TWM627152U - Bristle structure of toothbrush - Google Patents
Bristle structure of toothbrush Download PDFInfo
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- TWM627152U TWM627152U TW110204862U TW110204862U TWM627152U TW M627152 U TWM627152 U TW M627152U TW 110204862 U TW110204862 U TW 110204862U TW 110204862 U TW110204862 U TW 110204862U TW M627152 U TWM627152 U TW M627152U
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B3/00—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier
- A46B3/16—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier by wires or other anchoring means, specially for U-shaped bristle tufts
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B2200/00—Brushes characterized by their functions, uses or applications
- A46B2200/10—For human or animal care
- A46B2200/1066—Toothbrush for cleaning the teeth or dentures
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Abstract
一種牙刷的植毛結構,用以配合一刷頭進行植毛,植毛結構包括有複數植毛槽,由刷頭表面往下延伸形成有一非圓柱形的斜槽道,斜槽道一端為位在刷頭表面的一頂槽孔,另一端為一位在刷頭內部的底槽面,且底槽面的面積小於頂槽孔的開口面積;複數刷毛束,各刷毛束彎折夾設有一金屬片,並利用金屬片對應刷頭上各頂槽孔的位置植入植毛槽中,以藉金屬片將刷毛束固定在底槽面,適合用在木頭或竹子等天然材質的牙刷。A hair-planting structure of a toothbrush is used to cooperate with a brush head for hair-planting. The hair-planting structure includes a plurality of hair-planting grooves, a non-cylindrical oblique channel extending downward from the surface of the brush head, and one end of the inclined channel is located on the surface of the brush head. A top slot hole, the other end is a bottom groove surface inside the brush head, and the area of the bottom groove surface is smaller than the opening area of the top slot hole; a plurality of bristle bundles, each bristle bundle is bent and clamped with a metal sheet, and The metal sheet is used to implant the position of each top slot hole on the brush head into the hair planting groove, so that the bristle bundle can be fixed on the bottom groove surface by the metal sheet, which is suitable for toothbrushes made of natural materials such as wood or bamboo.
Description
本創作係有關於一種植毛結構,尤指一種用於牙刷刷頭處的植毛結構。This work is about a hair-planting structure, especially a hair-planting structure used at the head of a toothbrush.
在日常生活中毛刷的應用範圍十分廣泛,生活中常見的有掃把、各式大小清潔刷,而在專門技術的行業中,如機械製造、面板製造、晶圓廠等產業中也會用到例如滾輪刷、彈簧刷、板刷、鐵片刷等不同用途與款式的專用毛刷製品,而牙刷通常會與上述毛刷產品區分開來,因為牙刷用途是個人衛生的清潔,並會直接與口腔接觸,也是基於上述原因使得牙刷是每個人每天都會使用到且需要定時更換,造成牙刷的市場需求量遠大於其他毛刷用品,透過自動化的機械設備來製造高需求量的牙刷也就成為行業常見的生產製造主流。Brushes are used in a wide range of applications in daily life. Brooms and cleaning brushes of various sizes are common in daily life. They are also used in specialized technical industries, such as machinery manufacturing, panel manufacturing, wafer fabs and other industries. For example, roller brushes, spring brushes, plate brushes, iron brushes and other special brush products for different purposes and styles, and toothbrushes are usually distinguished from the above-mentioned brush products, because toothbrushes are used for personal hygiene cleaning, and will directly interact with the oral cavity. Contact is also based on the above reasons, so that toothbrushes are used by everyone every day and need to be replaced regularly, resulting in a market demand for toothbrushes that is much greater than other brush supplies. It is common in the industry to manufacture high-demand toothbrushes through automated machinery and equipment. mainstream manufacturing.
