TWM628682U - Highly anti-corrosion layered structure - Google Patents
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本新型是有關一種耐蝕層狀結構,特別是有關一種具有優異耐蝕性的高耐蝕層狀結構。The present invention relates to a corrosion-resistant layered structure, in particular to a high corrosion-resistant layered structure with excellent corrosion resistance.
現有針對金屬表面處理的技術主要分為電鍍及化學鍍。電鍍是利用電解原理,在金屬元件表面鍍上一層其他金屬或合金的薄層,進而達到提高金屬元件表面的耐磨度、導電度、耐蝕性及增進美觀等效果。然而,電鍍容易因為導電性質不一或元件形狀複雜等因素,導致鍍層厚薄不均且出現瑕疵,且電鍍過程需要消耗大量電能,也會產生大量廢水,反而形成大量的環保成本。The existing technologies for metal surface treatment are mainly divided into electroplating and electroless plating. Electroplating is to use the principle of electrolysis to coat a thin layer of other metals or alloys on the surface of metal components, thereby improving the wear resistance, conductivity, corrosion resistance and aesthetics of the surface of metal components. However, electroplating is easy to cause uneven thickness of the coating and defects due to factors such as different conductive properties or complex component shapes, and the electroplating process consumes a lot of electricity and generates a large amount of waste water, which in turn results in a large amount of environmental protection costs.
化學鍍則是利用自催化原理,使鍍液中的待鍍成分經化學反應沉積在元件表面,而形成一鍍層,化學鍍所形成的鍍層較為緻密,厚度也較均勻,且化學鍍製程對環境較為友善,因此也逐漸成為重要的表面處理技術之一。但習知化學鍍成品的耐蝕能力仍較不足,若長時間處於中高溫的強酸性環境中,仍有可能出現明顯鏽蝕。Electroless plating uses the principle of autocatalysis to deposit the components to be plated in the plating solution on the surface of the element through a chemical reaction to form a plating layer. The plating layer formed by chemical plating is relatively dense and uniform in thickness. It is more friendly, so it has gradually become one of the important surface treatment technologies. However, the corrosion resistance of conventional electroless plating products is still insufficient, and obvious corrosion may still occur if they are exposed to a strong acid environment at medium and high temperature for a long time.
有鑑於此,製備一種具有優異耐蝕性的化學鍍成品仍為相關業者努力的目標。In view of this, the preparation of an electroless plating product with excellent corrosion resistance is still the goal of the relevant industry.
為達成上述目標,本新型的目的是提供一種高耐蝕層狀結構,其耐蝕保護層具有特定成分,可以大幅提升高耐蝕層狀結構的耐蝕性。In order to achieve the above goals, the purpose of the present invention is to provide a highly corrosion-resistant layered structure, the corrosion-resistant protective layer of which has specific components, which can greatly improve the corrosion resistance of the high-corrosion-resistant layered structure.
本新型之一實施方式提供一種高耐蝕層狀結構,其包含一基材以及一耐蝕保護層,耐蝕保護層鋪設於基材之一表面。其中,基材係由一金屬材質所製成,耐蝕保護層之材質包含鎳及磷。An embodiment of the present invention provides a highly corrosion-resistant layered structure, which includes a substrate and a corrosion-resistant protective layer, and the corrosion-resistant protective layer is laid on a surface of the substrate. Wherein, the base material is made of a metal material, and the material of the corrosion-resistant protective layer includes nickel and phosphorus.
據此,本新型的高耐蝕層狀結構透過設置含有鎳及磷的耐蝕保護層,可以有效保護金屬材質之基材不被腐蝕,進而提升高耐蝕層狀結構於中高溫的強酸性環境下的耐蝕性。Accordingly, the novel high-corrosion-resistant layered structure can effectively protect the metal base material from being corroded by providing a corrosion-resistant protective layer containing nickel and phosphorus, thereby improving the performance of the high-corrosion-resistant layered structure in a medium-high temperature strong acid environment. Corrosion resistance.
依據前述之高耐蝕層狀結構,其中金屬材質可為一不鏽鋼材質。According to the aforementioned high corrosion-resistant layered structure, the metal material can be a stainless steel material.
