TWM616136U - Molding equipment - Google Patents
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Abstract
一種成型設備,包含一夾持旋轉裝置、一第一沖模裝置及一第二沖模裝置。該夾持旋轉裝置用以夾持一胚管並能帶動該胚管繞一第一軸線旋轉,該第一軸線通過該胚管中心並與該胚管軸向平行。該第一沖模裝置包括一能轉動且用以抵接於該胚管外周面的母模,該母模形成有一環形凹槽。該第二沖模裝置包括一能轉動且用以沖壓該胚管內周面的公模,該公模可被操作而沿一垂直於該第一軸線且朝向該母模的沖壓方向移動,以將該夾持旋轉裝置所帶動旋轉的該胚管沖壓至該環形凹槽內並與該母模共同擠壓該胚管。藉此,能方便且快速地成型出具有凸緣的管件。A molding equipment includes a clamping and rotating device, a first die device and a second die device. The clamping and rotating device is used for clamping an embryo tube and can drive the embryo tube to rotate around a first axis that passes through the center of the embryo tube and is parallel to the axis of the embryo tube. The first die device includes a female mold capable of rotating and abutting against the outer peripheral surface of the embryo tube, and the female mold is formed with an annular groove. The second die device includes a male die that can rotate and is used to stamp the inner peripheral surface of the embryo tube. The embryo tube rotated by the clamping and rotating device is punched into the annular groove and co-extrudes the embryo tube with the mother mold. Thereby, the pipe fitting with flange can be formed conveniently and quickly.
Description
本新型是有關於一種成型設備,特別是指一種用以加工胚管以在其上成型凸緣的成型設備。The new model relates to a molding equipment, in particular to a molding equipment used for processing embryo tubes to form flanges on them.
現有如混凝土材料所製成的預鑄式建材已廣泛應用在建築領域。混凝土預鑄構件一般缺乏抗張力,且材料易受到外在物質侵蝕影響而造成結構受損,導致使用壽命降低。此外,前述預鑄式建材的體積通常很大,尤其圓柱型構件以機具夾持運輸容易出現滑脫的情況,因此,存在有不便於搬運以及搬運上較不安全的問題。The existing building materials made of concrete materials have been widely used in the construction field. Concrete components generally lack tensile strength, and the materials are susceptible to external material erosion, which can cause structural damage and reduce their service life. In addition, the volume of the aforementioned building materials is usually very large. In particular, the cylindrical members are prone to slippage when clamped and transported by a machine. Therefore, there are problems of inconvenience and insecurity in handling.
因此,本新型之其中一目的,即在提供一種能夠克服先前技術的至少一個缺點的成型設備。Therefore, one of the objectives of the present invention is to provide a molding equipment that can overcome at least one of the disadvantages of the prior art.
於是,本新型成型設備,包含一夾持旋轉裝置、一第一沖模裝置,及一第二沖模裝置。Therefore, the new molding equipment includes a clamping and rotating device, a first die device, and a second die device.
該夾持旋轉裝置用以夾持一胚管並能帶動該胚管繞一第一軸線旋轉,該第一軸線通過該胚管中心並與該胚管軸向平行。該第一沖模裝置包括一能轉動且用以抵接於該胚管外周面的母模,該母模形成有一環形凹槽。該第二沖模裝置包括一能轉動且用以沖壓該胚管內周面的公模,該公模可被操作而沿一垂直於該第一軸線且朝向該母模的沖壓方向移動,以將該夾持旋轉裝置所帶動旋轉的該胚管沖壓至該環形凹槽內並與該母模共同擠壓該胚管。The clamping and rotating device is used for clamping an embryo tube and can drive the embryo tube to rotate around a first axis that passes through the center of the embryo tube and is parallel to the axis of the embryo tube. The first die device includes a female mold capable of rotating and abutting against the outer peripheral surface of the embryo tube, and the female mold is formed with an annular groove. The second die device includes a male die that can rotate and is used to stamp the inner peripheral surface of the embryo tube. The embryo tube rotated by the clamping and rotating device is punched into the annular groove and co-extrudes the embryo tube with the mother mold.
在一些實施態樣中,該母模能繞一平行於該第一軸線並與該第一軸線相間隔的第二軸線轉動,該公模能繞一平行於該第一軸線並與該第一軸線相間隔的第三軸線轉動。In some embodiments, the female mold can rotate about a second axis parallel to the first axis and spaced from the first axis, and the male mold can rotate about a second axis parallel to the first axis and connected to the first axis. A third axis spaced apart rotates.
在一些實施態樣中,該母模具有一用以抵接於該胚管外周面的外圍繞面,該外圍繞面徑向向內凹陷形成該環形凹槽,該公模具有一與該環形凹槽形狀相配合並能穿伸至該環形凹槽內的環形凸塊,該環形凸塊用以將該胚管沖壓至該環形凹槽內。In some embodiments, the female mold has an outer surrounding surface for abutting against the outer peripheral surface of the embryo tube, the outer surrounding surface is radially inwardly recessed to form the annular groove, and the male mold has a contact with the annular groove A ring-shaped bump that matches the shape and can penetrate into the ring-shaped groove, and the ring-shaped bump is used for punching the embryo tube into the ring-shaped groove.
