonate particles, cellulose acetate particles, calcium oxide particles, talc particles and Quartz particles, the content of the calcium carbonate particles is greater than the content of the cellulose acetate particles, the calcium oxide particles, the talc particles and the quartz particles.

本創作生物可自動降解組合物料之主要目的,其組合物料可加工成型出預定形狀之物品,該物品具有可自動降解的特性,丟棄後能在自然環境中分解,具有環保及抗菌之功效,且該組合物料所使用的原料取得容易,因而製作困難度及成本降低,所製成之物品易於保存,不易產生 脆化、龜裂情形。 The main purpose of this creation of biodegradable composite materials is that the composite materials can be processed into articles of predetermined shape, the articles have the characteristics of self-degradation, can be decomposed in the natural environment after being discarded, and have the effects of environmental protection and antibacterial, and The raw materials used in the composite material are easy to obtain, so the difficulty and cost of manufacture are reduced, and the manufactured articles are easy to store and difficult to produce. Embrittlement and cracking.

1:攪拌機 1: Blender

2:造粒機 2: Granulator

10:組合物料 10: Combining materials

10A:主原料 10A: Main raw material

10B:副原料 10B: auxiliary raw materials

11:碳酸鈣微粒 11: Calcium carbonate particles

12:醋酸纖維素微粒 12: Cellulose acetate particles

13:氧化鈣微粒 13: Calcium oxide particles

14:滑石粉微粒 14: Talc powder particles

15:石英微粒 15: Quartz particles

16:抗氧化劑微粒 16: Antioxidant Microparticles

17:熱穩定劑微粒 17: Heat stabilizer particles

S110:第一次原料添加步驟 S110: the first step of adding raw materials

S120:第一次攪拌及烘乾步驟 S120: the first stirring and drying steps

S130:第一次造粒步驟 S130: The first granulation step

S140:第二次原料添加步驟 S140: the second step of adding raw materials

S150:第二次攪拌及烘乾步驟 S150: the second stirring and drying step

S160:第二次造粒步驟 S160: Second granulation step

第一圖係本創作之組合物料示意圖。 The first picture is a schematic diagram of the composition materials of this creation.

第二圖係本創作組合物料製程之方塊圖。 The second picture is the block diagram of the material process of this creative composition.

第三圖係本創作組合物料之製作流程示意圖一。 The third picture is a schematic diagram 1 of the production process of this creative combination material.

第四圖係本創作組合物料之製作流程示意圖二。 The fourth picture is the second schematic diagram of the production process of this creative combination material.

第五圖係本創作組合物料之製作流程示意圖三。 Figure 5 is a schematic diagram 3 of the production process of this creative combination material.

第六圖係本創作組合物料之製作流程示意圖四。 Figure 6 is a schematic diagram 4 of the production process of this creative composition material.

第七圖係第六圖A部分之放大圖。 The seventh figure is an enlarged view of part A of the sixth figure.

以下茲配合本創作較佳實施例之圖式進一步說明如下,以期能使熟悉本創作相關技術之人士,得依本說明書之陳述據以實施。 The following descriptions are further described below in conjunction with the drawings of the preferred embodiments of the present creation, so that those who are familiar with the related technologies of the present creation can implement it according to the statements in this specification.

