TWM618450U - Forming mold structure of internally forced expansion anchor - Google Patents
Forming mold structure of internally forced expansion anchor Download PDFInfo
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- TWM618450U TWM618450U TW110204475U TW110204475U TWM618450U TW M618450 U TWM618450 U TW M618450U TW 110204475 U TW110204475 U TW 110204475U TW 110204475 U TW110204475 U TW 110204475U TW M618450 U TWM618450 U TW M618450U
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Abstract
本創作揭露一種成型模具,包含一本體、沖筒及十字沖片所構成。該本體的中央設有貫穿孔,可供沖筒置入,而十字沖片係嵌置於沖筒下緣,當本體藉由錨栓穿鎖基座,使其被固定於沖壓設備後,一胚料即可由沖筒的通孔進入,受沖壓設備之施壓,使胚料一端形成預定深度的十字狀的溝槽。This creation discloses a molding die, which includes a body, a punching cylinder and a cross punching piece. The center of the main body is provided with a through hole for inserting the punching cylinder, and the cross punching piece is embedded in the lower edge of the punching cylinder. The blank material can enter through the through hole of the punching cylinder, and is pressed by the punching equipment to form a cross-shaped groove with a predetermined depth at one end of the blank material.
Description
本創作係有關一種成型模具,尤指一種製造內迫式之膨脹錨栓的模具結構。This creation is related to a forming mold, especially a mold structure for manufacturing an internally forced expansion anchor.
請参閱圖1及圖2所示之內迫式膨脹錨栓構造,一種內迫式膨脹錨栓10,其一端為鎖入端11,另一端則為塞入端12,由該塞入端12延伸開設有複數剖槽13,使塞入端12被分隔成複數的瓣片14;膨脹錨栓本體10為中空狀,由鎖入端11向內延伸設有一段內螺紋15,以及鄰近內螺紋15旁的斜錐孔16,該斜錐孔16朝該塞入端12方向呈錐度設計。Please refer to the internally forced expansion anchor structure shown in Figures 1 and 2. An internally forced
實施時,一壁面係鑽設一孔洞,供膨脹錨栓本體10之塞入端12穿入,再令一錐形塊A由鎖入端11置入,使其卡頂於斜錐孔16之前,由於錐形塊A表面具有與斜錐孔16匹配的錐面,可藉一治具頂推該錐形塊A,令該錐形塊A往前頂推移動,使該若干瓣片14產生向外擴張之形變,達到該等瓣片14膨脹咬合於該孔洞,而膨脹錨栓本體10則被嵌入該壁面,該鎖入端11內之內螺紋15即可供錨栓鎖合,進而完成該內迫式膨脹錨栓之安裝與使用。During implementation, a hole is drilled on a wall surface for the
而查,前述內迫式膨脹錨栓在製造時,係取一胚料經多次沖壓方式使其形成中空的管體,在管體內部沖壓出斜錐孔16後攻出內螺紋15,最後再以鋸切方式鋸出十字狀之剖槽13,使其一端被分隔成複數的瓣片14。因此,在前述內迫式膨脹錨栓的製造過程,運用了沖壓與鋸切二種工序,一方面製作過程不連貫而造成程序分離之困擾外,該十字形之剖槽13又需採取二次鋸切手段成型,相對較為耗時與費工,不利於產品的量化。However, it is found that during the manufacture of the aforementioned internally forced expansion anchor bolt, a blank is taken to form a hollow tube body through multiple punching methods, and an
為了克服前述內迫式膨脹錨栓在製造上的缺失,本案創作人開發一種新製法,將一胚料實施整料、定位、十字溝擠束成型、沖製大孔及束尾、沖製小孔、通屑、成型錐度孔、成型內牙等步驟;該等步驟中,其主要精髓乃在於該十字溝擠束成型步驟對胚料進行沖壓預定深度的十字狀的溝槽,使後續步驟進行時,逐步完成內迫式膨脹錨栓之成品。通過上述內迫式膨脹錨栓之製法,使該胚料經由沖壓技術逐漸成形為內迫式膨脹錨栓,特別是經過十字溝擠束成型步驟後,使胚料在向內形成預定深度的十字狀的溝槽,巧妙的利用材料的形變,使胚料形成十字狀溝槽,待完成膨脹錨栓的成品後,該十字狀溝槽被形成了剖槽,使中空的膨脹錨栓一端被分隔成複數的瓣片。因此,該成型法不須採用鋸切方式來形成瓣片,而是由連貫的沖壓手段來達到成型之目的,令其得以在連貫的沖壓步驟下,完成內迫膨脹錨栓之製作,進而有助於提升產品製造之效能。In order to overcome the aforementioned defects in the manufacture of the internally forced expansion anchors, the creator of this case developed a new manufacturing method, which implements a blank material into a single material, positioning, cross groove extrusion molding, punching large holes and tails, and punching small parts. Holes, chipping, forming taper holes, forming internal teeth, etc. The main essence of these steps is that the cross groove squeezing forming step punches the blank material with a cross-shaped groove of a predetermined depth, so that the subsequent steps are carried out. When the time, the finished product of the internally forced expansion anchor is gradually completed. Through the above-mentioned method for manufacturing the internally forced expansion anchor, the blank is gradually formed into the internally forced expansion anchor by stamping technology, especially after the cross groove extrusion molding step, the blank is formed into a cross of a predetermined depth inward The shape of the groove, clever use of the deformation of the material, makes the blank form a cross-shaped groove. After the finished product of the expansion anchor is completed, the cross-shaped groove is formed into a cross-sectional groove, so that one end of the hollow expansion anchor is separated Into plural petals. Therefore, the molding method does not need to use sawing to form the petals, but is achieved by a continuous stamping method, so that it can complete the production of the internally forced expansion anchor under a continuous stamping step. Helps improve the efficiency of product manufacturing.
