TWM620690U - Electromagnetic brake module and actuating joint of robot - Google Patents

Electromagnetic brake module and actuating joint of robot Download PDF

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Publication number
TWM620690U
TWM620690U TW110209726U TW110209726U TWM620690U TW M620690 U TWM620690 U TW M620690U TW 110209726 U TW110209726 U TW 110209726U TW 110209726 U TW110209726 U TW 110209726U TW M620690 U TWM620690 U TW M620690U
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Taiwan
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drive shaft
flange structure
yoke base
armature plate
electromagnetic brake
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TW110209726U
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Chinese (zh)
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張永裕
謝啟堂
劉士瑋
張明儒
劉光耀
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中強光電股份有限公司
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Priority to TW110209726U priority Critical patent/TWM620690U/en
Publication of TWM620690U publication Critical patent/TWM620690U/en

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Abstract

An electromagnetic brake module for braking a driving device is provided. The electromagnetic brake module and the driving device are sheathed onto a driving shaft and disposed inside a housing. The electromagnetic brake module includes a magnetic yoke base, an armature plate, at least one elastic member, a brake pad, and a flange structure. The driving shaft is connected to the driving device to be rotated with the driving device synchronously. The magnetic yoke base is sheathed onto the driving shaft to apply a magnetic force to the armature plate or remove the magnetic force therefrom. The armature plate is sheathed onto the driving shaft and movable along the driving shaft. The elastic member is abutted between the magnetic yoke base and the armature plate. The brake pad is sheathed onto the driving shaft and located between the armature plate and the flange structure, wherein the brake pad is rotated along with the driving shaft synchronously. An actuating joint of robot is also provided.

Description

電磁煞車模組與機器人之關節致動器Electromagnetic brake module and robot joint actuator

本新型創作是有關於一種煞車模組與致動器,且特別是有關於一種安全電磁煞車模組與機器人之關節致動器。This new creation relates to a brake module and actuator, and particularly relates to a safety electromagnetic brake module and a joint actuator of a robot.

工業機器人不僅可以克服惡劣環境對生產的影響並減少人工的使用,還能夠提高生產效率,從而保證產品品質。隨著工業機器人技術的不斷發展,其不再只具有搬運重物的功能,而可進行各種高精度智能化的工作,如焊接、精密組裝、研磨、開動等動作。Industrial robots can not only overcome the impact of harsh environments on production and reduce the use of labor, but also improve production efficiency and ensure product quality. With the continuous development of industrial robot technology, it no longer only has the function of carrying heavy objects, but can perform various high-precision and intelligent tasks, such as welding, precision assembly, grinding, starting and other actions.

著眼於工業機器人的關節致動器,其除了連接於機器手臂並通過驅動裝置進行運動之外,同時還需在結構上提供足夠的空間以容置安全煞車模組,因此導致無法有效地限縮整體體積,並因此增加結構組裝公差以及製作成本。Focusing on the joint actuators of industrial robots, in addition to being connected to the robot arm and moving through the driving device, it also needs to provide enough space in the structure to accommodate the safety brake module, which makes it impossible to effectively limit the shrinkage The overall volume, and therefore increase the structural assembly tolerance and manufacturing cost.

本“先前技術”只是用來幫助了解本新型創作內容,因此在“先前技術”段落所揭露的內容可能包含一些沒有構成所屬技術領域中具有通常知識者所知道的習知技術。在“先前技術”段落所揭露的內容,不代表該內容或者本新型創作一個或多個實施例所要解決的問題,在本新型創作申請前已被所屬技術領域中具有通常知識者所知曉或認知。This "prior art" is only used to help understand the content of this new type of creation, so the content disclosed in the "prior art" paragraph may contain some conventional technologies that do not constitute the common knowledge in the technical field. The content disclosed in the "prior art" paragraph does not represent the content or the problem to be solved by one or more embodiments of the creation of the new model, and it has been known or recognized by those with ordinary knowledge in the technical field before the application of the creation of the new model .

本新型創作提供一種電磁煞車模組與機器人之關節致動器,其通過法蘭結構而使煞車模組直接組裝至殼體,據以限縮煞車模組的整體體積,並因此降低結構組裝公差與製作成本。This new creation provides a joint actuator for an electromagnetic brake module and a robot. The brake module is directly assembled to the housing through a flange structure, so as to reduce the overall volume of the brake module and thus reduce the structural assembly tolerance And production costs.

本新型創作的電磁煞車模組,用以制動驅動裝置。電磁煞車模組及驅動裝置套設於驅動軸且容置於殼體內。電磁煞車模組包括配置在殼體內的磁軛座、電樞板、至少一彈性件、煞車片與法蘭結構。驅動軸連接驅動裝置,以與驅動裝置同步旋動。磁軛座套設於驅動軸,以提供或解除磁力。電樞板套設於驅動軸且可沿驅動軸移動。彈性件抵接在磁軛座與電樞板之間。煞車片套接於驅動軸且配置於電樞板和法蘭結構之間,煞車片與驅動軸同步旋轉。法蘭結構套設於驅動軸且鎖附於殼體。當磁軛座提供磁力以吸附電樞板,使電樞板沿驅動軸朝向磁軛座移動且變形彈性件,煞車片移離法蘭結構。當磁軛座解除磁力,彈性件提供彈力驅動電樞板沿驅動軸朝向法蘭結構移動,並使煞車片夾抵於電樞板及法蘭結構之間而產生摩擦力。The electromagnetic brake module created by the new model is used to brake the driving device. The electromagnetic brake module and the driving device are sleeved on the driving shaft and contained in the casing. The electromagnetic brake module includes a yoke seat, an armature plate, at least one elastic member, a brake plate and a flange structure arranged in the shell. The drive shaft is connected to the drive device to rotate synchronously with the drive device. The yoke seat is sleeved on the drive shaft to provide or release the magnetic force. The armature plate is sleeved on the drive shaft and can move along the drive shaft. The elastic piece abuts between the yoke base and the armature plate. The brake pad is sleeved on the drive shaft and is arranged between the armature plate and the flange structure, and the brake pad rotates synchronously with the drive shaft. The flange structure is sleeved on the drive shaft and locked to the housing. When the yoke base provides magnetic force to attract the armature plate, the armature plate moves toward the yoke base along the drive shaft and deforms the elastic member, and the brake plate moves away from the flange structure. When the yoke base is released from the magnetic force, the elastic element provides elastic force to drive the armature plate to move along the drive shaft toward the flange structure, and the brake pad is clamped between the armature plate and the flange structure to generate friction.

