TWM615201U - Sensor mounting angle inspection device - Google Patents

Sensor mounting angle inspection device Download PDF

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Publication number
TWM615201U
TWM615201U TW110204153U TW110204153U TWM615201U TW M615201 U TWM615201 U TW M615201U TW 110204153 U TW110204153 U TW 110204153U TW 110204153 U TW110204153 U TW 110204153U TW M615201 U TWM615201 U TW M615201U
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Taiwan
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angle
sensor
inspection device
reference plate
line
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TW110204153U
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Chinese (zh)
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羅烈君
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桃苗汽車股份有限公司
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Priority to TW110204153U priority Critical patent/TWM615201U/en
Publication of TWM615201U publication Critical patent/TWM615201U/en

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Abstract

本創作係有關於一種感知器安裝角度檢查裝置,係配合一車體之至少一板金件使用,板金件安裝有一感知器安裝框架,且安裝角度檢查裝置包括至少一個支架桿、一基準板、一雷射標線器以及一量角器,其中該支架桿之其中一端係附接至感知器安裝框架,基準板係附接至該支架桿之每一者之另一端並與感知器安裝框架之間平行間隔一距離,雷射標線器係附接至基準板,量角器亦係附接至基準板;據此,可方便地進行感知器安裝角度之檢查,在使用上極為方便並可節省工時,進而可提高維修效率。This creation is related to a sensor installation angle inspection device, which is used in conjunction with at least one sheet metal part of a car body. The sheet metal part is installed with a sensor installation frame, and the installation angle inspection device includes at least one bracket rod, a reference plate, and a A laser marking device and a protractor, wherein one end of the bracket rod is attached to the sensor mounting frame, and the reference plate is attached to the other end of each of the bracket rods and is parallel to the sensor mounting frame At a distance, the laser marker is attached to the reference plate, and the protractor is also attached to the reference plate; accordingly, the installation angle of the sensor can be easily checked, which is extremely convenient in use and saves man-hours. In turn, the maintenance efficiency can be improved.

Description

感知器安裝角度檢查裝置Sensor installation angle inspection device

本創作係關於一種感知器安裝角度檢查裝置,尤指一種對車體上所安裝的感知器檢查其安裝角度的裝置,藉此可提高使用方便性、節省工時、進而提高維修效率。This creation is about a sensor installation angle inspection device, especially a device for inspecting the installation angle of the sensor installed on the car body, thereby improving the convenience of use, saving man-hours, and improving maintenance efficiency.

現今之車體上通常會安裝有各種感知器,例如距離感知器(如前雷達、後雷達)、盲點偵測(BSM)感知器等。以其中之盲點偵測感知器為例,其一般係安裝於車體後側之板金件上並具有特定之安裝角度,以使盲點偵測感知器可偵測到所設定的角度範圍。Nowadays, various sensors are usually installed on the car body, such as distance sensors (such as front radar, rear radar), blind spot detection (BSM) sensors, etc. Take the blind spot detection sensor as an example, which is generally installed on the sheet metal part on the rear side of the car body and has a specific installation angle, so that the blind spot detection sensor can detect the set angle range.

在實際狀況中,車體有可能因碰撞而使板金件變形,相對造成安裝於其上之感知器的偵測角度改變,亦即感知器無法偵測到所設定的角度範圍而失去其應有的效用,且現今之維修方式因動作反覆且繁瑣,需花費數小時甚至數天的時間才能完成一次的維修,耗費相當大的成本。In actual conditions, the car body may deform the sheet metal due to the collision, which will change the detection angle of the sensor mounted on it, that is, the sensor cannot detect the set angle range and loses its due Because of the repetitive and cumbersome actions of the current maintenance methods, it takes hours or even days to complete a maintenance, which consumes considerable costs.

在維修時,維修人員會對變形的板金件進行敲擊以使其可調整回復到應有之角度,但在調整過程中,需要不斷地重複以下步驟:敲擊與調整板金件、設置檢查儀器並檢查板金件敲擊與調整後之角度、再次敲擊與調整板金件、重置檢查儀器並再次檢查板金件敲擊與調整後之角度、再次重置檢查儀器…如此不斷地重複,直到板金件被敲擊調整到應有之角度。During maintenance, the maintenance personnel will knock on the deformed sheet metal to make it adjustable and return to the desired angle, but during the adjustment process, the following steps need to be repeated: knock and adjust the sheet metal, set up the inspection instrument And check the tapping and the adjusted angle of the sheet metal, tap and adjust the sheet metal again, reset the inspection instrument and check the tapped and adjusted angle of the sheet metal again, reset the inspection instrument again... Repeat this continuously until the sheet metal The piece is knocked and adjusted to the desired angle.

由上述可知,傳統對於感知器安裝角度檢查方式過於繁複,使用上並不是很方便且耗費時間,相對造成維修效率降低。It can be seen from the above that the traditional inspection method for the installation angle of the sensor is too complicated, and it is not very convenient and time-consuming to use, which relatively reduces the maintenance efficiency.

為解決上述傳統之感知器安裝角度檢查方式所具有之各種問題,本創作係提出一種感知器安裝角度檢查裝置,藉其可方便地進行感知器安裝角度之檢查,在使用上極為方便並可節省工時,進而可提高維修效率。In order to solve the various problems of the above-mentioned traditional sensor installation angle inspection method, this creation is to propose a sensor installation angle inspection device, which can easily check the sensor installation angle, which is extremely convenient and economical in use. Work hours, which in turn can improve maintenance efficiency.

