TWM619489U - Pipe duct mould - Google Patents
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- TWM619489U TWM619489U TW110207105U TW110207105U TWM619489U TW M619489 U TWM619489 U TW M619489U TW 110207105 U TW110207105 U TW 110207105U TW 110207105 U TW110207105 U TW 110207105U TW M619489 U TWM619489 U TW M619489U
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Abstract
一種管槽模具包括上模座及下模座。上模座設有沖壓頭及沖壓件,沖壓件包括沖壓件本體、第一沖壓部及第二沖壓部,沖壓頭穿設於沖壓件本體,第一沖壓部及第二沖壓部自沖壓件本體凸出,且第一沖壓部及第二沖壓部相互連接,第一沖壓部凸出的長度大於第二沖壓部。下模座對應上模座設置,下模座設有沖壓座,沖壓座對應沖壓件設置,沖壓座包括沖壓座本體、第一沖壓槽及第二沖壓槽,第一沖壓槽及第二沖壓槽開設於沖壓座本體,且第一沖壓槽及第二沖壓槽相互連接,第一沖壓槽的深度大於第二沖壓槽。A pipe groove mold includes an upper mold seat and a lower mold seat. The upper die base is provided with a stamping head and a stamping part. The stamping part includes a stamping part body, a first stamping part and a second stamping part. The stamping head penetrates the stamping part body. The first stamping part and the second stamping part are from the stamping part body And the first stamping part and the second stamping part are connected to each other, and the protruding length of the first stamping part is greater than that of the second stamping part. The lower mold seat is set corresponding to the upper mold seat, the lower mold seat is provided with a punching seat, and the punching seat is set corresponding to the punching part. The punching seat includes a punching seat body, a first punching groove and a second punching groove, a first punching groove and a second punching groove It is opened in the punching seat body, and the first punching groove and the second punching groove are connected to each other, and the depth of the first punching groove is greater than that of the second punching groove.
Description
一種模具,特別是管槽的模具。A mold, especially a mold for pipe grooves.
傳統的管槽成形,需要透過多道單一工程模具或一組連續模才能完成,例如需要經過彎曲成形、浮壓成形、整平成形及沖孔成形。然而多道的成形過程中有很大的機率會產生偏移之公差值,且需要較長的作業工時,此外,大量的模具也會產生額外的成本。Traditional tube and groove forming requires multiple single engineering dies or a set of continuous dies to complete, such as bending forming, floating forming, leveling forming and punching forming. However, in the multi-pass forming process, there is a high probability that an offset tolerance value will be generated, and a long working hours will be required. In addition, a large number of molds will also incur additional costs.
在此,為了解決上述問題,依據一實施例提供的一種管槽模具包括上模座及下模座。上模座設有沖壓頭及沖壓件,沖壓件包括沖壓件本體、第一沖壓部及第二沖壓部,沖壓頭穿設於沖壓件本體,第一沖壓部及第二沖壓部自沖壓件本體凸出,且第一沖壓部及第二沖壓部相互連接,第一沖壓部凸出的長度大於第二沖壓部的長度。下模座對應上模座設置,下模座設有沖壓座,沖壓座對應沖壓件設置,沖壓座包括沖壓座本體、第一沖壓槽及第二沖壓槽,第一沖壓槽及第二沖壓槽開設於沖壓座本體,且第一沖壓槽及第二沖壓槽相互連接,第一沖壓槽的深度大於第二沖壓槽的深度。Here, in order to solve the above-mentioned problem, a pipe groove mold provided according to an embodiment includes an upper mold base and a lower mold base. The upper die base is provided with a stamping head and a stamping part. The stamping part includes a stamping part body, a first stamping part and a second stamping part. The stamping head penetrates the stamping part body. The first stamping part and the second stamping part are from the stamping part body And the first stamping part and the second stamping part are connected to each other, and the protruding length of the first stamping part is greater than the length of the second stamping part. The lower mold seat is set corresponding to the upper mold seat, the lower mold seat is provided with a punching seat, and the punching seat is set corresponding to the punching part. The punching seat includes a punching seat body, a first punching groove and a second punching groove, a first punching groove and a second punching groove The first punching groove and the second punching groove are connected to each other. The depth of the first punching groove is greater than the depth of the second punching groove.
