TWM620822U - Light bundle UVLED ultraviolet scanner - Google Patents

Light bundle UVLED ultraviolet scanner Download PDF

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Publication number
TWM620822U
TWM620822U TW110210898U TW110210898U TWM620822U TW M620822 U TWM620822 U TW M620822U TW 110210898 U TW110210898 U TW 110210898U TW 110210898 U TW110210898 U TW 110210898U TW M620822 U TWM620822 U TW M620822U
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uvled
scanning device
reflective
collecting
item
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TW110210898U
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Chinese (zh)
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林獻昇
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林獻昇
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Priority to TW110210898U priority Critical patent/TWM620822U/en
Publication of TWM620822U publication Critical patent/TWM620822U/en
Priority to CN202220638773.2U priority patent/CN217385997U/en
Priority to DE102022112351.0A priority patent/DE102022112351A1/en
Priority to DE202022102789.7U priority patent/DE202022102789U1/en
Priority to JP2022002169U priority patent/JP3238892U/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/14Measures for saving energy, e.g. in green houses

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Abstract

本新型是有關於一種集光束UVLED紫外線掃描裝置,該裝置至少包括馬達軸上套裝多角形多反射面鋁鏡之旋轉裝置;集光束UVLED紫外線燈珠固定在PCB板之UVLED集光束燈源組;及固定上述元件的乘載平台本體及複數個對外固定支架之固定座。使用時啟動電源進入PCB板上,以點亮集光束UVLED紫外線燈珠,同時驅動馬達以帶動馬達軸心上的多角形多反射面鋁鏡旋轉,集光束UVLED紫外線燈珠的紫外光投射向旋轉中的反射面,紫外光被轉動的反射面反射,光改變方向連續來回原位位移掃描,UV光由線而形成扇形面,連結扇形面而形成大的紫外線作業區域。This new model relates to a beam-collecting UVLED ultraviolet scanning device. The device at least includes a rotating device with a polygonal multi-reflecting aluminum mirror on the motor shaft; a UVLED beam-collecting lamp source group with a beam-collecting UVLED lamp bead fixed on a PCB board; And the mounting platform body for fixing the above-mentioned components and the fixing seats of a plurality of external fixing brackets. When in use, start the power supply and enter the PCB board to light up the beam-collecting UVLED ultraviolet lamp beads, and at the same time drive the motor to drive the polygonal multi-reflective aluminum mirror on the motor shaft to rotate, and the beam-collecting UVLED ultraviolet lamp beads rotate the ultraviolet light. In the reflective surface, the ultraviolet light is reflected by the rotating reflective surface. The light changes direction and continuously scans back and forth in-situ. The UV light forms a fan-shaped surface by the line, and the fan-shaped surface is connected to form a large ultraviolet operating area.

Description

集光束UVLED紫外線掃描裝置Collection beam UVLED ultraviolet scanning device

本創作是有關集光束UVLED紫外線掃描裝置,該裝置主要藉由集光束UVLED紫外線燈珠以提供高劑量輻射強度,再經掃描擴大高輻射劑量可利用面積,更進一步內置於反射腔體內,藉由反射腔體再次返反射,再一次運用紫外線反射,增強紫外光的輻射劑量,該裝置運用於空氣消毒滅菌、或水中消毒滅菌、或器皿表面消毒滅菌、或食物表面保鮮掃描、植物養殖、光醫療掃描提供高輻射劑UV固化等應用。 This creation is about a focused beam UVLED ultraviolet scanning device. The device mainly uses a focused beam UVLED lamp to provide high-dose radiation intensity. After scanning, it expands the area available for high radiation dose and is further built into the reflective cavity. The reflective cavity reflects back again, and once again uses ultraviolet reflection to enhance the radiation dose of ultraviolet light. The device is used for air disinfection and sterilization, or water disinfection and sterilization, or surface disinfection and sterilization of utensils, or food surface preservation scanning, plant breeding, photomedicine Scanning provides applications such as high-radiation agent UV curing.

UV已知先前技術大都以含汞輻射光源,除了不環保以外,光源頻寬從254nm到可見光,而可用於殺菌的250-285nm波長區間,可用於光固化350-405nm占比少量,對於特定波長區間以外極浪費能源,UVLED為單波段較省電;極少部分用UVLED作為殺菌輻射源,而其輻射光源部分皆以固定方式佈置,或靜態多顆粒陣列式分佈,高密度佈局但輻射劑量均勻性差,例如LED輻射角度定義:軸心光亮與光衰50%光亮的夾角為發光角度(如圖1),可見中間軸光與旁邊有50%以上光輻射不均勻,先前技術很難做到光均勻性。 UV known prior art mostly uses mercury-containing radiation sources. In addition to being environmentally friendly, the bandwidth of the light source ranges from 254nm to visible light, and the wavelength range of 250-285nm that can be used for sterilization can be used for light curing with a small proportion of 350-405nm. For specific wavelengths It is a waste of energy outside the interval. UVLED is a single band and saves electricity; very few UVLEDs are used as germicidal radiation sources, and the radiation source parts are arranged in a fixed manner, or static multi-particle array distribution, high-density layout, but poor radiation dose uniformity For example, the definition of LED radiation angle: the angle between the axis light and the 50% light attenuation is the luminous angle (see Figure 1). It can be seen that there is more than 50% of the light radiation unevenness between the middle axis light and the side. The previous technology is difficult to achieve uniform light sex.

先前技術無法長距離大面積又能擁有高輻射劑量,例如一顆3535晶粒UVLED120度角度,被投射在2公分高距離時,面積的變化成5297.22mm2計算如下:通常輻射強度計,是採取12mm面積取出輻射強度mw/cm2。1/5297.22=0.000189=0.0189%面積比,角度與距離面積平方成反比,對於輻射光影響甚巨;先前技術於有添加350-405nm光啟始劑的UV液態有機膠,再投以相對應波長UV能量,能量與距離有關,能量與發射角度有關因此長距離大面積輻射劑量非常低,無法達到秒固化或稱為光聚合硬化。光固化為了大面積的光均勻性角 度要大,角度大幅射效能量降低,必須加大功率幫助快速固化,結果材料受輻射熱而焦化,汽化的小分子會汙染UV燈珠,若為防焦化將距離拉大,結果光固化不完整表面黏黏的缺點。 The previous technology is unable to have a long distance and a large area with high radiation dose. For example, when a 3535 crystal UVLED has an angle of 120 degrees and is projected at a high distance of 2 cm, the area change is 5297.22mm 2 and the calculation is as follows: usually a radiometer is used Take out the radiation intensity mw/cm 2 from the area of 1 2 mm. 1/5297.22=0.000189=0.0189% area ratio, the angle is inversely proportional to the square of the distance area, which has a great influence on the radiant light; the prior art has a UV liquid organic glue with 350-405nm light initiator added, and then cast the corresponding wavelength UV energy, the energy is related to the distance, and the energy is related to the emission angle. Therefore, the long-distance large-area radiation dose is very low and cannot achieve second curing or photopolymerization curing. In order to achieve large-area light uniformity, light curing requires a large angle, and the angle greatly reduces the radiation efficiency. The power must be increased to help fast curing. As a result, the material will be scorched by radiant heat. The vaporized small molecules will pollute the UV lamp beads. The distance is enlarged, and the result is that the light curing is not complete and the surface is sticky.

先前技術所謂反射式掃描法,皆用於文字或影像捕捉輸入裝置,因此裝置包含1.光源2.感光器(例如光電耦合器CCD)兩元件,掃描方式座標中,需要X軸及Y軸光向量,並且需要Z軸位置才能顯示文字或圖像全貌,光源大部分以雷射為主,才能完成圖像處理,例如影印機或眼睛虹膜掃描。而我方的掃描方法,只有光源線性向量掃描,不須X、Y軸位置,更沒有Z軸位置取向,為連續來回原位位移掃描,輻射光束區域直接工作,提供紫外線能量作為殺菌滅活、或供給光聚合能量、或幫助維生素D合成,不須感光器紀錄,不須影像捕捉輸入裝置。 The so-called reflective scanning method in the prior art is used in text or image capture input devices, so the device includes 1. light source 2. photoreceptor (such as photocoupler CCD) two elements, in the scanning method coordinates, X-axis and Y-axis light is required Vectors, and the Z-axis position is required to display the full picture of text or images. Most of the light sources are lasers to complete image processing, such as photocopiers or eye iris scanning. And our scanning method, only linear vector scanning of the light source, no X, Y axis position, and no Z axis position orientation, for continuous back and forth in-situ displacement scanning, the radiation beam area directly works, providing ultraviolet energy as a sterilization and inactivation, Or supply photopolymerization energy, or help vitamin D synthesis, no photoreceptor recording, no image capture input device.

有鑑於此,本創作人投入眾多研發能量與精神,不斷於本領域突破及創新,盼能以新穎的技術手段解決習用之不足,除帶給社會更為良善的產品,尤其對病毒消除及人身保護,亦促進UVLED產業發展。 In view of this, the creator has invested a lot of energy and spirit in research and development, and has continued to make breakthroughs and innovations in this field, hoping to solve the deficiencies of conventional use with novel technical means, in addition to bringing better products to the society, especially for virus elimination and Personal protection also promotes the development of the UVLED industry.