本創作所提出之感知器安裝角度檢查裝置係配合一車體之至少一板金件使用,該板金件安裝有一感知器安裝框架,且該安裝角度檢查裝置包括至少一支架桿、一基準板、一雷射標線器以及一量角器。其中,至少一支架桿係附接至該感知器安裝框架;該基準板係附接至該支架桿之另一端並與該感知器安裝框架之間平行間隔一距離;該雷射標線器係附接至該基準板;該量角器亦係附接至該基準板。The sensor installation angle inspection device proposed in this creation is used in conjunction with at least one sheet metal part of a car body, the sheet metal part is installed with a sensor installation frame, and the installation angle inspection device includes at least one bracket rod, a reference plate, and a Laser marking device and a protractor. Wherein, at least one bracket rod is attached to the sensor mounting frame; the reference plate is attached to the other end of the bracket rod and is spaced parallel to the sensor mounting frame by a distance; the laser marking device is Attached to the reference plate; the protractor is also attached to the reference plate.

於一實施態樣中,該量角器可為數位角度規、指針角度規或量角尺。In an implementation aspect, the protractor can be a digital angle gauge, a pointer angle gauge, or a protractor.

於一實施態樣中,於該感知器安裝框架上安裝有一盲點偵測感知器。In an implementation aspect, a blind spot detection sensor is installed on the sensor mounting frame.

於一實施態樣中,其中,該支架桿係為三個,每一者之其中一端係附接至該感知器安裝框架。In one embodiment, there are three bracket rods, and one end of each is attached to the sensor mounting frame.

於一實施態樣中,該三個支架桿係分別為一雙頭螺栓,且其每一者之其中一端係螺鎖附接至該感知器安裝框架,該基準板係螺鎖附接至該三個支架桿之每一者之另一端。In one embodiment, the three bracket rods are respectively a stud bolt, and one end of each of them is screw-locked to the sensor mounting frame, and the reference plate is screw-locked to the sensor mounting frame. The other end of each of the three bracket rods.

於一實施態樣中,該基準板具有相對遠離該板金件之一外側面,且該雷射標線器與該量角器係分別附接至該基準板之該外側面。In an implementation aspect, the reference plate has an outer surface relatively far away from the sheet metal member, and the laser marker and the protractor are respectively attached to the outer surface of the reference plate.

於一實施態樣中,該雷射標線器與該量角器係分別以磁性吸附而附接至該基準板之該外側面。In an implementation aspect, the laser reticle and the protractor are respectively attached to the outer side surface of the reference plate by magnetic attraction.

於一實施態樣中,其中該量角器進一步係為感測地理位置之絕對角度。In one embodiment, the protractor is further used to sense the absolute angle of the geographic location.

於一實施態樣中,其中該感知器安裝角度檢查裝置更包含一角度模板,用以投影該雷射標線器照射出之一線條,其中該角度模板會有三條不同角度(θ1、θ2、θ3)之線條,其中角度(θ1)及角度(θ3)之線條(虛線)代表規格值的上限及下限,角度(θ2)之線條(實線)代表上限與下限的中間值。In an implementation aspect, the sensor installation angle inspection device further includes an angle template for projecting a line irradiated by the laser reticle, wherein the angle template has three different angles (θ1, θ2, θ3), the angle (θ1) and angle (θ3) lines (dashed lines) represent the upper and lower limits of the specification value, and the angle (θ2) lines (solid lines) represent the middle value of the upper and lower limits.

於一實施態樣中,其中該角度(θ2)之線條(實線)代表上限與下限的中間值,該中間值為20度,而角度(θ1)及角度(θ3)之線條(虛線)代表規格值的上限及下限,該上限與下限分別為24度與16度。In one embodiment, the line (solid line) of the angle (θ2) represents the middle value of the upper limit and the lower limit, the middle value is 20 degrees, and the line (dotted line) of the angle (θ1) and angle (θ3) represents The upper limit and lower limit of the specification value are 24 degrees and 16 degrees respectively.

於一實施態樣中,其中該角度(θ2)之線條(實線)代表上限與下限的中間值,該中間值為50度,而角度(θ1)及角度(θ3)之線條(虛線)代表規格值的上限及下限,該上限與下限分別為54度與46度。In one embodiment, the line (solid line) of the angle (θ2) represents the middle value between the upper limit and the lower limit, the middle value is 50 degrees, and the lines (dotted line) of the angle (θ1) and angle (θ3) represent The upper and lower limits of the specification value are 54 degrees and 46 degrees, respectively.

本創作所提出之感知器安裝角度檢查方法係配合一車體之至少一板金件使用,該板金件安裝有一感知器安裝框架,且該安裝角度檢查方法包括下列步驟:作業前檢查;標記一指示標線於地面;放置一軸線定位架於地面並將該軸線定位架之一橫桿抵靠於該車體之二前輪或二後輪;沿該軸線定位架之垂直於該橫桿之一直桿繪製一基準線於該指示標線上;附接一基準板至該感知器安裝框架並使該基準板與該感知器安裝框架之間平行間隔一距離;附接一雷射標線器與一量角器至該基準板;放置一角度模板於地面並使該角度模板之基準箭頭對齊於該基準線;檢查該感知器安裝框架之角度;以及調整該板金件。The sensor installation angle inspection method proposed in this creation is used in conjunction with at least one sheet metal part of a car body, the sheet metal part is installed with a sensor installation frame, and the installation angle inspection method includes the following steps: inspection before operation; marking an indication Mark the line on the ground; place an axis positioning frame on the ground and a cross bar of the axis positioning frame against the two front wheels or two rear wheels of the car body; the straight rod of the axis positioning frame perpendicular to the cross rod Draw a datum line on the indicator line; attach a datum plate to the sensor mounting frame and space the datum plate and the sensor mounting frame in parallel by a distance; attach a laser reticle and a protractor To the reference plate; place an angle template on the ground and align the reference arrow of the angle template with the reference line; check the angle of the sensor installation frame; and adjust the sheet metal part.