透過自動化的機械設備來製造牙刷有一大重點就是如何在牙刷刷面上的固定刷毛,通常是以植毛式方式來固定刷毛,植毛式毛刷的製作重點,是要將刷毛毛料固定植入於植毛孔中,同參第5、6圖中所示之習用植毛結構,配合牙刷9在其刷頭91表面設有複數植毛孔92,植毛孔92具有一毛孔槽920,以供植毛作業。毛孔槽920具有呈垂直的內壁面,其一端為上開孔921,另一端為下槽面922,刷毛93與扁線件94一起被植入植毛孔92。One of the key points of manufacturing toothbrushes through automated mechanical equipment is how to fix the bristles on the brush surface of the toothbrush. Usually, the bristles are fixed by means of flocking. In the pores, referring to the conventional hair-planting structure shown in Figures 5 and 6, the
由於現有的牙刷通常採用可一體成型植毛孔於刷毛面上的材質,但在環保意識越來越抬頭的現在,以可分解或天然材質來取代現有常見的不易被分解的材質逐漸被消費者認可,也有其市場價值,但於無法一體成型植毛孔的材料上進行植毛作業就必需要經過鑽孔的流程,如上述習用中的植毛結構進行植毛,常會因為植毛孔中的刷毛拉拔力(Pull-Off adhesion)不足,造成刷毛可能相對鬆散或自植毛孔中脫落,除了會降低牙刷清潔之功效外,也降低消費者接受度。Since the existing toothbrushes usually use materials that can be integrally formed with pores on the bristle surface, but now that the awareness of environmental protection is rising, the use of decomposable or natural materials to replace the existing common materials that are not easily decomposed is gradually recognized by consumers. , also has its market value, but the process of planting hair on the material that cannot be integrally formed with pores must be drilled. For example, the above-mentioned conventional hair-planting structure is often used because of the pulling force of the bristles in the pores. -Off adhesion) is insufficient, resulting in the bristles may be relatively loose or fall off from the self-planted pores, which will not only reduce the cleaning effect of the toothbrush, but also reduce consumer acceptance.
本創作之主要目的,係在提供一種可提高牙刷刷毛拉拔力(Pull-Off adhesion)的植毛結構,以減少刷毛脫落或刷毛鬆散的不良情況。The main purpose of this creation is to provide a bristle-implanting structure that can improve the pull-off adhesion of toothbrush bristles, so as to reduce the problems of bristles falling off or loose bristles.
為達上述目的,本創作所採行牙刷的植毛結構包括複數植毛槽,由該刷頭表面往下延伸形成有一非圓柱形的斜槽道,該斜槽道一端為位在該刷頭表面的一頂槽孔,另一端為一位在該刷頭內部的底槽面,且該底槽面的面積小於該頂槽孔的開口面積;複數刷毛束,各該刷毛束彎折夾設有一金屬片,並利用該金屬片對應該刷頭上各該頂槽孔的位置植入該植毛槽中,以藉該金屬片將該刷毛束固定在該底槽面。In order to achieve the above purpose, the hair-planting structure of the toothbrush adopted in this creation includes a plurality of hair-planting grooves, and a non-cylindrical inclined channel is formed extending downward from the surface of the brush head, and one end of the inclined channel is located on the surface of the brush head. a top slot hole, the other end of which is a bottom slot surface inside the brush head, and the area of the bottom slot surface is smaller than the opening area of the top slot hole; a plurality of bristle bundles, each of which is bent and clamped with a metal The bristle bundle is fixed on the bottom groove surface by using the metal sheet corresponding to each of the top slot holes on the brush head and implanted into the bristle-implanting groove.
所述的斜槽道之內壁面呈連續的傾斜面並連接於該頂槽孔與該底槽面之間。The inner wall surface of the inclined channel is a continuous inclined surface and is connected between the top groove hole and the bottom groove surface.
所述的斜槽道之內壁面與垂直線之夾角範圍在1到20度之間。The angle between the inner wall surface of the inclined channel and the vertical line ranges from 1 to 20 degrees.
所述的頂槽孔到該底槽面之距離在1.5到6公釐之間。The distance from the top slot hole to the bottom slot surface is between 1.5 and 6 mm.
所述的頂槽孔之直徑在1到3公釐之間。The diameter of the top slot hole is between 1 and 3 mm.
所述的頂槽孔之形狀為圓形、三角形、矩形、正方形、六角形、橢圓形、長斜方型其中之一。The shape of the top slot hole is one of circle, triangle, rectangle, square, hexagon, ellipse, and rhombus.
所述的該刷毛束之直徑範圍在0.0254到0.30公釐之間。The diameter of the tufts of bristles is in the range of 0.0254 to 0.30 mm.
