TWM615575U - Rotary axis sensing device of sewing machine motor - Google Patents

Rotary axis sensing device of sewing machine motor Download PDF

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TWM615575U
TWM615575U TW110204159U TW110204159U TWM615575U TW M615575 U TWM615575 U TW M615575U TW 110204159 U TW110204159 U TW 110204159U TW 110204159 U TW110204159 U TW 110204159U TW M615575 U TWM615575 U TW M615575U
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Taiwan
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sensing device
sewing machine
board
machine motor
rotation axis
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TW110204159U
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李政育
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賀欣機械廠股份有限公司
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Publication of TWM615575U publication Critical patent/TWM615575U/en

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Abstract

一種縫紉機馬達之旋轉軸感測裝置,包含一磁石轉盤、一第一IC板及一第二IC板,該磁石轉盤充磁一內環磁區、一外環磁區及一上定位磁區,透過第一IC板感應磁石轉盤之旋轉直接擷取旋轉軸之旋轉,感應內環磁區,輸出R、S、T脈衝信號,及感應外環磁區,輸出A、B脈衝信號,作為馬達驅動控制用;並藉透過第二IC板感應磁石轉盤之旋轉擷取旋轉軸之旋轉,感應上定位磁區,輸出上定位脈衝信號,用來控制縫紉機的上定位針停位置。A rotation axis sensing device of a sewing machine motor includes a magnet turntable, a first IC board and a second IC board. The magnet turntable is magnetized with an inner ring magnetic zone, an outer ring magnetic zone and an upper positioning magnetic zone. Through the first IC board to sense the rotation of the magnet turntable, directly capture the rotation of the rotating shaft, sense the inner ring magnetic zone, output R, S, T pulse signals, and sense the outer ring magnetic zone, output A, B pulse signals, as a motor drive For control; and by sensing the rotation of the magnet turntable through the second IC board to capture the rotation of the rotating shaft, sense the upper positioning magnetic area, and output the upper positioning pulse signal to control the upper positioning needle stop position of the sewing machine.

Description

縫紉機馬達之旋轉軸感測裝置Rotary axis sensing device of sewing machine motor

本創作係有關於一種馬達旋轉軸的感測裝置,以對馬達旋轉軸之運轉狀態進行精確監控,尤指一種縫紉機馬達之旋轉軸感測裝置。This creation is related to a sensing device for the rotating shaft of a motor to accurately monitor the operating state of the rotating shaft of the motor, especially a rotating shaft sensing device for a sewing machine motor.

目前的縫紉機編碼器依其感應方式,大致可區分為接觸式與非接觸式兩種。接觸式的編碼器有著零件磨耗的問題存在,為避免接觸磨損,於是相關業者研發出非接觸式的編碼器,例如光學式編碼器與磁性編碼器。Current sewing machine encoders can be roughly divided into two types: contact type and non-contact type. Contact encoders have the problem of part wear. In order to avoid contact wear, related industries have developed non-contact encoders, such as optical encoders and magnetic encoders.

請參看我國證書號第M302831號「伺服馬達編碼器」新型專利案,該案之編碼器即為光學式編碼器。該伺服馬達編碼器係包括一遮光片及一感測裝置,遮光片為圓形片體而用以結合於伺服馬達軸心的後端,其外圈或內圈等間隔凹設數個缺槽,於內圈或外圈同心環設多數個透光孔,感測裝置設有一結合於伺服馬達後端面的底座,底座設有一具有穿孔的底板,並於底板周緣垂直向外伸設一圓弧形且圍繞於遮光片的插掣體,於插掣體環繞結合三個用以偵測缺槽的光遮斷器以及一用以偵測各透光孔的光編碼器模組;據此,即能以光遮斷器及光編碼模組偵測遮光片位置及動作,並將資訊編碼輸出,以供檢知並控制伺服馬達的動作。Please refer to my country's Certificate No. M302831 "Servo Motor Encoder" new patent case, the encoder in this case is an optical encoder. The servo motor encoder includes a shading sheet and a sensing device. The shading sheet is a circular sheet body to be combined with the rear end of the servo motor shaft center. The outer ring or the inner ring is recessed with several notches at equal intervals , Concentrically arranged multiple light holes in the inner or outer ring, the sensing device is provided with a base combined with the rear surface of the servo motor, the base is provided with a bottom plate with a perforation, and a circular arc extends vertically outward from the periphery of the bottom plate An insert body which is shaped and surrounds the light-shielding sheet, surrounds the insert body and combines three photo-interrupters for detecting the lack of grooves and a light encoder module for detecting each light-transmitting hole; accordingly, That is to say, the position and movement of the light-shielding film can be detected by the photo-interrupter and the light-encoding module, and the information can be encoded and output for detection and control of the action of the servo motor.

前述的光學式編碼器即為目前在業界普遍運用於縫紉機上的旋轉式光學編碼器,然而,縫紉機運作的機制是車縫布料,因此在車縫的過程中會產生許多斷線或棉絮,這些斷線或棉絮會沾附於底板的穿孔及遮光片的透光孔,而影響光遮斷器的偵測正確性,進而導致縫紉機之時序錯誤無法正常運作。The aforementioned optical encoders are rotary optical encoders commonly used in sewing machines in the industry. However, the mechanism of sewing machine operation is to sew fabrics, so many thread breaks or lint will be generated during the sewing process. Broken threads or lint will adhere to the perforations of the bottom plate and the light-transmitting holes of the shading sheet, which will affect the detection accuracy of the photo-interrupter, and cause the timing error of the sewing machine to fail to operate normally.

另外,在非接觸式的編碼器中,磁性編碼器同樣具有克服接觸式編碼器元件磨耗問題的優點,用以將轉軸的機械轉角轉換成數位或類比訊號,實現角度、直線位移、轉速等訊號輸出,相較於旋轉式光學編碼器,卻沒有使用於油汙或者粉塵多(或如前述縫紉機斷線或棉絮)等較惡劣之工作環境而影響其感應之準確度的問題,因此,若能使磁性編碼器應用於縫紉機上,將可解決前述光學式編碼器所遭遇到的問題。In addition, in non-contact encoders, magnetic encoders also have the advantage of overcoming the wear problem of contact encoder components, which are used to convert the mechanical rotation angle of the shaft into digital or analog signals to realize angle, linear displacement, rotational speed and other signals. Compared with the rotary optical encoder, the output is not used in the harsh working environment such as oily or dusty (or the above-mentioned sewing machine broken thread or lint), which affects the accuracy of its sensing. Therefore, if it can be used The use of magnetic encoders on sewing machines will solve the problems encountered by the aforementioned optical encoders.

