TWM622862U - Heat Exchanger Structure - Google Patents

Heat Exchanger Structure Download PDF

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TWM622862U
TWM622862U TW110210044U TW110210044U TWM622862U TW M622862 U TWM622862 U TW M622862U TW 110210044 U TW110210044 U TW 110210044U TW 110210044 U TW110210044 U TW 110210044U TW M622862 U TWM622862 U TW M622862U
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Taiwan
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heat exchanger
fluid
metal plates
fluid flow
flow channel
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TW110210044U
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Chinese (zh)
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王江全
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均賀科技股份有限公司
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Publication of TWM622862U publication Critical patent/TWM622862U/en

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Abstract

一種熱交換器結構,該熱交換器包含有數金屬板,該每一金屬板均具有二端面,至少一所述端面上設有流體流道,利用該設有流體流道之所述端面提供另一所述金屬板做貼靠,便令該至少二金屬板能以其端面順利做對合,對合後再利用高溫對該至少二金屬板做燒結,讓對合後之所述金屬板藉由高溫之熔接相結合成一體,將令所述金屬板不需另外鎖結或焊接,就能構成一完整的所述熱交換器提供使用。 A heat exchanger structure, the heat exchanger includes several metal plates, each metal plate has two end faces, at least one of the end faces is provided with a fluid flow channel, and the end face with the fluid flow channel is used to provide another When the metal plates are in contact with each other, the at least two metal plates can be smoothly aligned with their end faces. After the abutting, the at least two metal plates are sintered at high temperature, so that the metal plates after the abutment can be sintered by using high temperature. The high-temperature welding is combined into one body, so that the metal plate does not need to be additionally locked or welded to form a complete heat exchanger for use.

Description

熱交換器結構 Heat Exchanger Structure

本創作係有關於一種「熱交換器結構」,尤指一種利用高溫做金屬板之熔接的熱交換器。 This work is about a "heat exchanger structure", especially a heat exchanger that uses high temperature for welding of metal plates.

機組在運作過程中有的需以流體進行加熱,有的必須冷卻,以適應所述機組的運轉狀況,而該換熱過程,通常都會以熱交換器來完成,而所謂熱交換器是指能使兩種流體進行熱量交換之裝置,故對於所述機組之正常運作而言,該熱交換器的存在實屬必需,且目前多以板式熱交換器最為常見。 During the operation of the unit, some of the units need to be heated by fluid, and some must be cooled to adapt to the operating conditions of the unit. The heat exchange process is usually completed by a heat exchanger, and the so-called heat exchanger refers to energy. A device for exchanging heat between two fluids, so for the normal operation of the unit, the existence of the heat exchanger is absolutely necessary, and at present, the plate heat exchanger is the most common.

板式熱交換器是由高效傳熱波紋板片與框架組成,所述各板片由螺栓夾緊在所述框架之前、後二固定板間,如此一來,就能在所述熱交換器內部建構出許多流道,而所述板片間則再以橡膠墊圈進行密封。 The plate heat exchanger is composed of high-efficiency heat transfer corrugated plates and a frame. The plates are clamped by bolts between the two fixed plates before and after the frame. Many flow channels are constructed, and the plates are sealed with rubber gaskets.

然,如上所述之習知結構於實際應用中仍存在有下述之問題點:(一)所述熱交換器之板片需逐一對齊後,才能再以螺栓的穿設進行鎖結,故在安裝上係相當耗時、耗力;(二)所述每一板片間均需以橡膠墊圈之安裝來進行密封,故使用成本高,安裝步驟亦較繁瑣;(三)所述橡膠墊圈無法抗高壓與抗酸鹼,故會讓所述熱交換器的使用嚴重受限(無法用在高壓或化學領域上)。 However, the above-mentioned conventional structure still has the following problems in practical application: (1) The plates of the heat exchanger need to be aligned one by one before they can be locked by passing through bolts, so It is quite time-consuming and labor-intensive to install; (2) the rubber gaskets need to be installed between the said plates for sealing, so the use cost is high, and the installation steps are also complicated; (3) the rubber gaskets It is not resistant to high pressure and acid and alkali, which will severely limit the use of the heat exchanger (cannot be used in high pressure or chemical fields).