本創作之目的在於提供一種集光束UVLED紫外線掃描裝置,該掃描裝置經由旋轉的多角形多反射面鋁鏡,將紫外線改變投射方向,周而復始連續來回原位位移掃描,UV光由線而扇形面擴大光束區域方法,增加產品可應用廣度。其次,該裝置應用集束光UVLED燈珠以提供高輻射劑量的紫外線燈源,以拉長有效紫外線光束區域掃描範圍。再者,藉由本創作的集光束UVLED紫外線掃描裝置對於微生物病毒做消毒殺菌,對於有機氣體起氧化作用除臭,對於有機液體有光啟始劑者起聚合作用,對於菇菌類幫助成長合成維生素D,對於皮膚起光療消毒皮膚病變等。 The purpose of this creation is to provide a focused beam UVLED ultraviolet scanning device. The scanning device changes the projection direction of ultraviolet rays through a rotating polygonal multi-reflective aluminum mirror. The beam area method increases the application breadth of the product. Secondly, the device uses concentrated light UVLED lamp beads to provide a high radiation dose ultraviolet lamp source, so as to extend the effective ultraviolet beam area scanning range. In addition, the integrated beam UVLED ultraviolet scanning device created by this creation can sterilize microorganisms and viruses, oxidize and deodorize organic gases, and polymerize organic liquids with light initiators, and help mushrooms to grow and synthesize vitamin D. , For the skin from phototherapy to disinfect skin lesions and so on.

UV LED紫外光殺菌是目前最為理想的殺菌、消毒、保鮮、養殖、且亦是UV膠光固化最佳方法。依據光化學定理“德雷珀定律(Grotthuss Draper’s Law,1818)“,能吸收該光譜波長才能產生化學反應。病菌或微生物的DNA、RNA波峰有效吸收頻寬約250-285nm,這也是殺菌消毒最佳波段區域。2.輻射劑量必須大於該物質有效活化能,當病毒吸收到大於該致死輻射劑量,該細菌才能被斷鍵殺死或消毒滅活,例如大腸桿菌(Fecal coliform)K=致死劑量6600μW/cm2,套用公式如K=I(強度μW/cm2)* t(時間-sec),I為照射的輻射強度,只要I夠高秒殺細菌是可行的,當輻射低於70μW/cm2時病毒本身會有修正功能,被稱為無效消毒,因此UVLED輻射波長區域要對應且輻射強度夠高,不但能高效快速殺菌滅活而且安全無二次污染,對於UV膠中通常都有添加350-405nm光啟始劑(光吸收劑區域),再投以相對應波長UV輻射幫助快速固化。另外280-350nm為光醫療及植物養殖,幫助維生素D合成。 UV LED ultraviolet light sterilization is currently the most ideal sterilization, disinfection, preservation, breeding, and is also the best method for UV glue light curing. According to the photochemical theorem "Grotthuss Draper's Law (Grotthuss Draper's Law, 1818)", a chemical reaction can only occur if the wavelength of the spectrum can be absorbed. The effective absorption bandwidth of the DNA and RNA peaks of germs or microorganisms is about 250-285nm, which is also the best wavelength region for sterilization. 2. The radiation dose must be greater than the effective activation energy of the substance. When the virus absorbs more than the lethal radiation dose, the bacteria can be killed or disinfected by broken bonds, such as Escherichia coli (Fecal coliform) K = lethal dose 6600μW/cm 2 , Apply the formula such as K=I(intensity μW/cm 2 )* t(time-sec), I is the radiation intensity of the irradiation, as long as I is high enough to kill the bacteria is feasible, when the radiation is lower than 70μW/cm 2 the virus itself There will be a correction function, which is called ineffective disinfection. Therefore, the UVLED radiation wavelength range should be corresponding and the radiation intensity should be high enough, not only can efficiently and quickly sterilize and inactivate, but also be safe and free of secondary pollution. For UV glue, 350-405nm light is usually added. Starter (light absorber area), and then cast with corresponding wavelength UV radiation to help fast curing. In addition, 280-350nm is used for photomedicine and plant breeding to help vitamin D synthesis.

為達成上述目的,本創作提供一種集光束UVLED紫外線掃描裝置,至少包含一旋轉裝置、一UVLED集光束燈源組及一固定座;其中,該旋轉裝置包括一馬達及一多角形多反射面鋁鏡,該多角形多反射面鋁鏡套裝於該馬達的一軸心上,該軸心與多角形多反射面鋁鏡,係為孔對孔套裝上或加一萬向接頭套裝上,用於消除兩邊中心線偏差;其次,該UVLED集光束燈源組包括至少一集光束UVLED紫外線燈珠及一PCB板,該集光束UVLED紫外線燈珠固定於該PCB板上;再者,該固定座包括一本體及複數個固定支架,該固定座本體用以乘載元件,該本體與該些固定支架係為一體成形或一分離式,該固定支架中的其中之一具有一電源導入孔,材料為有機材料表面鍍上金屬材料、無機材料、金屬材料之一種。 In order to achieve the above objective, this creation provides a beam-collecting UVLED ultraviolet scanning device, which at least includes a rotating device, a UVLED beam-collecting lamp source group and a fixing base; wherein the rotating device includes a motor and a polygonal multi-reflecting aluminum Mirror, the polygonal multi-reflective aluminum mirror is set on a shaft center of the motor, and the shaft and the polygonal multi-reflective aluminum mirror are set on a hole-to-hole set or a universal joint set for Eliminate the deviation of the center lines on both sides; secondly, the UVLED beam collection lamp source group includes at least one beam collection UVLED ultraviolet lamp beads and a PCB board, the beam collection UVLED ultraviolet lamp beads are fixed on the PCB board; further, the fixing base includes A body and a plurality of fixing brackets, the fixing base body is used to carry components, the body and the fixing brackets are integrally formed or a separate type, one of the fixing brackets has a power supply hole, and the material is The surface of organic materials is plated with one of metal materials, inorganic materials, and metal materials.

於本創作之集光束UVLED紫外線掃描裝置中,更包括一反射腔體,該反射腔體可為圓形或方形或異形,用鋁作為高反射層,掃描UVLED投射 出紫外光,經反射腔體內高反射鋁返反射,往固定座方向回折,經多次連續回折反射,直到輻射光消滅,反射腔體有增加輻射光再次利用,殺菌時間縮短,紫外線殺菌的缺點,既因光走直線,若病菌躲在灰塵背光面,就會遺漏,UV光經多次反射一再改變方向,可避免遺漏使病毒菌無所遁形而被消除,這是本方法的特效。 In this creation, the integrated beam UVLED ultraviolet scanning device further includes a reflective cavity, which can be round, square or special-shaped, and uses aluminum as a high reflective layer to scan the UVLED projection The ultraviolet light is emitted, reflected by the high-reflective aluminum in the reflective cavity, and then folded back to the fixed seat, and then repeatedly folded and reflected until the radiation is eliminated. The reflective cavity has the disadvantages of increasing the reuse of the radiation, shortening the sterilization time, and ultraviolet sterilization. Since the light travels in a straight line, if the germs hide on the backlit surface of the dust, they will be missed. After multiple reflections, the UV light changes its direction again and again, which can avoid the omissions and eliminate the germs without hiding. This is the special effect of this method.

於本創作之集光束UVLED紫外線掃描裝置中,該多角形多反射面鋁鏡為六面型,其中該PCB板上的該集光束UVLED紫外線燈珠,只裝上一顆集光束UVLED紫外線燈珠,因此其輻射出來光角度,360/6=60度,用於小面積表面殺菌圖8。 In the beam-focusing UVLED ultraviolet scanning device of this creation, the polygonal multi-reflective aluminum mirror is six-sided, and the beam-focusing UVLED lamp beads on the PCB board are only equipped with a beam-forming UVLED ultraviolet lamp beads. , So its radiated light angle, 360/6=60 degrees, is used for small area surface sterilization (Figure 8).

於本創作之集光束UVLED紫外線掃描裝置中,更包含有一側開放式反射腔體,該側開放式反射腔體具有一側開口,輻射光由該開口處往外輻射,作為醫療器材表面殺菌、食物保鮮或保存用,這輻射寬度或面積由該側開放式反射腔體側邊開口角度大小及長度決定之。 The focused beam UVLED ultraviolet scanning device of this creation further includes an open reflective cavity on one side. The open side reflective cavity has an opening on one side. The radiant light is radiated from the opening to sterilize the surface of medical equipment and food. For preservation or preservation, the radiation width or area is determined by the side opening angle and length of the side open reflective cavity.

