TWM624296U - Cutting die with edible and biodegradable automatic unmanned production - Google Patents

Abstract

The present invention creates a die-cutting die with edible biodegradable automatic unmanned production, comprising: a cutting module, a bottom die and an edible and biodegradable continuous dough, wherein the continuous dough is arranged on the cutting module and the bottom The molds are closely attached to one side of the bottom mold or the cutting module, and the above structure cooperates with automatic equipment to perform repeated and continuous actions, so as to achieve the edible and biodegradable die-cutting mold that can be completely modularized and automatically produced. Cutlery semi-finished products (knives, forks, spoons, etc.).

Description

Die-cutting die with edible biodegradable automatic unmanned production

This creation is about a punching die, especially a punching die with edible biodegradable automatic unmanned production.

Press, in order to save the cost of tableware, many catering industry or consumers usually choose to buy disposable disposable tableware. As far as tableware is concerned, it has the effect of saving cleaning tableware and reducing purchase cost; however, the material of disposable tableware cannot be biodegraded, so that the disposable tableware will not rot, and it is easy to cause the problem of garbage accumulation, and the used disposable tableware cannot be decomposed. If the garbage formed by washing tableware is disposed of by incineration and landfill, it will cause serious environmental pollution. Therefore, the recycling of disposable tableware is extremely difficult, resulting in serious ecological damage and garbage hazards.

At present, the world produces 300 million tons of plastic every year, of which 50% is disposable. The poor downstream treatment of disposable plastic causes 8.3 million tons of plastic to flow into the ocean, and 50% of the marine waste is disposable plastic. Among all kinds of marine plastic waste, discarded plastic tableware ranks in the top 10. A large number of plastic particles float in the ocean, causing marine organisms to accidentally eat it. For example, in the North Pacific, 120,000 to 140,000 tons of plastic are eaten by fish every year. , according to the current trend of the close index of plastic waste accumulated in the ocean, scientists predict that by 2050, the weight of plastic waste in the ocean will be more than the weight of fish.

At present, the replacement of petroleum-based plastics is mainly based on bio-based plastics, the most representative of which is polylactic acid (PLA). Based on silicon (TBS), and the conversion rate of substances in organic chemistry is not high.

In addition, there are fiber products such as bamboo/wood/palm. However, a lot of polluted wastewater will be generated during upstream processing, and the automation rate and yield during processing are also problems.

Therefore, at present, there is no tableware that can be completely degraded in various environments, including the natural environment, and there is no punching die that can fully automatically produce tableware that can be degraded in the natural environment. Therefore, it is indeed necessary to improve it.

In view of the above-mentioned shortcomings of the automatic and unmanned punching die, the creator has thought about the idea of creation. After many discussions, trial production samples, and many revisions and improvements, he launched this creation.

This creation provides an edible and biodegradable automatic unmanned die-cutting die, comprising: a cutting module, a bottom die and an edible and biodegradable continuous dough, wherein the continuous dough is arranged on the cutting module and The bottom molds are closely attached to one side of the bottom mold or the cutting module, and the automatic equipment is combined with the punching mold to perform feeding, cutting, pressing and repeated continuous actions.

The main purpose of creating an edible and biodegradable automatic unmanned die-cutting die is to fully modularize and automate the production of edible and biodegradable tableware (knives, forks, spoons, etc.).

10: Cutting module

11: Upper cutting die

111: Cutting Department

12: Lower cutting die

121: Forming grooves

122: The first support part

13: The first cutting die

131: The first upper cutting part

132: Vacuum adsorption hole

14: Second upper cutting die

141: Second cutting part

142: perforated part

15: Second lower cutting die

151: Groove

152: Arc Veneer

20: Bottom mold

21: Upper bottom mold

211: Embossed part

212: Second support part

213: Perforation

22: Lower bottom mold

221: Die part

222: Molding space

223: wear department

23: The first bottom mold

231: Outer Ring Department

232: Molding space

233: Vacuum suction hole

234: Nozzle

24: The second lower die

241: Press and paste department

242: Through hole

30: continuous dough

A: feeding

B: cutting

C: press fit

D: repeat

E: feeding

F: adsorption

G: cut

H: place and feed

I: repeat

J: feeding

K: adsorption

L: cut

M: Place and feed

N: repeat

The first picture is the flow chart of this creation.