所述的刷頭之材質為一天然材質。The material of the brush head is a natural material.
所述的刷頭之材質為木頭或竹子其中之一。The material of the brush head is one of wood or bamboo.
所述的植毛槽係以機械或雷射方式鑽孔成型於該刷頭。The hair-implanting groove is formed on the brush head by means of mechanical or laser drilling.
請參閱第1圖中所示,其係顯示本創作中的植毛結構係應用於牙刷1之分解示意圖,牙刷1包括有一刷柄10及一相接於刷柄10的刷頭11,並藉本創作的植毛結構對刷頭11進行植毛。Please refer to Figure 1, which is an exploded schematic diagram showing the application of the bristles structure in the present invention to a
於刷頭11上設有複數植毛槽12,以供刷毛束13對應植入固定。植毛槽12由刷頭11表面往下延伸形成有一連續的斜槽道120,並如第1A圖所示,斜槽道120一端為位在刷頭11表面的一頂槽孔121,另一端為一位在刷頭11內部的底槽面122。A plurality of hair-implanting
同參第2圖所示,頂槽孔121的開口與底槽面122之間是以斜槽道120呈連續的傾斜內壁面相接,且斜槽道120的底槽面122面積小於頂槽孔121的開口面積,使斜槽道120呈上方開口大、下方底面小的槽道結構形狀。As shown in Figure 2, the opening of the
於植毛作業時,各刷毛束13分別如第1A圖所示彎折夾設有一金屬片14,並利用金屬片14對應刷頭11表面處的頂槽孔121位置如第2圖所示植入植毛槽12中,以藉金屬片14將刷毛束13如第3圖所示固定在植毛槽12的底槽面122。During the hair planting operation, each
本創作中的植毛結構適合用在木頭或竹子等天然材質的牙刷1,透過利用機械、雷射或其他方式在牙刷1的刷頭11表面處加工出上大下小的非圓柱形的植毛槽道,如較佳實施例中的斜槽道120,其上方位在表面的開孔直徑較大,越往斜槽道120深處的直徑越小,所以最深處的底槽面122的直徑小於位在刷頭11表面的頂槽孔121直徑。The hair-planting structure in this creation is suitable for
於植毛過程中,金屬片14受力帶著彎折於其上的刷毛束13一起被植入植毛槽12,於經過刷頭11表面的頂槽孔121時,金屬片14如第2A圖中所示往斜槽道120深處方向切開,並嵌入頂槽孔121附近的刷頭11表面,隨著金屬片14受力而形成一切入孔隙141,以將金屬片14連同刷毛束13一起固定在植毛槽12中。During the hair transplanting process, the
金屬片14受力向下切入斜槽道120深處,直到刷毛束13接觸到植毛槽12的底槽面122,下切過程中由於斜槽道120越往深處直徑越小,用以將刷毛束13逐漸收束並固定在底槽面122,且由於斜槽道120在底槽面122的直徑相對較小,使得金屬片14能夠相對切入並接觸到較多的刷頭11內部面積,讓金屬片14可以更穩定地固定在刷頭11內部,以增加刷毛束13的拉拔力(Pull-Off adhesion)。The
頂槽孔121於圖中為圓形,且因斜槽道120的連續內壁面呈傾斜,所以斜槽道之內部形狀非呈圓柱形。但頂槽孔121並不以圓形為限,也可以是三角形、矩形、正方形、六角形、橢圓形、長斜方型等形狀,參第4A到4E圖中。The
同參第3、4圖所示,植毛槽12的斜槽道120內壁面與垂直線之夾角θ範圍在1到20度之間,斜槽道120的頂槽孔121到底槽面122之間的距離D在1.5到6公釐之間。Referring to Figures 3 and 4, the angle θ between the inner wall surface of the
位在刷頭11表面處的頂槽孔121其直徑在1到3公釐之間,各刷毛束13之直徑範圍在0.0254到0.30公釐之間。The diameter of the
經植毛作業實測,採用習用技術中的圓柱狀植毛槽,配合直徑0.1778公釐的刷毛、深度3.5公釐、表面孔徑1.7公釐,所測出之拉拔力介於10-25牛頓(N)之間,而採用本創作中呈非圓柱形的植毛槽12,所測得之拉拔力介於15-30牛頓(N)之間,可提高刷毛的拉拔力,減少刷毛鬆散或自牙刷刷面上脫落的問題。After the actual measurement of the hair planting operation, the cylindrical hair planting groove in the conventional technology is used, with bristles with a diameter of 0.1778 mm, a depth of 3.5 mm, and a surface diameter of 1.7 mm, the measured pulling force is between 10-25 Newtons (N). However, using the non-cylindrical hair-
上述僅舉例說明本創作之較佳及可能實施的方式,並非用於局限本創作之專利範圍,舉凡依本創作之技術手段所進行簡易替換或構成元件、手段之均等置換者,均應屬本創作申請專利範圍之範疇。The above only illustrates the best and possible implementation of this creation, and is not intended to limit the patent scope of this creation. Any simple replacement or equal replacement of constituent elements and means according to the technical means of this creation shall belong to this invention. The scope of the scope of the patent application for the creation.