在一些實施例中,第一沖壓部的寬度大於第二沖壓部,第一沖壓槽的寬度大於第二沖壓槽的寬度。In some embodiments, the width of the first punching part is greater than that of the second punching part, and the width of the first punching groove is greater than the width of the second punching groove.
在一些實施例中,第一沖壓部及第二沖壓部之端部為弧狀,第一沖壓槽及第二沖壓槽之槽底為弧狀。In some embodiments, the ends of the first punching part and the second punching part are arc-shaped, and the groove bottoms of the first punching groove and the second punching groove are arc-shaped.
在一些實施例中,第一沖壓部及第二沖壓部的連接處呈第一傾角,第一沖壓槽及第二沖壓槽的連接處呈第三傾角,第一傾角及第三傾角係相對應設置。In some embodiments, the connection of the first stamping part and the second stamping part has a first inclination angle, the connection of the first stamping groove and the second stamping groove has a third inclination angle, and the first inclination angle and the third inclination angle correspond to set up.
在一些實施例中,第一傾角之傾斜角度與第三傾角之傾斜角度相同。In some embodiments, the inclination angle of the first inclination angle is the same as the inclination angle of the third inclination angle.
在一些實施例中,第二沖壓部相對於連接第一沖壓部的一端呈第二傾角,第二沖壓槽相對於連接第一沖壓槽的一端呈第四傾角,第二傾角及第四傾角係相對應設置。In some embodiments, the second punching portion has a second inclination angle relative to the end connecting the first punching portion, the second punching groove has a fourth inclination angle relative to the end connecting the first punching groove, and the second inclination angle and the fourth inclination angle are the same. Corresponding settings.
在一些實施例中,第二傾角之傾斜角度與第四傾角之傾斜角度相同。In some embodiments, the inclination angle of the second inclination angle is the same as the inclination angle of the fourth inclination angle.
在一些實施例中,上模座更包括上模板、上夾板及外打板,上夾板鎖固於上模板,外打板連接上夾板且在外打板及上夾板間具有間隙,下模座更包括下模板及下夾板,下夾板鎖固於下模板。In some embodiments, the upper mold base further includes an upper mold plate, an upper splint, and an outer punching plate, the upper splint is locked to the upper mold plate, the outer punching plate is connected to the upper splint and there is a gap between the outer punching plate and the upper splint, and the lower mold seat is more Including the lower template and the lower splint, the lower splint is locked to the lower template.
在一些實施例中,沖壓頭設於上夾板並穿過外打板及沖壓件本體。In some embodiments, the punching head is provided on the upper clamping plate and passes through the outer punching plate and the body of the punching part.
在一些實施例中,沖壓件鎖固於外打板,第一沖壓部及第二沖壓部自沖壓件本體凸出並貫穿外打板。In some embodiments, the stamping part is locked to the outer punching plate, and the first punching part and the second punching part protrude from the body of the punching part and penetrate the outer punching plate.
在一些實施例中,外打板藉由多個彈簧件浮動連接上夾板。In some embodiments, the outer board is floatingly connected to the upper splint by a plurality of spring members.
在一些實施例中,上模座更包括多個導柱,該些導柱貫穿上模板、上夾板及外打板,下模座更包括多個導槽,該些導槽對應該些導柱設置。In some embodiments, the upper mold base further includes a plurality of guide posts that penetrate the upper template, the upper splint and the outer punching board, and the lower mold base further includes a plurality of guide grooves corresponding to the guide posts set up.
綜上所述,依據一實施例提供的一種管槽模具,上模座設有沖壓頭及沖壓件,下模座設有沖壓座,下模座對應上模座設置,沖壓座對應沖壓件設置,將多種成形加工步驟整合於一個模具。當進行管槽成形加工時,沖壓件的沖壓部及沖壓座的沖壓槽配合以進行彎曲加工、浮壓加工及整平加工,而沖壓頭進行沖孔加工。達到在一行程的時間差下依序完成多道成形加工之產品的效果。In summary, according to an embodiment of a pipe groove mold, the upper mold base is provided with a punching head and a punching part, the lower mold base is provided with a punching base, the lower mold base is set corresponding to the upper mold base, and the punching base is set corresponding to the punching part. , Integrate multiple forming processing steps into one mold. When the pipe groove is formed, the punching part of the stamping part and the punching groove of the punching seat cooperate to perform bending processing, floating pressure processing and leveling processing, and the punching head performs punching processing. To achieve the effect of completing multiple forming processes in sequence with a time difference of one stroke.