在一些實施態樣中,該母模能繞一平行於該第一軸線並與該第一軸線相間隔的第二軸線轉動,該母模具有一界定出該環形凹槽的凹陷面,該凹陷面沿該第二軸線方向所取的剖面呈內凹弧形,該公模能繞一平行於該第一軸線並與該第一軸線相間隔的第三軸線轉動,該環形凸塊具有一用以沖壓該胚管內周面的施壓面,該施壓面沿該第三軸線方向所取的剖面呈外凸弧形。In some embodiments, the master mold can rotate about a second axis parallel to the first axis and spaced apart from the first axis, the master mold has a concave surface defining the annular groove, and the concave surface The cross section taken along the second axis is in the shape of a concave arc, the male mold can rotate around a third axis parallel to the first axis and spaced from the first axis, and the annular protrusion has a The pressing surface of the inner peripheral surface of the embryo tube is stamped, and the section of the pressing surface taken along the third axis direction is in the shape of an outward convex arc.
在一些實施態樣中,該外圍繞面具有兩個分別連接於該凹陷面相反端的圍繞面部。In some embodiments, the outer surrounding surface has two surrounding surfaces respectively connected to opposite ends of the concave surface.
在一些實施態樣中,該第一沖模裝置還包括一與該母模樞接的移動驅動機構,該移動驅動機構用以驅動該母模在一未對齊該公模的非工作位置,及一對齊該公模且能抵接於該胚管外周面的工作位置之間移動。In some embodiments, the first die device further includes a moving drive mechanism pivotally connected to the female die, the moving drive mechanism is used to drive the female die to a non-operating position that is not aligned with the male die, and a It is aligned with the male mold and can move between the working positions on the outer peripheral surface of the embryo tube.
在一些實施態樣中,該第二沖模裝置還包括一與該公模樞接的移動驅動機構,該移動驅動機構用以驅動該公模在一與該胚管內周面相間隔的初始位置,及一將該胚管沖壓至該環形凹槽內的沖壓位置之間移動。In some embodiments, the second die device further includes a moving drive mechanism pivotally connected to the male die, and the moving drive mechanism is used to drive the male die to an initial position spaced apart from the inner peripheral surface of the embryo tube. And moving between the punching positions of the blank tube to be punched into the annular groove.
在一些實施態樣中,該夾持旋轉裝置包括一承載機構,及一與該承載機構相間隔的彈性抵壓機構,該承載機構用以抵接於該胚管一端,該彈性抵壓機構用以抵壓於該胚管另一端並能對其施加朝向該承載機構方向的彈力,使該承載機構與該彈性抵壓機構能施加彈力地夾持於該胚管相反端並能帶動該胚管旋轉。In some embodiments, the clamping and rotating device includes a bearing mechanism, and an elastic pressing mechanism spaced apart from the bearing mechanism, the bearing mechanism is used to abut one end of the embryo tube, and the elastic pressing mechanism is used for To press against the other end of the embryo tube and apply an elastic force toward the bearing mechanism, so that the bearing mechanism and the elastic pressing mechanism can be elastically clamped on the opposite end of the embryo tube and can drive the embryo tube Spin.
在一些實施態樣中,該夾持旋轉裝置包括一用以承載該胚管底端的承載盤、一用以驅動該承載盤繞該第一軸線旋轉的轉動驅動總成、一移動驅動總成,及一能轉動地樞接於該移動驅動總成且位於該承載盤上方的彈性抵壓總成,該移動驅動總成用以驅動該彈性抵壓總成在一原始位置,及一位於該原始位置下方的抵壓位置之間移動,當該彈性抵壓總成在該原始位置時,該彈性抵壓總成與該胚管頂端相間隔,當該彈性抵壓總成在該抵壓位置時,該彈性抵壓總成抵壓於該胚管頂端並能對其施加朝向該承載盤方向的彈力。In some embodiments, the clamping and rotating device includes a carrier plate for supporting the bottom end of the embryo tube, a rotating drive assembly for driving the carrier plate to rotate around the first axis, a moving drive assembly, and An elastic pressing assembly rotatably pivotally connected to the moving drive assembly and located above the carrier plate, the moving drive assembly is used to drive the elastic pressing assembly to an original position, and an elastic pressing assembly located at the original position Move between the lower pressing positions. When the elastic pressing assembly is in the original position, the elastic pressing assembly is spaced from the top of the embryo tube. When the elastic pressing assembly is at the pressing position, The elastic pressing assembly presses against the top end of the embryo tube and can apply an elastic force toward the bearing plate.
在一些實施態樣中,該承載盤包含一用以承載該胚管底端的盤體,及一由該盤體頂面朝上凸伸的擋止周壁,該擋止周壁用以擋止該胚管外周面。In some embodiments, the carrying plate includes a plate body for supporting the bottom end of the embryo tube, and a blocking peripheral wall protruding upward from the top surface of the plate body, and the blocking peripheral wall is used to stop the embryo tube. The outer circumference of the tube.
在一些實施態樣中,該彈性抵壓總成包含一用以抵壓於該胚管頂端的下盤、一間隔位於該下盤上方的上盤、一設置於該上盤頂面且能轉動地樞接於該移動驅動總成的樞接架,及多個連接該下盤與該上盤的連接單元,各該連接單元具有一位於該下盤與該上盤之間用以對該下盤施加遠離該上盤方向的彈力的彈簧。In some embodiments, the elastic pressing assembly includes a lower plate for pressing against the top of the embryo tube, an upper plate spaced above the lower plate, and an upper plate disposed on the top surface of the upper plate and capable of rotating The ground is pivotally connected to the pivot frame of the mobile drive assembly, and a plurality of connecting units connecting the lower plate and the upper plate, each of the connecting units has a connecting unit located between the lower plate and the upper plate for the The disk applies an elastic spring away from the upper disk direction.