The second picture is a three-dimensional exploded view of this creation.

The third picture is the second three-dimensional exploded view of this creation.

The fourth picture is a schematic diagram of the feeding process of the third picture.

Figure 5 is a schematic diagram of the cutting and forming process in Figure 3.

The sixth picture is a schematic diagram of the action of placing the cutlery blank on the lower bottom mold after cutting and forming.

The seventh picture is a schematic diagram of the second action of forming and pressing in this creation.

The eighth figure is a flow chart of the first embodiment of the present creation.

The ninth figure is a schematic diagram of the action of the feeding process of the first embodiment of the present invention.

Figure 10 is a schematic diagram of the adsorption process of the first embodiment of the present invention.

Fig. 11 is a schematic diagram of the cutting process of the first embodiment of the present invention.

The twelfth figure is a schematic diagram of the action of the placing and feeding process in the first embodiment of the present creation.

The thirteenth figure is a flow chart of the second embodiment of the present creation.

Figure 14 is a schematic diagram of the action of the feeding process of the second embodiment of the present invention.

Figure 15 is a schematic diagram of the adsorption process of the second embodiment of the present invention.

The sixteenth figure is a schematic diagram of the cutting process of the second embodiment of the present invention.

Figure 17 is a schematic diagram of the action of the placing and feeding process in the second embodiment of the present invention.

The following descriptions are further described below in conjunction with the drawings of the preferred embodiments of the present creation, in order to enable those who are familiar with the related technologies of the present creation to implement according to the statements in this specification.

First of all, please refer to the first figure to the seventh figure, this creation is an edible biodegradable automatic unmanned production punching die, wherein the punching die includes: a cutting module 10. A bottom mold 20 and an edible and biodegradable continuous dough 30.

The cutting module 10 is provided with an upper cutting die 11 and a lower cutting die 12. One end of the upper cutting die 11 is located on the equipment and the other end is provided with a cutting part 111, and the shape of the cutting part 111 is set as a spoon. (The cutting part 111 can also be in the form of cutlery such as a knife, a fork, etc.), the lower cutting die 12 is provided with a forming groove 121 corresponding to the cutting part 111 of the upper cutting die 11 at the center. Two sides of the forming groove 121 are provided with a first support portion 122, and the first support portion 122 is provided on the mechanical equipment; in addition, the bottom mold 20 is provided with an upper bottom mold 21 and a lower bottom mold 22. The bottom die 21 is provided with a spoon-shaped convex portion 211 corresponding to the forming groove 121 of the lower cutting die 12 , and a second support portion 212 is provided on both sides of the convex portion 211 , and the convex portion 211 is provided with a plurality of Perforation 213 : The lower bottom mold 22 is provided with a concave die portion 221 . The die portion 221 is further provided with a spoon-shaped molding space 222 and a plurality of through-hole-shaped piercing portions 223 .