於一實施態樣中,於作業前檢查之步驟中,係檢查二前輪或/及二後輪之輪胎尺寸是否相同,並檢查該二前輪或/及二後輪之胎壓。In an implementation aspect, in the pre-operation inspection step, it is to check whether the tire sizes of the two front wheels or/and the two rear wheels are the same, and to check the tire pressure of the two front wheels or/and the two rear wheels.

於一實施態樣中,於作業前檢查之步驟中,車輛要停放於水平的地面上。In an implementation aspect, the vehicle should be parked on a level ground during the pre-operation inspection step.

於一實施態樣中,其中該指示標線係為一紙膠帶,並係黏貼該紙膠帶於地面之步驟,該紙膠帶之長度係不小於1000mm,且該紙膠帶之寬度係不小於30mm。In one embodiment, the indicator line is a paper tape and is a step of sticking the paper tape on the ground. The length of the paper tape is not less than 1000 mm, and the width of the paper tape is not less than 30 mm.

於一實施態樣中,於沿該軸線定位架之垂直於該橫桿之該直桿繪製該基準線於該指示標線上之步驟之前,更包含下列步驟:確認該直桿之邊緣涵蓋在該指示標線之範圍內。In an implementation aspect, before the step of drawing the datum line on the indicator line on the straight bar perpendicular to the cross bar of the positioning frame along the axis, the following step is further included: confirming that the edge of the straight bar covers the Indicate within the range of the marking line.

於一實施態樣中,於附接該基準板至該感知器安裝框架並使該基準板與該感知器安裝框架之間平行間隔該距離之步驟中,係以三個支架桿附接該基準板至該感知器安裝框架。In one embodiment, in the step of attaching the reference plate to the sensor mounting frame and spaced the distance between the reference plate and the sensor mounting frame in parallel, three bracket rods are used to attach the reference Plate to the sensor mounting frame.

於一實施態樣中,其中該量角器進一步係為感測地理位置之絕對角度。In one embodiment, the protractor is further used to sense the absolute angle of the geographic location.

綜上所述,利用本創作所提出之感知器安裝角度檢查裝置,可讓車廠維修人員在針對變形之板金件之調整作業過程中,更方便地即時檢查感知器安裝框架之角度,而不必如傳統般不斷重複敲擊板金件、設置檢查儀器並檢查、重置檢查儀器等動作,亦即本創作所提出之感知器安裝角度檢查裝置係易於使用,且可節省作業工時,進而可提高維修效率。In summary, the use of the sensor installation angle inspection device proposed in this creation allows the maintenance staff of the car factory to more conveniently check the angle of the sensor installation frame in the process of adjusting the deformed sheet metal parts. Traditionally, repeatedly tapping on sheet metal parts, setting inspection instruments, inspecting, and resetting inspection instruments, etc., that is, the sensor installation angle inspection device proposed in this creation is easy to use, saves working hours, and improves maintenance. efficiency.

以下配合隨附圖式,以較佳具體實施例之表達方式進一步說明本創作之技術內容及其所具有之優點和所能達成之功效,惟其目的僅是用於說明以利於更加瞭解,而非用於限制。In conjunction with the accompanying drawings, the technical content of this creation, its advantages, and the effects that can be achieved are further explained in the way of expression of preferred specific embodiments, but its purpose is only for illustration to facilitate a better understanding, not Used to restrict.

如第1圖至第3圖所示,在本創作一實施例中,係提供一種感知器安裝角度檢查裝置2,係配合一車體3之至少一板金件31使用,且該板金件31安裝有一感知器安裝框架11,該安裝角度檢查裝置2至少包括:至少一支架桿21,係附接至該感知器安裝框架11;一基準板22,係附接至該支架桿21之另一端並與該感知器安裝框架11之間平行間隔一距離;一量角器 23,係附接至該基準板22;以及一雷射標線器 24,係附接至該基準板22;據此,可方便地進行感知器安裝角度之檢查,在使用上極為方便並可節省工時,進而可提高維修效率。其中該量角器23可為數位角度規、指針角度規或量角尺其中之一,但不以此為限。As shown in Figures 1 to 3, in an embodiment of this creation, a sensor installation angle inspection device 2 is provided, which is used in conjunction with at least one sheet metal part 31 of a car body 3, and the sheet metal part 31 is installed There is a sensor mounting frame 11, and the mounting angle inspection device 2 at least includes: at least one bracket rod 21 attached to the sensor mounting frame 11; a reference plate 22 attached to the other end of the bracket rod 21 and There is a distance parallel to the sensor mounting frame 11; a protractor 23 is attached to the reference plate 22; and a laser marker 24 is attached to the reference plate 22; accordingly, it is convenient The inspection of the installation angle of the sensor is extremely convenient in use and can save man-hours, thereby improving maintenance efficiency. The protractor 23 can be one of a digital angle gauge, a pointer angle gauge or a protractor, but it is not limited to this.