於本創作之集光束UVLED紫外線掃描裝置中,該集光束UVLED紫外線燈珠以傳統250-405nmUVLED一次封裝紫外線燈珠,再加上高1.2mm至20mm之間的中空金屬管二次封裝,高度越高發光角度越小,光強度越集中,可根據需求增加長度,該UVLED250-405nm燈珠並非雷射光束,是靠中空內金屬鏡面內反射,改變輻射光行進方向及光的重疊而均勻化,該中空金屬管口徑約束其光形及使光均勻化又集中稱之為集光束,該中空金屬管可再加工成,與晶粒射出輻射光表面垂直面方向,形成連續內凹凸三角柱形反射鏡如圖3d,或連續凹凸矩形柱狀反射鏡如圖3e,連續內凹凸圓弧形鋁反射鏡如圖3c,反射光與連續柱狀呈垂直子午面聚焦線,輻射光聚焦線與晶粒表面垂直方向往外投射,形成與晶粒光源平行直進的方向的集光束UVLED紫外線燈珠,此集光束因多了二次光學該中空金屬管的約束,改變光的角度與行進方向,形成集光束中光均勻 性佳,且行進方向與該中空金屬管直進方向平行,角度小適合長距離投射掃描,又能提供高紫外線輻射劑量光束,該二次封裝使用內方外方或內圓外圓或內圓外方形狀的中空金屬管,該中空金屬可為鋁、銅、鎳、錫、或金屬塗上鋁粉等其中之一,將其固定在PCB板,作為本創作集光束UVLED紫外線掃描方法中,紫外線輻射光源組。 In the integrated beam UVLED ultraviolet scanning device of this creation, the integrated beam UVLED ultraviolet lamp beads are encapsulated with the traditional 250-405nmUVLED UV lamp beads at a time, and the hollow metal tube with a height between 1.2mm and 20mm is also encapsulated for a second time. The smaller the high luminous angle, the more concentrated the light intensity, and the length can be increased according to requirements. The UVLED250-405nm lamp bead is not a laser beam, but relies on the internal reflection of the hollow metal mirror to change the direction of the radiation light and the overlap of the light to make it uniform. The diameter of the hollow metal tube restricts its light shape and homogenizes the light. It is also called beam collection. The hollow metal tube can be reprocessed into a direction perpendicular to the surface of the radiant light emitted by the crystal grain to form a continuous inner concave-convex triangular cylindrical mirror. As shown in Figure 3d, or the continuous concave-convex rectangular cylindrical mirror as shown in Figure 3e, and the continuous inner concave-convex arc-shaped aluminum reflector as shown in Figure 3c, the reflected light and the continuous cylindrical shape are perpendicular to the meridian focus line, and the radiated light focus line and the crystal grain surface Projected outward in the vertical direction to form a beam-collecting UVLED lamp bead parallel to the direction of the grain light source. This beam-collecting beam is restricted by the secondary optics and the hollow metal tube, changing the angle and direction of the light to form a beam-collecting beam. Uniform light Good performance, and the direction of travel is parallel to the straight direction of the hollow metal tube, the angle is small, suitable for long-distance projection scanning, and it can provide high ultraviolet radiation dose beams. The secondary packaging uses inner square outer square or inner circle outer circle or inner circle outer A square-shaped hollow metal tube. The hollow metal can be one of aluminum, copper, nickel, tin, or metal coated with aluminum powder. It is fixed on the PCB board, as the creative beam UVLED ultraviolet scanning method. Radiation light source group.

於本創作之集光束UVLED紫外線掃描裝置中,該旋轉裝置係為驅動該多角形多反射面鋁鏡的裝置,該多角形多反射面鋁鏡係為至少需三個或三個以上反射鋁面鏡,該旋轉裝置中旋轉動力馬達係為交流馬達、直流馬達、無碳刷馬達、伺服馬達等其中之一種,該多角形多反射面鋁鏡係套裝在該馬達的軸心上,多角形表面與反射面側面有一夾角θ圖4,兩者所組成的旋轉裝置。 In the focused beam UVLED ultraviolet scanning device of this creation, the rotating device is a device that drives the polygonal multi-reflective aluminum mirror, and the polygonal multi-reflective aluminum mirror requires at least three or more reflective aluminum surfaces. The rotating power motor in the rotating device is one of AC motors, DC motors, brushless motors, servo motors, etc. The polygonal multi-reflective aluminum mirror is sleeved on the axis of the motor, and the polygonal surface There is an angle θ with the side of the reflecting surface. Figure 4, a rotating device composed of the two.

於本創作之集光束UVLED紫外線掃描裝置中,該固定座包括一本體及複數個固定支架,該固定座的本體用以固定該旋轉裝置,及該UVLED集光束燈源組,該本體與該些固定支架係為一體成形或一分離式,該些固定支架中的其中之一具有一電源導入孔,固定支架亦可用於固定在鋁反射腔體內。其次,該固定座的材料可為有機材料、無機材料、金屬材料等其中之一,該固定座本體上具有旋轉裝置馬達及PCB板固定螺絲孔,固定座包含複數固定支架。該PCB板基板係為PCB(RF4有機材料)、MPCB(金屬PCB板,Metal PCB)、CPCB(陶瓷PCB板,Ceramic PCB)其中之一種。 In the focused beam UVLED ultraviolet scanning device of this creation, the fixing base includes a main body and a plurality of fixing brackets. The main body of the fixing base is used to fix the rotating device and the UVLED beam-concentrating lamp source group, the main body and the plurality of fixing brackets. The fixing bracket is integrally formed or a separate type. One of the fixing brackets has a power introduction hole. The fixing bracket can also be used for fixing in the aluminum reflective cavity. Secondly, the material of the fixing seat can be one of organic materials, inorganic materials, metal materials, etc. The body of the fixing seat has a rotating device motor and a PCB board fixing screw hole, and the fixing seat includes a plurality of fixing brackets. The PCB substrate is one of PCB (RF4 organic material), MPCB (Metal PCB), and CPCB (Ceramic PCB).

於本創作之集光束UVLED紫外線掃描裝置中,該集光束UVLED紫外線燈珠波長係為250-285nm之間,具有殺菌滅活的功效,依據消毒殺菌技術標準,殺死病菌輻射劑量K=I(輻射強度μW/cm2)x t(輻射時間-sec),輻射劑量越強時間越短,兩者成為反比例。該集光束UVLED紫外線燈珠提供高輻射劑量的紫外線,具備短時間處理大量病毒滅活殺菌,該集光束UVLED紫外線燈珠的光輻射強度高,投射較長距離紫外線光衰少請參考(表1),適合長距離高輻射劑量 來回原位位移掃描方法,擴大處理輻射光束作業面積,又能使輻射劑量均勻分布,掃瞄作業面積內無死角等優點。 In the integrated beam UVLED ultraviolet scanning device of this creation, the wavelength of the integrated beam UVLED ultraviolet lamp beads is between 250-285nm, which has the effect of sterilization and inactivation. According to the technical standards of disinfection and sterilization, the radiation dose of killing germs is K=I( The radiation intensity is μW/cm 2 )xt (radiation time-sec). The stronger the radiation dose, the shorter the time, and the two become inversely proportional. The integrated beam UVLED ultraviolet lamp beads provide high radiation dose of ultraviolet rays, and can process a large amount of virus inactivation and sterilization in a short time. The beam collection UVLED ultraviolet lamp beads have high light radiation intensity, and the long-distance ultraviolet light is less attenuated. Please refer to (Table 1 ), suitable for long-distance high-radiation-dose back-and-forth in-situ displacement scanning method, expand the working area of processing radiation beam, but also can make the radiation dose evenly distributed, and there are no dead angles in the scanning working area.

Figure 110210898-A0305-02-0008-1
Figure 110210898-A0305-02-0008-1

於本創作之集光束UVLED紫外線掃描裝置中,本創作該集光束UVLED紫外線燈珠的波長係為350-405nm,應用於光聚合固化,依據光化學定理,該集光束UVLED紫外線燈珠能提供高輻射劑量紫外線來回均勻位移掃描,相對所需UVLED功率較低,因此輻射熱小,對於低分子光聚合固化商品,能提供高密度輻射強度,低輻射熱使UV膠不容易焦化,低分子UV膠不容易氣化汙染燈珠,集光束UVLED紫外線燈珠表面保護性較佳,熱的影響小成品亦不會有焦化臭味,產品輻射熱低平整性佳等優點。 In the integrated beam UVLED ultraviolet scanning device of this creation, the wavelength of the integrated beam UVLED ultraviolet lamp beads in this creation is 350-405nm, which is used for photopolymerization and curing. According to the law of photochemistry, this integrated beam UVLED ultraviolet lamp beads can provide high The radiation dose is scanned back and forth uniformly by the ultraviolet radiation, and the required UVLED power is relatively low, so the radiant heat is small. For low-molecular photopolymerization and curing products, it can provide high-density radiation intensity. The low radiant heat makes the UV glue not easy to scorch, and the low-molecular UV glue is not easy Vaporization pollutes the lamp beads, the beam-collecting UVLED ultraviolet lamp beads have better surface protection, and the small finished products will not have the odor of coking under the influence of heat, and the product has the advantages of low radiant heat and good flatness.

於本創作之集光束UVLED紫外線掃描裝置中,該多角形多反射面鋁鏡的多角形表面與每一反射面側面形成一θ夾角,反射面該θ夾角的角度為與每一反射面側面皆為相同θ角度時,該PCB板上的該至少一集光束UVLED紫外線燈珠將發出的紫外光束投向該多角形多反射面鋁鏡的反射面,光束經由反射面反射,形成均勻分布的平面UV光束區域圖5a。 In the concentrated beam UVLED ultraviolet scanning device of this creation, the polygonal surface of the polygonal multi-reflective aluminum mirror forms an angle θ with the side surface of each reflecting surface, and the angle of the angle θ between the reflecting surface and the side surface of each reflecting surface When the angle is the same, the at least one beam-collecting UVLED lamp bead on the PCB will project the emitted ultraviolet light beam to the reflective surface of the polygonal multi-reflective aluminum mirror, and the light beam is reflected by the reflective surface to form a uniformly distributed flat UV Beam area Figure 5a.