請參閱圖1至圖4。圖1為根據一實施例管槽模具之組合圖。圖2為根據一實施例管槽模具之分解圖。圖3為根據一實施例管槽模具之沖壓件立體圖。圖4為根據一實施例管槽模具之沖壓座立體圖。管槽模具100包括上模座10及下模座30。管槽模具100可以例如應用於半縱管之成形。Please refer to Figure 1 to Figure 4. Fig. 1 is an assembly diagram of a pipe groove mold according to an embodiment. Fig. 2 is an exploded view of a pipe groove mold according to an embodiment. Fig. 3 is a perspective view of a stamping part of a pipe groove mold according to an embodiment. Fig. 4 is a perspective view of a stamping seat of a pipe groove mold according to an embodiment. The
如圖1及圖3所示,上模座10設有沖壓頭11及沖壓件12。沖壓件12包括沖壓件本體121、第一沖壓部122及第二沖壓部123,沖壓頭11穿設於沖壓件本體121,第一沖壓部122及第二沖壓部123自沖壓件本體121凸出,且第一沖壓部122及第二沖壓部123相互連接,第一沖壓部122凸出的長度大於第二沖壓部123的長度。在本實施例中,沖壓件12以具有兩個不同長度的沖壓部為示例,但不以此為限,依據欲成形之管槽結構,亦可以具有三或四個。As shown in FIG. 1 and FIG. 3, the
如圖1及圖4所示,下模座30對應上模座10設置,下模座30設有沖壓座31,沖壓座31對應沖壓件12設置,沖壓座31包括沖壓座本體311、第一沖壓槽312及第二沖壓槽313,第一沖壓槽312及第二沖壓槽313開設於沖壓座本體311,且第一沖壓槽312及第二沖壓槽313相互連接,第一沖壓槽312的深度大於第二沖壓槽313的深度。在本實施例中,較深之第一沖壓槽312對應較長之第一沖壓部122,較淺之第二沖壓槽313對應較短之第二沖壓部123。在本實施例中,沖壓槽之數量對應沖壓部之數量配置,在此沖壓座31以具有兩個不同深度的沖壓槽為示例。在本實施例中,沖壓槽之位置對應沖壓部之位置,當上模座10下壓於下模座30時,沖壓件12之沖壓部容納於沖壓座31之沖壓槽。As shown in Figures 1 and 4, the
在本實施例中,管槽模具100僅配置二個沖壓件12及二個沖壓座31,但不以此為限。如欲同時加工多個管槽,亦可以於上模座10設置多個沖壓件12,並於下模座30對應多個沖壓件12設置多個沖壓座31。如僅需加工單個管槽,亦可以僅配置相對之一個沖壓件12及一個沖壓座31。In this embodiment, the
具體來說,管槽模具100進行管槽的加工時,將加工件置於上模座10及下模座30之間。當上模座10下壓於下模座30時,沖壓件12之第一沖壓部122接觸並下壓加工件至沖壓座31之第一沖壓槽312,而第二沖壓部123接觸並下壓加工件至第二沖壓槽313,致使加工件變形彎曲,且第一沖壓部122及第二沖壓部123的持續下壓,以第一沖壓槽312及第二沖壓槽313為基座將加工件整平,即管槽槽體兩側之平面。此外,穿設於沖壓件本體121的沖壓頭11亦下壓並對加工件進行沖孔加工。再者,不同高度之沖壓部及不同深度之沖壓槽的配合,透過一個管槽模具100可以將加工件加工成形為不同規格的管槽。達到將多種成形加工之步驟整合於管槽模具100的效果,可以在一行程的時間差下依序完成多道成形加工之產品。Specifically, when the
如圖3及圖4所示,在本實施例中,第一沖壓部122的寬度大於第二沖壓部123,第一沖壓槽312的寬度大於第二沖壓槽313的寬度。在本實施例中,第一沖壓部122的寬度略小於第一沖壓槽312之寬度,第二沖壓部123的寬度略小於相等第二沖壓槽313的寬度,藉由此配置,保留加工件彎曲變形的空間。具體來說,藉由配置不同寬度之沖壓部及沖壓槽,透過一個管槽模具100可以將加工件加工成形為不同規格的管槽。As shown in FIGS. 3 and 4, in this embodiment, the width of the
如圖3及圖4所示,在本實施例中,第一沖壓部122及第二沖壓部123之端部為弧狀,第一沖壓槽312及第二沖壓槽313之槽底為弧狀。在本實施例中,第一沖壓部122及第二沖壓部123之端部為接觸並下壓加工件之一端,第一沖壓槽312及第二沖壓槽313之槽底為接收被下壓之加工件之槽。具體來說,因為沖壓部之端部及沖壓槽之槽底設置為弧狀,當加工件被沖壓部下壓至沖壓槽時,加工件彎曲變形為,例如U型之半縱管。As shown in Figures 3 and 4, in this embodiment, the ends of the