在一些實施態樣中,各該連接單元還具有一螺鎖於該下盤且穿設於該上盤並凸伸出該上盤頂面的螺桿,及一螺接於該螺桿凸伸出該上盤頂面的部位的螺帽,該彈簧套設於該螺桿且位於該下盤與該上盤之間。In some embodiments, each of the connecting units further has a screw threaded on the lower plate and passing through the upper plate and protruding from the top surface of the upper plate, and a screw bolted to the screw and protruding from the top surface of the upper plate. For the nut on the top surface of the upper plate, the spring is sleeved on the screw rod and located between the lower plate and the upper plate.
本新型至少具有以下功效:成型設備能方便且快速地加工該胚管以成型出具有該凸緣的該管件,藉此,使得該管件在後續使用時能作為該預鑄構件的一保護外殼,並能提升該預鑄構件在搬運上的便利性及安全性。The present invention has at least the following effects: the forming equipment can conveniently and quickly process the embryo tube to form the pipe fitting with the flange, so that the pipe fitting can be used as a protective shell of the 預鑄 component during subsequent use. And it can improve the convenience and safety of the 預鑄 component in handling.
在本新型被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are represented by the same numbers.
參閱圖1及圖2,本新型成型設備200的一實施例,適於加工一胚管10。該胚管10是例如由一金屬薄板經彎曲加工並將兩相反側連接後所形成的中空圓柱形結構。該胚管10是以適於冷沖壓加工的金屬薄板或經鍍層、防鏽處理的金屬薄板所製成,其材質例如為碳鋼、不銹鋼或鍍鋅鋼,但不以此為限。該胚管10具有一內周面11、一相反於該內周面11的外周面12、一底端13,及一相反於該底端13的頂端14。該成型設備200包含一機座2、一夾持旋轉裝置3、一第一沖模裝置4、一第二沖模裝置5,及一控制裝置6。Referring to FIGS. 1 and 2, an embodiment of the
參閱圖1、圖3及圖4,該機座2包括一座體21,及一設置於該座體21的支架22。該座體21呈中空狀並具有一底板211,及一間隔位於該底板211上方的頂板212。該支架22設置於該頂板212並呈倒L型,該支架22具有一懸臂221,該懸臂221沿一上下方向Z間隔位於該頂板212上方。Referring to FIGS. 1, 3 and 4, the
該夾持旋轉裝置3包括一設置於該頂板212的承載機構31,及一設置於該懸臂221且間隔位於該承載機構31上方的彈性抵壓機構32。該承載機構31包含一設置於該頂板212的樞接座33、一位於該樞接座33上方的承載盤34,及一設置於該頂板212並與該承載盤34連接的轉動驅動總成35。該樞接座33穿設於該頂板212並固定於該頂板212,該樞接座33形成有一沿該上下方向Z延伸的樞接孔331。該承載盤34呈圓盤狀並包括一盤體341,及一由該盤體341頂面朝上凸伸的擋止周壁342。該盤體341用以承載該胚管10的該底端13,該盤體341形成有一對應於該樞接孔331上方的通孔343。該擋止周壁342用以擋止該胚管10的該外周面12。該承載盤34界定出一沿著該上下方向Z延伸的第一軸線A1,該第一軸線A1通過該胚管10中心並與該胚管10軸向平行。該轉動驅動總成35包括一設置於該頂板212的馬達351、一能轉動地樞接於該樞接座33的該樞接孔331的傳動軸352、一設置於該馬達351底端且位於該頂板212下方的第一齒輪盤353、一設置於該傳動軸352底端且位於該樞接座33下方的第二齒輪盤354,及一連接於該第一齒輪盤353與該第二齒輪盤354之間的傳動鏈條355。該傳動軸352頂端固定地連接於該盤體341底端,該傳動軸352呈中空狀並形成有一與該通孔343連通的穿孔356。當該馬達351驅動該第一齒輪盤353旋轉時,該第一齒輪盤353透過該傳動鏈條355帶動該第二齒輪盤354旋轉,使得該第二齒輪盤354透過該傳動軸352帶動該承載盤34繞該第一軸線A1旋轉。本實施例的該第一齒輪盤353及該第二齒輪盤354是以該傳動鏈條355為例帶動兩者旋轉但不以此為限,該傳動鏈條355也可為傳動皮帶,該第一齒輪盤353及該第二齒輪盤354也可為與前述傳動皮帶連接的皮帶輪。The clamping and rotating
該彈性抵壓機構32包含一設置於該懸臂221的移動驅動總成36,及一能轉動地樞接於該移動驅動總成36且位於該承載盤34上方的彈性抵壓總成37。該移動驅動總成36包括一設置於該懸臂221且凸伸出該懸臂221底端的驅動缸361、一穿設於該懸臂221且凸伸出該懸臂221底端的傳動桿362,及一固定地連接於該驅動缸361底端與該傳動桿362之間的傳動板363。本實施例的該驅動缸361是以氣壓缸為例但不以此為限,該驅動缸361也可為油壓缸。該傳動桿362軸向沿該上下方向Z延伸,且該傳動桿362中心對齊於該第一軸線A1。該傳動桿362沿一前後方向X間隔位於該驅動缸361前方並能沿該上下方向Z移動地穿設於該懸臂221。藉此,該驅動缸361能透過該傳動板363帶動該傳動桿362沿該上下方向Z移動。The