於本創作之集光束UVLED紫外線掃描裝置中,該多角形表面與該多角形多反射面鋁鏡的反射面側面連接所形成角度θ每面皆不同時如圖4a、圖4b及圖4c,該PCB板上的該至少一集光束UVLED紫外線燈珠將發出的光束投向該多角形多反射面鋁鏡的反射面側面,每一光束經反射後,由於每面反射面角度θ的不同反射光Z軸厚度增加,反射光束形成均勻分布的3D立體UV光束區域圖5b。 In the concentrated beam UVLED ultraviolet scanning device of this creation, the angle θ formed by the connection between the polygonal surface and the reflective surface of the polygonal multi-reflective aluminum mirror is different on each side as shown in Figure 4a, Figure 4b, and Figure 4c. The at least one beam-collecting UVLED lamp bead on the PCB board projects the emitted light beam to the side surface of the reflecting surface of the polygonal multi-reflective aluminum mirror. After each light beam is reflected, the reflected light Z is different due to the different angle θ of the reflecting surface on each side. The shaft thickness increases, and the reflected beam forms a uniformly distributed 3D stereo UV beam area as shown in Figure 5b.

本創作集光束UVLED紫外線掃描方法及其裝置功效如下: The creative collection beam UVLED ultraviolet scanning method and device effects are as follows:

1.提供UV高輻射劑量秒殺病毒。 1. Provide high UV radiation dose to kill viruses in seconds.

2.可長距離投射輻射劑量(參考表1)。 2. The radiation dose can be projected over a long distance (refer to Table 1).

3.可大面積均勻掃描投射高均勻性高輻射劑量。 3. It can scan a large area uniformly and project high uniformity and high radiation dose.

4.提升紫外線單位面積照射劑量降低輻射熱。 4. Increase the dose of ultraviolet radiation per unit area and reduce radiant heat.

5.無死角高輻射劑量左右來回位移掃描圖5a。 5. There is no dead angle and high radiation dose.

6.可上下左右立體式來回3D位移掃描圖5b產品廣度大。 6. Three-dimensional back and forth 3D displacement scanning up and down, left and right, as shown in Figure 5b, the product has a large breadth.

1:集光束UVLED紫外線掃描裝置 1: Collecting beam UVLED ultraviolet scanning device

2:增強集光束UVLED紫外線掃描裝置 2: Enhanced beam collection UVLED ultraviolet scanning device

3:集光束UVLED紫外線燈珠 3: Set beam UVLED ultraviolet lamp beads

10:旋轉裝置 10: Rotating device

11:馬達 11: Motor

111:軸心 111: Axis

112:馬達座螺孔 112: Motor seat screw hole

113:PCB螺孔 113: PCB screw hole

12:多角形多反射面鋁鏡 12: Polygonal multi-reflective aluminum mirror

121:反射面 121: reflective surface

122:多角形表面 122: Polygonal surface

123:套孔 123: set hole

20:UVLED集光束燈源組 20: UVLED light source group

21:UVLED一次光學封裝紫外線燈珠 21: UVLED primary optical packaging ultraviolet lamp beads

211:中空金屬管 211: Hollow metal pipe

2111:反射鋁鏡面 2111: reflective aluminum mirror

2112:連續內凹凸圓弧形鋁反射鏡 2112: Continuous inner concave-convex arc-shaped aluminum reflector

2113:連續內凹凸三角鋁反射鏡 2113: Continuous inner concave-convex triangular aluminum reflector

2114:連續內凹凸矩形鋁反射鏡 2114: Continuous inner concave-convex rectangular aluminum reflector

212:UVLED導線支架 212: UVLED wire bracket

22:PCB板 22: PCB board

30:固定座 30: fixed seat

31:本體 31: Body

32:固定支架 32: fixed bracket

321:電源導入孔 321: Power inlet

40:反射腔體 40: reflective cavity

40-1:側開放式反射腔體 40-1: side open reflective cavity

401:固定支架孔洞 401: Fixed bracket hole

41:通風管線 41: Ventilation line

411:風行進方向 411: Wind Direction

42:出風口 42: Outlet

43:抽送風機 43: Exhaust fan

44:石英玻璃封套 44: Quartz glass envelope

θ:多角形表面與多反射面側面夾角 θ: The angle between the polygonal surface and the side surface of the multi-reflective surface

圖1軸心光亮與光衰50%光亮的夾角為發光角度之關係圖;圖2係為本創作實施例1集光束UVLED紫外線掃描裝置之結構分解示意圖;圖3a係為本創作外圓內圓之二次封裝中空金屬管之示意圖;圖3b係為本創作外方內方之二次封裝中空金屬管之示意圖;圖3c係為本創作內圓外方之中空金屬管之示意圖;圖3d係為本創作二次封裝中空金屬管的內部鏡面為連續凹凸弧形柱狀反射鏡之示意圖; 圖3e係為本創作二次封裝中空金屬管的內部鏡面為連續凹凸三角柱形反射鏡之示意圖;圖3f係為本創作二次封裝中空金屬管的內部鏡面為連續凹凸矩形柱狀反射鏡之示意圖;圖4a至圖4c係為本創作多角形多反射面鋁鏡的多角形表面與反射面側面不相同夾角θ;圖5a係為本創作多角形多反射面鋁鏡的多角形表面與反射面側面的夾角θ每面皆相同之發光示意圖;圖5b係為本創作多角形多反射面鋁鏡的多角形表面與反射面側面的夾角θ每面皆不相同之發光示意圖;圖6a係為本創作反射腔體的側視圖;圖6b係為本創作反射腔體的俯視圖;圖6c係為本創作實施例2增強集光束UVLED紫外線掃描裝置之示意圖;圖7係為本創作實施例3集光束UVLED紫外線掃描裝置之示意圖;圖8係為本創作實施例4集光束UVLED紫外線掃描裝置之示意圖;圖9a係為本創作實施例5集光束UVLED紫外線掃描裝置之示意圖;圖9b係為本創作的多角形多邊形異形長柱狀反射面鋁鏡之示意圖;圖10係為本創作實施例6集光束UVLED紫外線掃描裝置之示意圖;圖11係為本創作實施例7集光束UVLED紫外線掃描裝置之示意圖 Fig. 1 is the relationship diagram between the angle between the axis light and the light attenuation of 50% light as the luminous angle; Fig. 2 is the structural decomposition schematic diagram of the creative embodiment 1 of the integrated beam UVLED ultraviolet scanning device; Fig. 3a is the outer circle and inner circle of the creative The schematic diagram of the secondary packaging hollow metal tube; Figure 3b is a schematic diagram of the secondary packaging hollow metal tube of the creation of the outer side and the inner side; Figure 3c is the schematic diagram of the creation of the inner circle and the outer hollow metal tube; Figure 3d is This is a schematic diagram of a continuous concave-convex arc cylindrical mirror with the internal mirror surface of the secondary-encapsulated hollow metal tube created for this creation; Figure 3e is a schematic diagram of a continuous concave-convex triangular cylindrical reflector with the internal mirror surface of the created secondary encapsulated hollow metal tube; Figure 3f is a schematic diagram of the internal mirror surface of the created secondary-encapsulated hollow metal tube with continuous concave-convex rectangular cylindrical reflector Fig. 4a to Fig. 4c are the angle θ between the polygonal surface and the reflecting surface side of the original polygonal multi-reflective aluminum mirror; Fig. 5a is the polygonal surface and the reflecting surface of the original polygonal multi-reflective aluminum mirror The light-emitting schematic diagram where the angle θ of the side surface is the same on each side; Figure 5b is the light-emitting schematic diagram where the angle θ between the polygonal surface of the created polygonal multi-reflective aluminum mirror and the side surface of the reflective surface is different on each side; Figure 6a is this The side view of the creative reflection cavity; Fig. 6b is a top view of the creative reflection cavity; Fig. 6c is a schematic diagram of the enhanced beam collection UVLED ultraviolet scanning device of the creative embodiment 2; Fig. 7 is the beam collection of the creative embodiment 3 The schematic diagram of the UVLED ultraviolet scanning device; Figure 8 is the schematic diagram of the creative embodiment 4 of the integrated beam UVLED ultraviolet scanning device; Figure 9a is the schematic diagram of the creative embodiment 5 of the integrated beam UVLED ultraviolet scanning device; Figure 9b is the creative embodiment A schematic diagram of a polygonal polygonal shaped long cylindrical reflective aluminum mirror; Fig. 10 is a schematic diagram of a beam-concentrating UVLED ultraviolet scanning device in creative embodiment 6; Fig. 11 is a schematic diagram of a beam-concentrating UVLED ultraviolet scanning device in creative embodiment 7

以下係藉由具體實施例說明本創作之實施方式,熟習此技藝之人士可由本說明書所揭示之內容輕易地了解本創作之其他優點與功效。 The following is a specific example to illustrate the implementation of this creation. Those who are familiar with this technique can easily understand the other advantages and effects of this creation from the content disclosed in this manual.