又,目前還有另一種以雷射焊接之方式做所述板片之疊焊的殼板式熱交換器,該板片內部同樣安裝有橡膠墊圈,俾以在所述板片疊焊後透過所述橡膠墊圈之安裝來止洩防漏。 In addition, there is another shell-and-plate heat exchanger in which the plates are stitched by laser welding. A rubber gasket is also installed inside the plates, so as to pass through all the plates after the plates are stitched. Install the rubber gasket described above to prevent leakage.

然,如上所述之另一種習知結構於實際應用中仍存在有下述之問題點:(一)所述板片是以雷射做疊焊,故加工成本高,又因疊焊時需整圈焊接,故讓該熱交換器亦存在有加工速度過於緩慢之問題;(二)所述板片疊焊後無法耐高壓,所述橡膠墊圈又無法抗酸鹼,讓該熱交換器之使用同樣會嚴重受限。 However, the above-mentioned other conventional structure still has the following problems in practical application: (1) The plate is stitched by laser, so the processing cost is high, and the stitch welding requires The whole circle is welded, so the heat exchanger also has the problem that the processing speed is too slow; (2) the plates cannot withstand high pressure after welding, and the rubber gaskets cannot resist acid and alkali, which makes the heat exchanger unable to withstand high pressure. Use is also severely limited.

是以,如何針對上述習知熱交換器所存在之缺點進行研發改良,實為相關業界所需努力研發之目標,本創作人有鑑於此,乃思及創作的意念,遂以多年的經驗加以設計,經多方探討並試作樣品試驗,及多次修正改良,乃推出本創作。 Therefore, how to develop and improve the shortcomings of the above-mentioned conventional heat exchangers is actually the goal of the relevant industry. In view of this, the creator has thought about the idea of creation, so he has many years of experience. Design, after many discussions and trial samples, and many revisions and improvements, this creation is launched.

習知熱交換器組裝緩慢,且加工成本高,又無法耐高壓與抗酸鹼,此乃欲解決之技術問題點者。 Conventional heat exchangers are slow to assemble, have high processing costs, and cannot withstand high pressure and acid and alkali, which are the technical problems to be solved.

本創作提供一種熱交換器結構,該熱交換器包含有數金屬板,該每一金屬板均具有二端面,至少一所述端面上設有流體流道,利用該設有流體 流道之所述端面提供另一所述金屬板做貼靠,便令該至少二金屬板能以其端面順利做對合,對合後再利用高溫對該至少二金屬板做燒結,讓對合後之所述金屬板藉由高溫之熔接相結合成一體,將令所述金屬板不需另外鎖結或焊接,就能構成一完整的所述熱交換器提供使用,透過所述金屬板上至少一流體輸入道與至少一流體輸出道的預留,並以該流體輸入道、流體輸出道與設在該熱交換器內部之所述流體流道做連接導通,便令流體能從所述流體輸入道送入所述熱交換器內部,以充分流過所述流體流道後,再從所述流體輸出道送出,俾利用該流體的持續流動來對所應用之機組做升溫或降溫,藉此,俾以得到一種熱交換器結構者。 The present invention provides a heat exchanger structure, the heat exchanger includes several metal plates, each of the metal plates has two end surfaces, and at least one of the end surfaces is provided with a fluid flow channel. The end surface of the flow channel provides another metal plate for abutting, so that the at least two metal plates can be smoothly combined with their end surfaces. After joining, the metal plates are combined into a whole by high-temperature welding, so that the metal plates do not need to be locked or welded to form a complete heat exchanger for use. At least one fluid input channel and at least one fluid output channel are reserved, and the fluid input channel, the fluid output channel and the fluid flow channel provided in the heat exchanger are connected and conducted, so that the fluid can flow from the The fluid input channel is sent into the inside of the heat exchanger to fully flow through the fluid flow channel, and then sent out from the fluid output channel, so as to use the continuous flow of the fluid to heat up or cool down the applied unit. Therefore, a heat exchanger structure can be obtained.

