TWM628513U - Screw driving machine and system including the same - Google Patents
Screw driving machine and system including the same Download PDFInfo
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Abstract
本新型實施例涉及一種螺絲鎖附設備及包括其之螺絲鎖附系統,其中螺絲鎖附設備適於拾取多個螺絲且包括安裝座、承載盤、多個鎖附機構及驅動桿件。承載盤可轉動地設置於安裝座以繞一軸線相對安裝座轉動。鎖附機構可移除地穿設於承載盤而繞該軸線間隔配置。鎖附機構末端適於吸附螺絲。驅動桿件執行自旋運動。承載盤帶動鎖附機構繞軸線轉動,使鎖附機構之其中一者對準驅動桿件。The novel embodiment relates to a screw locking device and a screw locking system including the same, wherein the screw locking device is suitable for picking up a plurality of screws and includes a mounting seat, a carrying plate, a plurality of locking mechanisms and a driving rod. The carrier plate is rotatably arranged on the mounting seat to rotate relative to the mounting seat around an axis. The locking mechanism is removably penetrated through the carrier plate and is spaced around the axis. The end of the locking mechanism is suitable for attracting screws. The drive rod performs a spin motion. The carrier plate drives the locking mechanism to rotate around the axis, so that one of the locking mechanisms is aligned with the driving rod.
Description
本新型係關於一種鎖附設備,特別是係關於一種螺絲鎖附設備及包括其之螺絲鎖附系統。The present invention relates to a locking device, in particular to a screw locking device and a screw locking system including the same.
在機構組裝過程中,需要涉及螺絲鎖緊的作業。為了滿足大量生產的需求,相關業者開始採用自動化的螺絲鎖附設備。但目前現有的自動化螺絲鎖附設備存在各種缺點。During the assembly process of the mechanism, work involving screw locking is required. In order to meet the needs of mass production, the relevant industry began to use automatic screw locking equipment. However, the existing automatic screw locking devices have various disadvantages.
舉例來說,現行有採用以氣壓輸送螺絲的做法,其透過氣管將所需的螺絲利用氣流推送至電動起子(electric screwdriver,或可稱「電批」)之螺絲起子(screwdriver bit,或可稱「電批頭」)處,再藉由電動起子驅動螺絲起子,以將螺絲推動並擰緊於產品的鎖孔。但這樣的做法只適用於特定外型的螺絲,否則螺絲在氣管中輸送時容易翻轉而卡住。此外,當欲採用不同的螺絲時,又必需更換相應的氣管與相關連接機構,但這涉及管路拆裝等繁瑣作業,不利於產能的提升。For example, there is currently a method of conveying screws by air pressure, which pushes the required screws through the air pipe to the screwdriver bit of an electric screwdriver (electric screwdriver, or "electric screwdriver"). "Electric Bit"), then use the electric screwdriver to drive the screwdriver to push and tighten the screw into the lock hole of the product. However, this method is only suitable for screws with a specific shape, otherwise the screws are easily turned over and stuck when being transported in the trachea. In addition, when different screws are to be used, the corresponding air pipes and related connecting mechanisms must be replaced, but this involves tedious operations such as pipe disassembly and assembly, which is not conducive to the improvement of production capacity.
現行也有採用以真空吸附螺絲的做法,其將螺絲起子設置於真空套筒中,並利用在螺絲起子末端處製造負壓的方式拾取所需的螺絲。但為了維持真空套筒的真空度,通常僅適於拾取頭部較為平坦的螺絲,否則螺絲很容易與真空套筒之間產生間隙而發生漏氣,從而導致吸附力不足的問題。可見,這樣的做法也只適用於特定外型的螺絲。並且,真空套筒只能一次拾取一顆螺絲,因此每顆螺絲鎖附完成後又得需要再進行重新拾取螺絲的動作,難以滿足高效率的需求。此外,為了提供真空吸引力,真空套筒還需要常態連接負壓管路,但管路的存在大幅限制了整體裝置的移動自由度。At present, there is also a method of sucking screws by vacuum, which sets a screwdriver in a vacuum sleeve, and uses the method of creating negative pressure at the end of the screwdriver to pick up the required screws. However, in order to maintain the vacuum degree of the vacuum sleeve, it is usually only suitable for picking up screws with a relatively flat head. Otherwise, there is a gap between the screw and the vacuum sleeve, which may cause air leakage, resulting in insufficient adsorption force. It can be seen that this approach is only applicable to screws of a specific shape. In addition, the vacuum sleeve can only pick up one screw at a time, so after each screw is locked, it needs to pick up the screw again, which is difficult to meet the requirement of high efficiency. In addition, in order to provide vacuum suction, the vacuum sleeve also needs to be normally connected to the negative pressure pipeline, but the existence of the pipeline greatly limits the freedom of movement of the overall device.