Please refer to the first figure for the flow chart of the die-cutting die with edible biodegradable automatic unmanned production. Feed A: The edible and biodegradable continuous dough 30 is produced by It is systematically driven by a roller, and the roller will move or stop in the same direction; Cutting B: The continuous dough 30 is systematically moved with the roller to cut the upper die 11 and the lower part of the cutting module 10 . Between the molds 12, the continuous dough 30 is cut to form a spoon-shaped dough by the cutting portion 111 of the upper cutting die 11 of the cutting module 10 moving downwardly to one end of the forming groove 121 of the cutting die 12. After cutting, the spoon-shaped dough is formed. After the dough sheet falls onto the forming space 222 of the lower bottom mold 22 of the bottom mold 20 through the forming groove 121 of the cutting mold 12, the upper cutting mold 11 of the cutting The lower bottom mold 22 of the mold 20 moves forward with the conveying equipment, and the continuous dough 30 moves forward at the same time; Press C: In addition, the lower bottom mold 22 of the bottom mold 20 moves forward with the conveying equipment and corresponds to the upper bottom Below the embossing portion 211 of the mold 21, the embossing portion 211 of the upper bottom mold 21 will be pressed downward toward the lower bottom mold 22 to squeeze and fix the spoon-shaped surface blank in the forming space 222 of the lower bottom mold 22; repeat D: After the extrusion is completed, the upper bottom mold 21 will be reset upwards, the lower bottom mold 22 will move forward with the conveying equipment, and the continuous dough 30 will move forward at the same time, and repeat (feeding A), (cutting B) And (pressing C) continuous action, the above structure cooperates with continuous flow action to achieve an edible and biodegradable punching die for automatic unmanned production tools.

Please also refer to the eighth to the twelfth figures, which include: a cutting module 10 , a bottom mould 20 and an edible and biodegradable continuous dough 30 .

The cutting module 10 is provided with a first cutting die 13, the first cutting die 13 is provided with a first upper cutting part 131, and the shape of the first upper cutting part 131 is set as a spoon state shape (otherwise it can be The other end of the first upper cutting portion 131 of the first cutting die 13 is locked by a mechanical arm, and is provided with a plurality of vacuum suction holes 132; in addition, the bottom die 20 A first lower bottom mold 23 is provided, the first lower bottom mold 23 is provided with an outer ring portion 231 and a spoon-shaped molding space 232 is provided corresponding to the first upper cutting portion 131 of the first cutting mold 13 . The outer ring portion 231 has a plurality of vacuum suction holes 233 penetrating through it, and the forming space 232 is provided with a plurality of spray holes 234 .

For the flow chart of the die-cutting die with edible biodegradable automatic unmanned production, please refer to Figure 8; Feed E: the edible and biodegradable continuous dough 30, which is The continuous dough 30 is systematically driven by a roller, and the roller will move or stop in the same direction; Adsorption F: The first lower bottom mold 23 of the bottom mold 20, the first lower bottom mold 23 is on the upper The plurality of vacuum suction holes 233 through the outer ring portion will suck the continuous dough 30 tightly. During the vacuum suction, the rollers systematically drive the continuous dough 30 to a stop state; Cutting G: The cutting module combined with a mechanical arm 10, the first cutting die 13 corresponds to the top of the first lower bottom die 23 of the bottom die 20, the first cutting die 13 of the cutting die set 10 is moved up and down by a mechanical arm, the When each vacuum suction hole 233 sucks the continuous dough 30 tightly, the rollers systematically drive the continuous dough to stop, and the first cutting die 13 is cut toward the first lower bottom die 23 of the bottom die 20 by the robotic arm. The spoon-shaped surface tableware is cut into shape, and the spoon-shaped surface tableware is directed toward the first cutting of the cutting module 10 by a plurality of spray holes 234 in the forming space 232 of the first lower bottom mold 23 of the bottom mold 20 . The mold 13 is sprayed on, and the plurality of vacuum suction holes 132 on the first cutting mold 13 of the cutting module 10 are evenly sucked and cut into spoon-shaped tableware; The first cutting die 13 of the cutting module 10 is sucked and cut to form a spoon-shaped surface tableware, and is fed to the forming die production line by the parallel displacement of the mechanical arm; The lower bottom mold 23 moves forward in coordination with the conveying equipment, and the continuous dough 30 moves forward at the same time, and repeats (feeding E), (suction F), (cutting G) and (positioning and feeding H) continuous actions. The above structure cooperates with the continuous flow action to achieve an edible and biodegradable punching die for automatic unmanned production tools.

Please also refer to Figures 13 to 17, which include: a cutting module 10 , a bottom mould 20 and an edible and biodegradable continuous dough 30 .

