TWM624056U - Steel scrap reduction device - Google Patents
Steel scrap reduction device Download PDFInfo
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- TWM624056U TWM624056U TW110212418U TW110212418U TWM624056U TW M624056 U TWM624056 U TW M624056U TW 110212418 U TW110212418 U TW 110212418U TW 110212418 U TW110212418 U TW 110212418U TW M624056 U TWM624056 U TW M624056U
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- Prior art keywords
- steel
- scrap
- shearing machine
- reduction device
- steel strip
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 48
- 239000010959 steel Substances 0.000 title claims abstract description 48
- 238000010008 shearing Methods 0.000 claims abstract description 21
- 239000002699 waste material Substances 0.000 claims abstract description 6
- 229920001342 Bakelite® Polymers 0.000 claims description 5
- 239000004637 bakelite Substances 0.000 claims description 5
- 229920001971 elastomer Polymers 0.000 claims description 3
- 238000007689 inspection Methods 0.000 description 5
- 239000010960 cold rolled steel Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000012958 reprocessing Methods 0.000 description 3
- 238000005070 sampling Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
本創作之廢鋼減少裝置包含:一剪切機,設於一輥輪式鞍座的下游;以及一廢料平台,設於該剪切機的下游。本創作係利用輥輪式鞍座設備進行解捲鋼捲外圈後,再以線外剪切機進行鋼捲外圈剪切,以減少廢鋼損失。The scrap steel reduction device of the present invention comprises: a shearing machine arranged downstream of a roller saddle; and a waste platform arranged downstream of the shearing machine. In this creation, the outer ring of the steel coil is uncoiled by the roller saddle equipment, and then the outer ring of the steel coil is cut with an off-line shearing machine to reduce the loss of scrap steel.
Description
本創作是有關於一種廢鋼減少裝置,更特別有關於一種於線外剪切機切除鋼捲外圈之應用。This creation is about a scrap steel reduction device, and more particularly about an application of an off-line shearing machine to cut the outer ring of a steel coil.
現有檢驗線生產再處理鋼捲時,皆需上檢驗線進行取樣或切除缺陷。上檢驗時,鋼捲從解捲機後上捲,經穿帶至搭接機進行前後鋼捲的搭接,所有鋼捲皆需在垂直檢驗區及水平檢驗區進行人工缺陷認定,因此前後鋼捲搭接處皆需捲取為小鋼捲廢鋼(Pup coil),再將剩餘鋼捲重新檢驗重捲,故每顆上檢驗線鋼捲皆有500~1500kg的損失。When the existing inspection line produces reprocessed steel coils, it is necessary to go to the inspection line for sampling or removal of defects. During the upper inspection, the steel coils are rolled up from the uncoiler, and are lapped by the lapping machine. All steel coils need to be identified manually in the vertical inspection area and the The lap joints of the coils need to be coiled into small coils (Pup coil), and then the remaining coils should be re-inspected and re-coiled. Therefore, each coil on the upper inspection line has a loss of 500~1500kg.
有鑑於此,本創作提出一種廢鋼減少裝置,可降低冷軋鋼捲再處理所切除的廢鋼量,減少廢鋼損失。In view of this, this creation proposes a scrap steel reduction device, which can reduce the amount of scrap steel cut off by cold-rolled steel coil reprocessing and reduce scrap steel loss.
為達上述目的,本創作之廢鋼減少裝置包含:一剪切機,設於一輥輪式鞍座的下游;以及一廢料平台,設於該剪切機的下游。In order to achieve the above-mentioned purpose, the scrap steel reduction device of the present invention comprises: a shearing machine, which is arranged downstream of a roller saddle; and a waste platform, which is arranged downstream of the shearing machine.
在本創作的一實施例中,該廢料平台係採長筒膠輪形式設計,其上設有一電木板,用以承載剪切下來的鋼帶。In an embodiment of the present invention, the waste platform is designed in the form of a long cylindrical rubber wheel, and a bakelite board is arranged on it to carry the cut steel strip.
在本創作的一實施例中,該剪切機包含一上圓切刀及一下圓切刀,其利用一馬達來驅動,藉以剪切鋼帶。In an embodiment of the present invention, the shearing machine includes an upper circular cutter and a lower circular cutter, which are driven by a motor to cut the steel strip.
在本創作的一實施例中,該剪切機前端設有一入料導引裝置,其角度可調整,以方便鋼帶入料。In an embodiment of the present invention, the front end of the shearing machine is provided with a feeding guide device, the angle of which can be adjusted to facilitate the feeding of the steel strip.
在本創作的一實施例中,該入料導引裝置前端設有一導引伸縮板,其利用一馬達帶動,可依據鋼帶尺寸來調整其伸縮距離,以方便鋼帶入料。In an embodiment of the present invention, the front end of the feeding guide device is provided with a guiding telescopic plate, which is driven by a motor, and the telescopic distance can be adjusted according to the size of the steel belt, so as to facilitate the feeding of the steel belt.