請參照第1圖,其係為本創作較佳具體實施例之使用狀態示意圖。於第1圖中顯示有該車體3,該車體3具有二前輪32及二後輪33,且於該車體3之四周圍設置有至少一該板金件31。在本創作一實施例中,車體3之後側具有一該板金件31,當該板金件31受到撞擊而變形時,於板金件31上所組設之感知器安裝框架11亦會跟隨著移位,相對造成感知器安裝框架11上所安裝之感知器(圖未示,例如盲點偵測感知器、測距雷達等)移位,使得感知器無法偵測到所設定之角度範圍而失去其應有之效用。在本創作一實施例中,車體3必須進廠維修,維修人員須先裝設本創作之感知器安裝角度檢查裝置2,並透過量角器23與雷射標線器24之設計,即能即時得到感知器之角度,進而快速敲擊板金件31使其回復至原始正確位置,而在敲擊板金件31之過程中則能不斷地即時檢查敲擊後之板金件31及其上所組設之感知器安裝框架11的角度,可節省工時,進而可提高維修效率。Please refer to Figure 1, which is a schematic diagram of the use state of the preferred embodiment of the creation. In the first figure, the vehicle body 3 is shown. The vehicle body 3 has two front wheels 32 and two rear wheels 33, and at least one sheet metal part 31 is provided around the vehicle body 3. In an embodiment of the present creation, the rear side of the car body 3 has the sheet metal piece 31. When the sheet metal piece 31 is deformed by an impact, the sensor mounting frame 11 assembled on the sheet metal piece 31 will also follow the movement. Position, relative to the sensor installed on the sensor mounting frame 11 (not shown, such as blind spot detection sensor, ranging radar, etc.) shift, so that the sensor can not detect the set angle range and lose its Effectiveness as it should be. In an embodiment of this creation, the car body 3 must be repaired in the factory, and the maintenance personnel must first install the sensor installation angle inspection device 2 of this creation, and through the design of the protractor 23 and the laser marking device 24, it can be instantly Obtain the angle of the sensor, and then quickly tap the sheet metal piece 31 to return to the original correct position, and in the process of tapping the sheet metal piece 31, it can continuously check the tapped sheet metal piece 31 and its assembly in real time. The angle of the sensor installation frame 11 can save man-hours and improve maintenance efficiency.

請同時參照第2圖及第3圖,其中之第2圖係為本創作較佳具體實施例之感知器安裝角度檢查裝置之系統架構圖,第3圖係為本創作較佳具體實施例之感知器安裝角度檢查裝置之分解圖;並請同時一併參照第1圖。於檢查敲擊後之板金件31及其上所組設之感知器安裝框架11的角度時,係利用如圖所示配合車體3之板金件31使用之感知器安裝角度檢查裝置2為之。Please refer to Fig. 2 and Fig. 3 at the same time. Fig. 2 is the system architecture diagram of the sensor installation angle inspection device of the preferred embodiment of the creation, and Figure 3 is the preferred embodiment of the creation. The exploded view of the sensor installation angle inspection device; please also refer to Figure 1 at the same time. When inspecting the angle of the sheet metal part 31 and the sensor mounting frame 11 assembled on it, the sensor installation angle inspection device 2 used in conjunction with the sheet metal part 31 of the car body 3 is used as shown in the figure. .

在本創作一較佳實施例中,上述之感知器安裝角度檢查裝置2至少包括三個支架桿21、一基準板22、一量角器23以及一雷射標線器24。其中該量角器23為數位角度規。其中,三個支架桿21之每一者之其中一端係附接至感知器安裝框架11;基準板22係附接至三個支架桿21之每一者之另一端並與感知器安裝框架11之間平行間隔一距離;量角器23係附接至基準板22; 雷射標線器24亦係附接至基準板22。據此,設置基準板22並平行於感知器安裝框架11,使感知器所產生的角度得以延伸透過基準板22測得,而藉於其上方式有量角器23之配置設計,可方便地即時進行感知器安裝角度之檢查,在使用上極為方便並可節省工時,進而可提高維修效率。In a preferred embodiment of the invention, the above-mentioned sensor installation angle inspection device 2 includes at least three bracket rods 21, a reference plate 22, a protractor 23 and a laser reticle 24. The protractor 23 is a digital angle gauge. Among them, one end of each of the three support rods 21 is attached to the sensor mounting frame 11; the reference plate 22 is attached to the other end of each of the three support rods 21 and is connected to the sensor mounting frame 11 There is a distance between them in parallel; the protractor 23 is attached to the reference plate 22; the laser marker 24 is also attached to the reference plate 22. Accordingly, the reference plate 22 is set parallel to the sensor mounting frame 11, so that the angle generated by the sensor can be measured through the reference plate 22, and the configuration design of the protractor 23 can be conveniently performed in real time. The inspection of the installation angle of the sensor is extremely convenient in use and can save man-hours, thereby improving maintenance efficiency.

於本實施例中,三個支架桿21係分別為一雙頭螺栓,且其每一者之其中一端係螺鎖附接至感知器安裝框架11,基準板22上設有至少一個固定螺孔(圖未標示)其係螺鎖附接至三個支架桿21之每一者之另一端。視設計需要,支架桿21亦可利用卡合、扣合機構以使基準板22與感知器安裝框架11彼此組接。In this embodiment, the three bracket rods 21 are respectively a stud bolt, and one end of each of them is screw-locked to the sensor mounting frame 11, and at least one fixing screw hole is provided on the reference plate 22 (Not shown in the figure) It is bolted to the other end of each of the three bracket rods 21. According to design requirements, the bracket rod 21 can also utilize a snap-fitting and snap-fitting mechanism to connect the reference plate 22 and the sensor mounting frame 11 to each other.

又如圖所示,於本實施例中,基準板22具有相對遠離板金件31之一外側面221,且量角器23與雷射標線器24係分別附接至基準板22之外側面221。視設計需要,量角器 23及/或雷射標線器24亦可附接至基準板22的側緣(面)等不同位置處。As shown in the figure, in this embodiment, the reference plate 22 has an outer side 221 relatively far away from the sheet metal member 31, and the protractor 23 and the laser marker 24 are attached to the outer side 221 of the reference plate 22, respectively. Depending on design requirements, the protractor 23 and/or the laser marker 24 can also be attached to the side edge (surface) of the reference plate 22 at different positions.