本新型創作的機器人之關節致動器,包括殼體、驅動裝置、驅動軸、減速機、扭力感測器、雙編碼器以及電磁煞車模組,其中驅動裝置、驅動軸、減速機、雙編碼器與電磁煞車模組設置於殼體內。驅動軸連接驅動裝置,減速機連接驅動裝置與驅動軸,扭力感測器的至少局部設置於殼體內且連接減速機,雙編碼器連接驅動裝置與驅動軸,且耦接扭力感測器。電磁煞車模組及驅動裝置套設於驅動軸且容置於殼體內。電磁煞車模組套設於驅動軸且包括磁軛座、電樞板、至少一彈性件、煞車片與法蘭結構。磁軛座套設於驅動軸,以提供或解除磁力。電樞板套設於驅動軸且可沿驅動軸移動。彈性件抵接在磁軛座與電樞板之間。煞車片套接於驅動軸且配置於電樞板和法蘭結構之間,煞車片與驅動軸同步旋轉。法蘭結構套設於驅動軸且鎖附於殼體。當磁軛座提供磁力以吸附電樞板,使電樞板沿驅動軸朝向磁軛座移動且變形彈性件,煞車片移離法蘭結構。當磁軛座解除磁力,彈性件提供彈力驅動電樞板沿驅動軸朝向法蘭結構移動,並使煞車片夾抵於電樞板及法蘭結構之間而產生摩擦力。The joint actuator of the robot created by the new model includes a housing, a drive device, a drive shaft, a reducer, a torque sensor, a dual encoder, and an electromagnetic brake module, including the drive device, drive shaft, reducer, and dual encoding The brake and the electromagnetic brake module are arranged in the housing. The drive shaft is connected to the drive device, the reducer is connected to the drive device and the drive shaft, at least part of the torque sensor is arranged in the housing and connected to the reducer, and the dual encoder is connected to the drive device and the drive shaft and coupled to the torque sensor. The electromagnetic brake module and the driving device are sleeved on the driving shaft and contained in the casing. The electromagnetic brake module is sleeved on the drive shaft and includes a yoke base, an armature plate, at least one elastic piece, a brake plate and a flange structure. The yoke seat is sleeved on the drive shaft to provide or release the magnetic force. The armature plate is sleeved on the drive shaft and can move along the drive shaft. The elastic piece abuts between the yoke base and the armature plate. The brake pad is sleeved on the drive shaft and is arranged between the armature plate and the flange structure, and the brake pad rotates synchronously with the drive shaft. The flange structure is sleeved on the drive shaft and locked to the housing. When the yoke base provides magnetic force to attract the armature plate, the armature plate moves toward the yoke base along the drive shaft and deforms the elastic member, and the brake plate moves away from the flange structure. When the yoke base is released from the magnetic force, the elastic element provides elastic force to drive the armature plate to move along the drive shaft toward the flange structure, and the brake pad is clamped between the armature plate and the flange structure to generate friction.

在本新型創作的一實施例中,上述的電磁煞車模組還包括線圈與控制單元,線圈設置於磁軛座內且電性連接控制單元,控制單元對線圈供電而使磁軛座產生所述磁力,控制單元對線圈斷電而使磁軛座解除所述磁力。In an embodiment of the present invention, the aforementioned electromagnetic brake module further includes a coil and a control unit. The coil is arranged in the yoke base and is electrically connected to the control unit. The control unit supplies power to the coil to cause the yoke base to generate the Magnetic force, the control unit de-energizes the coil to release the magnetic force from the yoke base.

在本新型創作的一實施例中,上述的煞車片位於驅動軸遠離驅動裝置的一端。In an embodiment of the present invention, the aforementioned brake pad is located at the end of the drive shaft away from the drive device.

在本新型創作的一實施例中,上述的煞車片位於法蘭結構的內環部的一側,而法蘭結構的外環部通過至少一鎖附件鎖附至殼體的內壁。In an embodiment of the present invention, the above-mentioned brake pad is located on one side of the inner ring portion of the flange structure, and the outer ring portion of the flange structure is locked to the inner wall of the housing by at least one locking attachment.

在本新型創作的一實施例中,上述的驅動軸包括同軸設置的輸入軸與輸出軸,煞車片設置於輸入軸且與輸入軸同步旋轉。In an embodiment of the present invention, the aforementioned drive shaft includes an input shaft and an output shaft that are coaxially arranged, and the brake pad is arranged on the input shaft and rotates synchronously with the input shaft.

在本新型創作的一實施例中,上述的驅動裝置連接輸入軸。In an embodiment of the present invention, the aforementioned driving device is connected to the input shaft.

在本新型創作的一實施例中,上述的磁軛座設置至少一凹槽,上述的至少一彈性件容置於至少一凹槽,且至少一彈性件的兩端分別抵靠至少一凹槽的底部及電樞板。In an embodiment of the present invention, the above-mentioned yoke base is provided with at least one groove, the above-mentioned at least one elastic element is accommodated in the at least one groove, and two ends of the at least one elastic element respectively abut against the at least one groove The bottom and armature plate.

在本新型創作的一實施例中,上述的法蘭結構與磁軛座是一體結構。In an embodiment of the present invention, the above-mentioned flange structure and the yoke base are an integral structure.

在本新型創作的一實施例中,上述的磁軛座位於驅動裝置與法蘭結構之間。In an embodiment of the present invention, the above-mentioned magnetic yoke base is located between the driving device and the flange structure.

在本新型創作的一實施例中,上述的法蘭結構的外環部環繞磁軛座,煞車片和電樞板配置於磁軛座及內環部之間。In an embodiment of the present invention, the outer ring portion of the aforementioned flange structure surrounds the yoke base, and the brake plate and the armature plate are arranged between the yoke base and the inner ring portion.

在本新型創作的一實施例中,上述的扭力感測器連接所述機器人的機器手臂。In an embodiment of the present invention, the aforementioned torque sensor is connected to the robotic arm of the robot.