依據前述之高耐蝕層狀結構,其中金屬材質可為一鋁合金材質。According to the aforementioned high corrosion-resistant layered structure, the metal material may be an aluminum alloy material.
依據前述之高耐蝕層狀結構,其中耐蝕保護層的厚度可為15 μm~50 μm。According to the aforementioned high corrosion-resistant layered structure, the thickness of the corrosion-resistant protective layer may be 15 μm˜50 μm.
依據前述之高耐蝕層狀結構,其中耐蝕保護層的鎳含量可為85 wt%~90 wt%。According to the aforementioned high corrosion-resistant layered structure, the nickel content of the corrosion-resistant protective layer may be 85 wt% to 90 wt%.
依據前述之高耐蝕層狀結構,其中耐蝕保護層的磷含量可為9 wt%~13 wt%。According to the aforementioned high corrosion-resistant layered structure, the phosphorus content of the corrosion-resistant protective layer may be 9 wt % to 13 wt %.
依據前述之高耐蝕層狀結構,其中耐蝕保護層之材質更可包含氟離子,且氟離子的含量可為1×10 12molecules/cm 2至4×10 13molecules/cm 2。 According to the above-mentioned high corrosion-resistant layered structure, the material of the corrosion-resistant protective layer may further include fluoride ions, and the content of fluoride ions may be 1×10 12 molecules/cm 2 to 4×10 13 molecules/cm 2 .
依據前述之高耐蝕層狀結構,其中耐蝕保護層之材質更可包含硝酸根離子,且硝酸根離子的含量可為5×10 12molecules/cm 2至2×10 14molecules/cm 2。 According to the above-mentioned high corrosion-resistant layered structure, the material of the corrosion-resistant protective layer may further comprise nitrate ions, and the content of nitrate ions may be 5×10 12 molecules/cm 2 to 2×10 14 molecules/cm 2 .
依據前述之高耐蝕層狀結構,其中耐蝕保護層之材質更可包含磷酸根離子,且磷酸根離子的含量可為5×10 11molecules/cm 2至1.5×10 14molecules/cm 2。 According to the above-mentioned high corrosion-resistant layered structure, the material of the corrosion-resistant protective layer may further comprise phosphate ions, and the content of phosphate ions may be 5×10 11 molecules/cm 2 to 1.5×10 14 molecules/cm 2 .
依據前述之高耐蝕層狀結構,其中耐蝕保護層之材質更可包含鈉離子,且鈉離子的含量可為1×10 12molecules/cm 2至1.5×10 14molecules/cm 2。 According to the above-mentioned highly corrosion-resistant layered structure, the material of the corrosion-resistant protective layer may further comprise sodium ions, and the content of sodium ions may be 1×10 12 molecules/cm 2 to 1.5×10 14 molecules/cm 2 .
依據前述之高耐蝕層狀結構,其中耐蝕保護層之材質更可包含鉀離子,且鉀離子的含量可為1×10 12molecules/cm 2至1×10 14molecules/cm 2。 According to the above-mentioned high corrosion-resistant layered structure, the material of the corrosion-resistant protective layer may further comprise potassium ions, and the content of potassium ions may be 1×10 12 molecules/cm 2 to 1×10 14 molecules/cm 2 .
依據前述之高耐蝕層狀結構,其中耐蝕保護層之材質更可包含鎂離子,且鎂離子的含量可為1×10 12molecules/cm 2至1×10 14molecules/cm 2。 According to the above-mentioned high corrosion-resistant layered structure, the material of the corrosion-resistant protective layer may further include magnesium ions, and the content of magnesium ions may be 1×10 12 molecules/cm 2 to 1×10 14 molecules/cm 2 .
依據前述之高耐蝕層狀結構,其中耐蝕保護層之微硬度可為400 HK~600 HK。According to the aforementioned high corrosion-resistant layered structure, the microhardness of the corrosion-resistant protective layer may be 400 HK˜600 HK.
依據前述之高耐蝕層狀結構,其中耐蝕保護層可由一無電鍍方法所製備。According to the aforementioned high corrosion-resistant layered structure, the corrosion-resistant protective layer can be prepared by an electroless plating method.