對於前述製法中之十字溝擠束成型步驟,須採用一種特殊的沖具,以利完成材料的十字溝成型,而為達成上述目的,本案具體之手段為:一種模具構造,包含一本體、沖筒及十字沖片所構成。該本體具有基座,基座的上端設有上圓柱,下端則設有下圓柱,一貫穿孔貫穿本體的上圓柱、基座及下圓柱,並且,該貫穿孔的上端緣形成一錐狀孔者。該沖筒為一錐狀的柱體,且吻合於本體的錐狀孔,沖筒的中央設有貫穿的通孔,且於沖筒的下端緣設有十字狀的剖槽,該十字沖片可穿置於沖筒的剖槽中。藉此,可將沖筒安置於本體的錐狀孔內,胚料即可由沖筒的通孔進入,受沖壓設備之施壓,使胚料一端形成預定深度的十字狀的溝槽。For the cross groove extrusion forming step in the foregoing manufacturing method, a special punch must be used to facilitate the completion of the cross groove forming of the material. In order to achieve the above purpose, the specific method in this case is: a mold structure, including a body, a punch It is composed of a tube and a cross punch. The body has a base, the upper end of the base is provided with an upper cylinder, the lower end is provided with a lower cylinder, a through hole penetrates the upper cylinder, the base and the lower cylinder of the body, and the upper edge of the through hole forms a cone-shaped hole . The punch barrel is a cone-shaped column and fits the cone-shaped hole of the main body. The punch barrel is provided with a through hole in the center, and a cross-shaped slit is provided on the lower end edge of the punch barrel. The cross punch piece It can be put into the cut groove of the punching cylinder. Thereby, the punch can be placed in the cone-shaped hole of the main body, and the blank can enter through the through hole of the punch, and under the pressure of the punching equipment, one end of the blank can form a cross-shaped groove with a predetermined depth.
有關本新型所述及之技術內容、特點與功效,在以下配合參考圖式之較佳實施例詳細說明當中,將可清楚的呈現。另外,在本案被詳細描述之前需要特別說明,其所附圖式係以示意方式來解釋本案之基本結構,因此在該圖式中僅顯示與本案有關之結構或元件,且所顯示之構造形狀、尺寸、比例,或是元件數目等,係為一種選擇性之設計;閤先述明。The technical content, features and effects of the present invention will be clearly presented in the following detailed description of the preferred embodiments with reference to the drawings. In addition, before the case is described in detail, special explanation is needed. The attached drawings illustrate the basic structure of the case in a schematic way. Therefore, only the structures or elements related to the case are shown in the drawings, and the structural shapes are shown. , Size, ratio, or number of components, etc., are a kind of optional design; it is stated first.