在本新型創作的一實施例中,上述的驅動裝置為無框馬達。In an embodiment of the present invention, the above-mentioned driving device is a frameless motor.

基於上述,在機器人之關節致動器中,電磁煞車模組能以法蘭結構鎖附至殼體,而避免現有技術需再以轉接件連接在煞車模組與殼體之間,進而使本新型創作的電磁煞車模組於結構上減少因額外構件(轉接件)而產生的組裝公差,也能有效地降低關節致動器的整體體積及與製作成本。Based on the above, in the joint actuator of the robot, the electromagnetic brake module can be attached to the housing with a flange structure, which avoids the need to use an adapter to connect between the brake module and the housing in the prior art. The electromagnetic brake module of the present invention reduces the assembly tolerance caused by additional components (adapters) in structure, and can also effectively reduce the overall volume and manufacturing cost of the joint actuator.

有關本新型創作之前述及其他技術內容、特點與功效,在以下配合參考圖式之一較佳實施例的詳細說明中,將可清楚的呈現。以下實施例中所提到的方向用語,例如:上、下、左、右、前或後等,僅是參考附加圖式的方向。因此,使用的方向用語是用來說明並非用來限制本新型創作。The aforementioned and other technical content, features, and effects of the creation of the new model will be clearly presented in the following detailed description of a preferred embodiment with reference to the drawings. The directional terms mentioned in the following embodiments, for example: up, down, left, right, front or back, etc., are only directions for referring to the attached drawings. Therefore, the directional terms used are used to illustrate and not to limit the creation of the new model.

圖1是本新型創作一實施例的機器人之關節致動器的示意圖。圖2是圖1的關節致動器的剖視圖。請同時參考圖1與圖2,在本實施例中,本實施例的關節致動器10包括殼體400、驅動裝置200、驅動軸300、減速機500、扭力感測器600、雙編碼器700以及電磁煞車模組100,其中驅動裝置200、驅動軸300、減速機500、雙編碼器700與電磁煞車模組100設置於殼體400內。驅動軸300連接驅動裝置200,減速機500連接驅動裝置200與驅動軸300,扭力感測器600的至少局部設置於殼體400內且連接減速機500,雙編碼器700連接驅動軸300。電磁煞車模組100及驅動裝置200套設於驅動軸300且容置於殼體400內。更詳細的說明,扭力感測器600、減速機500、驅動裝置200、電磁煞車模組100及雙編碼器700依序套設於驅動軸300上,電磁煞車模組100於關節致動器10內作為安全煞車元件使用,用以於關節致動器10停止運作時,卡固驅動軸300而不轉動。Fig. 1 is a schematic diagram of a joint actuator of a robot according to an embodiment of the present invention. Fig. 2 is a cross-sectional view of the joint actuator of Fig. 1. Please refer to FIGS. 1 and 2 at the same time. In this embodiment, the joint actuator 10 of this embodiment includes a housing 400, a driving device 200, a driving shaft 300, a reducer 500, a torque sensor 600, and a dual encoder 700 and the electromagnetic brake module 100, wherein the driving device 200, the drive shaft 300, the reducer 500, the dual encoder 700 and the electromagnetic brake module 100 are arranged in the housing 400. The drive shaft 300 is connected to the drive device 200, the reducer 500 is connected to the drive device 200 and the drive shaft 300, at least part of the torque sensor 600 is disposed in the housing 400 and connected to the reducer 500, and the dual encoder 700 is connected to the drive shaft 300. The electromagnetic brake module 100 and the driving device 200 are sleeved on the driving shaft 300 and contained in the housing 400. In more detail, the torque sensor 600, the reducer 500, the driving device 200, the electromagnetic brake module 100 and the dual encoder 700 are sequentially sleeved on the drive shaft 300, and the electromagnetic brake module 100 is attached to the joint actuator 10. The inner part is used as a safety brake component, which is used to lock the drive shaft 300 without rotating when the joint actuator 10 stops operating.

圖3與圖4分別是電磁煞車模組的局部剖視圖,其用以進一步剖析電磁煞車模組的構件配置。請先參考圖1至圖3,在本實施例中,驅動裝置200例如是無框馬達且用以控制驅動軸300以軸線L1進行轉動。驅動裝置200包括線圈210及設置於線圈210內側的轉子220,即轉子220套設於驅動軸300上且位於驅動軸300及線圈210之間。減速機500包括動力輸入件510及動力輸出件520,動力輸入件510例如是帽型柔輪,動力輸出件520例如是剛輪。動力輸入件510及動力輸出件520皆套設於驅動軸300,且動力輸入件510配置於驅動軸300與動力輸出件520之間。藉由動力輸入件510與動力輸出件520之間的減速比可對驅動軸300進行減速。減速機500之有關達成所述減速比的具體結構設計為現有技術,於此不加以贅述。3 and 4 are respectively partial cross-sectional views of the electromagnetic brake module, which are used to further analyze the component configuration of the electromagnetic brake module. Please refer to FIGS. 1 to 3 first. In this embodiment, the driving device 200 is, for example, a frameless motor and used to control the driving shaft 300 to rotate about the axis L1. The driving device 200 includes a coil 210 and a rotor 220 arranged inside the coil 210, that is, the rotor 220 is sleeved on the driving shaft 300 and located between the driving shaft 300 and the coil 210. The reducer 500 includes a power input part 510 and a power output part 520. The power input part 510 is, for example, a cap-shaped flexspline, and the power output part 520 is, for example, a rigid wheel. The power input 510 and the power output 520 are both sleeved on the drive shaft 300, and the power input 510 is disposed between the drive shaft 300 and the power output 520. The drive shaft 300 can be decelerated by the reduction ratio between the power input 510 and the power output 520. The specific structure design of the reducer 500 to achieve the reduction ratio is based on the prior art, and will not be repeated here.