下述將更詳細討論本新型各實施方式。然而,此實施方式可為各種新型概念的應用,可被具體實行在各種不同的特定範圍內。特定的實施方式是僅以說明為目的,且不受限於揭露的範圍。Various embodiments of the present invention are discussed in greater detail below. However, this embodiment may be the application of various novel concepts, which may be embodied in various specific scopes. The specific embodiments are for illustrative purposes only, and are not intended to limit the scope of the disclosure.
請參照第1圖,第1圖為本新型之一實施方式的高耐蝕層狀結構100的結構示意圖。高耐蝕層狀結構100包含一基材110以及一耐蝕保護層120,且耐蝕保護層120鋪設於基材110之一表面。Please refer to FIG. 1 . FIG. 1 is a schematic structural diagram of a high corrosion-resistant
詳言之,基材110係由一金屬材質所製成,所述金屬材質可為任意金屬或合金,且所述金屬材質可為本身已具有耐蝕性的金屬或合金,例如,可為一不鏽鋼材質或一鋁合金材質,以提升高耐蝕層狀結構100整體的耐蝕性,惟本新型並不以此為限。Specifically, the
耐蝕保護層120之材質包含鎳及磷,具有鎳及磷的耐蝕保護層120可以均勻形成在基材110的表面,以提供優秀的保護效果。耐蝕保護層120的厚度可為15 μm~50 μm,而耐蝕保護層120之微硬度可為400 HK~600 HK,當耐蝕保護層120具有足夠的厚度時,除了可以提升高耐蝕層狀結構100的耐蝕性之外,還能提供良好的耐磨性,並減少耐蝕保護層120因磨損而導致基材110裸露之現象發生。The material of the corrosion-resistant
耐蝕保護層120中的鎳及磷的比例與耐蝕保護層120的性質相關,在本新型中,耐蝕保護層120的鎳含量可為85 wt%~90 wt%,而耐蝕保護層120的磷含量可為9 wt%~13 wt%,以提供優異的耐蝕性。除此之外,當耐蝕保護層120中的鎳含量較高時,耐蝕保護層120會具有較佳的導電性及硬度,當耐蝕保護層120中的磷含量較高時,耐蝕保護層120會具有較佳的光澤性及延展性,故可以視高耐蝕層狀結構100的應用領域來調整耐蝕保護層120的鎳含量及磷含量。The ratio of nickel and phosphorus in the corrosion-resistant
耐蝕保護層120之材質更可包含氟離子、硝酸根離子、磷酸根離子、鈉離子、鉀離子和/或鎂離子,且氟離子的含量可為1×10
12molecules/cm
2至4×10
13molecules/cm
2,硝酸根離子的含量可為5×10
12molecules/cm
2至2×10
14molecules/cm
2,磷酸根離子的含量可為5×10
11molecules/cm
2至1.5×10
14molecules/cm
2,鈉離子的含量可為1×10
12molecules/cm
2至1.5×10
14molecules/cm
2,鉀離子的含量可為1×10
12molecules/cm
2至1×10
14molecules/cm
2,鎂離子的含量可為1×10
12molecules/cm
2至1×10
14molecules/cm
2。藉著控制耐蝕保護層120中其他離子的含量,可以增加耐蝕保護層120的耐蝕性,也可以避免其他離子過多而影響耐蝕保護層120的結構強度。
The material of the corrosion-resistant
值得注意的是,耐蝕保護層120可由一無電鍍方法所製備,舉例而言,可以藉由將基材110浸泡於含有鎳化合物及磷化合物的一反應溶液中,使反應溶液中的鎳化合物及磷化合物與基材110表面進行化學反應,進而形成耐蝕保護層120。其中,基材110的表面可先進行預處理,如表面清潔、蝕刻或預鍍等處理,來增加基材110與反應溶液的反應性,且反應過程中可以透過改變溫度或酸鹼值等方式控制反應狀況,進而改變耐蝕保護層120的厚度或性質,惟本新型並不加以限制。It is worth noting that the corrosion-resistant
以下將針對本新型之一實施例的高耐蝕層狀結構進行酸蝕測試,以理解本新型之高耐蝕層狀結構是否具有足夠之耐蝕性。In the following, an acid etching test will be performed on the high corrosion resistance layered structure of one embodiment of the present invention to understand whether the high corrosion resistance layered structure of the present invention has sufficient corrosion resistance.