從前述可知,傳統上的螺絲鎖附設備在螺絲的通用性與產能提升等方面還有待改善。From the foregoing, it can be seen that the conventional screw locking equipment still needs to be improved in terms of screw versatility and productivity improvement.
有鑑於此,本新型之其中一目的在於提供一種螺絲鎖附設備及包括其之螺絲鎖附系統,藉以在解決前述問題的同時實現通用各種不同的螺絲構型及有效提高產能。In view of this, one of the objectives of the present invention is to provide a screw locking device and a screw locking system including the same, so as to solve the aforesaid problems while realizing various screw configurations and effectively improving production capacity.
根據本新型之一實施例所揭露的一種螺絲鎖附設備,適於拾取多個螺絲且包括安裝座、承載盤、多個鎖附機構及驅動桿件。承載盤可轉動地設置於安裝座,以繞一軸線相對該安裝座轉動。鎖附機構可移除地穿設於承載盤而繞該軸線間隔配置。鎖附機構末端適於吸附螺絲。驅動桿件以執行自旋運動。承載盤帶動鎖附機構繞軸線轉動,使鎖附機構之其中一者對準驅動桿件。According to an embodiment of the present invention, a screw locking device is disclosed, which is suitable for picking up a plurality of screws and includes a mounting seat, a carrying plate, a plurality of locking mechanisms and a driving rod. The carrier plate is rotatably arranged on the mounting seat to rotate relative to the mounting seat around an axis. The locking mechanism is removably penetrated through the carrier plate and is spaced around the axis. The end of the locking mechanism is suitable for attracting screws. The rod is actuated to perform a spin motion. The carrier plate drives the locking mechanism to rotate around the axis, so that one of the locking mechanisms is aligned with the driving rod.
根據本新型之一實施例所揭露的一種螺絲鎖附系統,包括一機械手臂以及一螺絲鎖附設備。螺絲鎖附設備包括一安裝座、一承載盤、多個鎖附機構以及一驅動桿件。安裝座連接於機械手臂。承載盤可轉動地設置於安裝座,以繞一軸線相對安裝座轉動。鎖附機構可移除地穿設於承載盤而繞軸線間隔配置。鎖附機構之末端適於吸附一螺絲。驅動桿件以執行自旋運動。承載盤帶動鎖附機構繞軸線轉動,使鎖附機構之其中一者對準驅動桿件。A screw locking system disclosed according to an embodiment of the present invention includes a mechanical arm and a screw locking device. The screw locking device includes a mounting seat, a carrying plate, a plurality of locking mechanisms and a driving rod. The mounting base is connected to the robotic arm. The carrier plate is rotatably arranged on the mounting seat to rotate relative to the mounting seat around an axis. The locking mechanism is removably passed through the carrier plate and is spaced around the axis. The end of the locking mechanism is suitable for attracting a screw. The rod is actuated to perform a spin motion. The carrier plate drives the locking mechanism to rotate around the axis, so that one of the locking mechanisms is aligned with the driving rod.
根據本新型前述實施例所揭露的螺絲鎖附設備與螺絲鎖附系統,由於承載盤上設置有多個可吸附螺絲的鎖附機構,因此螺絲鎖附設備能一次性拾取一定數量的同種類或不同種類的螺絲,能夠減少相同工作量下拾取螺絲的次數,有助於提升整體的工作效率,從而達到提升產能的需求。According to the screw locking device and screw locking system disclosed in the aforementioned embodiments of the present invention, since a plurality of locking mechanisms capable of attracting screws are provided on the carrier plate, the screw locking device can pick up a certain number of the same type or screw at one time. Different types of screws can reduce the number of picking up screws under the same workload, help to improve the overall work efficiency, and thus meet the needs of increasing production capacity.
並且,鎖附機構可需要受承載盤帶動而繞軸線轉動至對準驅動桿件的方式即可進行下一個螺絲鎖附的作業,因此螺絲鎖附設備在切換不同應用或使用不同螺絲時不涉及任何機構上的拆裝、更換或變動等作業,可連續地進行,有助於大幅縮短不同應用或工作項目之間的切換準備時間。In addition, the locking mechanism may need to be driven by the carrier plate to rotate around the axis to align with the driving rod to perform the next screw locking operation. Therefore, the screw locking device does not need to be involved when switching between different applications or using different screws. The disassembly, replacement or change of any mechanism can be carried out continuously, which helps to greatly shorten the preparation time for switching between different applications or work items.
藉此,本新型前述實施例所揭露的螺絲鎖附設備與螺絲鎖附系統,可至少適於單一產品需要鎖附多種不同螺絲的應用,及/或適於需要鎖附不同種螺絲的多種不同產品的應用,具有較廣且彈性的應用。Therefore, the screw locking device and screw locking system disclosed in the aforementioned embodiments of the present invention can be at least suitable for applications where a single product needs to be locked with a variety of different screws, and/or for a variety of different types of screws that need to be locked. The application of the product has a wide and flexible application.