本實施例的扭力感測器600連接於減速機500的動力輸出件520。雙編碼器700連接驅動軸300,驅動裝置200位於雙編碼器700及減速機500之間。藉此,本實施例的關節致動器10除了可利用扭力感測器600在關節致動器10的輸出端進行扭力的感測,更可利用雙編碼器700對關節致動器10的輸入端及輸出端的位移進行感測,且因雙邊碼器700與扭力感測器600皆耦接於關節致動器10內的電路板(未繪示),藉此關節致動器10內的電路板接收並整合雙邊碼器700與扭力感測器600所感測的位移感測訊號及扭力感測訊號,以準確判斷機器人的受力狀態,進而準確地進行相應的高精度的動作。The torque sensor 600 of this embodiment is connected to the power output member 520 of the reducer 500. The dual encoder 700 is connected to the drive shaft 300, and the driving device 200 is located between the dual encoder 700 and the reducer 500. Therefore, the joint actuator 10 of this embodiment can not only use the torque sensor 600 to sense the torque at the output end of the joint actuator 10, but also use the dual encoder 700 to input the joint actuator 10 The displacement of the terminal and the output terminal is sensed, and because the bilateral encoder 700 and the torque sensor 600 are both coupled to the circuit board (not shown) in the joint actuator 10, the circuit in the joint actuator 10 The board receives and integrates the displacement sensing signals and torque sensing signals sensed by the bilateral encoder 700 and the torque sensor 600 to accurately determine the force state of the robot, and then accurately perform corresponding high-precision actions.

其中,驅動軸300包括同軸設置的輸入軸310及輸出軸320,輸入軸310套設於輸出軸320外側,輸入軸310的一端連接於減速機500的動力輸入件510(相當於連接至驅動裝置200)且另一端連接於雙編碼器700,輸出軸320的一端連接於扭力感測器600且另一端連接於雙編碼器700。再者,由於扭力感測器600連接於減速機500的動力輸出件520(例如剛輪),而非連接於動力輸入件510,故扭力感測器600與減速機500相連接之結構設計可較為簡化。The drive shaft 300 includes an input shaft 310 and an output shaft 320 coaxially arranged. The input shaft 310 is sleeved on the outside of the output shaft 320. One end of the input shaft 310 is connected to the power input 510 of the reducer 500 (equivalent to being connected to the drive device). 200) And the other end is connected to the dual encoder 700, one end of the output shaft 320 is connected to the torque sensor 600 and the other end is connected to the dual encoder 700. Furthermore, since the torque sensor 600 is connected to the power output part 520 (such as a rigid wheel) of the reducer 500 instead of being connected to the power input part 510, the structural design for connecting the torque sensor 600 and the reducer 500 can be Simplified.

此外,請再參考圖1與圖2,本實施例的機器人的機械手臂20包括連接件800,關節致動器10的扭力感測器600適於透過連接件800連接機器人的機器手臂20。據此,來自機器手臂20的外力透過連接件800而傳遞至扭力感測器600,以讓本實施例的扭力感測器600也能據以感測對應於此外力的扭力。In addition, please refer to FIGS. 1 and 2 again. The robot arm 20 of the robot in this embodiment includes a connecting piece 800, and the torsion sensor 600 of the joint actuator 10 is adapted to connect the robot arm 20 of the robot through the connecting piece 800. Accordingly, the external force from the robotic arm 20 is transmitted to the torque sensor 600 through the connecting member 800, so that the torque sensor 600 of this embodiment can also sense the torque corresponding to the external force.

請同時參考圖3與圖4,在本實施例中,電磁煞車模組100包括配置在殼體400內的磁軛座110、電樞板120、彈性件130、煞車片140與法蘭結構150。驅動軸300連接驅動裝置200,以與驅動裝置200同步旋動。磁軛座110套設於驅動軸300,以提供或解除磁力。電樞板120套設於驅動軸300且可沿驅動軸300移動(即,可沿軸線L1往復移動)。彈性件130抵接在磁軛座110與電樞板120之間。煞車片140套接於驅動軸300且配置於電樞板120和法蘭結構150之間,煞車片140扣接於驅動軸300以與驅動軸300同步旋轉。法蘭結構150套設於驅動軸300且鎖附於殼體400。在本實施例中,法蘭結構150與磁軛座110可為一體結構或可為兩個單獨固定於殼體400的元件。Please refer to FIGS. 3 and 4 at the same time. In this embodiment, the electromagnetic brake module 100 includes a yoke base 110, an armature plate 120, an elastic member 130, a brake plate 140, and a flange structure 150 disposed in the housing 400. . The driving shaft 300 is connected to the driving device 200 to rotate synchronously with the driving device 200. The yoke base 110 is sleeved on the drive shaft 300 to provide or release the magnetic force. The armature plate 120 is sleeved on the drive shaft 300 and can move along the drive shaft 300 (that is, it can move back and forth along the axis L1). The elastic member 130 abuts between the yoke base 110 and the armature plate 120. The brake pad 140 is sleeved on the drive shaft 300 and is disposed between the armature plate 120 and the flange structure 150, and the brake pad 140 is buckled to the drive shaft 300 to rotate synchronously with the drive shaft 300. The flange structure 150 is sleeved on the drive shaft 300 and locked to the housing 400. In this embodiment, the flange structure 150 and the yoke base 110 may be an integral structure or may be two components separately fixed to the housing 400.

再者,電磁煞車模組100還包括線圈160與控制單元170,在此僅以符號作為示意。線圈160設置於磁軛座110內且電性連接控制單元170,控制單元170對線圈160供電而使磁軛座110產生磁力。反之,控制單元170對線圈160斷電即能使磁軛座110解除所述磁力。如此一來,當磁軛座110提供磁力以吸附電樞板120,便能使電樞板120沿驅動軸300朝向磁軛座110移動且變形彈性件130(以蓄積彈力),進而使電樞板120與煞車片140分離,煞車片140隨之移離法蘭結構150,煞車片140與電樞板120、法蘭結構150不會產生摩擦,煞車片140則可與驅動軸300同步旋轉。反之,當磁軛座110解除磁力,彈性件130提供彈力使電樞板120沿驅動軸300朝向法蘭結構150移動,並使煞車片140夾抵於電樞板120及法蘭結構150之間而產生摩擦力。Furthermore, the electromagnetic brake module 100 further includes a coil 160 and a control unit 170, which are only indicated by symbols here. The coil 160 is disposed in the yoke base 110 and is electrically connected to the control unit 170, and the control unit 170 supplies power to the coil 160 to cause the yoke base 110 to generate magnetic force. Conversely, when the control unit 170 de-energizes the coil 160, the yoke base 110 can release the magnetic force. In this way, when the yoke base 110 provides magnetic force to attract the armature plate 120, the armature plate 120 can move along the drive shaft 300 toward the yoke base 110 and deform the elastic member 130 (to accumulate elastic force), thereby making the armature The plate 120 is separated from the brake pad 140, and the brake pad 140 moves away from the flange structure 150. The brake pad 140 and the armature plate 120 and the flange structure 150 will not generate friction, and the brake pad 140 can rotate synchronously with the drive shaft 300. Conversely, when the yoke base 110 releases the magnetic force, the elastic member 130 provides elastic force to move the armature plate 120 along the drive shaft 300 toward the flange structure 150, and the brake plate 140 is clamped between the armature plate 120 and the flange structure 150 And generate friction.