磁性編碼器請參看我國證書號第M473407號「縫紉機直驅馬達與磁性編碼器同步化的裝置」,其係關於一種縫紉機直驅馬達與磁性編碼器同步化的裝置,其主要的技術手段是在馬達的出力軸套接一傳動齒輪,並又額外在馬達的外殼上組設一安裝座以安裝一額外的軸桿,又在軸桿套接一從動齒輪,該傳動齒輪與該從動齒輪共同嚙連一傳動皮帶,再於軸桿上安置一磁性元件,於磁性元件通過的路徑中對應設有感應器,當馬達運轉時,軸桿因馬達的出力軸、傳動齒輪、傳動皮帶、從動齒輪間的傳動關係而隨之同步轉動,且磁性元件亦隨著軸桿轉動,此時,感應器即能依據轉動的磁性元件之磁場變化來測得所需之數據資料,換言之,習知技術大多是以類似此種在出力軸上加掛一傳動機構,以將轉動狀態表現於另一被帶動的軸桿上,再利用該軸桿驅動磁性元件轉動而進行監測控制、產生編碼。For the magnetic encoder, please refer to China's Certificate No. M473407 "Synchronization Device for Sewing Machine Direct Drive Motor and Magnetic Encoder". The output shaft of the motor is sleeved with a transmission gear, and a mounting seat is additionally arranged on the housing of the motor to install an additional shaft, and the shaft is sleeved with a driven gear, the transmission gear and the driven gear Jointly engage a transmission belt, and then place a magnetic element on the shaft. In the path through which the magnetic element passes, there is a corresponding sensor. When the motor is running, the shaft is driven by the output shaft, transmission gear, and transmission belt The transmission relationship between the moving gears rotates synchronously, and the magnetic element also rotates with the shaft. At this time, the sensor can measure the required data according to the change of the magnetic field of the rotating magnetic element. In other words, the conventional wisdom Most of the technology is to add a transmission mechanism to the output shaft to show the rotation state on another driven shaft, and then use the shaft to drive the magnetic element to rotate for monitoring, control, and code generation.

惟,此種加掛傳動機構再額外帶動一軸桿的技術手段,很容易發生出力無謂損耗跟傳動流失、皮帶磨損揚塵、皮帶傳動打滑、皮帶磨損造成傳動間隙、皮帶接觸位置單側受力容易造成轉動共振…等等諸多問題,進而產生偵測失真的問題,再者,還會過度佔用馬達配置空間、影響散熱等等的問題,而且磁性元件無法直接進行物理性的準位調校作業,必須透過電子參數設定的方式進行定位偏差補正調整,也因對於控制機能不熟悉者不易上手,並且容易發生設定錯誤的情形而影響產品良率,有鑑於此,針對縫紉機馬達之旋轉軸感測裝置進行優化改良,係為本創作所欲改善的重點。However, this kind of technical means of adding a transmission mechanism and additionally driving a shaft is prone to unnecessary loss of output and transmission loss, belt wear and dust, belt transmission slippage, belt wear and transmission gap, and unilateral force on the contact position of the belt is easy to cause. Rotation resonance... and many other problems, which will lead to the problem of detection distortion. Furthermore, it will take up too much motor configuration space, affect heat dissipation, etc., and the magnetic components cannot directly perform physical level adjustment operations. The positioning deviation correction adjustment is carried out through the method of electronic parameter setting. It is also difficult for those who are not familiar with the control function, and the setting error is easy to occur, which affects the product yield. In view of this, the rotation axis sensing device of the sewing machine motor is carried out. Optimization and improvement are the focus of improvement for this creation.

本創作之主要目的係在提供一種利用雙感應IC板對縫紉機馬達旋轉軸進行直接感測,俾利縫紉機之運作更為準確以提升生產效率及良率。The main purpose of this creation is to provide a dual-sensing IC board to directly sense the rotation axis of the sewing machine motor, so as to make the operation of the sewing machine more accurate and improve production efficiency and yield.

為達上述目的,本創作所採行的技術手段包括:一磁石轉盤,以一中心圓孔套入固定在該旋轉軸之一環溝,使該磁石轉盤隨該旋轉軸同步轉動,該磁石轉盤充磁有一內環磁區及一外環磁區;一第一IC板,固設在該後蓋上,用以感測該內環磁區及外環磁區,以分別輸出R、S、T的脈衝信號及輸出A、B的脈衝信號;由於該磁石轉盤係直接固定在該旋轉軸上,隨該旋轉軸同步轉動,可感測到該旋轉軸的絕對位置,使其產生的信號不失真。To achieve the above-mentioned purpose, the technical means adopted in this creation include: a magnet turntable with a central circular hole sleeved in a ring groove fixed on the rotating shaft, so that the magnet turntable rotates synchronously with the rotating shaft, and the magnet turntable is charged The magnet has an inner ring magnetic area and an outer ring magnetic area; a first IC board is fixed on the back cover to sense the inner ring magnetic area and the outer ring magnetic area to output R, S, T respectively Pulse signal and output pulse signals of A and B; since the magnet turntable is directly fixed on the rotating shaft and rotates synchronously with the rotating shaft, the absolute position of the rotating shaft can be sensed, so that the generated signal is not distorted .

所述的感測裝置更包括有一固設在該後蓋上的第二IC板,該磁石轉盤於該內環磁區與該外環磁區之間設有一上定位磁區,以供該第二IC板對應感測,輸出上定位脈衝信號,並配合該第一IC板所輸出的脈衝信號控制該馬達運作。The sensing device further includes a second IC board fixed on the back cover, and the magnet turntable is provided with an upper positioning magnetic area between the inner ring magnetic area and the outer ring magnetic area for the second IC board. The two IC boards are correspondingly sensed, output positioning pulse signals, and cooperate with the pulse signals output by the first IC board to control the operation of the motor.