首先,請參閱第一圖至第七圖所示,本創作生物可自動降解組合物料,其生物可自動降解組合物料10呈圓柱形顆粒狀,包含:主原料10A及副原料10B,該主原料10A包含:30~60%碳酸鈣微粒11,碳酸鈣微粒11俗稱灰石、石灰石、石粉,是一種化合物,化學式為CaCO3,呈鹼性,碳酸鈣微粒11在地球上存量豐富,並以許多形式存在於岩石、礦物與生物體,如:霰石、方解石、白堊、石灰岩、大理石、石灰華;15~30%醋酸纖維素微粒12,醋酸纖維素微粒12也稱為乙酸纖維素、纖維素乙酸酯,是纖維素的醋酸酯,醋酸纖維素微粒12是纖維素分 子中羥基用醋酸酯化後得到的一種化學改性的高分子化合物;10~20%氧化鈣微粒13,氧化鈣微粒13是一種無機化合物,化學式是CaO,俗名生石灰,氧化鈣微粒是13鹼性氧化物,可由蚵殼經1300度鍛燒取得;1~5%滑石粉微粒14,滑石粉微粒14為矽酸鎂鹽類礦物滑石族滑石,主要成分為含水矽酸鎂,經粉碎後,用鹽酸處理,水洗,乾燥而成,用以增加韌性;及1~2%石英微粒15,石英微粒15是一種物理性質和化學性質均十分穩定的礦產資源,晶體屬三方晶系的氧化物礦物,石英微粒塊又名矽石。 First of all, please refer to the first figure to the seventh figure, the biodegradable composite material of the present creation, the biodegradable composite material 10 is in the shape of cylindrical particles, including: main raw material 10A and auxiliary raw material 10B, the main raw material 10A contains: 30~60% calcium carbonate particles 11, calcium carbonate particles 11 commonly known as limestone, limestone, stone powder, is a compound, chemical formula is CaCO3, alkaline, calcium carbonate particles 11 are abundant on the earth, and in many forms Exist in rocks, minerals and organisms, such as: aragonite, calcite, chalk, limestone, marble, travertine; 15~30% cellulose acetate particles 12, cellulose acetate particles 12 are also known as cellulose acetate, cellulose acetate cellulose acetate is the acetate ester of cellulose, and the cellulose acetate particles 12 are cellulose fractions. A chemically modified macromolecule compound obtained by esterifying the hydroxyl group in the daughter with acetic acid; 10~20% calcium oxide particles 13, calcium oxide particles 13 are an inorganic compound, the chemical formula is CaO, commonly known as quicklime, and the calcium oxide particles are 13 alkali It can be obtained by calcining oyster shells at 1300 degrees; 1~5% talc particles 14, talc particles 14 are magnesium silicate salt minerals talc talc, the main component is hydrous magnesium silicate, after crushing, Treated with hydrochloric acid, washed with water, and dried to increase toughness; and 1~2% quartz particles 15. Quartz particles 15 is a mineral resource with very stable physical and chemical properties. The crystal belongs to the oxide mineral of the trigonal system. , Quartz particle block also known as silica.

該副原料10B包含:抗氧化劑微粒16,抗氧化劑微粒16是指能減緩或防止氧化作用的分子,通常是還原劑,例如硫醇、抗壞血酸、多酚類;熱穩定劑微粒17,熱穩定劑微粒17用以改善聚合物熱穩定性。 The auxiliary raw material 10B includes: antioxidant particles 16, antioxidant particles 16 refer to molecules that can slow down or prevent oxidation, usually reducing agents, such as mercaptans, ascorbic acid, polyphenols; heat stabilizer particles 17, heat stabilizer Microparticles 17 are used to improve the thermal stability of the polymer.

再者,該副原料10B可另包含天然降解素微粒,藉以加快生物可自動降解組合物料10的分解時間。 Furthermore, the auxiliary raw material 10B may further include natural degradin particles, so as to speed up the decomposition time of the biodegradable composite material 10 .

其生物可自動降解組合物料生產製程包含以下步驟: Its biodegradable composite material production process includes the following steps:

(a)第一次原料添加步驟S110,將該主原料10A添加至一攪拌機1內。 (a) The first raw material addition step S110 , adding the main raw material 10A into a mixer 1 .

(b)第一次攪拌及烘乾步驟S120,利用該攪拌機1將該主原料10A進行攪拌及烘乾作業,其攪拌速度為500rpm~700rpm,烘乾溫度為70~90 度。 (b) the first stirring and drying step S120, the main raw material 10A is stirred and dried by the mixer 1, and the stirring speed is 500 rpm to 700 rpm, and the drying temperature is 70 to 90 rpm. Spend.

(c)第一次造粒步驟S130,將上述經攪拌及烘乾後之主原料10A置入一造粒機2內,進行第一次造粒。 (c) The first granulation step S130, the above-mentioned main raw material 10A after being stirred and dried is put into a granulator 2, and the first granulation is performed.

(d)第二次原料添加步驟S140,將該第一次造粒得到的粒狀物連同該副原料10B添加至一攪拌機1內。 (d) The second raw material addition step S140, the granules obtained by the first granulation are added to a mixer 1 together with the auxiliary raw material 10B.

(e)第二次攪拌及烘乾步驟S150,利用該攪拌機1將該第一次造粒得到的粒狀物與該副原料10B進行攪拌及烘乾作業,其攪拌速度為500rpm~700rpm,烘乾溫度為70~90度(另如需要讓生物可自動降解組合物料10加速分解可另添加天然降解素微粒,使得加快生物可自動降解組合物料10分解時間。)。 (e) the second stirring and drying step S150, using the mixer 1 to perform stirring and drying operations on the granulated material obtained by the first granulation and the auxiliary raw material 10B, and the stirring speed is 500rpm to 700rpm, and the drying The dry temperature is 70~90 degrees (if it is necessary to accelerate the decomposition of the biodegradable composite material 10, additional natural degradin particles can be added to speed up the decomposition time of the biodegradable composite material 10).