以上之關於本新型揭露內容之說明及以下之實施方式之說明,係用以示範與解釋本新型之精神與原理,並且提供本新型之專利申請範圍更進一步之解釋。The above description about the disclosure of the present invention and the following description of the embodiments are used to demonstrate and explain the spirit and principle of the present invention, and provide further explanation of the scope of the patent application of the present invention.
以下將以實施方式詳細敘述本新型之詳細特徵以及優點,其內容足以使任何熟習相關技藝者瞭解本新型之技術內容並據以實施,但僅為示例性而非於任何方面限制本新型之範疇。The detailed features and advantages of the present invention will be described in detail below by means of embodiments, the content of which is sufficient to enable any person skilled in the relevant art to understand the technical content of the present invention and implement accordingly, but it is only an example and does not limit the scope of the present invention in any way. .
可理解的是,下文所使用的措辭和用語是為了描述為目的,而不應被視為具有限制性。此外,下文中可能使用「設置」、「配置」、「連接」、「組裝」、「安裝」等用語及其變體,但除非另有明確說明,其應包括直接地與間接地「設置」、「配置」、「連接」、「組裝」、「安裝」等情況。下文可能使用如「實質上」、「約」及「大致上」等用語,其是指與目標值存有輕微但仍落於製造公差範圍內而與目標值存在相同效果的情況。另外,下文也可能使用「至少一」來描述所指元件的數量,但除非另有明確說明,其不應僅限於數量為「僅有一」的情況。下文中也可能使用「及/或」的術語,其應被理解為包括所列出項目中之任一者及一或多者之所有組合。It is to be understood that the phraseology and terminology used below is for the purpose of description and should not be regarded as limiting. In addition, the terms "set", "configure", "connect", "assemble", "install" and their variants may be used below, but unless expressly stated otherwise, they shall include both direct and indirect "set" , "Configuration", "Connection", "Assembly", "Installation", etc. Terms such as "substantially", "approximately" and "substantially" may be used below, which refer to situations where there is a slight but still within manufacturing tolerance from the target value and the same effect as the target value. In addition, "at least one" may also be used below to describe the number of the referred elements, but unless explicitly stated otherwise, it should not be limited to the case where the number is "only one". The term "and/or" may also be used below, which should be understood to include any and all combinations of one or more of the listed items.
本新型之一些與其他實施例將參酌圖1~8B描述於以下段落。但本領域具有通常知識者可理解地,於此或以下所描述關於圖式的各種細節僅是示例之用,而非用於限制本新型之範疇。此外,需先說明的是,為達圖面整潔之目的,一些習知慣用的結構與元件在圖式可能會以簡單示意的方式繪示之,並且,圖式中部份的特徵可能會略為放大或改變其比例或尺寸,以達到便於理解與觀看本新型之技術特徵的目的,但這並非用於限定本新型。且為便於觀看,部分圖式中的某些結構線可能以虛線表示。Some and other embodiments of the present invention are described in the following paragraphs with reference to FIGS. 1-8B . However, it can be understood by those skilled in the art that various details about the drawings described herein or below are only for the purpose of example, rather than for limiting the scope of the present invention. In addition, it should be noted that, for the purpose of neatness in the drawings, some conventional structures and elements may be shown in a simple and schematic manner in the drawings, and some features in the drawings may be slightly omitted. The proportion or size of the invention is enlarged or changed for the purpose of facilitating the understanding and viewing of the technical features of the present invention, but this is not intended to limit the present invention. And for the convenience of viewing, some structural lines in some drawings may be represented by dotted lines.