所述的感測裝置於該後蓋上設有一定位機構,該定位機構固設有一第二IC板,該磁石轉盤於該內環磁區與該外環磁區之間設有一上定位磁區,以供該第二IC板對應感測,輸出上定位脈衝信號,並配合該第一IC板所輸出的脈衝信號控制該馬達運作。The sensing device is provided with a positioning mechanism on the back cover, the positioning mechanism is fixedly provided with a second IC board, and the magnet turntable is provided with an upper positioning magnetic zone between the inner ring magnetic zone and the outer ring magnetic zone , For corresponding sensing of the second IC board, outputting a positioning pulse signal, and cooperating with the pulse signal output by the first IC board to control the operation of the motor.

所述的後蓋設置有至少一第一螺柱,以供該第一IC板固定,該定位機構對應該第一螺柱設有一第一開口,以供該第一螺柱穿出;該定位機構周緣具有複數凸耳,並在各該凸耳處貫穿有一供鎖固的調整孔,於鬆開時能夠旋轉該定位機構,調整該第二IC板與該上定位磁區的相對位置,並藉由該第一開口相對該第一螺柱進行旋轉;該定位機構具有一凸台,並在該凸台與各該凸耳之間形成有一凹溝,以供一轉盤蓋嵌入該凹溝。The back cover is provided with at least one first stud for fixing the first IC board, and the positioning mechanism is provided with a first opening corresponding to the first stud for the first stud to pass through; the positioning The peripheral edge of the mechanism has a plurality of lugs, and each lug penetrates an adjustment hole for locking. When the lug is released, the positioning mechanism can be rotated to adjust the relative position of the second IC board and the upper positioning magnetic zone, and The first opening rotates relative to the first stud; the positioning mechanism has a boss, and a groove is formed between the boss and each of the lugs for a turntable cover to be embedded in the groove.

所述的定位機構周緣具有複數凸耳,並在各該凸耳處貫穿有一供鎖固的調整孔,於鬆開時能夠旋轉該定位機構,以調整該第二IC板與該上定位磁區的相對位置;該定位機構具有一凸台,並在該凸台與各該凸耳之間形成有一凹溝,以供一轉盤蓋嵌入該凹溝。The peripheral edge of the positioning mechanism has a plurality of lugs, and each of the lugs penetrates an adjustment hole for locking, and the positioning mechanism can be rotated when loosened to adjust the second IC board and the upper positioning magnetic zone The relative position of the positioning mechanism; the positioning mechanism has a boss, and a groove is formed between the boss and each of the lugs for a turntable cover to be embedded in the groove.

所述的感測裝置更包括有一轉盤蓋,該轉盤蓋套入該旋轉軸的環溝內側並固定於該後蓋上,以罩設於該磁石轉盤與該第一IC板外側。The sensing device further includes a turntable cover, which is sleeved inside the ring groove of the rotating shaft and fixed on the back cover to cover the outer side of the magnet turntable and the first IC board.

所述的感測裝置更包括有一轉盤蓋,該轉盤蓋罩設於該磁石轉盤與該第一、二IC板外側並固設在該後蓋上。The sensing device further includes a turntable cover, which is arranged on the outer side of the magnet turntable and the first and second IC boards and fixed on the back cover.

所述的磁石轉盤的內環磁區依極性排列充磁有至少4極,以供該第一IC板感測。The inner ring magnetic area of the magnet turntable is magnetized with at least 4 poles arranged in polarity for the first IC board to sense.

所述的磁石轉盤的外環磁區依極性排列充磁有2倍數之極數,以供該第一IC板感測;該外環磁區之極數為60極。The outer ring magnetic area of the magnet turntable is magnetized with a number of poles that is twice as many as the first IC board according to the polarity arrangement; the number of poles of the outer ring magnetic area is 60 poles.

所述的磁石轉盤的上定位磁區充磁有3極,依NSN極性或SNS極性之其中一種排列,以供該第二IC板感測。The upper positioning magnetic area of the magnet turntable is magnetized with 3 poles, arranged according to one of NSN polarity or SNS polarity, for sensing by the second IC board.

所述的磁石轉盤在該上定位磁區對向180度的位置設置有一下定位磁區,以供該第二IC板對應感測該下定位磁區,以輸出下定位脈衝信號,控制縫紉機的下定位針停位置;該磁石轉盤更包括有一無磁極區域,該無磁極區域的高度小於該下定位磁區的高度;該無磁極區域高度降低0.2〜0.6mm之間;該無磁極區域降低的高度為0.4mm。The magnet turntable is provided with a lower positioning magnetic area at a position 180 degrees opposite to the upper positioning magnetic area, so that the second IC board can correspondingly sense the lower positioning magnetic area to output a lower positioning pulse signal to control the sewing machine. The lower positioning needle stop position; the magnet turntable further includes a non-magnetic pole area, the height of the non-magnetic pole area is less than the height of the lower positioning magnetic area; the height of the non-magnetic pole area is reduced between 0.2~0.6mm; the non-magnetic pole area is reduced The height is 0.4mm.

所述的磁石轉盤更包括有一無磁極區域,該無磁極區域的高度小於該內環磁區、該外環磁區及該上定位磁區的高度;該無磁極區域高度降低0.2〜0.6mm之間;該無磁極區域降低的高度為0.4mm。The magnet turntable further includes a pole-free area, the height of the pole-free area is smaller than the height of the inner ring magnetic area, the outer ring magnetic area, and the upper positioning magnetic area; the height of the non-magnetic area is reduced by 0.2~0.6mm The lowered height of the non-magnetic pole area is 0.4mm.

所述的磁石轉盤材質為塑膠材料與氧化鐵磁石。The material of the magnet turntable is plastic material and iron oxide magnet.

所述的感測裝置進一步包含一固定在該旋轉軸上的手輪。The sensing device further includes a hand wheel fixed on the rotating shaft.

請參閱第1-3圖,其係顯示本創作較佳實施例之示意圖,本創作之感測裝置係對應設置於馬達10之旋轉軸11的位置,並包括有一磁石轉盤20、一第一IC板30、一第二IC板40、一定位機構50與一轉盤蓋60。Please refer to Figures 1-3, which are schematic diagrams showing the preferred embodiment of this creation. The sensing device of this creation is correspondingly arranged at the position of the rotating shaft 11 of the motor 10, and includes a magnet turntable 20 and a first IC The board 30, a second IC board 40, a positioning mechanism 50 and a turntable cover 60.