如圖3及圖4所示,在本實施例中,第一沖壓部122及第二沖壓部123的連接處呈第一傾角D1,第一沖壓槽312及第二沖壓槽313的連接處呈第三傾角D3,第一傾角D1及第三傾角D3係相對應設置。在本實施例中,當沖壓件12下壓時,第一沖壓部122先接觸並下壓加工件至第一沖壓槽312,而第一沖壓部122與第二沖壓部123之間的第一傾角D1接觸並下壓加工件至第一沖壓槽312與第二沖壓槽313之間的第三傾角D3,以對加工件進行浮壓加工,接著第二沖壓部123再接觸並下壓加工件至第二沖壓槽313,藉由浮壓加工形成半縱管之傾斜銜接處。在本實施例中,第一傾角D1之傾斜角度與第三傾角D3之傾斜角度大致相同。As shown in Figures 3 and 4, in this embodiment, the connection of the
如圖3及圖4所示,在本實施例中,第二沖壓部123相對於連接第一沖壓部122的一端,即第二沖壓部123遠離第一沖壓部122之一端,呈第二傾角D2。第二沖壓槽313相對於連接第一沖壓槽312的一端,即第二沖壓槽313遠離第一沖壓槽312之一端,呈第四傾角D4。第二傾角D2及第四傾角D4係相對應設置。在本實施例中,當沖壓件12下壓時,第一沖壓部122先接觸並下壓加工件至第一沖壓槽312,而第一沖壓部122與第二沖壓部123之間的第一傾角D1接觸並下壓加工件至第一沖壓槽312與第二沖壓槽313之間的第三傾角D3,接著第二沖壓部123再接觸並下壓加工件至第二沖壓槽313,而第二沖壓部123相對於連接第一沖壓部122的一端的第二傾角D2接觸並下壓加工件至第二沖壓槽313相對於連接第一沖壓槽312的一端的第四傾角D4,藉由浮壓加工形成半縱管之傾斜銜接處。第二傾角D2之傾斜角度與第四傾角D4之傾斜角度相同。As shown in FIGS. 3 and 4, in this embodiment, the
再次參閱圖1及圖2,在本實施例中,上模座10更包括上模板13、上夾板14及外打板15,上夾板14鎖固於上模板13,外打板15連接上夾板14且在外打板15及上夾板14間具有間隙,下模座30更包括下模板32及下夾板33,下夾板33鎖固於下模板32。在本實施例中,當上模座10與下模座30夾壓時,因應下夾板33及上夾板14的夾壓,外打板15與上夾板14貼合,此時外打板15及上夾板14之間的間隙變小或消失。在本實施例中,沖壓件12鎖固於外打板15,第一沖壓部122及第二沖壓部123自沖壓件本體121凸出並貫穿外打板15。1 and 2 again, in this embodiment, the
在本實施例中,沖壓頭11設於上夾板14並穿過外打板15及沖壓件本體121。在本實施例中,當上模座10與下模座30夾壓時,因應外打板15及上夾板14之間的間隙變小或消失,沖壓頭11穿過並凸出沖壓件本體121並對加工件進行沖孔加工。In this embodiment, the punching
在本實施例中,外打板15藉由多個彈簧件16浮動連接上夾板14。在本實施例中,當上模座10與下模座30夾壓時,外打板15及上夾板14之間的間隙變小或消失,當上模座10與下模座30完成夾壓時,多個彈簧件16提供彈力以回復外打板15及上夾板14之間的間隙。In this embodiment, the
在本實施例中,上模座10更包括多個導柱17,該些導柱17貫穿上模板13、上夾板14及外打板15,下模座30更包括多個導槽34,該些導槽34對應該些導柱17設置。在本實施例中,當上模座10與下模座30夾壓時,各導柱17對應容納於各導槽34之中。In this embodiment, the
綜上所述,依據一實施例提供的一種管槽模具100,管槽模具100進行管槽的加工時,將加工件置於上模座10及下模座30之間。當上模座10下壓於下模座30時,沖壓件12之第一沖壓部122接觸並下壓加工件至沖壓座31之第一沖壓槽312,而第二沖壓部123接觸並下壓加工件至第二沖壓槽313,致使加工件變形彎曲,且第一沖壓部122及第二沖壓部123的持續下壓,以第一沖壓槽312及第二沖壓槽313為基座將管槽槽體兩側之平面整平。此外,穿設於沖壓件本體121的沖壓頭11亦下壓並對加工件進行沖孔加工。再者,不同高度之沖壓部及不同深度之沖壓槽的配合,透過一個管槽模具100可以將加工件加工成形為不同規格的管槽。達到將多種成形加工之步驟整合於管槽模具100的效果,可以在一行程的時間差下依序完成多道成形加工之產品。In summary, according to a