於此,請參閱圖1,本新型之一實施例提出了一種螺絲鎖附系統2,其可用於自動化地拾取螺絲並將其鎖附於所需的產品,可依據需求配置於任何組裝產線的其中一站。如圖所示,本實施例之螺絲鎖附系統2可包括一螺絲鎖附設備1、一機器視覺裝置6、一下壓裝置7以及一供料台8,可鄰近配置於所屬產線之一輸送帶C之同一側或不同側,以協同完成拾取螺絲並將螺絲鎖附於輸送帶C上之待鎖物W等相關作業。所述之待鎖物W可以但不限於是有一或多處鎖孔H需要進行螺絲鎖附作業的任何產品的局部或全部,但本新型並非以待鎖物W為限,故其於圖式中僅以簡單塊體表示。Here, please refer to FIG. 1, an embodiment of the present invention provides a
大致上,螺絲鎖附設備1可安裝於一機械手臂(robotic arm)RA上,以透過機械手臂RA的帶動而移動至供料台8或移動至待鎖物W的各個鎖孔H上方。所述之機械手臂RA可以但不限於是具有模仿人類手臂功能以完成各種作業的自動控制設備,但本新型並非以圖示之機械手臂RA為限,可理解地,任何可將螺絲鎖附設備1進行所需之平面及/或三度空間運動的合適機械手臂皆適於作為本新型之機械手臂RA。Generally, the
機器視覺裝置6可以但不限於連接或設置於螺絲鎖附設備1上,其可以但不限於包括有合適之光源、感光耦合元件(charge-coupled device,CCD)(皆未標號)等實現機器視覺(machine vision)功能的相關構件,可用於感知、定位、判別或檢測待鎖物W及/或螺絲鎖附等狀態,以達到幫助螺絲鎖附設備1的動作控制及確保螺絲鎖附品質等效果。但需說明的是,機器視覺裝置6可為選配之裝置,本新型並非以機器視覺裝置6及其設計此為限。The
下壓裝置7可以但不限於連接或設置於螺絲鎖附設備1上,其可以但不限於包括有任何合適的可伸縮機構及適於驅動此可伸縮機構的氣缸(皆未標號),可隨著螺絲鎖附設備1移動至待鎖物W上方時伸長並下壓待鎖物W,以在螺絲鎖附設備1將螺絲鎖附於待鎖物W的過程中穩固待鎖物W的位置。但需說明的是,下壓裝置7可為選配之裝置,本新型並非以下壓裝置7及其設計此為限。The
供料台8可以但不限於配置於螺絲鎖附設備1可觸及的合適位置,其可包括一或多個供料盤81及適於將一或多種螺絲提供給供料盤81的儲料箱(未標號)等相關構件。如圖所示,供料盤81可預備有一或多個同類型或不同類型的螺絲,如螺絲91、螺絲92與螺絲93。所述之螺絲91~93於此可以但不限於是指頭部(head)及/或螺桿部(thread)的構型、輪廓或尺寸不同的螺絲,但本新型並非以此為限。此外,需說明的是,供料盤81的數量及其上可預備之螺絲的排列與數量等,均可依據實際需求進行調整,本新型並非以此為限。The feeding table 8 can be, but is not limited to, be disposed at a suitable location where the
以下,請進一步參閱圖2~5,以針對螺絲鎖附設備1進行說明。為保持圖面簡潔,該些圖式可能省略繪示前述之機械手臂RA、機器視覺裝置6、下壓裝置7、供料台8及待鎖物W。另外,為便於說明,該些圖式可能會以已拾取螺絲91的情況進行描述。Hereinafter, please refer to FIGS. 2 to 5 further to describe the
於本實施例中,螺絲鎖附設備1可包括一安裝座11、一第一驅動裝置12、一承載盤13、至少一鎖附機構14、一第二驅動裝置15、一驅動桿件16以及一傳動件17。安裝座11可用於連接前述之機械手臂RA及供前列構件組裝設置。具體來看,安裝座11可包括一底板110、一手臂連接部111以及一固定框架112。手臂連接部111與固定框架112可以任何合適的方式可拆卸地組裝固定於底板110上。手臂連接部111可用於可拆卸地連接於前述之機械手臂RA。固定框架112可以但不限於是由多件構件相組裝而成或為一體成型之單體結構,其可大致上圍繞出一容置空間(未標號)以用於容置第一驅動裝置12。所述之第一驅動裝置12可以但不限於是任何可安定平順等速運轉的合適馬達,如伺服馬達(servo motor),具有精確控制被驅動物的速度與位置的效果。第一驅動裝置12可具有一傳動軸121,前述之傳動件17可以任何合適的方式固定於傳動軸121,以輸出第一驅動裝置12的動力。所述之傳動件17可以但不限於是一齒輪。In this embodiment, the
承載盤13可轉動地設置於安裝座11之底板110並銜接於傳動件17。如圖所示,第一驅動裝置12可經由傳動件17連動承載盤13,以驅使承載盤13以一軸線AX相對安裝座11轉動。具體來看,承載盤13可包括一組裝部131以及一傳動部132,傳動部132可以但不限於是可以任何合適方式組裝固定於安裝座11之底板110的圓盤狀結構。組裝部131可以任何合適方式固定於傳動部132上以與傳動部132同動,且組裝部131可以但不限於是適於與傳動件17嚙合連動的齒輪。如圖所示,組裝部131例如可以為一薄形齒輪。藉此,第一驅動裝置12可藉由傳動件17嚙合組裝部131的方式驅動承載盤13。可理解的是,由於傳動件17與承載盤13為齒輪嚙合的形式,有助於實現高效率、高精度定位及高穩定性的傳動。The