如第3圖所示,馬達10在後蓋12上設有第一螺柱121,定位機構50本體一側具有一面積較本體小的凸台51並貫穿有一中心孔52,且對應各第一螺柱121位置預設有一第一開口53,以供第一螺柱121穿出。在足以供第一IC板30鎖固的前提下,第一螺柱121的數目也可以增減。As shown in Figure 3, the motor 10 is provided with a first stud 121 on the rear cover 12. The positioning mechanism 50 has a boss 51 with a smaller area than the main body on the side of the body, and a central hole 52 penetrates therethrough, corresponding to each first The position of the stud 121 is preset with a first opening 53 for the first stud 121 to pass through. On the premise that it is sufficient for the first IC board 30 to be locked, the number of the first studs 121 can also be increased or decreased.

定位機構50另於本體周緣向外延伸有複數凸耳54,使凸台51與凸耳54之間形成有一凹溝55,如第5圖所示,且在各凸耳54處貫穿有一呈長弧形的調整孔541。本實施例中定位機構50具有三個凸耳54,亦可依需求增減。The positioning mechanism 50 also has a plurality of lugs 54 extending outward from the periphery of the body, so that a groove 55 is formed between the lug 51 and the lug 54, as shown in Figure 5, and each lug 54 penetrates a long Arc-shaped adjustment hole 541. In this embodiment, the positioning mechanism 50 has three lugs 54 which can be increased or decreased according to requirements.

組裝時,定位機構50以中心孔52套入旋轉軸11,並利用第一開口53套經第一螺柱121,最後以螺絲56穿經調整孔541,將定位機構50固定在後蓋12上。When assembling, the positioning mechanism 50 is inserted into the rotating shaft 11 with the central hole 52, and the first stud 121 is inserted through the first opening 53, and finally the adjusting hole 541 is passed through the screw 56 to fix the positioning mechanism 50 on the rear cover 12. .

第一IC板30以螺絲31固設在穿出第一開口53的第一螺柱121上,且第二IC板40以螺絲41鎖固在定位機構50的第二螺柱57上。The first IC board 30 is fixed on the first stud 121 passing through the first opening 53 with screws 31, and the second IC board 40 is locked on the second stud 57 of the positioning mechanism 50 with screws 41.

本實施例中的定位機構50具有一對第二螺柱57以供第二IC板40鎖固,在有需要時,亦改變第二螺柱57設置的位置,或是如第3圖所示,預先在不同角度設有第二螺柱57,以供選擇使用。在足以供第二IC板40鎖固的前提下,第二螺柱57的數目也可以增減。The positioning mechanism 50 in this embodiment has a pair of second studs 57 for locking the second IC board 40. When necessary, the position of the second studs 57 is also changed, or as shown in Figure 3 , There are second studs 57 at different angles in advance for optional use. On the premise that it is sufficient for the second IC board 40 to be locked, the number of the second studs 57 can also be increased or decreased.

磁石轉盤20具有呈圓盤狀的本體並在本體上形成有一凸緣21圍繞在中心圓孔211旁。本實施中的磁石轉盤20係採用塑膠材料配合氧化鐵磁石,但其材料並不以這些為限。The magnet turntable 20 has a disc-shaped body and a flange 21 is formed on the body to surround the central circular hole 211. The magnet turntable 20 in this embodiment is made of plastic materials with iron oxide magnets, but the material is not limited to these.

組裝時,磁石轉盤20一側與間隙調整片22共同穿入旋轉軸11,再以C型扣環23對應扣合在旋轉軸11的環溝111,以如第5圖所示固定在旋轉軸11上,而另一側以凸緣21供轉盤蓋60套入,以將磁石轉盤20被夾固在旋轉軸11的環溝111和轉盤蓋60之間。When assembling, the side of the magnet turntable 20 and the gap adjustment piece 22 are inserted into the rotating shaft 11 together, and then the C-shaped buckle 23 is correspondingly buckled in the ring groove 111 of the rotating shaft 11 to be fixed on the rotating shaft as shown in Figure 5. 11, and a flange 21 is provided on the other side for the turntable cover 60 to be inserted, so that the magnet turntable 20 is clamped between the ring groove 111 of the rotating shaft 11 and the turntable cover 60.

轉盤蓋60於套入旋轉軸11後,能夠將磁石轉盤20、定位機構50、第二螺柱57上的第二IC板40以及穿出定位機構50的第一螺柱121上的第一IC板30都一起如第5圖所示套覆於其與定位機構50共同形成的容置空間中,且轉盤蓋60可對應嵌入凸台51與凸耳54之間的凹溝55,再以螺絲61鎖固於後蓋12上。After the turntable cover 60 is inserted into the rotating shaft 11, the magnet turntable 20, the positioning mechanism 50, the second IC board 40 on the second stud 57, and the first IC on the first stud 121 passing through the positioning mechanism 50 The plates 30 are all covered in the accommodating space formed together with the positioning mechanism 50 as shown in Figure 5, and the turntable cover 60 can be inserted into the groove 55 between the boss 51 and the lug 54, and then screw 61 is locked on the back cover 12.

如第4圖所示,磁石轉盤20充磁有一內環磁區201、一外環磁區202與一上定位磁區203,外環磁區202位在磁石轉盤20本體周邊的外環處,內環磁區201位在磁石轉盤20的中心圓孔211周邊的外環處,而上定位磁區203相對位在內環磁區201與外環磁區202之間。As shown in Figure 4, the magnet turntable 20 is magnetized with an inner ring magnetic area 201, an outer ring magnetic area 202 and an upper positioning magnetic area 203. The outer ring magnetic area 202 is located at the outer ring around the body of the magnet turntable 20. The inner ring magnetic area 201 is located at the outer ring around the central circular hole 211 of the magnet turntable 20, and the upper positioning magnetic area 203 is relatively located between the inner ring magnetic area 201 and the outer ring magnetic area 202.