(f)第二次造粒步驟S160,將上述經攪拌及烘乾後之第一次造粒得到的粒狀物與副原料10B置入一造粒機2內,進行第二次造粒,該第二次造粒得到的粒狀物,即為生物可自動降解組合物料10成品。 (f) the second granulation step S160, the granules and auxiliary raw materials 10B obtained from the first granulation after stirring and drying are placed in a granulator 2, and the second granulation is carried out, The granular material obtained by the second granulation is the finished product of the biodegradable composite material 10 .

利用該生物可自動降解組合物料10可射出成型具環保及抗菌功效之物品,該物品可為任意用品。 By using the biodegradable composite material 10, an article with environmental protection and antibacterial effect can be injection-molded, and the article can be any article.

由上述具體實施例之結構,可得到下述之效益: From the structure of the above-mentioned specific embodiment, the following benefits can be obtained:

本創作生物可自動降解組合物料,可射出成型預定形狀之任意物品,該物品具有可自動降解的特性,丟棄後能在自然環境中分解,具有環保及抗菌之功效,並且該組合物料10所使用的原料取得容易,製作困難度及成本降低,所製成之物品易於保存,不易產生脆化、龜裂情形。 The biodegradable composite material of this creation can be injection molded into any object of a predetermined shape. The object has the characteristics of self-degradation, can be decomposed in the natural environment after being discarded, and has the effects of environmental protection and antibacterial, and the composite material 10 is used in The raw materials are easy to obtain, the difficulty and cost of manufacture are reduced, the manufactured articles are easy to store, and embrittlement and cracking are not easy to occur.

10:組合物料 10: Combining materials

10A:主原料 10A: Main raw material

10B:副原料 10B: auxiliary raw materials

11:碳酸鈣微粒 11: Calcium carbonate particles

12:醋酸纖維素微粒 12: Cellulose acetate particles

13:氧化鈣微粒 13: Calcium oxide particles

14:滑石粉微粒 14: Talc powder particles

15:石英微粒 15: Quartz particles

16:抗氧化劑微粒 16: Antioxidant Microparticles

17:熱穩定劑微粒 17: Heat stabilizer particles

Claims (5)

一種生物可自動降解組合物料,呈圓柱形顆粒狀,包含有主原料,該主原料包含碳酸鈣微粒、醋酸纖維素微粒、氧化鈣微粒、滑石粉微粒及石英微粒,該碳酸鈣微粒的含量大於該醋酸纖維素微粒、該氧化鈣微粒、該滑石粉微粒和該石英微粒的含量。 A biodegradable composite material, in the form of cylindrical particles, contains main raw materials, the main raw materials include calcium carbonate particles, cellulose acetate particles, calcium oxide particles, talc particles and quartz particles, and the content of the calcium carbonate particles is greater than The content of the cellulose acetate particles, the calcium oxide particles, the talc particles and the quartz particles. 如請求項1所述之生物可自動降解組合物料,其中該碳酸鈣微粒佔30~60%,該醋酸纖維素微粒佔15~30%,該氧化鈣微粒佔10~20%。 The biodegradable composite material according to claim 1, wherein the calcium carbonate particles account for 30-60%, the cellulose acetate particles account for 15-30%, and the calcium oxide particles account for 10-20%. 如請求項1所述之生物可自動降解組合物料,其中該滑石粉微粒佔1~5%,該石英微粒佔1~2%。 The biodegradable composite material according to claim 1, wherein the talc particles account for 1-5%, and the quartz particles account for 1-2%. 如請求項1所述之生物可自動降解組合物料,另包含有副原料,該副原料包含抗氧化劑微粒及熱穩定劑微粒。 The biodegradable composite material according to claim 1 further comprises auxiliary raw materials, and the auxiliary raw materials include antioxidant particles and heat stabilizer particles. 如請求項4所述之生物可自動降解組合物料,其中該副原料另包含天然降解素微粒。The biodegradable composite material according to claim 4, wherein the auxiliary material further comprises natural degradin particles.
TW111200945U 2022-01-24 2022-01-24 Biodegradable composite material TWM629019U (en)

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