參閱圖3、圖4、圖5及圖6,該彈性抵壓總成37包括一位於該承載盤34上方的下盤371、一間隔位於該下盤371上方的上盤372、多個連接該下盤371與該上盤372的連接單元373,及一固定地設置於該上盤372頂面的樞接架374。該下盤371呈圓盤狀用以抵壓於該胚管10的該頂端14,該下盤371形成有多個彼此相間隔且排列成環形狀的螺孔375。該上盤372呈圓盤狀且形成有多個彼此相間隔且排列成環形狀的穿孔376,該等穿孔376分別與該等螺孔375位置相對應。各該連接單元373具有一螺桿377、一第一螺帽378、兩個第二螺帽379、兩個墊片380,及一彈簧381。該螺桿377螺鎖於對應的該螺孔375並穿設於對應的該穿孔376且部分凸伸出該上盤372頂面。該第一螺帽378螺鎖於該螺桿377且抵接於該下盤371頂面。該等第二螺帽379螺鎖於該螺桿377凸伸出該上盤372頂面的部位。該等墊片380套設於該螺桿377。該彈簧381為一套設於該螺桿377且上下兩端分別抵接於該等墊片380的壓縮彈簧,透過該彈簧381的施壓,使得該等墊片380分別抵接於該第一螺帽378頂面及該上盤372底面,以及位於下方的對應該第二螺帽379抵接於該上盤372頂面,藉此,使得該下盤371與該上盤372之間形成一第一距離d1。各該連接單元373藉由該等第二螺帽379螺鎖於該螺桿377凸伸出該上盤372頂面的部位,使得該等第二螺帽379能起到擋止該上盤372的作用,以避免該螺桿377向下脫離對應的該穿孔376。該樞接架374能轉動地樞接於該移動驅動總成36的該傳動桿362底端,藉此,使得該彈性抵壓總成37能繞該第一軸線A1相對於該移動驅動總成36旋轉。3, 4, 5 and 6, the
參閱圖3及圖4,該彈性抵壓機構32的該移動驅動總成36用以驅動該彈性抵壓總成37沿該上下方向Z在一原始位置(如圖4所示),及一位於該原始位置下方的抵壓位置(如圖9所示)之間上下移動。當該彈性抵壓總成37在該原始位置時,該下盤371與該胚管10的該頂端14相間隔且分離。當該彈性抵壓總成37在該抵壓位置時,該下盤371抵壓於該胚管10的該頂端14並能對其施加朝向該承載盤34方向的彈力,使得該承載盤34與該彈性抵壓總成37能施加彈力地夾持於該胚管10。此外,當該彈性抵壓總成37在該抵壓位置時,透過該轉動驅動總成35帶動該承載盤34繞該第一軸線A1旋轉,使得該夾持旋轉裝置3能帶動該胚管10繞該第一軸線A1旋轉。3 and 4, the
參閱圖1、圖3及圖7,該第一沖模裝置4設置於該機座2的該頂板212並包括一母模41,及一與該母模41樞接的移動驅動機構42。該母模41是由金屬材質所製成並包含一母模體411,及一凸設於該母模體411頂端的樞軸412。該樞軸412界定出一沿著該上下方向Z延伸的第二軸線A2,該第二軸線A2平行於該第一軸線A1並與該第一軸線A1相間隔,該母模41能繞該樞軸412所界定出的該第二軸線A2轉動。該母模體411具有一用以抵接該胚管10的該外周面12的外圍繞面413,及一由該外圍繞面413中段位置處徑向向內凹陷的凹陷面414。該凹陷面414界定出一環形凹槽415。該凹陷面414沿該第二軸線A2方向所取的剖面呈內凹弧形。具體而言,本實施例的該凹陷面414沿該第二軸線A2方向所取的剖面呈內凹半圓形。該外圍繞面413具有兩個分別連接於該凹陷面414上下相反端的圍繞面部416。Referring to FIGS. 1, 3 and 7, the
該移動驅動機構42包含兩個滑軌421、一滑動架422,及一驅動缸423。該等滑軌421設置於該頂板212頂面且位於該承載盤34一側,該等滑軌421沿一左右方向Y相間隔,各該滑軌421沿該前後方向X延伸。該滑動架422能滑動地連接於該等滑軌421並具有一懸臂424,該母模41的該樞軸412能轉動地樞接於該懸臂424。該驅動缸423設置於該頂板212頂面並與該滑動架422連接,該驅動缸423能透過該滑動架422驅動該母模41在一非工作位置(如圖7所示),及一位於該非工作位置前方且能抵接於該胚管10的該外周面12的工作位置(如圖10所示)之間移動。本實施例的該驅動缸423是以氣壓缸為例但不以此為限,該驅動缸423也可為油壓缸。The moving
該第二沖模裝置5包括一公模51,及一與該公模51樞接的移動驅動機構52。該公模51是由金屬材質所製成並位於該承載盤34上方,該公模51包含一公模體511,及兩個分別凸設於該公模體511上下端的樞軸512。該等樞軸512共同界定出一沿著該上下方向Z延伸的第三軸線A3,該第三軸線A3平行於該第一軸線A1並與該第一軸線A1相間隔,該公模51能繞該等樞軸512所界定出的該第三軸線A3轉動。該公模體511具有一與該環形凹槽415形狀相配合並能穿伸入該環形凹槽415內的環形凸塊513。該環形凸塊513具有一用以沖壓該胚管10的該內周面11的施壓面514,該施壓面514用以將該胚管10沖壓至位在該工作位置的該母模41的該環形凹槽415內。該施壓面514沿該第三軸線A3方向所取的剖面呈外凸弧形。具體而言,本實施例的該施壓面514沿該第三軸線A3方向所取的剖面呈外凸半圓形。The
該移動驅動機構52包含一支撐架521、一活動架522、一驅動缸523,及一動力單元524。該支撐架521穿設於該第二齒輪盤354、該傳動軸352的該穿孔356及該承載盤34的該通孔343且固定地結合於該機座2的該底板211。該支撐架521具有一位於該承載盤34上方的支撐架體525。該活動架522能移動地連接於該支撐架體525並具有兩個上下相間隔的凸伸板526。該公模51的該公模體511位於該等凸伸板526之間,且該等樞軸512分別能轉動地樞接於該等凸伸板526。該驅動缸523設置於該支撐架體525並與該活動架522連接,該驅動缸523能透過該活動架522驅動該公模51沿一垂直於該第一軸線A1的沖壓方向D1(如圖13所示)由一初始位置(如圖3所示)移動到一沖壓位置(如圖14所示),以及沿一相反於該沖壓方向D1的復位方向D2(如圖12所示)由該沖壓位置移動到該初始位置。當該公模51在該初始位置時,該公模51與該胚管10的該內周面11相間隔。當該公模51在該沖壓位置時,該公模51將該夾持旋轉裝置3所帶動旋轉的該胚管10沖壓至位在該工作位置的該母模41的該環形凹槽415內並與該母模41共同擠壓該胚管10。本實施例的該驅動缸523是以油壓缸為例但不以此為限,該驅動缸523也可為氣壓缸。該動力單元524為一用以供應油壓至該驅動缸523以驅動其運作的油壓動力單元。The