內環磁區201如圖等分並依NSNS極性排列充磁有至少4極,實際上可依需求選擇以2極的倍數(NS)增加,如6極、8極、10極、12極等極數;外環磁區202如圖等分並依NSNS極性排列充磁有30極對(60極),實際上可依需求選擇以2極的倍數(NS)增加;上定位磁區203如圖所示依NSN極性排列充磁有3極,實際上依感測裝置之不同.可以選採SNS的極性排列。The inner ring magnetic area 201 is equally divided as shown and magnetized with at least 4 poles arranged according to the NSNS polarity. In fact, it can be increased by a multiple of 2 poles (NS) according to requirements, such as 6 poles, 8 poles, 10 poles, 12 poles, etc. The number of poles; the outer ring magnetic zone 202 is equally divided as shown and magnetized according to the NSNS polarity. There are 30 pole pairs (60 poles), which can be increased by a multiple of 2 poles (NS) according to actual needs; the upper positioning magnetic zone 203 is such as As shown in the figure, there are 3 poles magnetized according to the NSN polarity arrangement. Actually, it depends on the sensing device. The polarity arrangement of SNS can be selected.

第一IC板30固設在穿出定位機構50的第一螺柱121上,相對位在磁石轉盤20與定位機構50之間,用以對應感測磁石轉盤20的內環磁區201及外環磁區202。The first IC board 30 is fixed on the first stud 121 that passes through the positioning mechanism 50, and is located oppositely between the magnet turntable 20 and the positioning mechanism 50, and is used to correspondingly sense the inner ring magnetic area 201 and the outer magnetic area of the magnet turntable 20.环磁区202。 Ring magnetic area 202.

第一IC板30配合磁石轉盤20的內環磁區201利用磁性原理感應作檢出,以輸出R、S、T的脈衝信號,而另配合磁石轉盤20的外環磁區202利用磁性原理感應作檢出,以輸出A、B的脈衝信號。The first IC board 30 cooperates with the inner ring magnetic area 201 of the magnet turntable 20 to detect by the principle of magnetism to output pulse signals of R, S, T, and the outer ring magnetic area 202 cooperates with the magnet turntable 20 to detect by the principle of magnetism. Perform detection to output pulse signals of A and B.

感測裝置藉第一IC板30輸出R、S、T的脈衝信號及輸出A、B的脈衝信號,以電連接將信號傳送到控制器處理(圖中未示),作為馬達驅動控制,例如偵測旋轉軸11之旋轉方向、速度等,可獲得最佳的控制效果。The sensing device uses the first IC board 30 to output R, S, T pulse signals and output A, B pulse signals, and transmit the signals to the controller for processing (not shown in the figure) through electrical connections, as a motor drive control, for example Detect the rotation direction, speed, etc. of the rotating shaft 11 to obtain the best control effect.

第二IC板40以螺絲41固設在第二螺柱57上,相對位在磁石轉盤20與定位機構50,用以對應感測於磁石轉盤20的上定位磁區203。The second IC board 40 is fixed on the second stud 57 with screws 41 and is located opposite to the magnet turntable 20 and the positioning mechanism 50 for correspondingly sensing the upper positioning magnetic area 203 of the magnet turntable 20.

第二IC板40配合磁石轉盤20的上定位磁區203利用磁性原理感應作檢出,以輸出上定位脈衝信號,再透過電連接將上定位脈衝信號傳送到控制器處理(圖中未示),作為控制縫紉機的上定位針停位置。The second IC board 40 cooperates with the upper positioning magnetic zone 203 of the magnet turntable 20 to detect by the principle of magnetism to output the upper positioning pulse signal, and then transmit the upper positioning pulse signal to the controller for processing through an electrical connection (not shown in the figure) , As the stop position of the upper positioning needle to control the sewing machine.

如依作業需求,可在上定位磁區203對向180度的位置設置一組3極的下定位磁區204,如第4A圖所示,與上定位磁區203同樣,依NSN極性排列,亦可依SNS極性排列,對應馬達下定位位置。第二IC板40配合下定位磁區204利用磁性原理感應作檢出,以輸出下定位脈衝信號,作為控制縫紉機的下定位針停位置。According to operational requirements, a set of 3-pole lower positioning magnetic regions 204 can be arranged at a position 180 degrees opposite to the upper positioning magnetic region 203, as shown in Figure 4A, similar to the upper positioning magnetic region 203, arranged in NSN polarity, It can also be arranged according to SNS polarity, corresponding to the positioning position under the motor. The second IC board 40 cooperates with the lower positioning magnetic zone 204 to detect by using the principle of magnetism to output the lower positioning pulse signal as the stop position of the lower positioning needle for controlling the sewing machine.

為避免充磁時造成磁干擾現象,第4圖中的內環磁區201、外環磁區202及上定位磁區203或下定位磁區204以外的無磁極區域205的高度設成比內環磁區201、外環磁區202、及上定位磁區203或下定位磁區204為低。無磁極區域205高度降低範圍在0.2〜0.6mm之間,最佳為0.4mm。In order to avoid the phenomenon of magnetic interference during magnetization, the height of the inner ring magnetic area 201, outer ring magnetic area 202 and the upper positioning magnetic area 203 or the lower positioning magnetic area 204 outside the magnetic pole-free area 205 is set to be greater than The ring magnetic region 201, the outer ring magnetic region 202, and the upper positioning magnetic region 203 or the lower positioning magnetic region 204 are low. The height reduction range of the non-magnetic pole region 205 is between 0.2 and 0.6 mm, preferably 0.4 mm.

第二IC板40亦可依實際作業需求,可鬆開原本如第6圖中鎖固在調整孔541的螺絲56,再如第6A圖所示直接旋轉移動定位機構50,就可以調整第二螺柱57上的第二IC板40位置,以調整第二IC板40與上定位磁區203的相對位置,微調上定位點,方便不熟悉之作業人員做調整。依實際需求,第二螺柱57亦可直接設置在後蓋12上適當位置,以配合磁石轉盤20進行檢測,省略調整之功能。The second IC board 40 can also be adjusted according to actual operation requirements by loosening the screw 56 originally locked in the adjustment hole 541 as shown in Fig. 6, and then directly rotating and moving the positioning mechanism 50 as shown in Fig. 6A to adjust the second The position of the second IC board 40 on the stud 57 is used to adjust the relative position of the second IC board 40 and the upper positioning magnetic area 203, and to fine-tune the upper positioning point, which is convenient for unfamiliar operators to make adjustments. According to actual needs, the second stud 57 can also be directly arranged at an appropriate position on the back cover 12 to cooperate with the magnet turntable 20 for detection, and the adjustment function is omitted.

