TWM619689U - Skip replacement jig - Google Patents

Skip replacement jig Download PDF

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Publication number
TWM619689U
TWM619689U TW110209235U TW110209235U TWM619689U TW M619689 U TWM619689 U TW M619689U TW 110209235 U TW110209235 U TW 110209235U TW 110209235 U TW110209235 U TW 110209235U TW M619689 U TWM619689 U TW M619689U
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Taiwan
Prior art keywords
skip
axis
movable seat
replacement jig
base unit
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TW110209235U
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Chinese (zh)
Inventor
張德權
李建志
何耀銘
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中龍鋼鐵股份有限公司
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Priority to TW110209235U priority Critical patent/TWM619689U/en
Publication of TWM619689U publication Critical patent/TWM619689U/en

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Abstract

一種箕斗更換治具,適用於承載一箕斗及二抬升件,該箕斗更換治具包含一底座單元,及一承載座單元。該承載座單元包括一繞一第一軸線可樞轉地連接該底座單元的活動座,及一繞一第二軸線可樞轉地連接該活動座的承載座,該承載座具有一形成於頂面且適用於供該箕斗伸入的容置槽,藉由其中一該抬升件推頂於該活動座而使該活動座樞轉且與該底座單元相夾一第一角度,並藉由另一該抬升件推頂於該承載座而使該承載座樞轉且與該活動座相夾一第二角度。藉由將該箕斗容置於該容置槽中,防止該箕斗隨意翻動,再藉由該等抬升件推頂該活動座及該承載座,以調整該第一角度及該第二角度,達到提高安全性且便於安裝的功效。A skip replacement jig is suitable for carrying a skip and two lifting parts. The skip replacement jig includes a base unit and a bearing seat unit. The bearing base unit includes a movable seat pivotally connected to the base unit about a first axis, and a bearing seat pivotally connected to the movable seat about a second axis, the bearing seat having a top formed on the top Surface and suitable for the accommodating slot into which the skip is extended, one of the lifting parts is pushed against the movable seat to make the movable seat pivot and clamp a first angle with the base unit, and by The other lifting member pushes against the bearing seat to make the bearing seat pivot and clamp a second angle with the movable seat. By accommodating the skip in the accommodating groove, the skip is prevented from turning at will, and then the movable seat and the bearing seat are pushed up by the lifting members to adjust the first angle and the second angle , To achieve the effect of improving safety and easy installation.

Description

箕斗更換治具Skip replacement jig

本新型是有關於一種治具,特別是指一種箕斗更換治具。This model relates to a jig, especially a skip replacement jig.

一般用於運送原料的大型機具,例如挖土機或取料機,會使用箕斗來挖取及裝載原料,再利用運輸裝置移動箕斗來運送原料。一般箕斗為了裝載量大,本身都具備了較大的體積及重量,一般在維護或更換箕斗時,皆是藉由堆高機搭配鐵條並輔以人力,來抬升箕斗。Large machines and tools generally used to transport raw materials, such as excavators or reclaimers, use skips to dig and load raw materials, and then use transport devices to move the skips to transport raw materials. Generally, skips have a relatively large volume and weight in order to carry a large load. Generally, when maintaining or replacing skips, they are lifted by stackers with iron bars and assisted by manpower.

然而,箕斗在安裝於機具時,不僅是要抬升箕斗,還必須調整箕斗的傾擺角度以便將箕斗鎖固於機具,利用堆高機與鐵條抬升箕斗時,僅能藉由不斷調整堆高機的牙叉及鐵條的相對位置,來改變箕斗的角度,過程中可能發生箕斗翻覆及掉落,進而砸傷人員的意外,且調整的過程費時又費力,造成安全性不足及安裝不便的問題。However, when the skip is installed on the machine, it is not only necessary to raise the skip, but also the tilt angle of the skip must be adjusted to lock the skip to the machine. The angle of the skip is changed by continuously adjusting the relative position of the fork and the iron bar of the stacker. In the process, the skip may overturn and fall, which may cause accidents that injure people. The adjustment process is time-consuming and laborious. Insufficient security and inconvenient installation.