上述之量角器23與雷射標線器24於本實施例中係分別設有磁吸裝置(圖未標示),並以磁性吸附之方式附接至基準板22之外側面221,以磁性吸附方式可使量角器23與雷射標線器24快速地且容易地進行拆裝,在作業工時上可大為節省。當然,量角器23及/或雷射標線器24亦可視設計需要而以魔鬼氈或卡合、扣合機構附接至基準板22。此外,量角器23進一步係為感測地理位置之絕對角度,以統一檢測感知器安裝於感知器安裝框架11之角度。The above-mentioned protractor 23 and laser reticle 24 are respectively provided with magnetic attraction devices (not shown in the figure) in this embodiment, and are attached to the outer side surface 221 of the reference plate 22 by magnetic attraction, and are magnetically attracted The protractor 23 and the laser marking device 24 can be disassembled and assembled quickly and easily, and the working hours can be greatly saved. Of course, the protractor 23 and/or the laser reticle 24 can also be attached to the reference plate 22 by means of a magic felt or a snap-fit mechanism according to design requirements. In addition, the protractor 23 is further used to sense the absolute angle of the geographic location, so as to uniformly detect the angle of the sensor installed on the sensor mounting frame 11.

請參照第4圖,其係為本創作較佳具體實施例之感知器安裝角度檢查方法之流程圖,並請同時一併參照第1圖。以下將配合第4圖之流程圖說明感知器安裝角度檢查方法4之各個步驟。另欲說明,本實施例係以車體3後側安裝感知器為例,例如盲點偵測感知器,而於感知器安裝在車體3前側的例子中,在以下與後輪33相關的說明中僅需將後輪33改為前輪32即可。Please refer to Fig. 4, which is a flowchart of the method for checking the installation angle of the sensor according to the preferred embodiment of the creation. Please also refer to Fig. 1 at the same time. The following will describe the steps of the sensor installation angle inspection method 4 in conjunction with the flowchart in Figure 4. In addition, in this embodiment, a sensor is installed on the rear side of the vehicle body 3 as an example, such as a blind spot detection sensor. In an example in which the sensor is installed on the front side of the vehicle body 3, the following description is related to the rear wheel 33 In the middle, only the rear wheel 33 needs to be changed to the front wheel 32.

如同上述,感知器安裝角度檢查方法係配合車體3之板金件31使用,同樣的,板金件31安裝有一感知器安裝框架11。首先之步驟是作業前檢查(步驟S01),例如檢查二後輪33之輪胎尺寸是否相同,及/或例如檢查二後輪33之胎壓,若輪胎尺寸及/或胎壓不同,車體3將會傾斜,其將會造成後續之角度檢查失準。此外,作業前檢查亦可例如檢查所需使用之工具是否正常而無損壞,或者例如檢查電子儀器是否需要校準等。又在本創作一較佳實施例中,該作業前檢查(步驟S01)係檢查車體3之四輪胎壓是否正常,以確保後續檢測的角度是否正確。又在本創作另一較佳實施例中,該作業前檢查之步驟中,車輛3要停放於水平的地面40上(如第5圖所示),以確保量角器23量測得到的角度的準確性。As mentioned above, the method for checking the installation angle of the sensor is used in conjunction with the sheet metal part 31 of the car body 3. Similarly, the sheet metal part 31 is equipped with a sensor installation frame 11. The first step is the pre-operation inspection (step S01), such as checking whether the tire sizes of the two rear wheels 33 are the same, and/or checking the tire pressure of the two rear wheels 33, if the tire size and/or tire pressure are different, the car body 3 It will be tilted, which will cause the subsequent angle check to be inaccurate. In addition, the pre-operation inspection can also, for example, check whether the tools needed to be used are normal and not damaged, or whether the electronic equipment needs to be calibrated, etc. In a preferred embodiment of the present invention, the pre-operation inspection (step S01) is to check whether the tire pressure of the four tires of the car body 3 is normal to ensure that the angle of the subsequent inspection is correct. In another preferred embodiment of the present invention, in the pre-operation inspection step, the vehicle 3 should be parked on a level ground 40 (as shown in Figure 5) to ensure the accuracy of the angle measured by the protractor 23 sex.

再請參照第5圖,其係為本創作較佳具體實施例之感知器安裝角度檢查方法之示意圖之一,並請同時一併參照第4圖。在完成作業前檢查之後,黏貼一指示標線41於地面40(步驟S02)。於標記指示標線41時,可將指示標線41切齊後輪33之外緣並向後延伸黏貼,而指示標線41之尺寸並不加以限制,例如指示標線41之長度L係不小於1000mm,且指示標線41之寬度W係不小於30mm。Please refer to Fig. 5 again, which is one of the schematic diagrams of the method for inspecting the installation angle of the sensor according to the preferred embodiment of the creation. Please also refer to Fig. 4 at the same time. After completing the pre-work inspection, paste an indicator line 41 on the ground 40 (step S02). When marking the indicating marking 41, the indicating marking 41 can be cut to the outer edge of the rear wheel 33 and extending backward and pasting. The size of the indicating marking 41 is not limited, for example, the length L of the indicating marking 41 is not less than 1000mm, and the width W of the indicating marking 41 is not less than 30mm.