The cutting module 10 is provided with a second upper cutting die 14 and a second lower cutting die 15. One end of the second upper cutting die 14 is provided on the equipment and the other end is provided with a convex second cutting portion 141. The shape of the second cutting part 141 is set as a fork shape (the second cutting part 141 can also be set as a tableware shape such as a knife, a spoon, etc.), and the second upper cutting die 14 is provided with a plurality of vacuum suction In addition, the second lower cutting die 15 is provided with a groove 151 corresponding to the shape of the second cutting part 141 of the second upper cutting die 14 at the center, and the groove 151 is far away from the second upper cutting die One end face of 14 is set as a wavy arc veneer 152; in addition, the bottom mold 20 is provided with a second lower bottom mold 24, and the second lower bottom mold 24 is provided with a corresponding arc veneer 152 of the lower cutting mold 15. The corrugated pressing portion 241 is further provided with a plurality of vacuum suction through holes 242 and a plurality of through injection holes 243 on the pressing portion 241 .

進行裁切連續面皮30成形勺形面胚餐具，並且藉由該第二上切割模14設有複數真空吸附之穿孔部142平均吸取裁切成形勺形面胚餐具；擺放送料M：其機械手臂將上吸取裁切成形勺形面胚餐具的上切割模14，藉由機械手臂平行位移送料至成型模具生產線上；重複N：配合輸送設備移動向前，其該連續面皮30同時向前移動，並重複(供料J)、(吸附K)、(裁切L)及(擺放送料M)連續動作，藉由上述結構配合連續流程動作進而達到自動化無人生產具可食用可生物降解的沖切模具。 Please refer to Figure 13 for the flow chart of the die-cutting die with edible biodegradable automatic unmanned production; Feed J: The continuous dough 30 produced by the edible biodegradable, the continuous dough 30 series By the systematic driving of a roller, the driving of the roller will move or stop in the same direction, and the continuous dough 30 will be in a relaxed state when it stops; Adsorption K: When the continuous dough 30 moves to the second lower bottom mold 24 In the upper position, the pressing part 241 is provided with a plurality of through holes 242 for vacuum adsorption, which will suck one side of the continuous dough 30 tightly, so that the continuous dough 30 is formed in a curved state that conforms to the pressing part 241 of the second lower bottom mold 24. Systematically drive the continuous dough 30 to a stop state; cutting L: a robotic arm is combined with the second upper cutting die 14 of the cutting module 10, and the second cutting portion 141 of the second upper cutting die 14 is used for the first cutting die 14. The grooves 151 of the two lower cutting dies 15 are correspondingly arranged and corresponding to the upper part of the second lower bottom die 24 of the bottom die 20. The second upper cutting die 14 of the cutting module 10 is moved up and down by a mechanical arm. The pressing part 241 is provided with a plurality of through holes 242 for vacuum suction to suck the continuous dough 30 tightly first, the rollers systematically drive the continuous dough 30 to a stop state, and the second cutting part of the second upper cutting die 14 141 for the groove 151 of the second lower cutting die 15 to face the second lower bottom die 24 of the bottom die 20

The continuous dough skin 30 is cut to form spoon-shaped dough tableware, and the second upper cutting die 14 is provided with a plurality of perforations 142 for vacuum adsorption, and the spoon-shaped dough tableware is evenly drawn and cut; The robotic arm will suck and cut the upper cutting die 14 for forming the spoon-shaped dough tableware, and feed the material to the molding die production line by the parallel displacement of the robotic arm; Repeat N: move forward with the conveying equipment, and the continuous dough 30 is simultaneously moved to the mold production line. Move forward, and repeat (feeding J), (adsorbing K), (cutting L) and (placing and feeding M) continuous actions, through the above structure and continuous flow action to achieve automatic unmanned production tools edible and biodegradable punching die.