因此,本新型之目的,即在提供一種提高安全性且便於安裝的箕斗更換治具。Therefore, the purpose of the present invention is to provide a skip replacement jig that improves safety and is easy to install.

於是,本新型箕斗更換治具,適用於承載一箕斗及二抬升件,該箕斗更換治具包含一底座單元,及一承載座單元。Therefore, the new skip replacement jig is suitable for carrying a skip and two lifting parts. The skip replacement jig includes a base unit and a bearing seat unit.

該承載座單元包括一繞一第一軸線可樞轉地連接該底座單元的活動座,及一繞一第二軸線可樞轉地連接該活動座的承載座,該第一軸線的延伸方向橫交於該第二軸線的延伸方向,該活動座具有一與該第一軸線間隔相對的第一作用部,該承載座具有一形成於頂面且適用於供該箕斗伸入的容置槽,及一與該第二軸線間隔相對的第二作用部,藉由其中一該抬升件推頂於該活動座的第一作用部而使該活動座樞轉且與該底座單元相夾一第一角度,並藉由另一該抬升件推頂於該承載座的第二作用部而使該承載座樞轉且與該活動座相夾一第二角度。The bearing seat unit includes a movable seat pivotally connected to the base unit about a first axis, and a bearing seat pivotally connected to the movable seat about a second axis, and the first axis extends in a transverse direction Intersecting the extension direction of the second axis, the movable seat has a first action portion spaced and opposed to the first axis, and the bearing seat has a containing groove formed on the top surface and suitable for the bucket to extend into , And a second action portion opposite to the second axis, one of the lifting members pushes against the first action portion of the movable seat to make the movable seat pivot and clamp a first action portion with the base unit At an angle, the supporting base is pivoted and sandwiched by a second angle with the movable base by pushing another lifting member against the second action portion of the supporting base.

本新型之功效在於:藉由將該箕斗容置於該容置槽中,防止該箕斗隨意翻動,再藉由該等抬升件推頂該活動座及該承載座,以調整該第一角度及該第二角度,達到提高安全性且便於安裝的功效。The effect of the present invention is: by accommodating the skip in the accommodating groove, preventing the skip from turning at will, and then pushing the movable seat and the bearing seat by the lifting parts to adjust the first The angle and the second angle achieve the effects of improving safety and facilitating installation.

參閱圖1、圖2、圖3,本新型箕斗更換治具的實施例,適用於承載一箕斗4,及二抬升件5,該箕斗更換治具包含一底座單元2,及一承載座單元3。Referring to Figure 1, Figure 2, and Figure 3, the embodiment of the new skip replacement jig is suitable for carrying a skip 4 and two lifting parts 5. The skip replacement jig includes a base unit 2 and a bearing Block unit 3.

界定一第一軸線L1,及一延伸方向垂直於該第一軸線L1的第二軸線L2。於本實施例中,該第二軸線L2的延伸方向與該第一軸線L1的延伸方向垂直,於其他實施態樣中,也可依需求調整該第二軸線L2的延伸方向與該第一軸線L1的延伸方向之間的角度,不以此為限。A first axis L1 is defined, and a second axis L2 extending perpendicular to the first axis L1. In this embodiment, the extension direction of the second axis L2 is perpendicular to the extension direction of the first axis L1. In other embodiments, the extension direction of the second axis L2 and the first axis can also be adjusted as required. The angle between the extension directions of L1 is not limited to this.