請參閱圖3至圖5所繪示本案具體實施例的構造圖,本創作之主要目的在於提供一種模具構造,包含一本體20、沖筒30及十字沖片40所構成;其中:Please refer to Fig. 3 to Fig. 5 for the structural diagrams of specific embodiments of this case. The main purpose of this creation is to provide a mold structure including a
該本體20具有基座21,可藉由錨栓穿鎖基座21使本體20被固定於沖壓機上;該基座21的上端設有上圓柱22,下端則設有下圓柱23,一貫穿孔24貫穿本體20的上圓柱22、基座21及下圓柱23,並且,該貫穿孔24的上端緣形成一錐狀孔241者。The
該沖筒30為一錐狀的柱體,且吻合於本體20的錐狀孔241,沖筒30的中央設有貫穿的通孔31,且於沖筒30的下端緣設有十字狀的剖槽32。The
該十字沖片40為十字型的片體,其恰可穿置於沖筒30的剖槽32中。The
請參閱圖6所繪示本案的模具操作示意圖,藉由上述元件之構造,該十字沖片40係穿置於沖筒30的剖槽32中,而則安置於本體20的錐狀孔241內,使沖筒30之通孔31顯露於本體20之上圓柱22的端面;復藉錨栓穿鎖基座21使本體20被固定於沖壓機上,一胚料50可由沖筒的通孔31進入,受沖壓設備之沖棒的施壓,使胚料50強行擠壓變形,並通過十字沖片40的作用,使胚料50的受力端形成預定深度的十字狀的溝槽者,進而達到該模具所欲成型的步驟。Please refer to FIG. 6 for a schematic diagram of the mold operation of the present case. With the structure of the above-mentioned components, the
根據上述本案結構設計可以產生的優異特點概述如下:根據上述模具之構造,當胚料50經衝壓設備的施壓,而通過十字沖片40的作用,使胚料50一端形成十字狀的溝槽,復再經後續製造步驟的沖壓成型,使其巧妙利用材料的形變,使胚料50的十字狀溝槽逐漸被形成了剖槽,使膨脹錨栓之成型無須採用鋸切方式來形成瓣片,而是由連貫的沖壓手段來達到成型之目的,令其得以在連貫的沖壓步驟下
,完成內迫膨脹錨栓之製作,進而有助於提升產品製造之效能。
The excellent features that can be produced according to the above-mentioned structural design of the present case are summarized as follows: According to the structure of the above-mentioned mold, when the blank 50 is pressed by the punching equipment, the
綜上所述,根據本創作之結構設計,確可達到創作之目的,然而,上述元件的結構內容係用以解釋本創作之較佳實施例而已,並非對本創作結構之限制,因此,凡有在相同之精神下所作之等效修飾或變更,皆仍應包括在本創作保護範疇之中。從以上之所述,本案創作係具有諸多優點而具有顯著的實用特性,且其運用之技術手段及其構造特徵,確為本案創作人所研發而成,該結構更為坊間所未見,嗣本案誠已符合專利之要件,爰依法提出申請,並祈賜專利權為禱。In summary, according to the structural design of this creation, the purpose of creation can be achieved. However, the structural content of the above elements is only used to explain the preferred embodiment of this creation, and is not a restriction on the structure of this creation. Therefore, wherever there is Equivalent modifications or changes made under the same spirit should still be included in the scope of protection of this creation. From the above, the creation system of this case has many advantages and significant practical characteristics, and the technical means and structural features used by it are indeed developed by the creator of this case. The structure is even more unseen in the world. Since this case has met the requirements of the patent, Yan filed an application in accordance with the law and prayed for the patent right.
「習知部分」 10:內迫式膨脹錨栓 11:鎖入端 12:塞入端 13:剖槽 14:瓣片 15:內螺紋 16:斜錐孔 A:錐形塊 「本案部分」 20:本體 21:基座 22:上圓柱 23:下圓柱 24:貫穿孔 241:錐狀孔 30:沖筒 31:通孔 32:剖槽 40:十字沖片 50:胚料"Learning part" 10: Internally forced expansion anchor 11: Lock in the end 12: Insert the end 13: cut groove 14: flap 15: Internal thread 16: Oblique cone hole A: Cone block "Part of the case" 20: body 21: Pedestal 22: Upper cylinder 23: Lower cylinder 24: Through hole 241: Conical hole 30: Punch 31: Through hole 32: cut groove 40: Cross punch 50: blank
圖1繪示習知內迫式膨脹錨栓之立體構造圖;圖2繪示習知內迫式膨脹錨栓之剖視構造圖;圖3繪示本創作之俯視立體構造圖;圖4繪示本創作仰視立體構造圖;圖5繪示本創作之剖視構造圖;圖6繪示本創作之操作示意圖。Figure 1 shows the three-dimensional structure diagram of the conventional internally forced expansion anchor; Figure 2 shows the cross-sectional structure diagram of the conventional internally forced expansion anchor; Figure 3 shows the top three-dimensional structure diagram of this creation; Shows the bottom view of the three-dimensional structure of this creation; Figure 5 shows the cross-sectional structure of this creation; Figure 6 shows the schematic diagram of the operation of this creation.
20:本體 20: body
21:基座 21: Pedestal
22:上圓柱 22: Upper cylinder
23:下圓柱 23: Lower cylinder
24:貫穿孔 24: Through hole
30:沖筒 30: Punch
31:通孔 31: Through hole
32:剖槽 32: cut groove
40:十字沖片 40: Cross punch
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116216013A (en) * | 2023-05-09 | 2023-06-06 | 邯郸市美坚利五金制造有限公司 | Plastic expansion anchor bolt separating and boxing device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116216013A (en) * | 2023-05-09 | 2023-06-06 | 邯郸市美坚利五金制造有限公司 | Plastic expansion anchor bolt separating and boxing device |
CN116216013B (en) * | 2023-05-09 | 2023-07-11 | 邯郸市美坚利五金制造有限公司 | Plastic expansion anchor bolt separating and boxing device |
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