<酸蝕測試><Acid Etching Test>
本測試係將本新型之一實施例的高耐蝕層狀結構放置於強酸環境中(例如:鹽酸、硫酸或硝酸等強酸溶液),且所述強酸環境的pH值為-0.7且環境溫度為50°C,待高耐蝕層狀結構於上述強酸環境中經24小時後,再將高耐蝕層狀結構取出並觀察其正、反面之銹蝕狀況。In this test, the highly corrosion-resistant layered structure of one embodiment of the present invention is placed in a strong acid environment (for example, a strong acid solution such as hydrochloric acid, sulfuric acid, or nitric acid), and the pH value of the strong acid environment is -0.7 and the ambient temperature is 50 °C, after the high-corrosion-resistant layered structure is placed in the above-mentioned strong acid environment for 24 hours, the high-corrosion-resistant layered structure is taken out and the rust condition of the front and back surfaces is observed.
請參照第2A圖及第2B圖,第2A圖為本新型之實施例的高耐蝕層狀結構經酸蝕測試後的正面圖,第2B圖為第2A圖的高耐蝕層狀結構經酸蝕測試後的背面圖。由第2A圖及第2B圖可以看出,本新型之高耐蝕層狀結構即便長時間處於中高溫的強酸性環境中,其表面仍然完好無缺,且未出現針孔、起泡或色差等情形,表示高耐蝕層狀結構中的耐蝕保護層可以提供良好保護,且高耐蝕層狀結構的整體耐蝕性相當優異,適合應用於強酸且溫度較高的環境中。Please refer to Fig. 2A and Fig. 2B, Fig. 2A is a front view of the high corrosion-resistant layered structure of the embodiment of the novel after acid etching test, and Fig. 2B is the high corrosion-resistant layered structure of Fig. 2A after acid etching Rear view after testing. It can be seen from Figure 2A and Figure 2B that the surface of the new type of high corrosion-resistant layered structure is still intact even if it is in a strong acid environment at medium and high temperature for a long time, and there is no pinhole, foaming or color difference. , indicating that the corrosion-resistant protective layer in the high-corrosion-resistant layered structure can provide good protection, and the overall corrosion resistance of the high-corrosion-resistant layered structure is quite excellent, which is suitable for use in environments with strong acids and high temperatures.
綜上所述,本新型的高耐蝕層狀結構透過設置含有鎳及磷的耐蝕保護層,可以有效保護金屬材質之基材不被腐蝕,進而提升高耐蝕層狀結構於中高溫的強酸性環境下的耐蝕性。To sum up, the novel high-corrosion-resistant layered structure can effectively protect the metal base material from being corroded by providing a corrosion-resistant protective layer containing nickel and phosphorus, thereby improving the high-corrosion-resistant layered structure to be used in a strong acid environment at medium and high temperature. low corrosion resistance.
雖然本新型已以實施例揭露如上,然其並非用以限定本新型,任何熟習此技藝者,在不脫離本新型之精神和範圍內,當可作各種之更動與潤飾,因此本新型之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed as above with embodiments, it is not intended to limit the present invention. Anyone who is familiar with the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection of the present invention The scope shall be determined by the scope of the appended patent application.
100:高耐蝕層狀結構 110:基材 120:耐蝕保護層100: High corrosion resistance layered structure 110: Substrate 120: Corrosion-resistant protective layer
為讓本新型之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下: 第1圖為本新型之一實施方式的高耐蝕層狀結構的結構示意圖; 第2A圖為本新型之一實施例的高耐蝕層狀結構經酸蝕測試後的正面圖;以及 第2B圖為第2A圖的高耐蝕層狀結構經酸蝕測試後的背面圖。 In order to make the above-mentioned and other objects, features, advantages and embodiments of the present invention more clearly understood, the accompanying drawings are described as follows: Figure 1 is a schematic structural diagram of a high corrosion-resistant layered structure according to an embodiment of the new model; FIG. 2A is a front view of the highly corrosion-resistant layered structure of one embodiment of the novel after the acid etching test; and FIG. 2B is a rear view of the highly corrosion-resistant layered structure of FIG. 2A after the acid etching test.
100:高耐蝕層狀結構 100: High corrosion resistance layered structure
110:基材 110: Substrate
120:耐蝕保護層 120: Corrosion-resistant protective layer
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