(一)本創作提供熱交換器結構,所述熱交換器是直接以金屬板熔接後構成,故在組裝上能省去將所述各金屬板逐一鎖結之麻煩,也不用緩慢的做焊接,讓所述熱交換器的生產可更具效率,且加工成本低。 (1) The present invention provides a heat exchanger structure. The heat exchanger is formed by directly welding metal plates, so the trouble of locking the metal plates one by one can be omitted during assembly, and there is no need to do welding slowly. , so that the production of the heat exchanger can be more efficient and the processing cost is low.

(二)本創作提供熱交換器結構,所述熱交換器之金屬板係熔接成一體,讓所述熱交換器能在熔接後達到無縫之狀態,因此不用在其內部另外安裝有密封用之橡膠墊圈,令所述熱交換器除了能耐高壓外,更能抗酸鹼,俾以大幅提高其適用範圍。 (2) The present invention provides a heat exchanger structure, the metal plates of the heat exchanger are welded into one body, so that the heat exchanger can reach a seamless state after welding, so there is no need to install an additional seal inside the heat exchanger. In addition to being able to withstand high pressure, the heat exchanger is more resistant to acid and alkali, so as to greatly improve its application range.

(三)本創作提供熱交換器結構,所述熱交換器內部不需另外安裝有橡膠墊圈,因此沒有橡膠墊圈老化便造成所述流體外洩之問題,讓該熱交換器可更耐用,且不需經常維修、保養,以進行所述橡膠墊圈之更換。 (3) The present invention provides a heat exchanger structure, and there is no need to install a rubber gasket inside the heat exchanger, so there is no problem of the fluid leakage caused by the aging of the rubber gasket, so that the heat exchanger can be more durable, and No need for frequent repairs and maintenance to replace the rubber gasket.

本創作部分: This creative part:

(10):熱交換器 (10): Heat Exchanger

(11):金屬板 (11): Metal plate

(12):端面 (12): End face

(13):流體流道 (13): Fluid flow channel

(14):流體輸入道 (14): Fluid input channel

(15):流體輸出道 (15): Fluid output channel

〔圖一〕係本創作之立體圖。 [Picture 1] is a three-dimensional view of this creation.

〔圖二〕係本創作金屬板相對合時之立體圖。 [Picture 2] is a three-dimensional view of the metal plates in this creation when they are facing each other.

〔圖三〕係本創作以高溫做加熱熔接之狀態圖。 [Picture 3] is the state diagram of this creation using high temperature for heating and welding.

〔圖四〕係本創作金屬板高溫熔接成一體之狀態圖。 [Picture 4] is the state diagram of the metal plates welded together at high temperature in this creation.

〔圖五〕係本創作流體之輸送狀態圖。 [Picture 5] is a diagram of the delivery state of the fluid in this creation.

為使 貴審查委員對本創作之目的、特徵及功效能夠有更進一步之瞭解與認識,以下茲請配合【圖式簡單說明】列舉實施例,詳述說明如後: In order to enable your review committee to have a further understanding and understanding of the purpose, characteristics and effects of this creation, please follow the following examples in conjunction with [Simple Description of Drawings], and the detailed description is as follows:

首先,請由圖二所示觀之,本創作提供一種熱交換器結構,該熱交換器(10)包含有數金屬板(11),該每一金屬板(11)均具有二端面(12),至少一所述端面(12)上設有流體流道(13),利用該設有流體流道(13)之所述端面(12)提供另一所述金屬板(11)做貼靠,便令該至少二金屬板(11)能以其端面(12)順利做對合,對合後再利用高溫對該至少二金屬板(11)做燒結(請同時由圖三所示觀之),讓對合後之所述金屬板(11)藉由高溫之熔接相結合成一體(請同時由圖一及圖四所示觀之),將令所述金屬板(11)不需另外鎖結或焊接,就能構成一完整的所述熱交換器(10)提供使用,透過所述金屬板(11)上至少一流體輸入道(14)與至少一流體輸出道(15)的預留,並以該流體輸入道(14)、流體輸出道(15)與設在該熱交換器(10)內部之所述流體流道(13)做連接 導通,便令流體能從所述流體輸入道(14)送入所述熱交換器(10)內部,以充分流過所述流體流道(13)後,再從所述流體輸出道(15)送出(請同時由圖五所示觀之),俾利用該流體的持續流動來對所應用之機組做升溫或降溫。 First, as shown in FIG. 2, the present invention provides a heat exchanger structure, the heat exchanger (10) includes several metal plates (11), and each metal plate (11) has two end faces (12) , at least one of the end surfaces (12) is provided with a fluid flow channel (13), and the end surface (12) provided with the fluid flow channel (13) is used to provide another metal plate (11) for abutment, So that the at least two metal plates (11) can be smoothly combined with their end faces (12), and then the at least two metal plates (11) can be sintered by using high temperature after the abutment (please observe it as shown in Figure 3 at the same time) , let the metal plates (11) after the butt joint be combined into one body by high temperature welding (please see Fig. 1 and Fig. 4 at the same time), so that the metal plates (11) do not need to be additionally locked Or welding, a complete heat exchanger (10) can be formed for use, through the reservation of at least one fluid input channel (14) and at least one fluid output channel (15) on the metal plate (11), The fluid input channel (14) and the fluid output channel (15) are connected with the fluid flow channel (13) provided in the heat exchanger (10). The fluid can be sent into the heat exchanger (10) from the fluid input channel (14), so as to fully flow through the fluid flow channel (13), and then from the fluid output channel (15) ) is sent out (please observe it as shown in Figure 5 at the same time), in order to use the continuous flow of the fluid to heat up or cool down the applied unit.

本創作提供一種熱交換器結構,其中,所述熱交換器(10)是由二塊所述金屬板(11)相熔接成一體,讓所述流體流道(13)能設在該二金屬板(11)間。 The present invention provides a heat exchanger structure, wherein the heat exchanger (10) is formed by welding two pieces of the metal plates (11) into one, so that the fluid flow channel (13) can be arranged on the two metal plates (11). board (11).

本創作提供一種熱交換器結構,其中,所述熱交換器(10)是由三塊所述金屬板(11)相熔接成一體(請同時由圖一至圖五所示觀之),讓每一所述金屬板(11)的交界均能設有一所述流體流道(13)。 The present invention provides a heat exchanger structure, wherein the heat exchanger (10) is made of three pieces of the metal plates (11) fused into one body (please see them from Figures 1 to 5 at the same time), so that each A fluid flow channel (13) can be provided at the junction of each of the metal plates (11).

本創作提供一種熱交換器結構,其中,所述熱交換器(10)是由多塊(三塊以上)所述金屬板(11)相熔接成一體,讓每一所述金屬板(11)的交界均能設有一所述流體流道(13)。 The present invention provides a heat exchanger structure, wherein the heat exchanger (10) is made of a plurality (more than three) of the metal plates (11) welded into one body, so that each of the metal plates (11) The junction of each can be provided with a fluid flow channel (13).

本創作提供一種熱交換器結構,其中,所述熱交換器(10)可視所應用之機組不同,做所述金屬板(11)相熔接數量之任意調配。 The present invention provides a heat exchanger structure, wherein the heat exchanger (10) can be arbitrarily adjusted for the number of phase fusions of the metal plates (11) depending on the applied units.

本創作提供一種熱交換器結構,其中,所述流體輸入道(14)與流體輸出道(15)是由所述端面(12)貫入所述熱交換器(10)內部後,再與所述流體流道(13)做連接導通。 The present invention provides a heat exchanger structure, wherein the fluid input channel (14) and the fluid output channel (15) are connected to the heat exchanger (10) through the end surface (12) after penetrating into the interior of the heat exchanger (10). The fluid flow channel (13) is connected and conducted.