更進一步地說,本實施例的煞車片140是位於驅動軸300遠離驅動裝置200的一端,也相當於位在法蘭結構150的內環部的一側,而法蘭結構150的外環部則通過鎖附件P1鎖附至殼體400的內壁。如前述,煞車片140實質上扣接於輸入軸310且與輸入軸310同步旋轉。此外,磁軛座110設置凹槽111,彈性件130容置於凹槽111且其相對的兩端分別抵靠凹槽111的底部及電樞板120。如圖3所示,此時磁軛座110提供磁力以吸附電樞板120,且據以抵壓彈性件130而使其蓄積彈力,並使煞車片140與法蘭結構150之間存在間隙G1,此即是驅動裝置200(也相當於關節致動器10)的正常運行狀態。反之,如圖4所示,當磁軛座110釋放磁力而不再吸附電樞板120時,則彈性件130的彈力會推動電樞板120沿軸線L1而朝圖中右方移動,以使磁軛座110與電樞板120之間存在間隙G2,便相當於讓煞車片140沿軸線L1右移而彌補前述間隙G1。如此一來,煞車片140會被夾抵於電樞板120與法蘭結構150之間,據以對驅動裝置200及驅動軸300提供煞車效果所需的摩擦力。Furthermore, the brake pad 140 of this embodiment is located at the end of the drive shaft 300 away from the drive device 200, which is equivalent to being located on the side of the inner ring portion of the flange structure 150, and the outer ring portion of the flange structure 150 Then, it is locked to the inner wall of the housing 400 by the locking attachment P1. As mentioned above, the brake pad 140 is substantially buckled to the input shaft 310 and rotates synchronously with the input shaft 310. In addition, the yoke base 110 is provided with a groove 111, and the elastic member 130 is accommodated in the groove 111 and opposite ends of the elastic member 130 respectively abut the bottom of the groove 111 and the armature plate 120. As shown in FIG. 3, at this time, the yoke base 110 provides magnetic force to attract the armature plate 120, and presses against the elastic member 130 to accumulate elastic force, and there is a gap G1 between the brake pad 140 and the flange structure 150. This is the normal operating state of the driving device 200 (also equivalent to the joint actuator 10). Conversely, as shown in FIG. 4, when the yoke base 110 releases the magnetic force and no longer attracts the armature plate 120, the elastic force of the elastic member 130 will push the armature plate 120 along the axis L1 to move to the right in the figure, so that There is a gap G2 between the yoke base 110 and the armature plate 120, which is equivalent to allowing the brake pad 140 to move to the right along the axis L1 to compensate for the aforementioned gap G1. In this way, the brake pad 140 is clamped between the armature plate 120 and the flange structure 150, so as to provide the driving device 200 and the drive shaft 300 with friction required for the braking effect.

圖5是本新型創作另一實施例的電磁煞車模組的局部剖視圖。請參考圖5並對照圖3,有別於圖3所示實施例是磁軛座110位於驅動裝置200與法蘭結構150之間。本實施例改以讓法蘭結構150A環繞磁軛座110A設置,其中以軸線L2為基準,法蘭結構150A包括與磁軛座110A位於同一法平面上的外環部,以及位於另一法平面的內環部,所述另一法平面平行於前述法平面,且二者沿軸線L2存在相對距離。換句話說,本實施例的煞車片140和電樞板120是配置於磁軛座110A及法蘭結構150A的內環部之間,法蘭結構150A的外環部例如是圍繞磁軛座110A設置,而法蘭結構150A的內環部與外環部之間透過一連接部一體成形地設置且內環部套設於驅動軸300,或內環部套設於驅動軸300且配置於遠離驅動裝置200的方向並透過鎖附件P3鎖附於外環部,法蘭結構150A的外環部仍是通過鎖附件P2鎖附至殼體400的內壁,在此,電樞板120仍是受到磁軛座110A提供磁力與否而沿軸線L2往復移動,圖5所示狀態即是彈性件130將電樞板120頂離磁軛座110A而存在間隙G2A,而煞車片140是朝向圖中右側移動並被電樞板120及法蘭結構150A的內環部夾抵而達到所需的煞車效果。Fig. 5 is a partial cross-sectional view of an electromagnetic brake module according to another embodiment of the present invention. Please refer to FIG. 5 and compare with FIG. 3. Different from the embodiment shown in FIG. 3, the yoke base 110 is located between the driving device 200 and the flange structure 150. In this embodiment, the flange structure 150A is arranged around the yoke base 110A, where the axis L2 is taken as a reference, the flange structure 150A includes an outer ring portion located on the same normal plane as the yoke base 110A, and located on another normal plane The other normal plane is parallel to the aforementioned normal plane, and there is a relative distance between the two along the axis L2. In other words, the brake pad 140 and the armature plate 120 of this embodiment are arranged between the yoke base 110A and the inner ring portion of the flange structure 150A. The outer ring portion of the flange structure 150A surrounds the yoke base 110A, for example. The inner ring portion and the outer ring portion of the flange structure 150A are integrally formed through a connecting portion and the inner ring portion is sleeved on the drive shaft 300, or the inner ring portion is sleeved on the drive shaft 300 and is arranged far away The direction of the driving device 200 is locked to the outer ring part through the lock attachment P3. The outer ring part of the flange structure 150A is still locked to the inner wall of the housing 400 through the lock attachment P2. Here, the armature plate 120 is still When the yoke base 110A provides magnetic force or not, it reciprocates along the axis L2. The state shown in FIG. 5 is that the elastic member 130 pushes the armature plate 120 away from the yoke base 110A with a gap G2A, and the brake pad 140 faces the figure. The right side moves and is clamped by the armature plate 120 and the inner ring portion of the flange structure 150A to achieve the desired braking effect.