該底座單元2包括一適用於供其中一抬升件5放置的第一置放部21,及二沿該第二軸線L2的延伸方向間隔設置於底側且沿平行於該第一軸線L1的方向延伸的穿設部22。該第一軸線L1位於該底座單元2的一側邊。該第一置放部21具有二間隔設置且用來限位所對應的抬升件5的定位壁211。The base unit 2 includes a first placement portion 21 suitable for placing one of the lifting members 5, and two spaced apart on the bottom side along the extending direction of the second axis L2 and along a direction parallel to the first axis L1 EXTENDED piercing section 22. The first axis L1 is located on one side of the base unit 2. The first placement portion 21 has two positioning walls 211 spaced apart and used to limit the corresponding lifting member 5.

該承載座單元3包括一繞該第一軸線L1可樞轉地連接該底座單元2的活動座31,及一繞該第二軸線L2可樞轉地連接該活動座31的承載座32。The supporting base unit 3 includes a movable base 31 pivotally connected to the base unit 2 about the first axis L1, and a supporting base 32 pivotally connected to the movable base 31 about the second axis L2.

該活動座31還具有一適用於供該箕斗4的底部抵靠的基壁311、一由該基壁311的周緣朝該承載座32的方向延伸的圍壁312、一設置於該圍壁312且與該第一軸線L1及該第一置放部21間隔相對的第一作用部313、一設置於該基壁311且適用於供其中另一抬升件5放置的第二置放部314,及一設置於該第一作用部313底面且適用於供對應的該抬升件5連接的第一防脫件315。該第二置放部314具有二間隔設置且用來限位所對應的抬升件5的定位壁316。The movable seat 31 also has a base wall 311 suitable for the bottom of the skip 4 to abut, a surrounding wall 312 extending from the periphery of the base wall 311 in the direction of the bearing seat 32, and a surrounding wall 312 arranged on the surrounding wall. 312 A first action portion 313 spaced opposite to the first axis L1 and the first placement portion 21, a second placement portion 314 provided on the base wall 311 and suitable for placing the other lifting member 5 , And a first anti-dropping member 315 disposed on the bottom surface of the first acting portion 313 and suitable for connecting the corresponding lifting member 5. The second placement portion 314 has two positioning walls 316 spaced apart and used to limit the corresponding lifting member 5.

該承載座32具有一形成於頂面且適用於供該箕斗4伸入的容置槽321、一與該第二置放部314及該第二軸線L2間隔相對的第二作用部322、三個可供吊掛的吊掛部323,及一設置於該第二作用部322底面且適用於供對應的該抬升件5連接的第二防脫件324。要說明的是,於本實施例中,該等吊掛部323的數量為三個,於其他實施態樣中,也可依需求設置四個或四個以上,不以此為限;於本實施例中,該等吊掛部323中,其中兩個設置於該承載座32頂面,並沿該第一軸線L1的延伸方向位於該容置槽321的相反兩側,其中另一個設置於該第一作用部313頂面,於其他實施態樣中,該等吊掛部323也可依需求設置於該底座單元2及該承載座單元3的其他位置,不以此為限。The bearing seat 32 has a receiving groove 321 formed on the top surface and suitable for the insertion of the skip 4, a second acting portion 322 opposed to the second placing portion 314 and the second axis L2, There are three hanging parts 323 for hanging, and a second anti-dropping part 324 arranged on the bottom surface of the second acting part 322 and suitable for connecting the corresponding lifting part 5. It should be noted that in this embodiment, the number of the hanging parts 323 is three. In other implementations, four or more than four can be provided as required, and it is not limited to this; In an embodiment, two of the hanging parts 323 are disposed on the top surface of the supporting base 32, and are located on opposite sides of the accommodating groove 321 along the extending direction of the first axis L1, and the other is disposed on On the top surface of the first acting portion 313, in other embodiments, the hanging portions 323 can also be arranged at other positions of the base unit 2 and the supporting base unit 3 as required, and it is not limited thereto.