並且,傳動件17與承載盤13相接合或相嚙合的位置實質上位於固定框架112內,或者說,介於固定框架112與底板110之間,因此可避免人手誤觸而發生意外的情況發生。但需說明的是,本新型並非以傳動件17與承載盤13所示之接合方式為限;例如於其他實施例中,傳動件與承載盤也可以改為藉由傳動帶來相互連動。此外,本新型也非以圖示之承載盤13為限;例如於其他實施例中,承載盤也可為一體成型之單件式齒輪。In addition, the position where the
另外,為了穩定承載盤13的運動,螺絲鎖附設備1還可包括一軸承B1。軸承B1可以但不限於是任何合適的軸承,例如可為薄型交叉滾珠軸承。承載盤13之傳動部132可轉動地穿設於軸承B1,以受到軸承B1的限制而實現穩定且高精度的轉動運動。In addition, in order to stabilize the movement of the bearing
此外,承載盤13可具有繞軸線AX間隔配置且貫穿組裝部131與傳動部132的多個穿設孔130,可用於供鎖附機構14可移除地穿設。在此配置下,承載盤13可藉由傳動件17的驅使而令鎖附機構14繞軸線AX進行旋轉運動。於此說明的是,穿設孔130與鎖附機構14的數量可依據實際需求進行調整,本新型並非以此為限。In addition, the
於此所述之鎖附機構14可以但不限於是任何適於拾取或吸取螺絲的合適機構。舉例來說,如圖5所示,鎖附機構14內可容置有一螺絲起子(screwdriver bit)141、以及可供螺絲起子141末端穿設且適於磁力吸引螺絲的磁鐵143(如圖所示之螺絲91)。藉此,當鎖附機構14之末端受到驅動桿件16推動並旋轉時,可驅使螺絲起子141推動並旋轉磁鐵143所吸引的螺絲91。The
第二驅動裝置15可以但不限於是任何合適的電動螺絲刀(electric screwdriver,又可稱「電批」或「電動起子」),是為用於實現擰緊和旋鬆螺絲、螺栓或螺釘之相關動作的電動工具。第二驅動裝置15可沿實質上平行於所述軸線AX的方向活動地設置於安裝座11之固定框架112。具體來看,螺絲鎖附設備1還可包括一滑軌19、至少一滑塊20以及一滑動座21,滑軌19可以任何合適的方式組裝固定於固定框架112之一側,滑塊20可滑移地設置於滑軌19,以受到滑軌19的導引而沿實質上平行於軸線AX的方向滑動,滑動座21可以任何合適的方式組裝固定於滑塊20,以一併受到滑軌19的導引而在實質上平行於軸線AX的方向滑動,第二驅動裝置15可以任何合適的方式組裝固定於滑動座21,從而可與滑動座21一併沿實質上平行於軸線AX的方向相對靠近或遠離承載盤13上的鎖附機構14。滑塊20的數量可以但不限於多個,有助於提供滑移滑動座21所需的精度與剛性。The
驅動桿件16之一端可以但不限於以任何合適的方式組裝固定於第二驅動裝置15之末端的夾頭(chuck)(未標號),得以與第二驅動裝置15一併沿實質上平行於軸線AX的方向相對靠近或遠離承載盤13上的鎖附機構14,且可受到第二驅動裝置15的驅動而自旋。藉此,驅動桿件16可插入所對應之其中一個鎖附機構14之一端並進行轉動,從而透過鎖附機構14推動並轉動鎖附機構14所拾取的螺絲。One end of the driving
進一步來看,螺絲鎖附設備1還可包括一第三驅動裝置22、至少一柱體24、一受推塊25以及至少一彈性件23。第三驅動裝置22可以但不限於可使受驅動物進行往復運動的任何合適氣缸(cylinder)。第三驅動裝置22可以任何合適的方式組裝固定於固定框架112上,其可具有一驅動軸221,可沿實質上平行於軸線AX的方向往復運動。柱體24可為固定於滑動座21且沿實質上平行於軸線AX的方向延伸的柱狀結構。受推塊25套設於柱體24相對遠離滑動座21之一端。彈性件23可以但不限於是任何合適的壓縮彈簧,可套設於柱體24上並夾設於受推塊25與滑動座21之間。第三驅動裝置22之驅動軸221的末端可以任何合適的方式連接固定於受推塊25,藉以經由往復帶動受推塊25的方式一併令滑動座21、第二驅動裝置15及連接於第二驅動裝置15之驅動桿件16在沿實質上平行於軸線AX的方向上往復運動。Looking further, the
於此需說明的是,由於彈性件23夾設於受推塊25與滑動座21之間,因此彈性件23可程度上地緩衝、吸收或減弱第三驅動裝置22經由受推塊25傳遞給滑動座21與其上的第二驅動裝置15的推力,以使驅動桿件16以合適的力量驅動鎖附機構14,藉以確保鎖附機構14推動並轉動螺絲的力量不會傷害待鎖物。It should be noted here that since the
除此之外,螺絲鎖附設備1還可包括一油壓緩衝器26及一定位螺絲27,油壓緩衝器26與定位螺絲27可以任何合適的方式配置於滑軌19之一端,從而對應於滑動座21並介於滑動座21與承載盤13之間。定位螺絲27的高度可略低於油壓緩衝器26。因此,當滑動座21受到第三驅動裝置22的驅使往承載盤13的方向移動時,油壓緩衝器26可先接觸滑動座21,藉以緩衝、吸收或減弱滑動座21的動能,同樣有助於達到使驅動桿件16以合適的力量驅動鎖附機構14的效果,從而有助於避免螺絲鎖附力道過大而傷害待鎖物的問題發生。緊接著,定位螺絲27可抵接滑動座21,以止擋滑動座21於當下的位置而避免驅動桿件16過度下壓鎖附機構14,從而可避免鎖附機構14將螺絲過度抵壓待鎖物的問題發生。換句話說,藉由定位螺絲27的位置或長度的調整,可限制滑動座21的向下位移量,從而限制了驅動桿件16經由鎖附機構14推動螺絲的移動量。In addition, the