於調整時,定位機構50上供第一螺柱121穿出的第一開口53與調整孔541口徑與形狀可如第6A圖所示互相配合,在定位機構50旋轉時,利用第一開口53的讓第一螺柱121維持穿出的結構,以讓定位機構50能夠透過第一開口53相對第一螺柱121旋轉,而不影響定位機構50的旋轉動作。於不影響定位機構50的旋轉動作的前提下,第一螺柱121設置的位置、第一IC板30固定的結構、定位機構50本體的形狀也可以相應選擇性變動。During adjustment, the diameter and shape of the first opening 53 through which the first stud 121 passes through the positioning mechanism 50 and the adjustment hole 541 can be matched with each other as shown in Figure 6A. When the positioning mechanism 50 rotates, the first opening 53 is used. The structure of allowing the first stud 121 to pass through is maintained, so that the positioning mechanism 50 can rotate relative to the first stud 121 through the first opening 53 without affecting the rotation of the positioning mechanism 50. Under the premise of not affecting the rotation of the positioning mechanism 50, the position where the first stud 121 is set, the structure of the first IC board 30 and the shape of the positioning mechanism 50 body can also be selectively changed accordingly.

本實施例中的第一IC板30也可以單獨配合磁石轉盤20使用。於單獨使用第一IC板30時,如第7圖所示,第一IC板30可以直接鎖固在後蓋12上的第一螺柱121,配合磁石轉盤20相應的磁區輸出脈衝信號,並加設另一外部的定位信號裝置,以控制馬達10運作。The first IC board 30 in this embodiment can also be used alone with the magnet turntable 20. When the first IC board 30 is used alone, as shown in Figure 7, the first IC board 30 can be directly locked to the first stud 121 on the back cover 12, and the corresponding magnetic zone of the magnet turntable 20 can output pulse signals. In addition, another external positioning signal device is added to control the operation of the motor 10.

本創作另可如第5圖所示,選擇加設一手輪70,手輪70係直接固定在旋轉軸11上,以使手輪70能直接驅動旋轉軸11,並且令磁石轉盤20也能同步感應手輪70之轉動狀況;亦可加設一隔熱罩(圖中未所)罩在馬達10之外予以隔熱。This creation can also choose to add a handwheel 70 as shown in Figure 5. The handwheel 70 is directly fixed on the rotating shaft 11 so that the handwheel 70 can directly drive the rotating shaft 11 and the magnet turntable 20 can also be synchronized. The rotation status of the handwheel 70 is sensed; a heat shield (not shown in the figure) can also be added to cover the motor 10 for heat insulation.

本創作由於磁石轉盤20係直接設置在旋轉軸11上與旋轉軸11軸、同步旋轉,所產生的感應信號是由絕對位置獲得,信號不會失真,且由於所有數值均直接擷取於旋轉軸11,因此相較於一般的間接擷取手段,可產生更精確不失真的訊號、更絕對的監控與控制數值,進而令縫紉機馬達之運作獲得最佳的控制效果。In this creation, because the magnet turntable 20 is directly set on the rotating shaft 11 and rotates synchronously with the rotating shaft 11, the generated induction signal is obtained from the absolute position, the signal will not be distorted, and because all the values are directly captured on the rotating shaft 11. Therefore, compared with general indirect acquisition methods, it can generate more accurate and undistorted signals, more absolute monitoring and control values, and thus obtain the best control effect for the operation of the sewing machine motor.

本創作又由於係以磁性感應來做到馬達驅動及定位的控制,不怕油氣或水氣的污染,還有棉絮灰塵的遮蓋,進而令縫紉機馬達之運作獲得最佳的控制效果。Because this creation uses magnetic induction to control the motor drive and positioning, it is not afraid of oil and gas or water pollution, and the cover of cotton dust, so that the operation of the sewing machine motor can obtain the best control effect.

以上所列舉之各實施例,係為舉例說明本創作之較佳及可能實施的方式,並非用於侷限本創作之專利範圍,舉凡依創作作之技術手段所進行簡易替換或構成元件、手段之均等置換者,均應屬本創作申請專利範圍之範疇。The above-listed embodiments are examples to illustrate the best and possible implementation of this creation, and are not intended to limit the scope of the creation of the patent. For example, simple replacements or constituent elements and methods based on the technical means of creation Equal replacements shall fall within the scope of the patent application for this creation.

10:馬達 11:旋轉軸 111:環溝 12:後蓋 121:第一螺柱 20:磁石轉盤 201:內環磁區 202:外環磁區 203:上定位磁區 204:下定位磁區 205:無磁極區域 21:凸緣 211:中心圓孔 22:間隙調整片 23:C型扣環 30:第一IC板 31:螺絲 40:第二IC板 41:螺絲 50:定位機構 51:凸台 52:中心孔 53:第一開口 54:凸耳 541:調整孔 55:凹溝 56:螺絲 57:第二螺柱 60:轉盤蓋 61:螺絲 70:手輪 10: Motor 11: Rotation axis 111: Ring groove 12: back cover 121: The first stud 20: Magnet turntable 201: Inner ring magnetic area 202: Outer Ring Magnetic Zone 203: Upper positioning sector 204: Lower positioning sector 205: No magnetic pole area 21: flange 211: Center hole 22: Gap adjuster 23: C-shaped clasp 30: The first IC board 31: Screw 40: The second IC board 41: Screw 50: positioning mechanism 51: boss 52: Center hole 53: first opening 54: lug 541: adjustment hole 55: Groove 56: Screw 57: second stud 60: Turntable cover 61: Screw 70: Handwheel