本創作的集光束UVLED紫外線掃描裝置,為了使所屬技術領域中具有通常知識者能夠充分瞭解本創作之目的、特徵及功效,以下列舉適當的實施例,並配合所附之圖式,對本創作的技術內容加以詳細說明。 In order to enable those with ordinary knowledge in the technical field to fully understand the purpose, features, and effects of the creation, the combined beam UVLED ultraviolet scanning device of this creation, the following is a list of suitable examples, and the accompanying drawings are used to describe this creation. The technical content is explained in detail.

請參閱圖2係為本創作實施例1集光束UVLED紫外線掃描裝置之結構分解示意圖。 Please refer to FIG. 2 which is a schematic structural decomposition diagram of the beam-collecting UVLED ultraviolet scanning device of the creative embodiment 1.

如圖2所示,集光束UVLED紫外線掃描裝置1包含:一旋轉裝置10、一UVLED集光束燈源組20及一固定座30。其中,該旋轉裝置10具有一馬達11及在該馬達11的軸心111上套裝之一多角形多反射面鋁鏡12,該多角形多反射面鋁鏡12的每一側邊形成一反射面121,該多角形多反射面鋁鏡12的頂部形成一多角形表面122,多角形表面122與多反射面121有一夾角θ如圖4a所示,馬達軸心套上該多角形多反射面鋁鏡12可直接套上或以萬向軸承間接套上,以消除軸心與該多角形多反射面鋁鏡12中心線偏心;其次,該UVLED集光束燈源組20包括一PCB板22及設置在該PCB板22上的至少一集光束UVLED紫外線燈珠3;再者,該固定座30包含一本體31及複數固定支架32,該本體31作為乘載元件平台,如馬達11及該PCB板22固定用,透過馬達座螺孔112將該馬達11鎖固於該本體31上,並透過PCB螺孔113將該PCB板22鎖固於該本體31上,固定支架32其中之一的固定支架32具有一電源導入孔321,該固定座30取用有機材料表面鍍上金屬鋁、無機材料、金屬材料等其中之一,該電源導入孔321連接該至少一集光束UVLED紫外線燈珠3和該馬達11,當啟動電源時電源進入該PCB板22,該馬達11及該至少一集光束UVLED紫外線燈珠3會同時啟動,並且帶動該多角形多反射面鋁鏡12也跟著旋轉,該PCB板22上的該集光束UVLED紫外線燈珠3將產生的光束投向該多角形多反射面鋁鏡12的反射面121,經反射後的光束射向工作區域投射,形成均勻分布的扇形光束區域,多個扇形區域連接,形成一圓形面積大的光束區域。其中,該多角形多反射面鋁鏡12係由塑膠射出成形再以真空電鍍上 金屬鋁,或直接鋁、鎳、銅、鋅其中之一加工成型;該多角形多反射面鋁鏡12中心有一套孔123用以套接在該馬達11的該軸心111上固定,該馬達11可為交流馬達、直流馬達、無碳刷馬達一步進馬達等其中之一。 As shown in FIG. 2, the beam-collecting UVLED ultraviolet scanning device 1 includes: a rotating device 10, a UVLED beam-collecting lamp source group 20 and a fixing base 30. The rotating device 10 has a motor 11 and a polygonal multi-reflective aluminum mirror 12 fitted on the shaft 111 of the motor 11, and each side of the polygonal multi-reflective aluminum mirror 12 forms a reflective surface 121. The top of the polygonal multi-reflective aluminum mirror 12 forms a polygonal surface 122. The polygonal surface 122 and the multi-reflective surface 121 have an angle θ as shown in FIG. The mirror 12 can be directly sleeved or indirectly sleeved with a universal bearing to eliminate the eccentricity between the axis and the center line of the polygonal multi-reflective aluminum mirror 12; secondly, the UVLED beam-collecting lamp source group 20 includes a PCB board 22 and settings At least one beam-collecting UVLED lamp bead 3 on the PCB board 22; further, the fixing base 30 includes a body 31 and a plurality of fixing brackets 32, the body 31 serves as a platform for loading components, such as the motor 11 and the PCB board 22 is used for fixing. The motor 11 is locked to the body 31 through the screw hole 112 of the motor seat, and the PCB board 22 is locked to the body 31 through the PCB screw hole 113. One of the fixing brackets of the fixing bracket 32 is fixed. 32 has a power introduction hole 321. The fixing seat 30 is made of organic material and plated with one of metal aluminum, inorganic material, metal material, etc. The motor 11, when the power is turned on, the power enters the PCB board 22, the motor 11 and the at least one beam-collecting UVLED ultraviolet lamp bead 3 will start at the same time, and drive the polygonal multi-reflecting aluminum mirror 12 to also rotate, the PCB board The beam collection UVLED ultraviolet lamp beads 3 on the 22 project the generated beam to the reflecting surface 121 of the polygonal multi-reflective aluminum mirror 12, and the reflected beam is projected to the working area to form a uniformly distributed fan-shaped beam area. The fan-shaped areas are connected to form a beam area with a large circular area. Among them, the polygonal multi-reflective aluminum mirror 12 is injection molded from plastic and then vacuum electroplated. Metal aluminum, or directly processed and formed by one of aluminum, nickel, copper, and zinc; the polygonal multi-reflective aluminum mirror 12 has a set of holes 123 in the center to be sleeved and fixed on the shaft 111 of the motor 11. 11 can be one of an AC motor, a DC motor, a brushless motor, a stepping motor, etc.

請參閱圖3a至圖3e,圖3a係為本創作外圓內圓之中空金屬管之示意圖;圖3b係為本創作外方內方之中空金屬管之示意圖;圖3c係為本創作內圓外方之中空金屬管之示意圖;圖3d係為本創作中空金屬管的內部鏡面為連續內凹凸圓弧形反射鏡之示意圖;圖3e係為本創作中空金屬管的內部鏡面為連續內凹凸三角柱形反射鏡之示意圖;圖3f係為本創作中空金屬管的內部鏡面為連續內凹凸矩形柱狀鋁反射鏡之示意圖。該二次封裝使用內方外方或內圓外圓或內圓外方形狀的中空金屬管,該中空金屬管的材質可為鋁、銅、鎳、錫、或金屬塗覆鋁粉等其中之一。 Please refer to Figure 3a to Figure 3e. Figure 3a is a schematic diagram of the hollow metal tube of the outer circle and the inner circle; A schematic diagram of the outer hollow metal tube; Figure 3d is a schematic diagram of the hollow metal tube whose internal mirror surface is a continuous concave-convex arc-shaped reflector; Figure 3e is a schematic diagram of the hollow metal tube whose internal mirror surface is a continuous concave-convex triangular column A schematic diagram of a rectangular reflector; Figure 3f is a schematic diagram of a rectangular cylindrical aluminum reflector with continuous inner concave and convex on the inner mirror surface of the hollow metal tube of this creation. The secondary packaging uses a hollow metal tube with an inner square outer square or inner circle outer circle or inner circle outer square shape. The hollow metal tube can be made of aluminum, copper, nickel, tin, or metal-coated aluminum powder, etc. one.

如圖3a至圖3e所示,該集光束UVLED紫外線燈珠3,係在該UVLED一次封裝傳統紫外線燈珠21的導線支架212上,再以甲基矽膠封裝黏上一中空金屬管211二次封裝,輻射光在該中空金屬管211內部反射鋁鏡面2111來回反射,形成均勻同心光束射出,角度發散小投射出高輻射劑量,更進一步該中空金屬管211為與晶粒射出輻射光垂直面,形成非球面柱狀反射鏡面2111係為一連續內凹凸圓弧形柱狀2112、一連續內凹凸三角形柱狀2113或一連續內凹凸矩形柱狀2114,輻射光與柱狀表面垂直往外投射,形成子午線直進光,形成與晶粒表面垂直方向直進輻射集光束UVLED光,該直進光往外投射更遠,光束更集中,作為掃描方法的集光束UVLED紫外線燈珠3輻射光源。 As shown in Figures 3a to 3e, the beam-collecting UVLED ultraviolet lamp bead 3 is attached to the wire holder 212 of the UVLED one-time packaging of the traditional ultraviolet lamp bead 21, and then a hollow metal tube 211 is encapsulated by methyl silicone. Package, the radiant light is reflected back and forth by the aluminum mirror 2111 inside the hollow metal tube 211 to form a uniform and concentric beam that emits, and the angle divergence is small to project a high radiation dose. Furthermore, the hollow metal tube 211 is a plane perpendicular to the radiant light emitted by the crystal grains. The aspherical cylindrical reflector 2111 is formed as a continuous inner concave-convex arc-shaped column 2112, a continuous inner concave-convex triangular column 2113 or a continuous inner concave-convex rectangular column 2114, and the radiated light is projected out perpendicularly to the cylindrical surface to form The meridian enters the light directly, forming a direct radiation collection beam UVLED light that is perpendicular to the surface of the crystal grain. This straight beam is projected farther out and the beam is more concentrated. It is used as the beam collection UVLED ultraviolet lamp bead 3 radiation source of the scanning method.