當然,若第三驅動裝置22的驅動力道適當而沒有緩衝的需求,螺絲鎖附設備1也可省略前述用於緩衝第三驅動裝置22的相關配置,本新型並非此為限。Of course, if the driving force of the
此外,可選地,螺絲鎖附設備1還可包括一軸承B2,軸承B2可設置於滑動座21並供驅動桿件16穿設,以更進一步確保驅動桿件16沿實質上平行於軸線AX的方向運動與繞軸線AX轉動時的穩定度與精度,從而有助於提升驅動桿件16經由鎖附機構14鎖附螺絲的操作穩定度與精度。In addition, optionally, the
另一方面,可選地,螺絲鎖附設備1還可包括一第一感測器S1,而安裝座11還可包括一可伸縮延伸支架113,如圖4所示,可伸縮延伸支架113可以但不限於是任何可調整長度之可伸縮機構,可以但不限於以任何合適方式固定於底板110相對於固定框架112之一側,可伸縮延伸支架113可沿實質上平行於軸線AX的方向進行伸縮,第一感測器S1可以但不限於是任何合適的光感測器,其可設置於可伸縮延伸支架113的末端以對應鎖附機構14之末端處,藉以檢測鎖附機構14之末端是否拾取有螺絲(如圖所示之螺絲91)。On the other hand, optionally, the
另外,可選地,螺絲鎖附設備1還可包括一第二感測器S2,而安裝座11還可包括一感應片115,第二感測器S2可以但不限於是任何合適的光感測器,其可設置於可伸縮延伸支架113上朝向鎖附機構14的一側,而感應片115可以但不限於是設置於承載盤13下方且具有至少部分沿徑向方向向外延伸突出的結構,藉此,感應片115可隨著承載盤13的轉動而通過第二感測器S2的感應區域,使得第二感測器S2可藉由感測感應片115的方式得知承載盤13是否回到原點或所預定位置。In addition, optionally, the
接著,請搭配前述圖式再進一步參閱圖6A~6B與7,以說明螺絲鎖附系統2如何令螺絲鎖附設備1拾取螺絲的操作。於此之前,供料盤81可已預先將螺絲91~93以對應鎖附機構14的方式排列,而鎖附機構14可例如藉由前述之承載盤13及第二感測器S2與感應片115的協同合作轉至定位而分別對應於供料盤81上的螺絲91~93。接著或同時,螺絲鎖附設備1可藉由機械手臂RA移動至供料台8之其中一供料盤81上方,接著,安裝座11可例如藉由機械手臂RA的驅使沿軸線AX方向靠近供料盤81(如圖6A箭頭所示),使得鎖附機構14能分別吸取或拾取相應位置上的螺絲91~93。接著,機械手臂RA可將安裝座11移離供料盤81,以使鎖附機構14連同其末端的螺絲91~93一併移離供料盤81(如圖6B箭頭所示)。Next, please refer to FIGS. 6A to 6B and 7 in conjunction with the above-mentioned drawings to illustrate how the
此時,如圖7所示,鎖附機構14可藉由承載盤13轉動一圈的方式讓第一感測器S1確認鎖附機構14上是否吸附有螺絲91~93。屆時,即完成了螺絲鎖附設備1拾取螺絲91~93的作業,而能接續進行螺絲鎖附的工作。補充說明的是,當螺絲鎖附設備1藉由第一感測器S1確認螺絲91~93的拾取後,螺絲鎖附設備1可以但不限於再藉由承載盤13及前述之第二感測器S2與感應片115的協同合作將鎖附機構14旋轉復位至所預定的位置。At this time, as shown in FIG. 7 , the
於此,請搭配前述圖1再進一步參閱圖8A~8B,以說明螺絲鎖附系統2如何令螺絲鎖附設備1將螺絲鎖附於待鎖物W的操作。為便於描述,以下以將螺絲91鎖附於待鎖物W之其中一鎖孔H的操作為例來說明。Here, please refer to FIGS. 8A-8B together with the aforementioned FIG. 1 to illustrate how the
首先,承載盤13可藉由第一驅動裝置12與傳動件17的驅使而將吸附有螺絲91的其中一鎖附機構14轉動至對應於驅動桿件16的位置(如箭頭所示)。接著或之前,螺絲鎖附設備1可藉由機械手臂RA移動至使驅動桿件16所對應之鎖附機構14對齊於待鎖物W之其中一鎖孔H的位置。並且,可選地,當螺絲鎖附設備1使欲鎖附之螺絲91對準鎖孔H時,下壓裝置7可如箭頭所示向下伸長而抵壓住待鎖物W。First, the
接著,第三驅動裝置22運轉以將滑動座21及其上的第二驅動裝置15沿實質上平行於軸線AX的方向往承載盤13帶動(如箭頭所示),從而將驅動桿件16之末端插入所對應之鎖附機構14,以藉由鎖附機構14將螺絲91推動並擰緊於待鎖物W。Next, the