該控制裝置6包括一控制單元61、一第一控制開關62,及一第二控制開關63。該控制單元61設置於該機座2一側,用以控制該轉動驅動總成35的該馬達351運作,以使該轉動驅動總成35帶動該承載盤34繞該第一軸線A1旋轉。該控制單元61還用以控制該移動驅動機構52的該動力單元524運作,以使該移動驅動機構52帶動該公模51沿該沖壓方向D1或該復位方向D2移動。該第一控制開關62及該第二控制開關63設置於該機座2的該頂板212頂面。該第一控制開關62用以控制該移動驅動總成36的該驅動缸361運作,以使該移動驅動總成36帶動該彈性抵壓總成37移動至該抵壓位置或該原始位置。該第二控制開關63用以控制該移動驅動機構42的該驅動缸423運作,以使該移動驅動機構42帶動該母模41移動至該工作位置或該非工作位置。The
以下針對該成型設備200使用本案實施例的成型方法來運作的方式進行詳細說明:The following is a detailed description of the manner in which the
圖8是本實施例的成型方法的一步驟流程圖,包含下述步驟:步驟S1:夾持胚管、步驟S2:驅動母模移動、步驟S3:帶動胚管旋轉、步驟S4:驅動公模移動以沖壓胚管,及步驟S5:取出管件。Figure 8 is a step flow chart of the molding method of this embodiment, including the following steps: Step S1: clamping the embryo tube, step S2: driving the mother mold to move, step S3: driving the embryo tube to rotate, step S4: driving the male mold Move to punch the embryo tube, and step S5: take out the tube.
參閱圖3、圖4及圖8,在步驟S1中,首先,將該胚管10放置於該承載盤34的該盤體341上,使該胚管10的該底端13抵接於該盤體341頂面,以及該胚管10的該外周面12位於該擋止周壁342內側。3, 4 and 8, in step S1, first, the
參閱圖6及圖9,隨後,開啟該第一控制開關62(如圖7所示)以控制該移動驅動總成36的該驅動缸361運作,使該驅動缸361透過該傳動板363及該傳動桿362帶動該彈性抵壓總成37沿該上下方向Z向下移動。該彈性抵壓總成37在下移過程中,當該下盤371抵接於該胚管10的該頂端14時會被其阻擋而無法繼續下移,使得該下盤371及鎖固於該下盤371的該等螺桿377保持不動的狀態。該移動驅動總成36會繼續帶動該彈性抵壓總成37的該上盤372下移,此時,該上盤372會相對於該等螺桿377下移並靠近該下盤371,且該上盤372會透過對應的該等墊片380分別壓縮該等彈簧381,使該等彈簧381變形並蓄積復位彈力。當該彈性抵壓總成37下移至圖9所示的該抵壓位置時,該驅動缸361即停止運作。此時,該下盤371與該上盤372之間形成一小於該第一距離d1的第二距離d2。藉由該等彈簧381透過變形來吸收該上盤372下移時的下壓力,從而能起到緩衝的作用,以避免該彈性抵壓總成37下移至該抵壓位置時因下壓力過大而造成該胚管10的損傷。各該彈簧381所蓄積的復位彈力會透過對應的該墊片380、該第一螺帽378及該下盤371傳遞至該胚管10的該頂端14,以對該頂端14施加朝向該承載盤34方向的彈力。藉此,使得該承載盤34與該彈性抵壓總成37施加彈力地夾持於該胚管10。6 and 9, subsequently, the first control switch 62 (as shown in FIG. 7) is turned on to control the operation of the driving
參閱圖8、圖10及圖11,接著進行步驟S2,開啟該第二控制開關63以控制該移動驅動機構42的該驅動缸423運作,使該驅動缸423透過該滑動架422帶動該母模41沿該前後方向X向前移動至該工作位置。此時,該母模41對齊於該公模51,且該母模41的該等圍繞面部416抵接於該胚管10的該外周面12。Referring to Figures 8, 10 and 11, then proceed to step S2, turn on the
參閱圖8、圖9、圖11及圖12,隨後進行步驟S3,操控該控制單元61以控制該轉動驅動總成35的該馬達351運作。該馬達351運作時會透過該第一齒輪盤353、該傳動鏈條355、該第二齒輪盤354及該傳動軸352帶動該承載盤34沿一第一旋轉方向R1繞該第一軸線A1旋轉。由於該夾持旋轉裝置3的該承載盤34與該彈性抵壓總成37施加彈力地夾持於該胚管10,因此,該承載盤34旋轉過程中會同時帶動該胚管10及該彈性抵壓總成37沿該第一旋轉方向R繞該第一軸線A1旋轉。由於該母模41的該等圍繞面部416抵接於該胚管10的該外周面12,因此,該胚管10轉動的過程中會帶動該母模41沿一相反於該第一旋轉方向R1的第二旋轉方向R2繞該第二軸線A2旋轉。藉此,能降低該胚管10與該母模41之間的摩擦力,使得該胚管10能順暢地繞該第一軸線A1旋轉。Referring to FIGS. 8, 9, 11 and 12, then step S3 is performed to manipulate the