請參閱圖4a至圖5b,圖4a至圖4c係為本創作多角形多反射面鋁鏡的多角形表面與反射面側面的不相同夾角θ;圖5a係為本發多角形多反射面鋁鏡的多角形表面與每個反射面側面的皆相同夾角θ之示意圖;以及圖5b係為多角形表面與多反射面側面夾角θ每個反射面皆不相同之示意圖。 Please refer to Figures 4a to 5b. Figures 4a to 4c are the different included angles θ between the polygonal surface and the reflective surface of the original polygonal multi-reflective aluminum mirror; Figure 5a is the original polygonal multi-reflective aluminum of the present invention The angle θ between the polygonal surface of the mirror and the side surface of each reflective surface is the same; and FIG. 5b is a schematic diagram where the angle θ between the polygonal surface and the side surface of the multi-reflection surface is different for each reflective surface.

如圖4a至圖5b所示,該多角形多反射面鋁鏡12具有三個或三個以上反射面121,該多角形多反射面鋁鏡12的反射面121與多角形表面122的夾角θ可為每面皆相同或不相同,當夾角θ每面皆相同時圖5a,紫外線由線而扇形面增加作業空間;當每面夾角θ每面皆不相同時,除了Y軸X軸形成散形面外,Z軸方向厚度增加圖5b,紫外線3D體積增加作業空間,提供高廣度產品可設計空間大。 As shown in FIGS. 4a to 5b, the polygonal multi-reflective aluminum mirror 12 has three or more reflective surfaces 121, and the included angle θ between the reflective surface 121 of the polygonal multi-reflective aluminum mirror 12 and the polygonal surface 122 It can be the same or different on each side. When the included angle θ is the same on each side, as shown in Figure 5a, the ultraviolet rays move from the line to the fan-shaped surface to increase the working space; Outside the shape, the thickness in the Z-axis direction increases as shown in Figure 5b. The ultraviolet 3D volume increases the working space and provides a large design space for products with high breadth.

請參閱圖6a至圖6c,圖6a係為本創作反射腔體的側視圖;圖6b係為本創作反射腔體的俯視圖;及圖6c係為本創作實施例2增強集光束UVLED紫外線掃描裝置之示意圖。 Please refer to Figures 6a to 6c. Figure 6a is a side view of the creative reflective cavity; Figure 6b is a top view of the creative reflective cavity; and Figure 6c is the enhanced beam UVLED ultraviolet scanning device of the creative embodiment 2 The schematic diagram.

如圖6a至圖6c所示,該增強集光束UVLED紫外線掃描裝置2更包含一反射腔體40,該反射腔體40內有預留鎖接固定支架32的孔洞401,且該反射腔體40的內壁為高反射鋁層。該電源導入孔321連接該至少一集光束UVLED紫外線燈珠3和該旋轉裝置10以螺絲鎖固,當啟動電源時電源進入該PCB板22,該馬達11及該至少一集光束UVLED紫外線燈珠3會同時啟動,並且帶動該多角形多反射面鋁鏡12也跟著旋轉,該PCB板22上的該至少一集光束UVLED紫外線燈珠3將產生的光束投向該多角形多反射面鋁鏡12的該反射面121,經反射後的光束射向該反射腔體40,再經該反射腔體40的鋁鏡返反射,該反射腔體40內壁為一柱狀非球形條紋,該柱狀非球形條紋與入射光垂直,該柱狀非球形條紋為弧形、三角形、矩形其中之一,反射光遇到柱狀非球形條紋,會被形成子午方向與柱狀非球形條紋呈垂直方向的二次反射光,再次使輻射光束重疊工作區域直到光衰消滅為止,形成均勻分布的高劑量輻射光束區域,紫外線反射光對內輻射強度增加,對外輻射溢出反射腔體少,減少二次汙染,保障用戶人身安全。 As shown in FIGS. 6a to 6c, the enhanced beam collection UVLED ultraviolet scanning device 2 further includes a reflection cavity 40, and the reflection cavity 40 has a hole 401 reserved for locking the fixing bracket 32, and the reflection cavity 40 The inner wall is a highly reflective aluminum layer. The power introduction hole 321 connects the at least one beam-collecting UVLED ultraviolet lamp bead 3 and the rotating device 10 to be fastened with screws. When the power is turned on, the power enters the PCB board 22, the motor 11 and the at least one beam-collecting UVLED ultraviolet lamp bead 3 will be activated at the same time, and drive the polygonal multi-reflective aluminum mirror 12 to rotate accordingly, the at least one beam-collecting UVLED ultraviolet lamp bead 3 on the PCB board 22 will project the generated light beam to the polygonal multi-reflective aluminum mirror 12 The reflected light beam of the reflecting surface 121 is directed to the reflecting cavity 40, and then reflected back by the aluminum mirror of the reflecting cavity 40. The inner wall of the reflecting cavity 40 is a cylindrical aspherical stripe. The aspherical fringe is perpendicular to the incident light. The cylindrical aspherical fringe is one of arc, triangle, and rectangle. When the reflected light encounters the cylindrical aspherical fringe, it will be formed into a meridian direction perpendicular to the cylindrical aspherical fringe. The secondary reflected light makes the radiation beam overlap the working area again until the light attenuation disappears, forming a uniformly distributed high-dose radiation beam area. The ultraviolet reflected light increases the internal radiation intensity, and the external radiation overflows the reflection cavity less, reducing secondary pollution. Ensure the personal safety of users.

請參閱圖7,圖7係為本創作實施例3集光束UVLED紫外線掃描裝置之示意圖。 Please refer to FIG. 7, which is a schematic diagram of the beam-collecting UVLED ultraviolet scanning device according to the third embodiment of the creation.

如圖7所示,將該增強集光束UVLED紫外線掃描裝置2圖6c該反射腔體40固定在空調系統的一通風管線41與一出風口42之間,當循環的空氣流經(箭頭風行進方向411)被動進入該增強集光束UVLED紫外線掃描裝置2圖6c,啟動該馬達11旋轉同時點亮該集光束UVLED紫外線燈珠3,會被UVLED250~285nm波長紫外線掃描,高輻射劑量足以快速消毒滅活病菌,對於有機氣體行氧化除臭,能藉由空調系統的空氣循環,達到殺菌滅活病毒,淨化空氣並能幫助除去臭味,應用於中央空調、冷氣機、輪船、飛機、汽車、捷運、火車等封閉空間應用。 As shown in Figure 7, the enhanced beam collection UVLED ultraviolet scanning device 2 Figure 6c The reflective cavity 40 is fixed between a ventilation pipe 41 and an air outlet 42 of the air conditioning system, when the circulating air flows through (arrow wind travels) Direction 411) Passively enter the enhanced beam collection UVLED ultraviolet scanning device 2 Figure 6c, start the motor 11 to rotate and light up the beam collection UVLED ultraviolet lamp beads 3, will be scanned by UVLED 250~285nm wavelength ultraviolet rays, high radiation dose is enough to quickly disinfect and destroy Live bacteria can oxidize and deodorize organic gases. They can sterilize and inactivate viruses through the air circulation of the air conditioning system, purify the air and help remove odors. They are used in central air conditioners, air conditioners, ships, airplanes, automobiles, and Czech Republic. Transportation, train and other enclosed space applications.

請參閱圖8,圖8係為本創作實施例4集光束UVLED紫外線掃描裝置之示意圖。 Please refer to FIG. 8. FIG. 8 is a schematic diagram of a beam-collecting UVLED ultraviolet scanning device according to the fourth embodiment of the creation.

如圖8所示,本創作該集光束UVLED紫外線掃描裝置圖2更包含一側開放式反射腔體40-1,在其一側或周緣形成部分開槽;其中,該旋轉裝置設置在該側開放式反射腔體40-1內,該多角形多反射面鋁鏡12與該馬達11的軸心111連接由該馬達11驅動旋轉,其中一固定支架32為電源導入孔321用以連接該PCB板22。該實施例4可作為醫療器材表面殺菌、食物保鮮或保存用,虛線立方箱型為表面消毒容器。 As shown in Figure 8, the focused beam UVLED ultraviolet scanning device of the present creation Figure 2 further includes an open reflective cavity 40-1 on one side or a part of the periphery formed with a slot; wherein, the rotating device is arranged on the side In the open reflective cavity 40-1, the polygonal multi-reflective aluminum mirror 12 is connected to the shaft 111 of the motor 11 and is driven to rotate by the motor 11. One of the fixing brackets 32 is a power inlet 321 for connecting the PCB板22. This embodiment 4 can be used for surface sterilization of medical equipment, food preservation or preservation. The dotted cubic box type is a surface disinfection container.

請參閱圖9a,圖9a係為本創作實施例5集光束UVLED紫外線掃描裝置之示意圖;以及圖9b係為本創作多角形異形多邊形柱狀反射面鋁鏡之示意圖。 Please refer to Figure 9a, Figure 9a is a schematic diagram of the creative embodiment 5 of the beam-collecting UVLED ultraviolet scanning device; and Figure 9b is a schematic diagram of the creative polygonal special-shaped polygonal cylindrical reflective aluminum mirror.