過程中,可理解的是,由於彈性件23夾設於受推塊25與滑動座21之間,以及油壓緩衝器26配置於滑軌19之一端且對應於滑動座21,因此可緩衝或吸收第三驅動裝置22經由受推塊25傳遞給滑動座21與其上的第二驅動裝置15的推力,以使驅動桿件16以合適的力量驅動鎖附機構14,藉以確保鎖附機構14推動並轉動螺絲91的力量足以鎖緊螺絲91但不致於傷害待鎖物W。並且,由於略矮於油壓緩衝器26的定位螺絲27也配置於滑軌19之一端而對應於滑動座21,因而可止擋滑動座21於適當的位置而避免驅動桿件16過度下壓鎖附機構14,從而可避免鎖附機構14將螺絲91過度抵壓待鎖物W的問題發生。During the process, it can be understood that, since the
可理解的是,其他鎖附機構14上的螺絲91~93可以相似於前述的操作而鎖附於待鎖物W的其他鎖孔H或其他待鎖物。並且,當所設定的鎖附工作完成後,螺絲鎖附設備1可利用第一感測器S1偵測承載盤13轉動鎖附機構14的方式確認鎖附機構14上是否有殘留螺絲的情況,藉以確認所設定之鎖附工作是否完成。It can be understood that the
據此可知,本新型前述實施例之螺絲鎖附設備對於不同種類的螺絲具有通用性,因而可至少適於單一產品需要鎖附多種不同螺絲的應用,及/或適於需要鎖附不同種螺絲的多種不同產品的應用,因此具有較廣且彈性的應用。此外,由於本實施例之螺絲鎖附設備能一次性拾取一定數量的同種類或不同種類的螺絲,能夠減少相同工作量下拾取螺絲的次數,有助於提升整體的工作效率,從而達到提升產能的需求。並且,可理解的是,本實施例之螺絲鎖附設備在切換不同應用或使用不同螺絲時不涉及任何機構上的拆裝、更換或變動等作業,可連續地進行,有助於大幅縮短不同應用或工作項目之間的切換準備時間。From this, it can be seen that the screw locking device of the aforementioned embodiments of the present invention is versatile for different types of screws, and thus can be at least suitable for applications where a single product needs to be locked with a variety of different screws, and/or suitable for different types of screws. The application of a variety of different products, so it has a wide and flexible application. In addition, because the screw locking device of the present embodiment can pick up a certain number of screws of the same type or different types at one time, the number of picking up screws under the same workload can be reduced, which is helpful to improve the overall work efficiency, thereby improving productivity. demand. In addition, it can be understood that the screw locking device of this embodiment does not involve any operations such as disassembly, replacement or change of any mechanism when switching between different applications or using different screws, and can be carried out continuously, which is helpful to greatly shorten the time difference. Switch preparation time between applications or work items.
雖然本新型以前述之實施例揭露如上,然其並非用以限定本新型。在不脫離本新型之精神和範圍內,所為之更動與潤飾,均屬本新型之專利保護範圍。關於本新型所界定之保護範圍請參考所附之申請專利範圍。Although the present invention is disclosed in the foregoing embodiments, it is not intended to limit the present invention. Changes and modifications made without departing from the spirit and scope of the present invention belong to the scope of patent protection of the present invention. For the protection scope defined by this new model, please refer to the attached patent application scope.