參閱圖8、圖10、圖13及圖14,接著進行步驟S4,操控該控制單元61以控制該動力單元524驅動該驅動缸523運作。該驅動缸523運作時會透過該活動架522驅動該公模51沿該沖壓方向D1移動,該公模51移動過程中會透過該環形凸塊513的該施壓面514施加壓力至該胚管10的該內周面11並帶動該胚管10朝該母模41方向移動。由於該擋止周壁342擋止該胚管10的該外周面12,因此,該擋止周壁342能在該公模51施壓該胚管10的過程中支撐該胚管10底部以防止其移動或變形。此外,由於該母模41透過分別位在該環形凹槽415上下端的該等圍繞面部416擋止該胚管10的該外周面12,因此,該公模51施壓該胚管10的過程中能夠順利地將該胚管10沖壓至該環形凹槽415內。Referring to FIG. 8, FIG. 10, FIG. 13 and FIG. 14, then proceed to step S4 to manipulate the
當該胚管10被沖壓至該環形凹槽415內的該外周面12一部分貼合於該凹陷面414時,該施壓面514與該凹陷面414共同擠壓該胚管10以使其成型出一凸伸出該外周面12的外凸狀結構。此時,該驅動缸523即停止驅動該公模51移動以使其定位在該沖壓位置。藉由該施壓面514呈外凸弧形以及該凹陷面414呈內凹弧形,能降低擠壓該胚管10的過程中對其產生應力集中的情形,以避免該胚管10受損。When the
參閱9、圖13、圖15及圖16,由於該公模51樞接於該活動架522,因此,該胚管10轉動的過程中會帶動該公模51沿該第一旋轉方向R1繞該第三軸線A3旋轉。藉此,能降低該胚管10與該公模51之間的摩擦力,使得該胚管10能順暢地繞該第一軸線A1旋轉。藉由該公模51的該環形凸塊513與該母模41的該環形凹槽415在旋轉過程中相配合而持續地擠壓該夾持旋轉裝置3(如圖3所示)所帶動旋轉的該胚管10,能持續地在該胚管10上成型出該外凸狀結構。當該夾持旋轉裝置3帶動該胚管10持續360度旋轉後,該外凸狀結構即形成一環形狀的凸緣15,使得該胚管10成型出具有該凸緣15的一管件1。該胚管10在成型出具有該凸緣15的該管件1後,由於該管件1沿該上下方向Z的高度會比該胚管10沿該上下方向Z的高度短,因此,透過該彈性抵壓總成37的該下盤371對該頂端14施加的彈力,能確保該胚管10在成型成該管件1後該下盤371仍能抵壓在該頂端14,從而能提升該夾持旋轉裝置3夾持的穩固性。Referring to 9, Figure 13, Figure 15 and Figure 16, since the
參閱圖8、圖9及圖12,最後進行步驟S5,操控該控制單元61控制該轉動驅動總成35的該馬達351停止運作,使該夾持旋轉裝置3停止帶動該管件1旋轉。同時,操控該控制單元61控制該動力單元524(如圖10所示)驅動該驅動缸523運作,以透過該活動架522驅動該公模51沿該復位方向D2移動並回復至該初始位置。Referring to FIGS. 8, 9 and 12, step S5 is finally performed to control the
參閱圖4、圖7及圖16,接著,關閉該第一控制開關62,使該移動驅動總成36的該驅動缸361帶動該彈性抵壓總成37向上移動並回復至該原始位置,該彈性抵壓總成37的該下盤371便能移離該管件1的該頂端14。關閉該第二控制開關63,使該移動驅動機構42的該驅動缸423帶動該母模41向後移動並回復至該非工作位置,該母模41便能移離該管件1的該外周面12。最後,便能將該管件1由該夾持旋轉裝置3取出。4, 7 and 16, then, turn off the
參閱圖16,該管件1在後續使用時,可在該管件1內灌注混凝土材料以製成如桶形、管形等圓柱狀的預鑄構件。藉由該管件1圍繞在該混凝土材料外周圍,能對該混凝土材料起到保護作用以防止外在危害物質侵蝕該混凝土材料,以提升該預鑄構件的使用壽命。同時,該管件1還能增加該預鑄構件的韌性及抗張強度。此外,該管件1的該凸緣15可免除因與混凝土材料間界面問題而出現管件1滑脫的情況,同時可作為移載設備或車輛在移動該預鑄構件時的卡榫,能提升該預鑄構件在搬運上的便利性及安全性。Referring to FIG. 16, when the
需說明的是,本實施例的該成型設備200的該第一軸線A1、該第二軸線A2及該第三軸線A3雖然是以沿著該上下方向Z直立延伸為例作說明,但在其他實施方式中,該成型設備200也可視需求將該第一軸線A1、該第二軸線A2及該第三軸線A3設計成沿該前後方向X水平延伸或該左右方向Y水平延伸,不以本實施例所揭露的方式為限。It should be noted that although the first axis A1, the second axis A2, and the third axis A3 of the
綜上所述,本實施例的該成型設備200,能方便且快速地加工該胚管10以成型出具有該凸緣15的該管件1,藉此,使得該管件1在後續使用時能作為該預鑄構件的一保護外殼,並能提升該預鑄構件在搬運上的便利性及安全性,故確實能達成本新型之目的。In summary, the forming
惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,凡是依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above are only examples of the present model, and should not be used to limit the scope of implementation of the present model, all simple equivalent changes and modifications made in accordance with the patent scope of the present model application and the contents of the patent specification still belong to This new patent covers the scope.