10: Cutting module

11: Upper cutting die

111: Cutting Department

12: Lower cutting die

121: Forming grooves

122: The first support part

20: Bottom mold

21: Upper bottom mold

211: Embossed part

212: Second support part

213: Perforation

22: Lower bottom mold

222: Molding space

223: wear department

Claims (9)

An edible and biodegradable automatic unmanned punching die, comprising: a cutting module, a bottom mould and an edible and biodegradable continuous dough; wherein the cutting module is provided with an upper cutting die and a lower cutting die One end of the upper cutting die is provided with a first cutting part at the other end of the upper cutting die; A first support part is arranged on both sides of the groove, and the first support part is arranged on the mechanical equipment; in addition, the bottom mold is provided with an upper bottom mold and a lower bottom mold, and the upper bottom mold corresponds to the molding of the lower cutting mold The groove is provided with a spoon-shaped convex portion, and a second support portion is provided on both sides of the convex portion, and the convex portion is provided with a plurality of perforations: the lower bottom mold is provided with a concave-shaped concave mold portion. , the die portion is further provided with a spoon-shaped molding space and a plurality of through-hole-shaped piercing portions. The edible and biodegradable automatic unmanned die-cutting die according to claim 1, comprising: feeding: the continuous dough produced by the edible and biodegradable, the continuous dough is made by a roller system driven by the rollers in the same direction or stopped; cutting: the continuous dough is systematically moved between the upper and lower cutting dies of the cutting module with the rollers. The first cutting part of the upper cutting die of the group moves down to one end of the forming groove of the cutting die, and the continuous dough is cut to form a spoon-shaped dough embryo. After cutting, the spoon-shaped dough embryo falls through the forming groove of the cutting die to After the molding space of the lower bottom mold of the bottom mold is placed, the upper cutting mold of the cutting module will be reset upwards, and the lower bottom mold of the bottom mold will move forward with the conveying equipment, and the continuous dough will move forward at the same time; Pressing: In addition, after the lower bottom mold of the bottom mold moves with the conveying equipment, it will be below the convex part of the corresponding upper bottom mold. The embryo is extruded and fixed in the molding space of the lower bottom mold; repeat: after the extrusion molding is completed, the upper bottom mold will be reset upward, the lower bottom mold will move forward with the conveying equipment, and the continuous dough will move forward at the same time, and Repeating (feeding), (cutting) and (pressing) continuous actions, through the above-mentioned structure and continuous process actions, can achieve an edible and biodegradable die-cutting die for automated unmanned production tools. The edible, biodegradable, automated and unmanned die-cutting die as claimed in claim 1, wherein the first cutting portion is in the form of tableware such as spoons, knives, or forks. An edible and biodegradable automatic unmanned punching die, comprising: a cutting module, a bottom mould and an edible and biodegradable continuous dough; wherein the cutting module is provided with a first cutting die, the The first cutting die is provided with a first upper cutting part, the other end of the first upper cutting part of the first cutting die is locked and fixed by a mechanical arm, and is provided with a plurality of vacuum suction holes; in addition, the bottom die is provided with a A second lower bottom mold, the second lower bottom mold is provided with an outer ring portion and a pair of forming spaces corresponding to the first upper cutting portion of the first cutting mold with a spoon-shaped forming space, and a plurality of vacuum suction holes penetrating through the outer ring portion A plurality of nozzle holes are arranged in the forming space. The edible and biodegradable automatic unmanned die-cutting die according to claim 4, which comprises: feeding: the continuous dough produced by the edible and biodegradable, and the continuous dough is made by a roller system The rollers will move in the same direction or stop; Adsorption: The second lower bottom mold of the bottom mold, the vacuum suction holes on the second bottom mold that pass through the outer ring part will be sucked tightly. Continuous dough, the rollers systematically drive the continuous dough to stop state during vacuum adsorption; cutting: the first cutting die of the cutting module is combined with a mechanical arm, and the first cutting die corresponds to the first cutting die of the bottom die. Above the two lower bottom molds, the first cutting mold of the cutting module is moved up and down by the mechanical arm. When each vacuum suction hole sucks the continuous dough, the roller systematically drives the continuous dough to a stop