如圖9a及圖9b所示,本創作集光束UVLED紫外線掃描裝置圖1具有該側開放式反射腔體40-1;其中,該旋轉裝置10設置在該側開放式反射腔體40-1內,該多角形多反射面鋁鏡12係為一多角形多邊形柱狀反射面鋁鏡或多角形異形多邊形柱狀反射面鋁鏡圖9b,該多角形多反射面鋁鏡12與該馬達11的軸心111連接由該馬達11驅動旋轉。其次,長形PCB板22對應設置在該側開放式反射 腔體40-1內部靠近開口處,複數個集光束UVLED紫外線燈珠3固定在該PCB板22上。再者,該固定座30用以固定該旋轉裝置的該馬達11及該多角形多反射面鋁鏡12,及複數個固定支架32用以固定在側開放式反射腔體40-1,其中一固定支架32為電源導入孔321用以連接該PCB板22。本實施例使用波長為350-405nm的紫外線發光二極體,藉由多角形多反射面鋁鏡12,將輻射光從開槽處向外射出,射出的輻射光束垂直於預備聚合固化UV膠的表面,上下左右來回掃描形成高劑量輻射光束區域,對大面積UV膠進行聚合固化動作(Curing process),UV膠中光啟始劑由於受到高輻射能,因此可以快速聚合固化又不會因過熱而焦化。根據本創作的集光束UVLED紫外線掃描方法及其裝置,其中,將輻射光投向開放的一方向,垂直於UV膠的表面,啟動電源形成左右來回位移掃描,對於大面積UV膠進行Curing固化動作,既使快速移動中液態UV膠,也能得到高輻射能,快速聚合固化又不會因過熱而焦化,輻射熱少低分子不易汽化,比較不會汙染燈珠,燈珠壽命長,應用於需光固化行業應用。 As shown in Fig. 9a and Fig. 9b, Fig. 1 of the creative beam collection UVLED ultraviolet scanning device has the side open reflective cavity 40-1; wherein, the rotating device 10 is arranged in the side open reflective cavity 40-1 , The polygonal multi-reflective aluminum mirror 12 is a polygonal polygonal cylindrical reflective aluminum mirror or a polygonal special-shaped polygonal cylindrical reflective aluminum mirror Figure 9b, the polygonal multi-reflective aluminum mirror 12 and the motor 11 The shaft 111 is connected and rotated by the motor 11. Secondly, the elongated PCB board 22 is correspondingly set on this side with open reflection The inside of the cavity 40-1 is close to the opening, and a plurality of beam-collecting UVLED ultraviolet lamp beads 3 are fixed on the PCB board 22. Furthermore, the fixing seat 30 is used to fix the motor 11 and the polygonal multi-reflective aluminum mirror 12 of the rotating device, and a plurality of fixing brackets 32 are used to fix the side open reflective cavity 40-1, one of which is The fixing bracket 32 is a power introduction hole 321 for connecting the PCB board 22. This embodiment uses an ultraviolet light emitting diode with a wavelength of 350-405nm, and a polygonal multi-reflective aluminum mirror 12 emits radiation from the slot, and the emitted radiation beam is perpendicular to the pre-polymerization curing UV glue. On the surface, the high-dose radiation beam area is formed by scanning up and down, left and right, and the large-area UV glue is polymerized and cured (Curing process). The photo initiator in the UV glue is subjected to high radiation energy, so it can be quickly polymerized and cured without overheating. And coking. According to the present creation of the concentrated beam UVLED ultraviolet scanning method and its device, the radiation light is projected in an open direction, perpendicular to the surface of the UV glue, and the power is turned on to form a left and right displacement scan, and the large area UV glue is cured. High radiant energy can be obtained even with fast-moving liquid UV glue, fast polymerization and curing without coking due to overheating, low radiant heat, low molecular weight, not easy to vaporize, less polluting lamp beads, long lamp life, and application to light needs Application in curing industry.

請參閱圖10,圖10係為本創作實施例6集光束UVLED紫外線掃描裝置之示意圖。 Please refer to FIG. 10. FIG. 10 is a schematic diagram of a beam-collecting UVLED ultraviolet scanning device according to the sixth embodiment of the creation.

如圖10所示,該增強集光束UVLED紫外線掃描裝置2圖6c與該反射腔體40連結抽、送風機43,該反射腔體40內有柱狀連續條紋,其作用為防止輻射溢出,當輻射光打在非球形柱狀反射鏡,反射光會與柱狀垂直方向形成子午面光,不容易溢出,減少二次汙染,中層空氣經抽或送風機使空氣流經掃描裝置箭頭表示風行進方向411,主動對空氣進行消毒殺菌,因此特別適用於飯店、展場、學校、百貨公司、賣場等大的開放空間,中層空間主動式殺菌消毒裝置。 As shown in Fig. 10, the enhanced beam collection UVLED ultraviolet scanning device 2 Fig. 6c is connected to the reflecting cavity 40 with a suction and blower 43. The reflecting cavity 40 has columnar continuous stripes, which are used to prevent radiation from overflowing. When the light hits the non-spherical cylindrical reflector, the reflected light will form a meridian light in the vertical direction of the column, which is not easy to overflow and reduces secondary pollution. The middle layer of air is pumped or blower to make the air flow through the scanning device. The arrow indicates the direction of wind. 411 , Actively disinfect and sterilize the air, so it is particularly suitable for large open spaces such as restaurants, exhibition venues, schools, department stores, stores, etc., and active sterilization and disinfection devices for middle-level spaces.

請參閱圖11,圖11係為本創作實施例7集光束UVLED紫外線掃描裝置之示意圖。 Please refer to FIG. 11. FIG. 11 is a schematic diagram of a beam-collecting UVLED ultraviolet scanning device according to the seventh embodiment of the creation.

如圖11所示,本創作集光束UVLED紫外線掃描裝置更包括一石英玻璃封套44,將旋轉裝置10及該UVLED集光束燈源組20密封於固定座本體31,以該石英玻璃封套44作為防水又可讓輻射光通過的視窗,再將密封防水的該集光束UVLED紫外線掃描裝置圖1作為水中殺菌的應用。高輻射劑量足以快速消滅病菌,進行流動或靜置水之消毒殺菌,可應用在食用水殺菌以及游泳池、養殖漁業場所作為殺菌消毒和滅活病毒的運用。 As shown in Figure 11, the creative beam collection UVLED ultraviolet scanning device further includes a quartz glass envelope 44, which seals the rotating device 10 and the UVLED beam collection lamp source group 20 to the fixing base body 31, and uses the quartz glass envelope 44 as a waterproof In addition, the window through which the radiation can pass, and the sealed and waterproof beam UVLED ultraviolet scanning device shown in Figure 1 is used as a sterilization application in the water. The high radiation dose is sufficient to quickly eliminate germs, and carry out the disinfection and sterilization of flowing or standing water. It can be used in the sterilization of edible water, swimming pools, and fish farming places as sterilization and disinfection and inactivation of viruses.

以上所述僅為舉例性,用以說明本創作之技術內容的可行具體實施例,而非用於限制本創作。本創作所屬技領域具有通常知識者基於說明書中所揭示內容之教示所為的等效置換、修改或變更,均包含於本創作之申請專利範圍中,未脫離本創作的權利範疇。 The above descriptions are merely examples, which are used to illustrate feasible specific embodiments of the technical content of this creation, and are not used to limit this creation. The equivalent replacements, modifications or changes made by persons with ordinary knowledge in the technical field to which this creation belongs based on the teachings of the content disclosed in the specification are all included in the scope of patent application of this creation and do not deviate from the scope of rights of this creation.

1:集光束UVLED紫外線掃描裝置 1: Collecting beam UVLED ultraviolet scanning device

10:旋轉裝置 10: Rotating device

11:馬達 11: Motor

111:軸心 111: Axis

112:馬達座螺孔 112: Motor seat screw hole

113:PCB螺孔 113: PCB screw hole

12:多角形多反射面鋁鏡 12: Polygonal multi-reflective aluminum mirror

121:反射面 121: reflective surface

122:多角形表面 122: Polygonal surface

123:套孔 123: set hole

20:UVLED集光束燈源組 20: UVLED light source group

3:集光束UVLED紫外線燈珠 3: Set beam UVLED ultraviolet lamp beads

22:PCB板 22: PCB board

30:固定座 30: fixed seat

31:本體 31: Body

32:固定支架 32: fixed bracket

321:電源導入孔 321: Power inlet

Claims (17)