1:管件 10:胚管 11:內周面 12:外周面 13:底端 14:頂端 15:凸緣 200:成型設備 2:機座 21:座體 211:底板 212:頂板 22:支架 221:懸臂 3:夾持旋轉裝置 31:承載機構 32:彈性抵壓機構 33:樞接座 331:樞接孔 34:承載盤 341:盤體 342:擋止周壁 343:通孔 35:轉動驅動總成 351:馬達 352:傳動軸 353:第一齒輪盤 354:第二齒輪盤 355:傳動鏈條 356:穿孔 36:移動驅動總成 361:驅動缸 362:傳動桿 363:傳動板 37:彈性抵壓總成 371:下盤 372:上盤 373:連接單元 374:樞接架 375:螺孔 376:穿孔 377:螺桿 378:第一螺帽 379:第二螺帽 380:墊片 381:彈簧 4:第一沖模裝置 41:母模 411:母模體 412:樞軸 413:外圍繞面 414:凹陷面 415:環形凹槽 416:圍繞面部 42:移動驅動機構 421:滑軌 422:滑動架 423:驅動缸 424:懸臂 5:第二沖模裝置 51:公模 511:公模體 512:樞軸 513:環形凸塊 514:施壓面 52:移動驅動機構 521:支撐架 522:活動架 523:驅動缸 524:動力單元 525:支撐架體 526:凸伸板 6:控制裝置 61:控制單元 62:第一控制開關 63:第二控制開關 A1:第一軸線 A2:第二軸線 A3:第三軸線 D1:沖壓方向 D2:復位方向 d1:第一距離 d2:第二距離 R1:第一旋轉方向 R2:第二旋轉方向 X:前後方向 Y:左右方向 Z:上下方向 S1~S5:步驟 1: pipe fittings 10: embryo tube 11: inner peripheral surface 12: Outer peripheral surface 13: bottom 14: top 15: flange 200: molding equipment 2: base 21: Seat 211: bottom plate 212: top plate 22: bracket 221: Cantilever 3: Clamping rotating device 31: Carrying mechanism 32: Elastic compression mechanism 33: pivot seat 331: pivot hole 34: Carrier plate 341: Disc body 342: Block the Wall 343: Through Hole 35: Rotating drive assembly 351: Motor 352: drive shaft 353: first gear wheel 354: second gear wheel 355: drive chain 356: perforation 36: mobile drive assembly 361: drive cylinder 362: Drive Rod 363: drive plate 37: Elastic compression assembly 371: end 372: Secret 373: connection unit 374: Pivot Frame 375: screw hole 376: Perforation 377: Screw 378: first nut 379: second nut 380: Gasket 381: Spring 4: The first die device 41: Female Model 411: Female Phantom 412: Pivot 413: Outer Surrounding Surface 414: sunken surface 415: ring groove 416: around the face 42: mobile drive mechanism 421: Slide 422: Sliding Frame 423: drive cylinder 424: Cantilever 5: The second die device 51: male model 511: male phantom 512: Pivot 513: Ring bump 514: pressure surface 52: mobile drive mechanism 521: support frame 522: Activity Frame 523: drive cylinder 524: Power Unit 525: support frame 526: Protruding Board 6: Control device 61: control unit 62: The first control switch 63: The second control switch A1: The first axis A2: second axis A3: Third axis D1: Stamping direction D2: Reset direction d1: first distance d2: second distance R1: first rotation direction R2: second rotation direction X: front and rear direction Y: left and right direction Z: Up and down direction S1~S5: steps
本新型之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是本新型成型設備的一實施例的一立體圖; 圖2是該實施例所欲加工的一胚管的一立體圖; 圖3是該實施例與該胚管的一剖視圖; 圖4是該實施例與該胚管由另一視角觀看的一剖視圖,說明一彈性抵壓總成在一原始位置; 圖5是該實施例的該彈性抵壓總成的一不完整立體分解圖,說明一下盤、一上盤及一連接單元之間的組裝關係; 圖6是該實施例的該彈性抵壓總成的一不完整剖視圖,說明該下盤與該上盤之間形成一第一距離; 圖7是該實施例與該胚管由另一視角觀看的一剖視圖,說明一母模在一非工作位置; 圖8是該實施例使用成型方法來運作的一步驟流程圖; 圖9是類似於圖4的一剖視圖,說明該彈性抵壓總成在一抵壓位置,以及該下盤與該上盤之間形成一第二距離; 圖10是是類似於圖7的一剖視圖,說明該母模在一工作位置; 圖11是該實施例與該胚管的一不完整剖視圖,說明一公模在一初始位置; 圖12是該實施例與該胚管的一不完整俯視圖,說明該公模在該初始位置; 圖13是類似於圖12的一不完整俯視圖,說明該公模在一沖壓位置; 圖14是類似於圖11的一不完整剖視圖,說明該公模在該沖壓位置; 圖15是該實施例與該胚管的一不完整立體圖,說明該公模與該母模相配合以在該胚管成型出一凸緣;及 圖16是該實施例所成型出的一管件的一立體圖。 The other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, among which: Figure 1 is a perspective view of an embodiment of the new molding equipment; Figure 2 is a perspective view of an embryo tube to be processed in this embodiment; Figure 3 is a cross-sectional view of the embodiment and the embryo tube; 4 is a cross-sectional view of the embodiment and the embryo tube viewed from another angle, illustrating an original position of an elastic pressing assembly; FIG. 5 is an incomplete three-dimensional exploded view of the elastic