100:管槽模具 10:上模座 11:沖壓頭 12:沖壓件 121:沖壓件本體 122:第一沖壓部 123:第二沖壓部 13:上模板 14:上夾板 15:外打板 16:彈簧件 17:導柱 30:下模座 31:沖壓座 311:沖壓座本體 312:第一沖壓槽 313:第二沖壓槽 32:下模板 33:下夾板 34:導槽 D1:第一傾角 D2:第二傾角 D3:第三傾角 D4:第四傾角100: Pipe groove mold 10: Upper die seat 11: Stamping head 12: stamping parts 121: Stamping body 122: The first stamping department 123: The second stamping department 13: Upper template 14: Upper splint 15: Outside board 16: spring parts 17: guide post 30: Lower mold seat 31: Stamping seat 311: Stamping seat body 312: The first punching slot 313: Second punching slot 32: Lower template 33: Lower splint 34: Guide groove D1: first inclination angle D2: second inclination D3: third inclination D4: Fourth inclination
[圖1] 為根據一實施例管槽模具之組合圖。 [圖2] 為根據一實施例管槽模具之分解圖。 [圖3] 為根據一實施例管槽模具之沖壓件立體圖。 [圖4] 為根據一實施例管槽模具之沖壓座立體圖。 [Fig. 1] is a combination diagram of a pipe groove mold according to an embodiment. [Figure 2] is an exploded view of a tube groove mold according to an embodiment. [Fig. 3] is a perspective view of a stamping part of a pipe groove mold according to an embodiment. [Figure 4] is a perspective view of the punching seat of the tube groove mold according to an embodiment.
100:管槽模具 100: Pipe groove mold
10:上模座 10: Upper die seat
11:沖壓頭 11: Stamping head
12:沖壓件 12: stamping parts
13:上模板 13: Upper template
14:上夾板 14: Upper splint
15:外打板 15: Outside board
16:彈簧件 16: spring parts
17:導柱 17: guide post
30:下模座 30: Lower mold seat
31:沖壓座 31: Stamping seat
32:下模板 32: Lower template
33:下夾板 33: Lower splint
34:導槽 34: Guide groove
Claims (12)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW110207105U TWM619489U (en) | 2021-06-18 | 2021-06-18 | Pipe duct mould |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW110207105U TWM619489U (en) | 2021-06-18 | 2021-06-18 | Pipe duct mould |
Publications (1)
Publication Number | Publication Date |
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TWM619489U true TWM619489U (en) | 2021-11-11 |
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ID=79908553
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW110207105U TWM619489U (en) | 2021-06-18 | 2021-06-18 | Pipe duct mould |
Country Status (1)
Country | Link |
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TW (1) | TWM619489U (en) |
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2021
- 2021-06-18 TW TW110207105U patent/TWM619489U/en unknown
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