一種集光束UVLED紫外線掃描裝置,至少包含:一旋轉裝置,該旋轉裝置提供一馬達,該馬達的軸心上套裝一多角形多反射面鋁鏡;一UVLED集光束燈源組,該UVLED集光束燈源組包括至少一集光束UVLED紫外線燈珠及一PCB板,該集光束UVLED紫外線燈珠固定於該PCB板上;一固定座,該固定座包括一提供承載元件平台的本體,及複數個固定支架。 A beam-collecting UVLED ultraviolet scanning device at least includes: a rotating device, the rotating device provides a motor, a polygonal multi-reflecting aluminum mirror is fitted on the axis of the motor; a UVLED beam-collecting lamp source group, the UVLED beam-collecting The lamp source group includes at least one beam-collecting UVLED lamp bead and a PCB board, the beam-collecting UVLED lamp bead is fixed on the PCB board; a fixing seat, the fixing seat includes a body that provides a platform for carrying components, and a plurality of Fixed bracket. 如申請專利範圍第1項所述之集光束UVLED紫外線掃描裝置,更包括一反射腔體,該固定座固定於該反射腔體內,該反射腔體內壁為高反射金屬鋁層,該反射腔體內壁具有一柱狀非球形條紋,該柱狀非球形條紋與入射光成垂直方向,該柱狀非球形條紋係為弧形、三角形、或矩形其中之一。 As described in item 1 of the scope of patent application, the beam-concentrating UVLED ultraviolet scanning device further includes a reflective cavity, the fixing seat is fixed in the reflective cavity, the inner wall of the reflective cavity is a highly reflective metal aluminum layer, and the reflective cavity is The wall has a columnar aspherical stripe, the columnar aspherical stripe is perpendicular to the incident light, and the columnar aspherical stripe is one of an arc, a triangle, or a rectangle. 如申請專利範圍第1項所述之集光束UVLED紫外線掃描裝置,更包含一石英玻璃封套,該石英玻璃封套以矽膠黏著在該固定座之該本體上。 As described in the first item of the scope of patent application, the beam-concentrating UVLED ultraviolet scanning device further includes a quartz glass envelope, and the quartz glass envelope is adhered to the body of the fixing base with silicon glue. 如申請專利範圍第1項所述之集光束UVLED紫外線掃描裝置,該集光束UVLED紫外線燈珠是以250~405nmUVLED一次封裝紫外線燈珠,再加上矽膠黏上一中空金屬管的二次封裝;該中空金屬管的高度係為1.2mm~20mm。 For example, the integrated beam UVLED ultraviolet scanning device described in the first item of the scope of patent application, the integrated beam UVLED ultraviolet lamp bead is a 250~405nmUVLED encapsulated ultraviolet lamp bead at a time, plus a secondary encapsulation by bonding a hollow metal tube with silicon glue; The height of the hollow metal tube is 1.2mm-20mm. 如申請專利範圍第4項所述之集光束UVLED紫外線掃描裝置,該二次封裝使用內方外方或內圓外方或內圓外圓形狀的中空金屬管,該中空金屬管材質為鋁、銅、鎳、錫、或金屬塗上鋁粉等其中之一。 For example, the beam-concentrating UVLED ultraviolet scanning device described in item 4 of the scope of patent application, the secondary packaging uses a hollow metal tube with a shape of inside and outside, or inside and outside, or inside and outside. The hollow metal tube is made of aluminum, One of copper, nickel, tin, or metal coated with aluminum powder. 如申請專利範圍第5項所述之集光束UVLED紫外線掃描裝置,該二次封裝中空金屬管的內表面為一連續內凹凸圓弧形反射鏡、或一連續內凹凸三角柱形反射鏡、或一連續內凹凸矩形柱狀反射鏡,連續凹凸方向與光射出方向垂直,該中空金屬管材質為鋁、銅、鎳、錫、或金屬塗上鋁粉等其中之一。 As described in item 5 of the scope of patent application, the inner surface of the secondary encapsulated hollow metal tube is a continuous inner concave-convex circular arc reflector, or a continuous inner concave-convex triangular cylindrical reflector, or one The continuous concave-convex rectangular cylindrical reflector, the continuous concave-convex direction is perpendicular to the light emission direction, and the hollow metal tube is made of aluminum, copper, nickel, tin, or metal coated with aluminum powder. 如申請專利範圍第1項所述之集光束UVLED紫外線掃描裝置, 其中,該多角形多反射面鋁鏡具有三個或三個以上的反射面,該多角形多反射面鋁鏡係由塑膠射出成形,再以真空電鍍上金屬鋁,或直接鋁金屬加工成型,多角形表面與每一反射面成一θ夾角,該θ夾角的角度為與每一反射面側面皆為相同θ角度或每一反射面側面皆為不相同θ角度兩者之一。 Such as the integrated beam UVLED ultraviolet scanning device described in item 1 of the scope of patent application, Wherein, the polygonal multi-reflective aluminum mirror has three or more reflecting surfaces, and the polygonal multi-reflective aluminum mirror is formed by injection molding of plastic, and then metal aluminum is vacuum electroplated, or aluminum is directly processed and formed. The polygonal surface forms an included angle θ with each reflective surface, and the included angle θ is either the same θ angle with each reflective surface side surface or each reflective surface side surface has a different θ angle. 如申請專利範圍第1項所述之集光束UVLED紫外線掃描裝置,其中,該馬達係為交流馬達、直流馬達、無碳刷馬達、步進馬達其中之一種。 As described in the first item of the scope of patent application, the focused beam UVLED ultraviolet scanning device, wherein the motor is one of an AC motor, a DC motor, a brushless motor, and a stepping motor. 如申請專利範圍第1項所述之集光束UVLED紫外線掃描裝置,其中該UVLED集光束燈源組用印刷電路PCB板,係為聚合物PCB板、金屬PCB板或陶瓷PCB板其中之一種。 As described in the first item of the scope of patent application, the beam-collecting UVLED ultraviolet scanning device, wherein the printed circuit PCB board for the UVLED beam-collecting lamp source group is one of a polymer PCB board, a metal PCB board or a ceramic PCB board. 如申請專利範圍第1項所述之集光束UVLED紫外線掃描裝置,其中該本體與該些固定支架係為一體成形或一分離式,該固定支架中的其中之一具有一電源導入孔,該固定座的材料可為有機材料表面鍍上金屬鋁、無機材料、金屬材料等其中之一。 As described in the first item of the scope of patent application, the integrated beam UVLED ultraviolet scanning device, wherein the body and the fixing brackets are integrally formed or a separate type, one of the fixing brackets has a power inlet hole, and the fixing bracket The material of the seat can be one of metal aluminum, inorganic material, metal material, etc. plated on the surface of organic material. 如申請專利範圍第2項所述之集光束UVLED紫外線掃描裝置,更包括一出風口及一通風管線,該出風口及該通風管線分別設置於該反射腔體的兩側。 As described in item 2 of the scope of patent application, the focused beam UVLED ultraviolet scanning device further includes an air outlet and a ventilation pipe. The air outlet and the ventilation pipe are respectively arranged on both sides of the reflecting cavity. 如申請專利範圍第2項所述之集光束UVLED紫外線掃描裝置,更包括一抽、送風機,該抽、送風機固設於該反射腔體的一側。 As described in item 2 of the scope of patent application, the beam-concentrating UVLED ultraviolet scanning device further includes a suction and blower, and the suction and blower are fixed on one side of the reflecting cavity. 如申請專利範圍第1項所述集光束UVLED紫外線掃描裝置,更包含有一側開放式反射腔體,該側開放式反射腔體側邊具有一開口,輻射光由該開口處往外輻射。 For example, the beam-collecting UVLED ultraviolet scanning device described in item 1 of the scope of patent application further includes a reflective cavity with an open side. 如申請專利範圍第13項所述之集光束UVLED紫外線掃描裝置,該多角形多反射面鋁鏡係一多角形多邊形柱狀反射面鋁鏡或一多角形多邊形異形柱狀反射面鋁鏡其中之一。 As described in the 13th item of the scope of patent application, the integrated beam UVLED ultraviolet scanning device, the polygonal multi-reflective aluminum mirror is a polygonal polygonal cylindrical reflective aluminum mirror or a polygonal polygonal shaped cylindrical reflective aluminum mirror. one. 如申請專利範圍第1項所述之集光束UVLED紫外線掃描裝置,其中,該集光束UVLED紫外線燈珠的波長係為250-285nm用於表面殺菌。 As described in item 1 of the scope of patent application, the beam-concentrating UVLED ultraviolet scanning device, wherein the wavelength of the beam-concentrating UVLED ultraviolet lamp beads is 250-285nm for surface sterilization. 如申請專利範圍第15項所述之集光束UVLED紫外線掃描裝置,其中,該集光束UVLED紫外線燈珠的波長係為350-405nm用於UV膠光聚合固化。 As described in the 15th item of the scope of patent application, the beam-concentrating UVLED ultraviolet scanning device, wherein the wavelength of the beam-concentrating UVLED ultraviolet lamp beads is 350-405nm for UV glue photopolymerization and curing. 如申請專利範圍第15項所述之集光束UVLED紫外線掃描裝置,其中,該集光束UVLED紫外線燈珠的波長係為285-350nm用於菇菌類養殖及光醫療。 As described in the 15th item of the scope of patent application, the beam-focusing UVLED ultraviolet scanning device, wherein the wavelength of the beam-focusing UVLED ultraviolet lamp beads is 285-350nm for mushroom cultivation and photomedicine.
TW110210898U 2021-09-14 2021-09-14 Light bundle UVLED ultraviolet scanner TWM620822U (en)

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TW110210898U TWM620822U (en) 2021-09-14 2021-09-14 Light bundle UVLED ultraviolet scanner
CN202220638773.2U CN217385997U (en) 2021-09-14 2022-03-23 Light-collecting beam UVLED ultraviolet scanning device
DE102022112351.0A DE102022112351A1 (en) 2021-09-14 2022-05-17 BEAM - UV - LED - ULTRAVIOLET LIGHT - SWEEPING - METHOD AND DEVICE FOR IT
DE202022102789.7U DE202022102789U1 (en) 2021-09-14 2022-05-19 Bundled Beam UV LED Ultraviolet Light Sweeping Device
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4233918A3 (en) * 2022-02-25 2023-11-15 USHIO Denki Kabushiki Kaisha Inactivation device for bacteria and/or viruses

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4233918A3 (en) * 2022-02-25 2023-11-15 USHIO Denki Kabushiki Kaisha Inactivation device for bacteria and/or viruses

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