本創作提供一種熱交換器結構,其中,所述流體輸入道(14)與流體輸出道(15)是由所述金屬板(11)的側邊貫入所述熱交換器(10)內部後,再與所述流體流道(13)做連接導通。 The present invention provides a heat exchanger structure, wherein the fluid input channel (14) and the fluid output channel (15) are formed by penetrating the inside of the heat exchanger (10) from the side edge of the metal plate (11), It is then connected and conducted with the fluid flow channel (13).

本創作提供一種熱交換器結構,其中,所述流體是液態流體。 The present creation provides a heat exchanger structure, wherein the fluid is a liquid fluid.

本創作提供一種熱交換器結構,其中,所述流體是氣態流體。 The present creation provides a heat exchanger structure, wherein the fluid is a gaseous fluid.

藉上述具體實施例之結構,可得到下述之效益:(一)所述熱交換器(10)是直接以金屬板(11)熔接後構成,故在組裝上能省去將所述各金屬板(11)逐一鎖結之麻煩,也不用緩慢的做焊接,讓所述熱交換器(10)的生產可更具效率,且加工成本低;(二)所述熱交換器(10)之金屬板(11)係熔接成一體,讓所述熱交換器(10)能在熔接後達到無縫之狀態,因此不用在其內部另外安裝有密封用之橡膠墊圈,令所述熱交換器(10)除了能耐高壓外,更能抗酸鹼,俾以大幅提高其適用範圍;(三)所述熱交換器(10)內部不需另外安裝有橡膠墊圈,因此沒有橡膠墊圈老化便造成所述流體外洩之問題,讓該熱交換器(10)可更耐用,且不需經常維修、保養,以進行所述橡膠墊圈之更換。 With the structure of the above-mentioned specific embodiment, the following benefits can be obtained: (1) The heat exchanger (10) is formed by directly welding the metal plates (11), so the assembly of the metal plates (11) can be omitted. The trouble of locking the plates (11) one by one, and there is no need for slow welding, so that the production of the heat exchanger (10) can be more efficient, and the processing cost is low; (2) the heat exchanger (10) The metal plate (11) is welded into one body, so that the heat exchanger (10) can be in a seamless state after welding, so there is no need to install a rubber gasket for sealing in the heat exchanger (10), so that the heat exchanger (10). 10) In addition to being able to withstand high pressure, it is more resistant to acid and alkali, so as to greatly improve its application range; (3) The heat exchanger (10) does not need to be additionally installed with rubber gaskets, so the aging of the rubber gasket will cause the The problem of fluid leakage makes the heat exchanger (10) more durable and does not require frequent repairs and maintenance to replace the rubber gasket.

綜上所述,本創作確實已達突破性之結構設計,而具有改良之創作內容,同時又能夠達到產業上之利用性與進步性,且本創作未見於任何刊物,亦具新穎性,當符合專利法相關法條之規定,爰依法提出新型專利申請,懇請 鈞局審查委員授予合法專利權,至為感禱。 To sum up, this work has indeed achieved a breakthrough structural design, and has improved creative content, and at the same time can achieve industrial utilization and progress, and this work has not been seen in any publications, and it is also novel. In accordance with the provisions of the relevant laws and regulations of the Patent Law, the patent application for a new type of patent has been filed in accordance with the law.

唯以上所述者,僅為本創作之一較佳實施例而已,當不能以之限定本創作實施之範圍;即大凡依本創作申請專利範圍所作之均等變化與修飾,皆應仍屬本創作專利涵蓋之範圍內。 Only the above is only a preferred embodiment of this creation, and should not be used to limit the scope of implementation of this creation; that is, any equivalent changes and modifications made in accordance with the scope of the patent application for this creation should still belong to this creation. covered by the patent.