1:螺絲鎖附設備 2:螺絲鎖附系統 6:機器視覺裝置 7:下壓裝置 8:供料台 11:安裝座 12:第一驅動裝置 13:承載盤 14:鎖附機構 15:第二驅動裝置 16:驅動桿件 17:傳動件 19:滑軌 20:滑塊 21:滑動座 22:第三驅動裝置 23:彈性件 24:柱體 25:受推塊 26:油壓緩衝器 27:定位螺絲 81:供料盤 91-93:螺絲 110:底板 111:手臂連接部 112:固定框架 113:可伸縮延伸支架 115:感應片 121:傳動軸 130:穿設孔 131:組裝部 132:傳動部 141:螺絲起子 143:磁鐵 221:驅動軸 AX:軸線 B1-B2:軸承 C:輸送帶 H:鎖孔 RA:機械手臂 S1:第一感測器 S2:第二感測器 W:待鎖物 1: Screw locking device 2: Screw locking system 6: Machine Vision Device 7: Press down device 8: Feeding table 11: Mounting seat 12: The first drive 13: Carrier plate 14: Locking mechanism 15: Second drive unit 16: Drive rod 17: Transmission parts 19: Slide rail 20: Slider 21: Sliding seat 22: The third drive 23: Elastic 24: Cylinder 25: Pushed block 26: Oil pressure buffer 27: Set screw 81: Feeding tray 91-93: Screws 110: Bottom plate 111: Arm connection 112: Fixed frame 113: Retractable extension bracket 115: Induction sheet 121: Drive shaft 130: Punching holes 131: Assembly Department 132: Transmission Department 141: Screwdriver 143: Magnet 221: Drive shaft AX: axis B1-B2: Bearings C: conveyor belt H: keyhole RA: robotic arm S1: first sensor S2: Second sensor W: to be locked
圖1係為依據本新型之一實施例之螺絲鎖附系統的立體示意圖。 圖2係為依據本新型之一實施例之螺絲鎖附設備的立體示意圖。 圖3係為依據本新型之一實施例之螺絲鎖附設備的分解示意圖。 圖4係為依據本新型之一實施例之螺絲鎖附設備的局部放大側視示意圖。 圖5係為依據本新型之一實施例之鎖附機構的側剖示意圖。 圖6A-6B係為依據本新型之一實施例之螺絲鎖附至供料台取螺絲的操作示意圖。 圖7係為依據本新型之一實施例之螺絲鎖附設備取螺絲後的立體示意圖。 圖8A-8B係為依據本新型之一實施例之螺絲鎖附設備將螺絲鎖附至待鎖物的操作示意圖。 FIG. 1 is a three-dimensional schematic diagram of a screw locking system according to an embodiment of the present invention. FIG. 2 is a three-dimensional schematic diagram of a screw locking device according to an embodiment of the present invention. 3 is an exploded schematic view of a screw locking device according to an embodiment of the present invention. 4 is a partial enlarged schematic side view of a screw locking device according to an embodiment of the present invention. 5 is a schematic side sectional view of a locking mechanism according to an embodiment of the present invention. 6A-6B are schematic diagrams illustrating the operation of locking the screw to the feeding table to take out the screw according to an embodiment of the present invention. FIG. 7 is a three-dimensional schematic view of the screw locking device according to an embodiment of the present invention after the screw is removed. 8A-8B are schematic diagrams illustrating the operation of the screw locking device for locking the screw to the object to be locked according to an embodiment of the present invention.
1:螺絲鎖附設備 1: Screw locking device
2:螺絲鎖附系統 2: Screw locking system
6:機器視覺裝置 6: Machine Vision Device
7:下壓裝置 7: Press down device
8:供料台 8: Feeding table
81:供料盤 81: Feeding tray
91-93:螺絲 91-93: Screws
C:輸送帶 C: conveyor belt
H:鎖孔 H: keyhole
RA:機械手臂 RA: robotic arm
W:待鎖物 W: to be locked
Claims (20)
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CN202123071090.8 | 2021-12-08 | ||
CN202123071090.8U CN216802405U (en) | 2021-12-08 | 2021-12-08 | Screw locking device and screw locking system comprising same |
Publications (1)
Publication Number | Publication Date |
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TWM628513U true TWM628513U (en) | 2022-06-21 |
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TW110215053U TWM628513U (en) | 2021-12-08 | 2021-12-17 | Screw driving machine and system including the same |
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CN (1) | CN216802405U (en) |
TW (1) | TWM628513U (en) |
Families Citing this family (1)
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CN115229484A (en) * | 2022-07-08 | 2022-10-25 | 深圳市越疆科技有限公司 | Screw locking system, screw locking method and computer storage medium |
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2021
- 2021-12-08 CN CN202123071090.8U patent/CN216802405U/en active Active
- 2021-12-17 TW TW110215053U patent/TWM628513U/en unknown
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