1:牙刷 10:刷柄 11:刷頭 12:植毛槽 120:斜槽道 121:頂槽孔 122:底槽面 13:刷毛束 14:金屬片 141:切入孔隙 9:牙刷 91:刷頭 92:植毛孔 920:毛孔槽 921:上開孔 922:下槽面 93:刷毛 94:扁線件 θ:夾角 D:距離1: toothbrush 10: Brush handle 11: Brush head 12: flocking slot 120: Chute channel 121: Top slot hole 122: Bottom groove surface 13: Bristle bundle 14: Metal sheet 141: Cut into the hole 9: toothbrush 91: brush head 92: Plant pores 920: Pore groove 921: upper opening 922: Lower groove surface 93: Bristles 94: Flat wire pieces θ: included angle D: distance
第1圖係顯示本創作較佳實施例之分解示意圖; 第1A圖係顯示第1圖實施例之部分放大示意圖; 第2圖係顯示本創作較佳實施例之植毛步驟示意圖(一); 第3圖係顯示本創作較佳實施例之植毛步驟示意圖(二); 第4A到4E圖係顯示本創作較佳實施例中植毛槽之結構外型示意圖; 第5圖係顯示習用植毛結構之植毛步驟示意圖(一); 第6圖係顯示習用植毛結構之植毛步驟示意圖(二)。 Figure 1 is an exploded schematic diagram showing a preferred embodiment of the present invention; FIG. 1A is a partially enlarged schematic diagram showing the embodiment of FIG. 1; Figure 2 shows a schematic diagram of the hair planting step (1) of the preferred embodiment of the present invention; Figure 3 is a schematic diagram (2) showing the hair planting step of the preferred embodiment of the present invention; Figures 4A to 4E are schematic diagrams showing the structure and appearance of the hair-implanting groove in the preferred embodiment of the present invention; Fig. 5 is a schematic diagram (1) showing the hair planting steps of the conventional hair planting structure; Fig. 6 is a schematic diagram (2) showing the hair implantation steps of the conventional hair implantation structure.
1:牙刷 1: toothbrush
10:刷柄 10: Brush handle
11:刷頭 11: Brush head
12:植毛槽 12: flocking slot
13:刷毛束 13: Bristle bundle
14:金屬片 14: Metal sheet
Claims (10)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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TW110204862U TWM627152U (en) | 2021-04-29 | 2021-04-29 | Bristle structure of toothbrush |
DE202022102259.3U DE202022102259U1 (en) | 2021-04-29 | 2022-04-27 | Bristle implantation structure of toothbrush |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW110204862U TWM627152U (en) | 2021-04-29 | 2021-04-29 | Bristle structure of toothbrush |
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TWM627152U true TWM627152U (en) | 2022-05-21 |
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TW110204862U TWM627152U (en) | 2021-04-29 | 2021-04-29 | Bristle structure of toothbrush |
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Country | Link |
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DE (1) | DE202022102259U1 (en) |
TW (1) | TWM627152U (en) |
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2021
- 2021-04-29 TW TW110204862U patent/TWM627152U/en unknown
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- 2022-04-27 DE DE202022102259.3U patent/DE202022102259U1/en active Active
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