請參照第6圖,其係為本創作較佳具體實施例之感知器安裝角度檢查方法之示意圖之二,並請同時一併參照第4圖。在一實施例中,該指示標線41係為一紙膠帶、一麥克筆繪製的指示標線等任一者,但不以此為限。而本創作以紙膠帶為例,於地面40黏貼紙膠帶之後,放置一軸線定位架42於地面40並將軸線定位架42之一橫桿421抵靠於車體3之二後輪33(步驟S03)。然後,沿軸線定位架42之垂直於橫桿421之一直桿422繪製一基準線43(請見第8圖)於指示標線41上(步驟S04)。Please refer to Fig. 6, which is the second schematic diagram of the method for checking the installation angle of the sensor according to the preferred embodiment of the creation. Please also refer to Fig. 4 at the same time. In one embodiment, the indicator line 41 is any one of a paper tape, an indicator line drawn by a marker pen, etc., but it is not limited to this. And this creation takes paper tape as an example. After sticking the sticker tape on the floor 40, place an axis positioning frame 42 on the floor 40 and a cross bar 421 of the axis positioning frame 42 against the two rear wheels 33 of the car body 3 (step S03). Then, a reference line 43 (see Fig. 8) of the straight rod 422 perpendicular to the horizontal rod 421 of the axis positioning frame 42 is drawn on the indicator line 41 (step S04).

為了方便於指示標線41上繪製基準線43,於步驟S03之前,亦即在沿軸線定位架42之直桿422繪製基準線43於指示標線41上之步驟之前,可先確認直桿422之邊緣涵蓋在指示標線41之範圍內。In order to facilitate drawing the reference line 43 on the indicator line 41, before step S03, that is, before the step of drawing the reference line 43 on the indicator line 41 along the straight rod 422 of the positioning frame 42 along the axis, the straight rod 422 can be confirmed first. The edge is covered within the range of the indicator line 41.

請參照第7圖,其係為本創作較佳具體實施例之感知器安裝角度檢查方法之示意圖之三,並請同時一併參照第1圖及第4圖。於繪製基準線43之後,附接一基準板22至感知器安裝框架11並使基準板22與感知器安裝框架11之間平行間隔一距離(步驟S05),且如同上述,係以三個支架桿21附接基準板22至感知器安裝框架11。接著,附接一量角器23與一雷射標線器24至基準板22(步驟S06),且如同上述,量角器23與雷射標線器24係分別以磁性吸附而附接至基準板22。Please refer to Fig. 7, which is the third schematic diagram of the method for inspecting the installation angle of the sensor according to the preferred embodiment of the creation. Please also refer to Figs. 1 and 4 at the same time. After drawing the reference line 43, attach a reference plate 22 to the sensor mounting frame 11 and space the reference plate 22 and the sensor mounting frame 11 in parallel by a distance (step S05), and as described above, three brackets The rod 21 attaches the reference plate 22 to the sensor mounting frame 11. Next, attach a protractor 23 and a laser reticle 24 to the reference plate 22 (step S06), and as described above, the protractor 23 and the laser reticle 24 are attached to the reference plate 22 by magnetic adsorption, respectively.

請參照第8圖,其係為本創作較佳具體實施例之角度模板之示意圖,並請同時一併參照第4圖及第7圖。在上述安裝好各項組件之後,放置一角度模板44於地面40並使角度模板44之基準箭頭441對齊於基準線43(步驟S07),如此可使角度模板44與車體3(及其中心軸線)之間呈現正確垂直/平行之相對關係,以使之後的角度檢查不會失準。其中該角度模板44可為紙張、壓克力板、鐵板、橡膠板等任一者,但不以此為限。Please refer to Fig. 8, which is a schematic diagram of the angle template of a preferred embodiment of the creation. Please also refer to Figs. 4 and 7 at the same time. After the various components are installed as described above, place an angle template 44 on the ground 40 and align the reference arrow 441 of the angle template 44 with the reference line 43 (step S07), so that the angle template 44 and the vehicle body 3 (and its center The relative relationship between the axis) is correct vertical/parallel, so that the subsequent angle inspection will not be inaccurate. The angle template 44 can be any of paper, acrylic plate, iron plate, rubber plate, etc., but is not limited to this.