本創作為了降低冷軋鋼捲再處理只切除鋼捲外圈少許長度的試片或廢鋼,以增加成品的良率,係利用輥輪式鞍座設備進行解捲鋼捲外圈後,再以線外剪切機進行鋼捲外圈剪切,以減少廢鋼損失。In order to reduce the reprocessing of cold-rolled steel coils, only a small length of test piece or scrap steel is removed from the outer ring of the steel coil, so as to increase the yield of the finished product. The outer shearing machine cuts the outer ring of the steel coil to reduce scrap loss.
為了讓本創作之上述和其他目的、特徵和優點能更明顯,下文將配合所附圖示,詳細說明如下。此外,於本創作之說明中,相同之構件係以相同之符號表示,於此先述明。In order to make the above and other objects, features and advantages of the present invention more apparent, the following detailed description will be given in conjunction with the accompanying drawings. In addition, in the description of this creation, the same components are represented by the same symbols, which are described above.
請參照圖1,本創作之廢鋼減少裝置係於線外增設一台剪切機100,其位於拆帶機北方位置,並位在輥輪式鞍座(cradle roll)190的下游。此外,剪切機100的下游設有一廢料平台180。Referring to FIG. 1 , a
請參照圖2,剪切機100上設有上圓切刀及下圓切刀,其利用馬達110來驅動,藉以剪切鋼帶。剪切機100前端設有入料導引裝置120,其角度可調整,方便鋼帶入料。入料導引裝置120前端設有導引伸縮板130,其利用馬達帶動,可依據鋼帶尺寸來調整其伸縮距離,方便鋼帶入料。Referring to FIG. 2 , the
請參照圖3,廢料平台180係採長筒膠輪形式設計,其上設有電木板182。Please refer to FIG. 3 , the
請參照圖4,當鋼捲綁帶剪除後,線外現有的輥輪式鞍座190設備開始轉動進行鋼捲192解捲。鋼捲192解捲之方式,係壓制其外圈,當鋼捲192頭端穿帶至剪切機100出口時,依取樣長度進行試片剪取。而若只是因成品限重超出,則將多餘重量進行切除。剪切下來的鋼帶係送至廢料平台180的電木板182上。Referring to FIG. 4 , after the steel coil binding band is cut off, the existing
根據本創作之廢鋼減少裝置,其中線外剪切機100係由操作人員於人機操作介面操作,通過可程式邏輯控制器(Programmable Logic Controller,PLC)控制剪切機作動。According to the scrap steel reduction device of the present invention, the off-
本創作為了降低冷軋鋼捲再處理只切除鋼捲外圈少許長度的試片或廢鋼以增加成品良率,係利用輥輪式鞍座設備進行解捲鋼捲外圈後,再以線外剪切機進行鋼捲外圈剪切,以減少廢鋼損失。In order to reduce the reprocessing of cold-rolled steel coils, only a small length of test pieces or scraps from the outer ring of the steel coil are removed to increase the yield of finished products. The cutting machine cuts the outer ring of the steel coil to reduce the loss of scrap steel.
雖然本創作已以前述實例揭示,然其並非用以限定本創作,任何本創作所屬技術領域中具有通常知識者,在不脫離本創作之精神和範圍內,當可作各種之更動與修改。因此本創作之保護範圍當視後附之申請專利範圍所界定者為準。Although this creation has been disclosed by the foregoing examples, it is not intended to limit this creation. Anyone with ordinary knowledge in the technical field to which this creation belongs can make various changes and modifications without departing from the spirit and scope of this creation. Therefore, the scope of protection of this creation should be determined by the scope of the appended patent application.
100:剪切機 110:馬達 120:入料導引裝置 130:導引伸縮板 180:廢料平台 182:電木板 190:輥輪式鞍座 192:鋼捲100: Shears 110: Motor 120: Feeding guide device 130: Guide telescopic plate 180: Scrap Platform 182: bakelite 190: Roller saddle 192: Steel Coil
圖1為本創作之廢鋼減少裝置的示意圖。 圖2為本創作之廢鋼減少裝置其剪切機的示意圖。 圖3為本創作之廢鋼減少裝置其廢料平台的示意圖。 圖4顯示使用本創作之廢鋼減少裝置進行試片剪取。 Figure 1 is a schematic diagram of the scrap steel reduction device of the creation. Figure 2 is a schematic diagram of the shearing machine of the scrap reduction device created by the invention. Figure 3 is a schematic diagram of the scrap platform of the scrap steel reduction device of the creation. Figure 4 shows the clipping of test pieces using the scrap reduction device of the present invention.
100:剪切機 100: Shears
180:廢料平台 180: Scrap Platform
190:輥輪式鞍座 190: Roller saddle
192:鋼捲 192: Steel Coil
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW110212418U TWM624056U (en) | 2021-10-21 | 2021-10-21 | Steel scrap reduction device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW110212418U TWM624056U (en) | 2021-10-21 | 2021-10-21 | Steel scrap reduction device |
Publications (1)
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TWM624056U true TWM624056U (en) | 2022-03-01 |
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TW110212418U TWM624056U (en) | 2021-10-21 | 2021-10-21 | Steel scrap reduction device |
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TW (1) | TWM624056U (en) |
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2021
- 2021-10-21 TW TW110212418U patent/TWM624056U/en not_active IP Right Cessation
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