綜上所述,在本新型創作的上述實施例中,電磁煞車模組與驅動裝置套設於驅動軸而容置於殼體內,其中電磁煞車模組包括磁軛座、電樞板、彈性件、煞車片以及法蘭結構,驅動裝置連接驅動軸,且煞車片套接於驅動軸而與驅動軸同步旋轉。磁軛座與電樞板套設於驅動軸,其中電樞板可沿驅動軸移動,彈性件抵靠在磁軛座與電樞板之間,且煞車片位於法蘭結構與電樞板之間。如此一來,磁軛座便能對電樞板提供磁力以吸附電樞板,進而使煞車片移離法蘭結構並變形彈性件而蓄積彈力,以讓驅動裝置能順利運行。反之,當磁軛座解除前述磁力時,彈性件的彈力便通過電樞板推動煞車片,以使煞車片夾抵於電樞板與法蘭結構之間而產生摩擦力,以對驅動裝置提供煞車制動效果。To sum up, in the above-mentioned embodiment of the present invention, the electromagnetic brake module and the driving device are sleeved on the drive shaft and housed in the housing. The electromagnetic brake module includes a yoke base, an armature plate, and an elastic member. , Brake pads and flange structure, the drive device is connected to the drive shaft, and the brake pads are sleeved on the drive shaft to rotate synchronously with the drive shaft. The yoke base and the armature plate are sleeved on the drive shaft, wherein the armature plate can move along the drive shaft, the elastic piece abuts between the yoke base and the armature plate, and the brake plate is located between the flange structure and the armature plate between. In this way, the yoke seat can provide magnetic force to the armature plate to attract the armature plate, thereby moving the brake plate away from the flange structure and deforming the elastic member to accumulate elastic force, so that the driving device can run smoothly. Conversely, when the yoke base releases the aforementioned magnetic force, the elastic force of the elastic member pushes the brake pads through the armature plate, so that the brake pads are clamped between the armature plate and the flange structure to generate friction to provide the driving device with Braking effect.

更重要的是,電磁煞車模組能以法蘭結構鎖附至殼體的內壁,而避免現有技術需再以一額外的轉接件連接在煞車模組與殼體之間,進而使本新型創作的電磁煞車模組於結構上減少因額外構件(轉接件)而產生的組裝公差,也能有效地降低關節致動器的整體體積及與製作成本。More importantly, the electromagnetic brake module can be attached to the inner wall of the housing with a flange structure, avoiding the need for an additional adapter to be connected between the brake module and the housing in the prior art, thereby making the The newly created electromagnetic brake module structurally reduces the assembly tolerance caused by additional components (adapters), and can also effectively reduce the overall volume and manufacturing cost of the joint actuator.

惟以上所述者,僅為本新型創作之較佳實施例而已,當不能以此限定本新型創作實施之範圍,即大凡依本新型創作申請專利範圍及新型創作說明內容所作之簡單的等效變化與修飾,皆仍屬本新型創作專利涵蓋之範圍內。另外本新型創作的任一實施例或申請專利範圍不須達成本新型創作所揭露之全部目的或優點或特點。此外,摘要部分和標題僅是用來輔助專利文件搜尋之用,並非用來限制本新型創作之權利範圍。此外,本說明書或申請專利範圍中提及的“第一”、“第二”等用語僅用以命名元件(element)的名稱或區別不同實施例或範圍,而並非用來限制元件數量上的上限或下限。However, the above is only a preferred embodiment of the creation of the new model, and should not be used to limit the scope of implementation of the creation of the new model, that is, the simple equivalent made according to the scope of the patent application for the creation of the new model and the content of the new creation description Changes and modifications are still within the scope of the new creation patent. In addition, any embodiment of the new creation or the scope of the patent application does not have to achieve all the purposes or advantages or features disclosed in the new creation. In addition, the abstract part and title are only used to assist the search of patent documents, not to limit the scope of rights for the creation of the new model. In addition, the terms "first" and "second" mentioned in this specification or the scope of the patent application are only used to name the element (element) or to distinguish different embodiments or ranges, and are not used to limit the number of elements. Upper or lower limit.

雖然本新型創作已以實施例揭露如上,然其並非用以限定本新型創作,任何所屬技術領域中具有通常知識者,在不脫離本新型創作的精神和範圍內,當可作些許的更動與潤飾,故本新型創作的保護範圍當視後附的申請專利範圍所界定者為準。Although the creation of this new type has been disclosed in the above embodiments, it is not intended to limit the creation of this new type. Anyone with ordinary knowledge in the technical field can make some changes and changes without departing from the spirit and scope of the creation of this new type. Retouching, therefore, the scope of protection for the creation of this new model shall be subject to the scope of the attached patent application.

10:關節致動器 100:電磁煞車模組 110、110A:磁軛座 111:凹槽 120:電樞板 130:彈性件 140:煞車片 150、150A:法蘭結構 160:線圈 170:控制單元 200:驅動裝置 210:線圈 220:轉子 300:驅動軸 310:輸入軸 320:輸出軸 400:殼體 500:減速機 510:動力輸入件 520:動力輸出件 600:扭力感測器 700:雙編碼器 800:連接件 G1、G2、G2A:間隙 L1、L2:軸線 P1、P2、P3:鎖附件 10: Joint actuator 100: Electromagnetic brake module 110, 110A: yoke seat 111: Groove 120: Armature plate 130: Elastic part 140: Brake Pads 150, 150A: flange structure 160: coil 170: control unit 200: Drive 210: Coil 220: Rotor 300: drive shaft 310: Input shaft 320: output shaft 400: shell 500: reducer 510: power input 520: power take-off 600: Torque sensor 700: Dual encoder 800: connector G1, G2, G2A: gap L1, L2: axis P1, P2, P3: lock accessories

圖1是本新型創作一實施例的機器人之關節致動器的示意圖。 圖2是圖1的關節致動器的剖視圖。 圖3與圖4分別是電磁煞車模組的局部剖視圖。 圖5是本新型創作另一實施例的電磁煞車模組的局部剖視圖。 Fig. 1 is a schematic diagram of a joint actuator of a robot according to an embodiment of the present invention. Fig. 2 is a cross-sectional view of the joint actuator of Fig. 1. 3 and 4 are partial cross-sectional views of the electromagnetic brake module. Fig. 5 is a partial cross-sectional view of an electromagnetic brake module according to another embodiment of the present invention.