再如第8圖所示,角度模板44會有三條不同角度(θ1、θ2、θ3)之線條,其中角度θ1及角度θ3之線條(虛線)代表規格值的上限及下限,角度θ2之線條(實線)代表上限與下限的中間值;在本創作一實施例中,中間值為20度,相對的上限與下限分別為24度與16度;在本創作另一實施例中,中間值為50度,相對的上限與下限分別為54度與46度。此外,在本創作之實施例中,角度模板44上的三條不同角度(θ1、θ2、θ3)係依據車廠所規範的標準距離取其所容許之上下限,並取其中間值,再利用三角函數sinθ,θ的正弦是對邊與斜邊的比值,再以反三角函數sin -1θ計算出規範之角度(θ1、θ2、θ3);舉例來說,車廠規範之標準距離為29~42mm,取相加之中間距離值為35.5mm(即為對邊值),且已知斜邊距離為104mm,則以反三角函數sin -1θ計算角度,其中以中間距離值來算標準角度θ2,sin -1θ=(35.5/104)=19.9589度,小數點四捨五入得標準角度θ2 (即為中間值角度θ2)為 20度,且捨去小數後誤差遠小於檢診儀器讀取角度容許上下限±3.6°,因此可忽略不計;同理,下限角度θ3 (即下限值角度θ3)之計算,以下限與斜邊的比值再以反三角函數計算,得到sin -1θ=(29/104)=16.1913度,得下限角度θ3 (即為下限值角度θ3)為16度;再者,上限角度θ1 (即上限值角度θ1)之計算,以上限與斜邊的比值再以反三角函數計算,得到sin -1θ=(42/104)=23.8188度,得上限角度θ1 (即為上限值角度θ1)為24度;由上可得知,在本創作一實施例中,角度模板44會有三條不同角度(θ1、θ2、θ3)之線條,其中角度θ1及角度θ3之線條(虛線)代表規格值的上限及下限,角度θ2之線條(實線)代表上限與下限的中間值,其中該中間值為20度,相對的上限與下限分別為24度與16度,以此類推,但不以此為限。 As shown in Figure 8, the angle template 44 has three lines with different angles (θ1, θ2, θ3). The lines at angles θ1 and θ3 (dashed lines) represent the upper and lower limits of the specification value, and the line at angle θ2 ( The solid line) represents the middle value between the upper limit and the lower limit; in one embodiment of this creation, the middle value is 20 degrees, and the relative upper and lower limits are 24 degrees and 16 degrees respectively; in another embodiment of this creation, the middle value is 50 degrees, the relative upper and lower limits are 54 degrees and 46 degrees, respectively. In addition, in the embodiment of this creation, the three different angles (θ1, θ2, θ3) on the angle template 44 are based on the standard distance specified by the car factory to take the allowable upper and lower limits, and take the middle value, and then use the triangle The sine of the function sinθ, θ is the ratio of the opposite side to the hypotenuse, and the inverse trigonometric function sin -1 θ is used to calculate the standard angle (θ1, θ2, θ3); for example, the standard distance specified by the car factory is 29~42mm , Take the sum of the intermediate distance value as 35.5mm (that is, the opposite side value), and the hypotenuse distance is known to be 104mm, then the inverse trigonometric function sin -1 θ is used to calculate the angle, and the intermediate distance value is used to calculate the standard angle θ2 ,Sin -1 θ=(35.5/104)=19.9589 degrees, the decimal point is rounded to the standard angle θ2 (that is, the intermediate value angle θ2) is 20 degrees, and the error after the decimal point is rounded down is much smaller than the allowable reading angle of the inspection instrument The lower limit is ±3.6°, so it can be ignored; in the same way, the lower limit angle θ3 (that is, the lower limit angle θ3) is calculated, and the ratio of the lower limit to the hypotenuse is calculated by the inverse trigonometric function to obtain sin -1 θ=(29/ 104)=16.1913 degrees, the lower limit angle θ3 (that is, the lower limit angle θ3) is 16 degrees; in addition, the upper limit angle θ1 (that is, the upper limit angle θ1) is calculated by using the ratio of the upper limit to the hypotenuse and then the opposite The trigonometric function calculation shows that sin -1 θ=(42/104)=23.8188 degrees, and the upper limit angle θ1 (that is, the upper limit angle θ1) is 24 degrees; it can be seen from the above that, in an embodiment of this creation, The angle template 44 has three lines with different angles (θ1, θ2, θ3). The lines at angles θ1 and θ3 (dashed lines) represent the upper and lower limits of the specification value, and the lines at angle θ2 (solid lines) represent the upper and lower limits. The intermediate value, where the intermediate value is 20 degrees, and the relative upper and lower limits are 24 degrees and 16 degrees, respectively, and so on, but not limited to this.

另外,如第4圖、第7圖及第8圖所示,放置好角度模板44之後,即可檢查感知器安裝框架11之角度(步驟S08),此時,利用雷射標線器24照射出一線條,於檢查角度時必須使這雷射標線器24的線條經過如第8圖所示之角度模板44上的A點,若此雷射標線器24的線條超出角度θ1及角度θ3之線條(虛線)所代表的上限及下限,如第8圖所示之線條241,則代表感知器安裝框架11之角度不在規格範圍內,若感知器安裝在此錯誤角度之感知器安裝框架11上,感知器即無法偵測到所設定之角度範圍,故必須調整板金件31(步驟S09),例如維修人員以人工敲擊板金件31以調整板金件31(及因此之感知器安裝框架11)的角度,之後再檢查感知器安裝框架11之角度,當雷射標線器24之線條、如第8圖所示之線條242、位於代表上限及下限之線條內時,即代表調整完成。另外,量角器23可顯示感知器安裝框架11的垂直角度,同樣的,若量角器23所顯示的角度不在規格範圍內(例如垂直角度標準值為+87.8度至+92.2度),則敲擊板金件31以調整板金件31(及因此之感知器安裝框架11),以使角度調整至規格範圍內。In addition, as shown in Fig. 4, Fig. 7 and Fig. 8, after the angle template 44 is placed, the angle of the sensor mounting frame 11 can be checked (step S08). At this time, the laser reticle 24 is used to irradiate A line is drawn. When checking the angle, the line of the laser reticle 24 must pass through point A on the angle template 44 as shown in Figure 8. If the line of the laser reticle 24 exceeds the angle θ1 and the angle The upper and lower limits represented by the line (dotted line) of θ3, such as the line 241 shown in Figure 8, means that the angle of the sensor mounting frame 11 is not within the specification range. If the sensor is installed in this wrong angle sensor mounting frame 11, the sensor cannot detect the set angle range, so the sheet metal 31 must be adjusted (step S09). For example, the maintenance personnel manually tap the sheet metal 31 to adjust the sheet metal 31 (and therefore the sensor installation frame 11), then check the angle of the sensor mounting frame 11. When the line of the laser marker 24, the line 242 shown in Figure 8, is within the line representing the upper and lower limits, it means the adjustment is complete . In addition, the protractor 23 can display the vertical angle of the sensor mounting frame 11. Similarly, if the angle displayed by the protractor 23 is not within the specification range (for example, the standard value of the vertical angle is +87.8 degrees to +92.2 degrees), tap the sheet metal 31 to adjust the sheet metal part 31 (and therefore the sensor mounting frame 11) to adjust the angle within the specification range.