第1圖為本創作較佳實施例之組合立體示意圖; 第2圖為本創作較佳實施例之分解示意圖; 第3圖為本創作較佳實施例之細部分解示意圖; 第4圖為本創作較佳實施例中磁石轉盤之磁區示意圖; 第4A圖為本創作較佳實施例中磁石轉盤之磁區另一示意圖; 第5圖為本創作較佳實施例之剖面示意圖; 第6圖為本創作較佳實施例中定位機構之旋轉前示意圖; 第6A圖為本創作較佳實施例中定位機構之旋轉後示意圖; 第7圖為單獨使用本創作較佳實施例中之第一IC板之示意圖。 Figure 1 is a combined three-dimensional schematic diagram of a preferred embodiment of the creation; Figure 2 is an exploded schematic diagram of a preferred embodiment of creation; Figure 3 is a detailed partial schematic diagram of the preferred embodiment of the creation; Figure 4 is a schematic diagram of the magnetic area of the magnet turntable in the preferred embodiment of creation; Figure 4A is another schematic diagram of the magnetic area of the magnet turntable in the preferred embodiment of creation; Figure 5 is a schematic cross-sectional view of a preferred embodiment of the creation; Figure 6 is a schematic diagram of the positioning mechanism before rotation in the preferred embodiment of the creation; Figure 6A is a schematic diagram of the positioning mechanism after rotation in the preferred embodiment of the creation; Figure 7 is a schematic diagram of using the first IC board in the preferred embodiment of this creation alone.

10:馬達 10: Motor

12:馬達後蓋 12: Motor back cover

60:轉盤蓋 60: Turntable cover

70:手輪 70: Handwheel

Claims (22)