100:電磁煞車模組 100: Electromagnetic brake module

200:驅動裝置 200: Drive

300:驅動軸 300: drive shaft

310:輸入軸 310: Input shaft

320:輸出軸 320: output shaft

400:殼體 400: shell

500:減速機 500: reducer

510:動力輸入件 510: power input

520:動力輸出件 520: power take-off

600:扭力感測器 600: Torque sensor

700:雙編碼器 700: Dual encoder

L1:軸線 L1: axis

Claims (20)

一種電磁煞車模組,用以制動一驅動裝置,該電磁煞車模組及該驅動裝置套設於一驅動軸且容置於一殼體內,該電磁煞車模組包括:一磁軛座、一電樞板、至少一彈性件、一煞車片以及一法蘭結構,其中, 該磁軛座、該電樞板、該彈性件、該煞車片以及該法蘭結構設置於該殼體內; 該驅動軸連接該驅動裝置,用以與該驅動裝置同步旋動; 該磁軛座套設於該驅動軸,用以提供或解除磁力; 該電樞板套設於該驅動軸,且該電樞板可沿該驅動軸移動; 該至少一彈性件抵接在該磁軛座與該電樞板之間; 該煞車片套接於該驅動軸且配置於該電樞板和該法蘭結構之間,該煞車片與該驅動軸同步旋轉;以及 該法蘭結構套設於該驅動軸且鎖附於該殼體, 當該磁軛座提供磁力以吸附該電樞板,使該電樞板沿該驅動軸朝向該磁軛座移動且變形該至少一彈性件,該煞車片移離該法蘭結構, 當該磁軛座解除磁力,該至少一彈性件提供彈力驅動該電樞板沿該驅動軸朝向該法蘭結構移動,並使該煞車片夾抵於該電樞板及該法蘭結構之間而產生摩擦力。 An electromagnetic brake module is used to brake a driving device. The electromagnetic brake module and the drive device are sleeved on a drive shaft and housed in a housing. The electromagnetic brake module includes: a yoke base, an electric Pivot plate, at least one elastic piece, a brake disc and a flange structure, wherein, The yoke base, the armature plate, the elastic member, the brake plate and the flange structure are arranged in the housing; The drive shaft is connected to the drive device for synchronous rotation with the drive device; The yoke seat is sleeved on the drive shaft to provide or release magnetic force; The armature plate is sleeved on the drive shaft, and the armature plate can move along the drive shaft; The at least one elastic member abuts between the yoke base and the armature plate; The brake pad is sleeved on the drive shaft and is arranged between the armature plate and the flange structure, and the brake pad rotates synchronously with the drive shaft; and The flange structure is sleeved on the drive shaft and locked to the housing, When the yoke base provides magnetic force to attract the armature plate, the armature plate moves toward the yoke base along the drive shaft and deforms the at least one elastic member, and the brake plate moves away from the flange structure, When the yoke base is released from the magnetic force, the at least one elastic element provides elastic force to drive the armature plate to move along the drive shaft toward the flange structure, and to clamp the brake plate between the armature plate and the flange structure And generate friction. 如請求項1所述的電磁煞車模組,還包括一線圈與一控制單元,該線圈設置於該磁軛座內且電性連接該控制單元,該控制單元對該線圈供電而使該磁軛座產生所述磁力,該控制單元對該線圈斷電而使該磁軛座解除所述磁力。The electromagnetic brake module according to claim 1, further comprising a coil and a control unit, the coil is arranged in the yoke base and is electrically connected to the control unit, and the control unit supplies power to the coil to make the yoke The base generates the magnetic force, and the control unit de-energizes the coil to release the magnetic force from the yoke base. 如請求項1所述的電磁煞車模組,其中該煞車片位於該驅動軸遠離該驅動裝置的一端。The electromagnetic brake module according to claim 1, wherein the brake pad is located at an end of the drive shaft away from the drive device. 如請求項1所述的電磁煞車模組,其中該煞車片位於該法蘭結構的內環部的一側,而該法蘭結構的外環部通過至少一鎖附件鎖附至該殼體的內壁。The electromagnetic brake module according to claim 1, wherein the brake pad is located on one side of the inner ring portion of the flange structure, and the outer ring portion of the flange structure is locked to the shell through at least one locking attachment Inner wall. 如請求項1所述的電磁煞車模組,其中該驅動軸包括同軸設置的一輸入軸與一輸出軸,該煞車片設置於該輸入軸且與該輸入軸同步旋轉。The electromagnetic brake module according to claim 1, wherein the drive shaft includes an input shaft and an output shaft that are coaxially arranged, and the brake pad is arranged on the input shaft and rotates synchronously with the input shaft. 如請求項5所述的電磁煞車模組,其中該驅動裝置連接該輸入軸。The electromagnetic brake module according to claim 5, wherein the driving device is connected to the input shaft. 如請求項1所述的電磁煞車模組,其中該磁軛座設置至少一凹槽,該至少一彈性件容置於該至少一凹槽,且該至少一彈性件的兩端分別抵靠該至少一凹槽的底部及該電樞板。The electromagnetic brake module according to claim 1, wherein the yoke base is provided with at least one groove, the at least one elastic member is accommodated in the at least one groove, and two ends of the at least one elastic member respectively abut against the At least the bottom of the groove and the armature plate. 如請求項1所述的電磁煞車模組,其中該法蘭結構與該磁軛座是一體結構。The electromagnetic brake module according to claim 1, wherein the flange structure and the yoke base are an integral structure. 如請求項4所述的電磁煞車模組,其中該法蘭結構的該外環部環繞該磁軛座,該煞車片和該電樞板配置於該磁軛座及該內環部之間。The electromagnetic brake module according to claim 4, wherein the outer ring portion of the flange structure surrounds the yoke base, and the brake plate and the armature plate are disposed between the yoke base and the inner ring portion. 如請求項1所述的電磁煞車模組,其中該法蘭結構位於該驅動裝置與該磁軛座之間。