參閱圖4、圖5、圖6,使用時,將其中一該抬升件5放置於該第一置放部21,並位於對應的該等定位壁211間,且連接該第一防脫件315,藉由該其中一抬升件5推頂於該活動座31的該第一作用部313而使該活動座31樞轉且與該底座單元2相夾一第一角度a1,將另一該抬升件5放置於該第二置放部314,並位於對應的該等定位壁316間,且連接該第二防脫件324,藉由該另一抬升件5推頂於該承載座32的該第二作用部322而使該承載座32樞轉且與該活動座31相夾一第二角度a2,進而調整放置在該容置槽321內的該箕斗4相對於機具的角度,並藉由一堆高機6的兩個牙叉分別穿設於該等穿設部22,並藉此利用該堆高機6調整高度,以便將該箕斗4安裝在機具上。Referring to Figures 4, 5, and 6, when in use, one of the lifting members 5 is placed on the first placement portion 21 and located between the corresponding positioning walls 211, and is connected to the first anti-dropping member 315 , By pushing one of the lifting members 5 against the first action portion 313 of the movable seat 31 to pivot the movable seat 31 and sandwich the base unit 2 by a first angle a1, the other one is raised The member 5 is placed on the second placement portion 314 and located between the corresponding positioning walls 316, and is connected to the second anti-dropping member 324. The other lifting member 5 pushes against the supporting base 32. The second action portion 322 makes the bearing seat 32 pivot and clamps a second angle a2 with the movable seat 31, thereby adjusting the angle of the bucket 4 placed in the receiving groove 321 relative to the machine, and by Two forks of a stacker 6 are respectively penetrated through the penetration parts 22, and the stacker 6 is used to adjust the height so as to install the skip 4 on the machine tool.

值得一提的是,本實施例中,該等穿設部22適用以供推高機的牙叉穿設,於其他實施態樣中,也可依需求選用搭配的機器來調整高度,不以此為限;於本實施例中,該等抬升件5是千斤頂,於其他實施態樣中,也可選用其他可推頂該活動座31及該承載座32的等效組件,不以此為限;於本實施例中,該第一防脫件315及該第二防脫件324是焊接於該第一作用部313及該第二作用部322的螺帽,並以螺接的方式連接該等抬升件5,於其他實施態樣中,也可選用其他可連接該等抬升件5的等效組件,並不以此為限。It is worth mentioning that, in this embodiment, the perforating parts 22 are suitable for piercing the prongs of the pusher. In other implementations, a matching machine can also be selected to adjust the height according to requirements. This is a limitation; in this embodiment, the lifting members 5 are jacks. In other embodiments, other equivalent components that can push the movable seat 31 and the bearing seat 32 can also be used instead of this. In this embodiment, the first anti-dropping part 315 and the second anti-dropping part 324 are welded to the nuts of the first acting portion 313 and the second acting portion 322, and are connected by screwing For the lifting members 5, in other embodiments, other equivalent components that can be connected to the lifting members 5 can also be selected, and it is not limited thereto.

參閱圖2、圖3、圖4,相較於現有的技術,本新型藉由將該箕斗4容置於該容置槽321中,防止該箕斗4隨意翻動,再藉由該等抬升件5推頂該活動座31及該承載座32,以調整該第一角度a1及該第二角度a2,達到提高安全性且便於安裝的功效。此外,還可利用繩索或鏈條等,綁固於該容置槽321兩側的該等吊掛部323,而可防止該箕斗4翻動或移動,進一步提高裝設過程中的安全性。另外藉由該等定位壁211、316及該第一防脫件315、該第二防脫件324,不僅可限位該等抬升件5,還可防止該活動座31及該承載座32與該等抬升件5滑脫,還可進一步提高裝設過程中的安全性。Referring to FIGS. 2, 3, and 4, compared with the prior art, the present invention prevents the skip 4 from turning over at will by accommodating the skip 4 in the accommodating groove 321, and then by the lifting The element 5 pushes the movable seat 31 and the bearing seat 32 to adjust the first angle a1 and the second angle a2 to achieve the effect of improving safety and facilitating installation. In addition, ropes or chains can also be used to fasten the hanging parts 323 on both sides of the accommodating groove 321, so as to prevent the skip 4 from turning or moving, and further improve the safety in the installation process. In addition, the positioning walls 211, 316, the first anti-dropping part 315 and the second anti-dropping part 324 can not only limit the lifting parts 5, but also prevent the movable seat 31 and the bearing seat 32 from interacting with each other. The lifting parts 5 slip off, which can further improve the safety during the installation process.