compression assembly of this embodiment, illustrating the assembly relationship between the disc, an upper disc and a connecting unit; FIG. 6 is an incomplete cross-sectional view of the elastic pressing assembly of the embodiment, illustrating that a first distance is formed between the lower plate and the upper plate; Figure 7 is a cross-sectional view of the embodiment and the embryo tube from another perspective, illustrating a master mold in a non-working position; FIG. 8 is a flow chart of a step of using the molding method to operate in this embodiment; 9 is a cross-sectional view similar to FIG. 4, illustrating the elastic pressing assembly at a pressing position, and a second distance is formed between the lower plate and the upper plate; Figure 10 is a cross-sectional view similar to Figure 7, illustrating the master mold in a working position; Figure 11 is an incomplete cross-sectional view of the embodiment and the embryo tube, illustrating an initial position of a male mold; Figure 12 is an incomplete top view of the embodiment and the embryo tube, illustrating that the male mold is in the initial position; Figure 13 is an incomplete top view similar to Figure 12, illustrating the male die in a stamping position; Figure 14 is an incomplete cross-sectional view similar to Figure 11, illustrating that the male mold is in the punching position; 15 is an incomplete three-dimensional view of the embodiment and the embryo tube, illustrating that the male mold and the female mold cooperate to form a flange in the embryo tube; and Fig. 16 is a perspective view of a tube formed by this embodiment.
200:成型設備 200: molding equipment
2:機座 2: base
21:座體 21: Seat
212:頂板 212: top plate
22:支架 22: bracket
221:懸臂 221: Cantilever
3:夾持旋轉裝置 3: Clamping rotating device
31:承載機構 31: Carrying mechanism
32:彈性抵壓機構 32: Elastic compression mechanism
34:承載盤 34: Carrier plate
341:盤體 341: Disc body
342:擋止周壁 342: Block the Wall
35:轉動驅動總成 35: Rotating drive assembly
351:馬達 351: Motor
36:移動驅動總成 36: mobile drive assembly
361:驅動缸 361: drive cylinder
362:傳動桿 362: Drive Rod
37:彈性抵壓總成 37: Elastic compression assembly
371:下盤 371: end
372:上盤 372: Secret
373:連接單元 373: connection unit
4:第一沖模裝置 4: The first die device
41:母模 41: Female Model
411:母模體 411: Female Phantom
412:樞軸 412: Pivot
415:環形凹槽 415: ring groove
42:移動驅動機構 42: mobile drive mechanism
422:滑動架 422: Sliding Frame
424:懸臂 424: Cantilever
5:第二沖模裝置 5: The second die device
523:驅動缸 523: drive cylinder
524:動力單元 524: Power Unit
525:支撐架體 525: support frame
526:凸伸板 526: Protruding Board
6:控制裝置 6: Control device
61:控制單元 61: control unit
62:第一控制開關 62: The first control switch
63:第二控制開關 63: The second control switch
X:前後方向 X: front and rear direction
Y:左右方向 Y: left and right direction
Z:上下方向 Z: Up and down direction
Claims (12)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114227245A (en) * | 2021-12-13 | 2022-03-25 | 芜湖荣基密封系统有限公司 | Vehicle damping air spring assembling equipment and assembling method |
TWI787850B (en) * | 2021-06-01 | 2022-12-21 | 聯曜實業有限公司 | Molding equipment and molding method |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI787850B (en) * | 2021-06-01 | 2022-12-21 | 聯曜實業有限公司 | Molding equipment and molding method |
CN114227245A (en) * | 2021-12-13 | 2022-03-25 | 芜湖荣基密封系统有限公司 | Vehicle damping air spring assembling equipment and assembling method |
CN114227245B (en) * | 2021-12-13 | 2023-12-08 | 芜湖荣基密封系统有限公司 | Automobile damping air spring assembling equipment and assembling method |
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