The electromagnetic brake module according to claim 1, wherein the flange structure is located between the driving device and the yoke base. 一種機器人之關節致動器,包括: 一殼體; 一驅動裝置,設置於該殼體內; 一驅動軸,設置於該殼體內且連接該驅動裝置; 一減速機,設置於該殼體內,連接該驅動裝置與該驅動軸; 一扭力感測器,至少局部設置於該殼體內,連接該減速機; 一雙編碼器,設置於該殼體內,連接該驅動軸;以及 一電磁煞車模組,設置於該殼體內且套設於該驅動軸,該電磁煞車模組包括:一磁軛座、一電樞板、至少一彈性件、一煞車片以及一法蘭結構,其中, 該磁軛座套設於該驅動軸且用以提供或解除磁力; 該電樞板套設於該驅動軸,且該電樞板可沿該驅動軸移動; 該至少一彈性件抵接在該磁軛座與該電樞板之間; 該煞車片套設於該驅動軸且配置於該電樞板和該法蘭結構之間,該煞車片與該驅動軸同步旋轉;以及 該法蘭結構套設於該驅動軸且鎖附於該殼體, 當該磁軛座提供磁力,以吸附該電樞板,使該電樞板沿該驅動軸朝向該磁軛座移動且變形該至少一彈性件,該煞車片移離該法蘭結構, 當該磁軛座解除磁力,該至少一彈性件提供彈力驅動該電樞板沿該驅動軸朝向該法蘭結構移動,並使該煞車片夾抵於該電樞板及該法蘭結構之間而產生摩擦力。 A joint actuator of a robot, including: A shell A driving device arranged in the housing; A drive shaft, which is arranged in the housing and connected to the drive device; A reducer, which is arranged in the housing and connects the driving device and the driving shaft; A torsion sensor, at least partially disposed in the housing, and connected to the reducer; A pair of encoders arranged in the housing and connected to the drive shaft; and An electromagnetic brake module is arranged in the housing and sleeved on the drive shaft. The electromagnetic brake module includes: a yoke base, an armature plate, at least one elastic member, a brake disc and a flange structure, in, The yoke seat is sleeved on the drive shaft and used to provide or release magnetic force; The armature plate is sleeved on the drive shaft, and the armature plate can move along the drive shaft; The at least one elastic member abuts between the yoke base and the armature plate; The brake plate is sleeved on the drive shaft and is arranged between the armature plate and the flange structure, and the brake plate rotates synchronously with the drive shaft; and The flange structure is sleeved on the drive shaft and locked to the housing, When the yoke base provides magnetic force to attract the armature plate, the armature plate moves toward the yoke base along the drive shaft and deforms the at least one elastic member, and the brake plate moves away from the flange structure, When the yoke base is released from the magnetic force, the at least one elastic element provides elastic force to drive the armature plate to move along the drive shaft toward the flange structure, and to clamp the brake plate between the armature plate and the flange structure And generate friction. 如請求項11所述機器人之關節致動器,還包括一線圈與一控制單元,該線圈設置於該磁軛座內且電性連接該控制單元,該控制單元對該線圈供電而使該磁軛座產生所述磁力,該控制單元對該線圈斷電而使該磁軛座解除所述磁力。The joint actuator of the robot according to claim 11, further comprising a coil and a control unit, the coil is arranged in the yoke base and is electrically connected to the control unit, and the control unit supplies power to the coil to make the magnetic The yoke base generates the magnetic force, and the control unit de-energizes the coil to release the magnetic force from the yoke base. 如請求項11所述機器人之關節致動器,其中該煞車片位於該驅動軸遠離該驅動裝置的一端。The joint actuator of a robot according to claim 11, wherein the brake pad is located at an end of the drive shaft away from the drive device. 如請求項11所述機器人之關節致動器,其中該煞車片位於該法蘭結構的內環部的一側,而該法蘭結構的外環部通過至少一鎖附件鎖附至該殼體的內壁。The joint actuator of a robot according to claim 11, wherein the brake pad is located on one side of the inner ring portion of the flange structure, and the outer ring portion of the flange structure is locked to the housing by at least one locking attachment The inner wall. 如請求項11所述機器人之關節致動器,其中該法蘭結構與該磁軛座是一體結構。The joint actuator of a robot according to claim 11, wherein the flange structure and the yoke base are an integral structure. 如請求項11所述機器人之關節致動器,其中該磁軛座位於該驅動裝置與該法蘭結構之間。The joint actuator of a robot according to claim 11, wherein the yoke base is located between the driving device and the flange structure. 如請求項14所述機器人之關節致動器,其中該法蘭結構的該外環部環繞該磁軛座,該煞車片和該電樞板配置於該磁軛座及該內環部之間。The joint actuator of a robot according to claim 14, wherein the outer ring portion of the flange structure surrounds the yoke base, and the brake plate and the armature plate are arranged between the yoke base and the inner ring portion . 如請求項11所述機器人之關節致動器,其中該驅動軸包括同軸設置的一輸入軸與一輸出軸,該煞車片設置於該輸入軸且與該輸入軸同步旋轉。The joint actuator of a robot according to claim 11, wherein the drive shaft includes an input shaft and an output shaft that are coaxially arranged, and the brake pad is arranged on the input shaft and rotates synchronously with the input shaft. 如請求項11所述機器人之關節致動器,其中該扭力感測器適於連接所述機器人的一機器手臂。The joint actuator of a robot according to claim 11, wherein the torque sensor is adapted to be connected to a robotic arm of the robot. 如請求項11所述機器人之關節致動器,其中該驅動裝置為一無框馬達。
Figure 03_image001
The joint actuator of a robot according to claim 11, wherein the driving device is a frameless motor.
Figure 03_image001
TW110209726U 2021-08-18 2021-08-18 Electromagnetic brake module and actuating joint of robot TWM620690U (en)

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