state, and is driven by The robotic arm cuts the upper cutting die toward the second lower bottom die of the bottom die to form a spoon-shaped surface tableware, and the second lower bottom die of the bottom die is provided with a plurality of nozzle holes in the forming space to cut the tableware. The spoon-shaped surface tableware is sprayed toward the upper cutting die of the cutting module, and the spoon-shaped surface is evenly absorbed and cut by the plurality of vacuum suction holes on the first upper cutting part of the first cutting die of the cutting module. Preform tableware; placing and feeding: the first cutting die of the cutting module combined with the robot arm sucks and cuts the spoon-shaped surface embryo tableware, and feeds the tableware to the forming mold production line by parallel displacement of the robot arm; repeat: complete After extrusion forming, the second lower bottom mold of the bottom mold moves forward with the conveying equipment, and the continuous dough skin moves forward at the same time, and repeats the continuous actions of feeding, adsorbing, cutting and placing the feeding. The continuous process action further achieves the automatic unmanned production of edible and biodegradable die-cutting dies. The edible and biodegradable automatic unmanned die-cutting die according to claim 4, wherein the second cutting part is set as a tableware type such as a spoon, a knife or a fork. An edible and biodegradable automatic unmanned punching die, comprising: a cutting module, a bottom mould and an edible and biodegradable continuous dough; wherein the cutting module is provided with a second upper cutting die and A second lower cutting die, one end of the second upper cutting die is set on the top of the equipment and the other end is provided with a convex second cutting part, and the second upper cutting die is provided with a plurality of perforation parts for vacuum adsorption; The middle of the two lower cutting dies is provided with a groove corresponding to the shape of the second cutting portion of the second upper cutting die, and one end face of the groove away from the second upper cutting die is set as a wavy arc veneer; In addition, the bottom mold is provided with a second bottom bottom mold. The second bottom bottom mold is provided with a corrugated pressing part corresponding to the arc surface of the second lower cutting die, and a plurality of vacuum suction parts are arranged on the pressing part. through holes and multiple through injection holes. The edible, biodegradable, automated and unmanned die-cutting die according to claim 7, wherein the second cutting portion is set as a tableware type such as a spoon, a knife, or a fork. The edible and biodegradable automatic unmanned die-cutting die as claimed in claim 7, comprising: feeding: the continuous dough produced by the edible and biodegradable, the continuous dough is made by a roller system The driving of the roller will move in the same direction or stop, and the continuous dough will form a relaxed state when it stops; Adsorption: When the continuous dough is moved to the top of the second lower bottom mold, the pressing part is provided with a plurality of through holes for vacuum adsorption, which will suck one side of the continuous dough first, so that the continuous dough forms a pressure that conforms to the second lower bottom mold. In the state of sticking to the curved surface, the rollers systematically drive the continuous dough to stop; cutting: a robotic arm is combined with the upper cutting die of the cutting module, and the second cutting part of the upper cutting die is used for the second lower cutting die The grooves are correspondingly arranged, and correspond to the top of the second lower bottom mold of the bottom mold. The second upper cutting mold of the cutting module is moved up and down by a mechanical arm. The pressing part is provided with a plurality of vacuum adsorption The through hole will suck the continuous dough first, the rollers will systematically drive the continuous dough to stop, and the second cutting part of the second upper cutting die will supply the groove of the second lower cutting die towards the bottom die. A second lower bottom die is provided for cutting continuous dough to form spoon-shaped dough tableware, and the second upper cutting die is provided with a plurality of perforations for vacuum suction to evenly absorb and cut to form spoon-shaped dough tableware; Feeding: its robotic arm will suck up the upper cutting die for cutting and forming spoon-shaped dough tableware, and feed the material to the molding die production line by parallel displacement of the robotic arm; Repeat: move forward with the conveying equipment, and the continuous dough is simultaneously fed to the mold production line. It moves forward, and repeats the continuous actions of feeding, adsorbing, cutting, and placing and feeding. The above structure cooperates with the continuous flow action to achieve an edible and biodegradable die-cutting die for automated unmanned production tools.

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