(10):熱交換器 (10): Heat Exchanger

(11):金屬板 (11): Metal plate

(12):端面 (12): End face

(13):流體流道 (13): Fluid flow channel

(14):流體輸入道 (14): Fluid input channel

(15):流體輸出道 (15): Fluid output channel

Claims (8)

一種熱交換器結構,其中: A heat exchanger structure wherein: 該熱交換器包含有數金屬板,該每一金屬板均具有二端面,至少一所述端面上設有流體流道,利用該設有流體流道之所述端面提供另一所述金屬板做貼靠,便令該至少二金屬板能以其端面順利做對合,對合後再利用高溫對該至少二金屬板做燒結,讓對合後之所述金屬板藉由高溫之熔接相結合成一體,將令所述金屬板不需另外鎖結或焊接,就能構成一完整的所述熱交換器提供使用,透過所述金屬板上至少一流體輸入道與至少一流體輸出道的預留,並以該流體輸入道、流體輸出道與設在該熱交換器內部之所述流體流道做連接導通,便令流體能從所述流體輸入道送入所述熱交換器內部,以充分流過所述流體流道後,再從所述流體輸出道送出,俾利用該流體的持續流動來對所應用之機組做升溫或降溫。 The heat exchanger includes several metal plates, each metal plate has two end surfaces, at least one of the end surfaces is provided with a fluid flow channel, and the end surface with the fluid flow channel is used to provide the other metal plate for Abutting, so that the at least two metal plates can be smoothly combined with their end faces, and then the at least two metal plates are sintered by high temperature after the abutment, so that the metal plates after the abutting are combined by high temperature welding In one piece, the metal plate does not need to be additionally locked or welded to form a complete heat exchanger for use. , and the fluid input channel, the fluid output channel and the fluid flow channel set in the heat exchanger are connected and conducted, so that the fluid can be sent into the heat exchanger from the fluid input channel, so as to fully After flowing through the fluid flow channel, it is sent out from the fluid output channel, so as to use the continuous flow of the fluid to heat up or cool down the applied unit. 如請求項1所述之熱交換器結構,其中,所述熱交換器是由二塊所述金屬板相熔接成一體。 The heat exchanger structure according to claim 1, wherein the heat exchanger is made of two pieces of the metal plates welded into one body. 如請求項1所述之熱交換器結構,其中,所述熱交換器是由三塊所述金屬板相熔接成一體,讓每一所述金屬板的交界均能設有一所述流體流道。 The heat exchanger structure according to claim 1, wherein the heat exchanger is made of three metal plates welded into one body, so that a fluid flow channel can be provided at the interface of each of the metal plates . 如請求項1所述之熱交換器結構,其中,所述熱交換器是由多塊所述金屬板相熔接成一體,讓每一所述金屬板的交界均能設 有一所述流體流道。 The heat exchanger structure according to claim 1, wherein the heat exchanger is formed by welding a plurality of the metal plates into a whole, so that the boundary of each of the metal plates can be set There is said fluid flow path. 如請求項1所述之熱交換器結構,其中,所述流體輸入道與流體輸出道是由所述端面貫入所述熱交換器內部後,再與所述流體流道做連接導通。 The heat exchanger structure according to claim 1, wherein the fluid input channel and the fluid output channel are connected to the fluid flow channel after penetrating the interior of the heat exchanger from the end face. 如請求項1所述之熱交換器結構,其中,所述流體輸入道與流體輸出道是由所述金屬板的側邊貫入所述熱交換器內部後,再與所述流體流道做連接導通。 The heat exchanger structure according to claim 1, wherein the fluid input channel and the fluid output channel are connected to the fluid flow channel after penetrating the inside of the heat exchanger from the side of the metal plate on. 如請求項1所述之熱交換器結構,其中,所述流體是液態流體。 The heat exchanger structure of claim 1, wherein the fluid is a liquid fluid. 如請求項1所述之熱交換器結構,其中,所述流體是氣態流體。 The heat exchanger structure of claim 1, wherein the fluid is a gaseous fluid.
TW110210044U 2021-08-25 2021-08-25 Heat Exchanger Structure TWM622862U (en)

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