綜上所述,本新型箕斗更換治具,確實能達成本新型之目的。In summary, the new type skip replacement jig can indeed achieve the purpose of a new type of cost.

惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,凡是依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above are only examples of the present model, and should not be used to limit the scope of implementation of the present model, all simple equivalent changes and modifications made in accordance with the patent scope of the present model application and the contents of the patent specification still belong to This new patent covers the scope.

2:底座單元 21:第一置放部 211:定位壁 22:穿設部 3:承載座單元 31:活動座 311:基壁 312:圍壁 313:第一作用部 314:第二置放部 315:第一防脫件 316:定位壁 32:承載座 321:容置槽 322:第二作用部 323:吊掛部 324:第二防脫件 4:箕斗 5:抬升件 6:堆高機 L1:第一軸線 L2:第二軸線 a1:第一角度 a2:第二角度 2: base unit 21: The first placement part 211: Positioning Wall 22: Wearing Department 3: Bearing unit 31: Movable seat 311: basal wall 312: Wall 313: first action part 314: Second Placement Department 315: The first anti-off piece 316: positioning wall 32: bearing seat 321: accommodating slot 322: second action part 323: Hanging Department 324: The second anti-dropping piece 4: Skip 5: Lifting pieces 6: Stacker L1: first axis L2: second axis a1: first angle a2: second angle

本新型之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一立體圖,說明本新型箕斗更換治具的一個實施例; 圖2是該實施例的一立體示意圖,說明該實施例的一活動座及一承載座可擺動地連接一底座單元; 圖3是一前視圖,說明該實施例供二抬升件及一箕斗設置; 圖4是一側視圖,說明該實施例供一堆高機插設; 圖5是該實施例的一前視示意圖;及 圖6是該實施例的一立體圖。 The other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, among which: Figure 1 is a perspective view illustrating an embodiment of the new skip replacement jig; Figure 2 is a perspective schematic view of the embodiment, illustrating that a movable seat and a bearing seat of the embodiment are swingably connected to a base unit; Figure 3 is a front view illustrating that the embodiment is provided with two lifting members and a bucket; Figure 4 is a side view illustrating the embodiment for plugging a stacker; Figure 5 is a schematic front view of the embodiment; and Fig. 6 is a perspective view of the embodiment.

2:底座單元 2: base unit

21:第一置放部 21: The first placement part

211:定位壁 211: Positioning Wall

22:穿設部 22: Wearing Department

3:承載座單元 3: Bearing unit

31:活動座 31: Movable seat

313:第一作用部 313: first action part

314:第二置放部 314: Second Placement Department

316:定位壁 316: positioning wall

32:承載座 32: bearing seat

321:容置槽 321: accommodating slot

322:第二作用部 322: second action part

323:吊掛部 323: Hanging Department

L1:第一軸線 L1: first axis

L2:第二軸線 L2: second axis

Claims (10)