一種縫紉機馬達之旋轉軸感測裝置,用以配合一馬達安裝,該馬達於其後蓋上具有一旋轉軸,該感測裝置包括:一磁石轉盤,以一中心圓孔套入固定在該旋轉軸之一環溝,使該磁石轉盤隨該旋轉軸同步轉動,該磁石轉盤充磁有一內環磁區及一外環磁區;一第一IC板,固設在該後蓋上,用以感測該內環磁區及外環磁區,以分別輸出R、S、T的脈衝信號及輸出A、B的脈衝信號;由於該磁石轉盤係直接固定在該旋轉軸上,隨該旋轉軸同步轉動,可感測到該旋轉軸的絕對位置,使其產生的信號不失真。 A rotating shaft sensing device of a sewing machine motor is used to cooperate with a motor for installation. The motor has a rotating shaft on its back cover. The sensing device includes: a magnet turntable with a central circular hole sleeved and fixed on the rotating shaft. A ring groove on the shaft makes the magnet turntable rotate synchronously with the rotating shaft. The magnet turntable is magnetized with an inner ring magnetic zone and an outer ring magnetic zone; a first IC board is fixed on the back cover for sensing Measure the inner ring magnetic area and outer ring magnetic area to output R, S, T pulse signals and output A, B pulse signals respectively; since the magnet turntable is directly fixed on the rotating shaft, it is synchronized with the rotating shaft Rotation, the absolute position of the rotating shaft can be sensed, so that the generated signal is not distorted. 如請求項1之縫紉機馬達之旋轉軸感測裝置,其中,該感測裝置更包括有一固設在該後蓋上的第二IC板,該磁石轉盤於該內環磁區與該外環磁區之間設有一上定位磁區,以供該第二IC板對應感測,輸出上定位脈衝信號,並配合該第一IC板所輸出的脈衝信號控制該馬達運作。 For example, the rotation axis sensing device of a sewing machine motor of claim 1, wherein the sensing device further includes a second IC board fixed on the back cover, and the magnet turntable is located between the inner ring magnetic area and the outer ring magnet An upper positioning magnetic area is provided between the areas for corresponding sensing by the second IC board, outputting an upper positioning pulse signal, and cooperating with the pulse signal output by the first IC board to control the operation of the motor. 如請求項1之縫紉機馬達之旋轉軸感測裝置,其中,該感測裝置於該後蓋上設有一定位機構,該定位機構固設有一第二IC板,該磁石轉盤於該內環磁區與該外環磁區之間設有一上定位磁區,以供該第二IC板對應感測,輸出上定位脈衝信號,並配合該第一IC板所輸出的脈衝信號控制該馬達運作。 For example, the rotation axis sensing device of a sewing machine motor of claim 1, wherein the sensing device is provided with a positioning mechanism on the back cover, the positioning mechanism is fixedly provided with a second IC board, and the magnet turntable is in the inner ring magnetic zone An upper positioning magnetic area is provided between the outer ring magnetic area for corresponding sensing by the second IC board, outputting an upper positioning pulse signal, and cooperating with the pulse signal output by the first IC board to control the operation of the motor. 如請求項3之縫紉機馬達之旋轉軸感測裝置,其中,該後蓋設置有至少一第一螺柱,以供該第一IC板固定,該定位機構對應該第一螺柱設有一第一開口,以供該第一螺柱穿出。 For example, the rotation axis sensing device of a sewing machine motor of claim 3, wherein the back cover is provided with at least one first stud for fixing the first IC board, and the positioning mechanism is provided with a first stud corresponding to the first stud. An opening for the first stud to pass through. 如請求項4之縫紉機馬達之旋轉軸感測裝置,其中,該定位機構周緣具有複數凸耳,並在各該凸耳處貫穿有一供鎖固的調整孔,於鬆開時能夠旋轉該定位機構,調整該第二IC板與該上定位磁區的相對位置,並藉由該第一開口相對該第一螺柱進行旋轉。For example, the rotation axis sensing device of a sewing machine motor of claim 4, wherein the positioning mechanism has a plurality of lugs on the periphery, and each of the lugs penetrates an adjustment hole for locking, and the positioning mechanism can be rotated when the lug is released , Adjust the relative position of the second IC board and the upper positioning magnetic area, and rotate relative to the first stud through the first opening. 如請求項3之縫紉機馬達之旋轉軸感測裝置,其中,該定位機構周緣具有複數凸耳,並在各該凸耳處貫穿有一供鎖固的調整孔,於鬆開時能夠旋轉該定位機構,以調整該第二IC板與該上定位磁區的相對位置。For example, the rotation axis sensing device of a sewing machine motor of claim 3, wherein the positioning mechanism has a plurality of lugs on the periphery, and each of the lugs penetrates an adjustment hole for locking, and the positioning mechanism can be rotated when the lug is released , To adjust the relative position of the second IC board and the upper positioning magnetic area. 如請求項5或6之縫紉機馬達之旋轉軸感測裝置,其中,該定位機構具有一凸台,並在該凸台與各該凸耳之間形成有一凹溝,以供一轉盤蓋嵌入該凹溝。For example, the rotation axis sensing device of a sewing machine motor of claim 5 or 6, wherein the positioning mechanism has a boss, and a concave groove is formed between the boss and each of the lugs for a turntable cover to be embedded in the Groove. 如請求項1之縫紉機馬達之旋轉軸感測裝置,其中,該感測裝置更包括有一轉盤蓋,該轉盤蓋套入該旋轉軸的環溝內側並固定於該後蓋上,以罩設於該磁石轉盤與該第一IC板外側。For example, the rotating shaft sensing device of a sewing machine motor of claim 1, wherein the sensing device further includes a turntable cover, the turntable cover is sleeved inside the ring groove of the rotating shaft and fixed on the back cover so as to cover it The magnet turntable and the outer side of the first IC board. 如請求項2或3之縫紉機馬達之旋轉軸感測裝置,其中,該感測裝置更包括有一轉盤蓋,該轉盤蓋罩設於該磁石轉盤與該第一、二IC板外側並固設在該後蓋上。For example, the rotation axis sensing device of a sewing machine motor of claim 2 or 3, wherein the sensing device further includes a turntable cover, the turntable cover is arranged on the outside of the magnet turntable and the first and second IC boards and is fixed on The back cover. 如請求項1之縫紉機馬達之旋轉軸感測裝置,其中,該磁石轉盤的內環磁區依極性排列充磁有至少4極,以供該第一IC板感測。For example, the rotation axis sensing device of a sewing machine motor of claim 1, wherein the inner ring magnetic area of the magnet turntable is magnetized with at least 4 poles arranged in polarity for the first IC board to sense. 如請求項1之縫紉機馬達之旋轉軸感測裝置,其中,該磁石轉盤的外環磁區依極性排列充磁有2倍數之極數,以供該第一IC板感測。For example, the rotation axis sensing device of a sewing machine motor of claim 1, wherein the outer ring magnetic area of the magnet turntable is magnetized with a number of poles that are twice as many according to the polarity arrangement for the first IC board to sense. 如請求項11之縫紉機馬達之旋轉軸感測裝置,其中,該外環磁區之極數為60極。For example, the rotation axis sensing device of the sewing machine motor of claim 11, wherein the number of poles of the outer ring magnetic zone is 60 poles. 如請求項2之縫紉機馬達之旋轉軸感測裝置,其中,該磁石轉盤的上定位磁區充磁有3極,依NSN極性或SNS極性之其中一種排列,以供該第二IC板感測。For example, the rotation axis sensing device of a sewing machine motor of claim 2, wherein the upper positioning magnetic area of the magnet turntable is magnetized with 3 poles, arranged according to one of NSN polarity or SNS polarity, for the second IC board to sense . 如請求項2之縫紉機馬達之旋轉軸感測裝置,其中,該磁石轉盤在該上定位磁區對向180度的位置設置有一下定位磁區,以供該第二IC板對應感測該下定位磁區,以輸出下定位脈衝信號,控制縫紉機的下定位針停位置。For example, the rotation axis sensing device of a sewing machine motor of claim 2, wherein the magnet turntable is provided with a lower positioning magnetic area at a position 180 degrees opposite to the upper positioning magnetic area for the second IC board to correspondingly sense the lower Position the magnetic area to output the lower positioning pulse signal to control the stop position of the lower positioning needle of the sewing machine. 如請求項14之縫紉機馬達之旋轉軸感測裝置,其中,該磁石轉盤更包括有一無磁極區域,該無磁極區域的高度小於該下定位磁區的高度。For example, the rotation axis sensing device of a sewing machine motor of claim 14, wherein the magnet turntable further includes a non-magnetic pole area, and the height of the non-magnetic pole area is smaller than the height of the lower positioning magnetic area. 如請求項15之縫紉機馬達之旋轉軸感測裝置,其中,該無磁極區域高度降低0.2〜0.6mm之間。For example, the rotation axis sensing device of the sewing machine motor of claim 15, wherein the height of the non-magnetic pole area is reduced by 0.2 to 0.6 mm. 如請求項16之縫紉機馬達之旋轉軸感測裝置,其中,該無磁極區域降低的高度為0.4mm。For example, the rotation axis sensing device of the sewing machine motor of claim 16, wherein the reduced height of the non-magnetic pole area is 0.4 mm. 如請求項2或3之縫紉機馬達之旋轉軸感測裝置,其中,該磁石轉盤更包括有一無磁極區域,該無磁極區域的高度小於該內環磁區、該外環磁區及該上定位磁區的高度。For example, the rotation axis sensing device of a sewing machine motor of claim 2 or 3, wherein the magnet turntable further includes a pole-free area, the height of the pole-free area is smaller than the inner ring magnetic area, the outer ring magnetic area and the upper positioning The height of the magnetic zone. 如請求項18之縫紉機馬達之旋轉軸感測裝置,其中,該無磁極區域高度降低0.2〜0.6mm之間。For example, the rotation axis sensing device of the sewing machine motor of claim 18, wherein the height of the non-magnetic pole area is reduced by 0.2 to 0.6 mm. 如請求項19之縫紉機馬達之旋轉軸感測裝置,其中,該無磁極區域降低的高度為0.4mm。For example, the rotation axis sensing device of a sewing machine motor of claim 19, wherein the reduced height of the magnetic pole-free area is 0.4 mm. 如請求項1或2或3之縫紉機馬達之旋轉軸感測裝置,其中,該磁石轉盤材質為塑膠材料與氧化鐵磁石。For example, the rotation axis sensing device of sewing machine motor of claim 1 or 2 or 3, wherein the material of the magnet turntable is plastic material and iron oxide magnet. 如請求項1之縫紉機馬達之旋轉軸感測裝置,其中,該感測裝置進一步包含一固定在該旋轉軸上的手輪。According to claim 1, the rotating shaft sensing device of a sewing machine motor, wherein the sensing device further includes a hand wheel fixed on the rotating shaft.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI774322B (en) * 2021-04-15 2022-08-11 賀欣機械廠股份有限公司 Rotary axis sensing device of sewing machine motor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI774322B (en) * 2021-04-15 2022-08-11 賀欣機械廠股份有限公司 Rotary axis sensing device of sewing machine motor

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