一種箕斗更換治具,適用於承載一箕斗及二抬升件,該箕斗更換治具包含: 一底座單元;及 一承載座單元,包括一繞一第一軸線可樞轉地連接該底座單元的活動座,及一繞一第二軸線可樞轉地連接該活動座的承載座,該第一軸線的延伸方向橫交於該第二軸線的延伸方向,該活動座具有一與該第一軸線間隔相對的第一作用部,該承載座具有一形成於頂面且適用於供該箕斗伸入的容置槽,及一與該第二軸線間隔相對的第二作用部,藉由其中一該抬升件推頂於該活動座的第一作用部而使該活動座樞轉且與該底座單元相夾一第一角度,並藉由另一該抬升件推頂於該承載座的第二作用部而使該承載座樞轉且與該活動座相夾一第二角度。 A skip replacement jig, suitable for carrying a skip and two lifting parts, the skip replacement jig includes: A base unit; and A bearing seat unit includes a movable seat pivotally connected to the base unit about a first axis, and a bearing seat pivotally connected to the movable seat about a second axis, and the direction in which the first axis extends Transverse to the extension direction of the second axis, the movable seat has a first action portion spaced and opposed to the first axis, and the bearing seat has a housing formed on the top surface and suitable for the bucket to extend into Groove, and a second acting portion opposite to the second axis, one of the lifting members pushes against the first acting portion of the movable seat so that the movable seat pivots and clamps the base unit A first angle, and the second action portion of the bearing seat is pushed by another lifting member to make the bearing seat pivot and sandwich the movable seat at a second angle. 如請求項1所述的箕斗更換治具,其中,該底座單元包括二間隔設置於底側且沿平行於該第一軸線的方向延伸的穿設部。The skip replacement jig according to claim 1, wherein the base unit includes two piercing portions that are spaced apart on the bottom side and extend in a direction parallel to the first axis. 如請求項1所述的箕斗更換治具,其中,該第一軸線位於該底座單元的一側邊。The skip replacement jig according to claim 1, wherein the first axis is located on one side of the base unit. 如請求項1所述的箕斗更換治具,其中,該第二軸線位於該活動座的一側邊。The skip replacement jig according to claim 1, wherein the second axis is located on one side of the movable seat. 如請求項1所述的箕斗更換治具,其中,該活動座具有一設置於該第一作用部且適用於供對應的該抬升件連接的第一防脫件,該承載座具有一設置於該第二作用部且適用於供對應的該抬升件連接的第二防脫件。The skip replacement jig according to claim 1, wherein the movable seat has a first anti-dropping part that is arranged on the first acting part and is suitable for connecting the corresponding lifting part, and the bearing seat has a setting The second anti-dropping part that is on the second action part and is suitable for connecting the corresponding lifting part. 如請求項1所述的箕斗更換治具,其中,該底座單元包括一與該第一作用部間隔相對的第一置放部,該活動座具有一與該第二作用部間隔相對的第二置放部。The skip replacement jig according to claim 1, wherein the base unit includes a first placement portion spaced apart from the first acting portion, and the movable seat has a first placement portion spaced apart from the second acting portion. Two placement department. 如請求項6所述的箕斗更換治具,其中,該底座單元的該第一置放部具有二間隔設置且用來限位所對應的抬升件的定位壁,該活動座的該第二置放部具有二間隔設置且用來限位所對應的抬升件的定位壁。The skip replacement jig according to claim 6, wherein the first placement portion of the base unit has two positioning walls spaced apart and used to limit the corresponding lifting member, and the second portion of the movable seat The placing part has two positioning walls arranged at intervals and used to limit the corresponding lifting member. 如請求項1所述的箕斗更換治具,其中,該第一軸線的延伸方向垂直於該第二軸線的延伸方向。The skip replacement jig according to claim 1, wherein the extension direction of the first axis is perpendicular to the extension direction of the second axis. 如請求項1所述的箕斗更換治具,該箕斗更換治具還包含至少三個可供吊掛的吊掛部。According to the skip replacement jig described in claim 1, the skip replacement jig further includes at least three hanging parts for hanging. 如請求項1所述的箕斗更換治具,其中,該活動座還具有一適用於供該箕斗的底部抵靠的基壁,及一由該基壁的周緣朝該承載座的方向延伸的圍壁,該圍壁供該第一作用部設置。The skip replacement jig according to claim 1, wherein the movable seat further has a base wall suitable for abutting the bottom of the skip, and a base wall extending from the periphery of the base wall toward the bearing seat The surrounding wall is provided for the first action part.
TW110209235U 2021-08-05 2021-08-05 Skip replacement jig TWM619689U (en)

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