如上所述,在調整板金件31的過程中,量角器23及雷射標線器24可持續顯示調整(敲擊)後之角度變化,亦即在調整過程中,可即時、隨時得知角度調整結果,如此在使用上極為方便,且可大為節省作業工時,相對可提高維修效率。As mentioned above, in the process of adjusting the sheet metal part 31, the protractor 23 and the laser marker 24 can continuously display the angle change after the adjustment (percussion), that is, during the adjustment process, the angle adjustment can be instantly and at any time. As a result, it is extremely convenient to use, greatly saves working hours, and relatively improves maintenance efficiency.

另外,有時候會以較大力量敲擊調整板金件31,於此情形下,亦可先將量角器23及雷射標線器24拆下以避免敲擊震動使其產生損壞,而由於量角器23及雷射標線器24可快速且方便地附接至基準板22或由基準板22拆下(例如上述之磁性吸附),故在調整過程中,量角器23及雷射標線器24可快速且方便地使用於角度之檢查,亦即同樣可達成上述使用方便、節省作業工時、提高維修效率之功效。In addition, sometimes the adjustment plate 31 may be struck with greater force. In this case, the protractor 23 and the laser marker 24 can be removed first to avoid damage caused by the percussion vibration, and the protractor 23 And the laser marker 24 can be quickly and conveniently attached to the reference plate 22 or detached from the reference plate 22 (such as the above-mentioned magnetic adsorption), so during the adjustment process, the protractor 23 and the laser marker 24 can be quickly And it can be conveniently used for angle inspection, that is, it can also achieve the above-mentioned effects of convenient use, saving working hours, and improving maintenance efficiency.

以上所述僅為本創作的較佳具體實施例,其並不用以限制本創作,凡在本創作的精神和原則之內,所作的任何修改、等同替換、改進等,均應包含在本創作的保護範圍之內。The above are only the preferred specific embodiments of this creation, and they are not used to limit this creation. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this creation shall be included in this creation Within the scope of protection.

11:感知器安裝框架 2:感知器安裝角度檢查裝置 21:支架桿 22:基準板 221:外側面 23:量角器 24:雷射標線器 241:線條 242:線條 3:車體 31:板金件 32:前輪 33:後輪 4:感知器安裝角度檢查方法 40:地面 41:指示標線 42:軸線定位架 421:橫桿 422:直桿 43:基準線 44:角度模板 441:基準箭頭 S01:步驟 S02:步驟 S03:步驟 S04:步驟 S05:步驟 S06:步驟 S07:步驟 S08:步驟 S09:步驟 L:長度 W:寬度 θ1:角度 θ2:角度 θ3:角度 11: Perceptron installation frame 2: Sensor installation angle inspection device 21: Bracket rod 22: Reference board 221: Outer Side 23: Protractor 24: Laser marking device 241: Line 242: Line 3: car body 31: Sheet metal parts 32: front wheel 33: rear wheel 4: Inspection method of sensor installation angle 40: Ground 41: Indicating marking 42: Axis positioning frame 421: Crossbar 422: Straight 43: Baseline 44: Angle template 441: Datum Arrow S01: Step S02: Step S03: Step S04: Step S05: Step S06: Step S07: Step S08: Step S09: Step L: length W: width θ1: Angle θ2: Angle θ3: Angle

第1圖係為本創作較佳具體實施例之使用狀態示意圖。 第2圖係為本創作較佳具體實施例之感知器安裝角度檢查裝置之系統架構圖。 第3圖係為本創作較佳具體實施例之感知器安裝角度檢查裝置之分解圖。 第4圖係為本創作較佳具體實施例之感知器安裝角度檢查方法之流程圖。 第5圖係為本創作較佳具體實施例之感知器安裝角度檢查方法之示意圖之一。 第6圖係為本創作較佳具體實施例之感知器安裝角度檢查方法之示意圖之二。 第7圖係為本創作較佳具體實施例之感知器安裝角度檢查方法之示意圖之三。 第8圖係為本創作較佳具體實施例之角度模板之示意圖。 Figure 1 is a schematic diagram of the use state of the preferred embodiment of the creation. Figure 2 is the system architecture diagram of the sensor installation angle inspection device of the preferred embodiment of the creation. Figure 3 is an exploded view of the sensor installation angle inspection device of the preferred embodiment of the creation. Figure 4 is a flow chart of the method for checking the installation angle of the sensor according to the preferred embodiment of the creation. Figure 5 is one of the schematic diagrams of the method for checking the installation angle of the sensor according to the preferred embodiment of the creation. Figure 6 is the second schematic diagram of the method for checking the installation angle of the sensor according to the preferred embodiment of the creation. Figure 7 is the third schematic diagram of the method for inspecting the installation angle of the sensor according to the preferred embodiment of the creation. Figure 8 is a schematic diagram of the angle template for creating a preferred embodiment.

11:感知器安裝框架 11: Perceptron installation frame

2:感知器安裝角度檢查裝置 2: Sensor installation angle inspection device

21:支架桿 21: Bracket rod

22:基準板 22: Reference board

221:外側面 221: Outer Side

23:量角器 23: Protractor

24:雷射標線器 24: Laser marking device

3:車體 3: car body

31:板金件 31: Sheet metal parts

32:前輪 32: front wheel

33:後輪 33: rear wheel

Claims (9)

一種感知器安裝角度檢查裝置,係配合一車體(3)之至少一板金件(31)使用,且該板金件(31)安裝有一感知器安裝框架(11),該安裝角度檢查裝置(2)至少包括: 至少一支架桿(21),係附接至該感知器安裝框架(11); 一基準板(22),係附接至該支架桿(21)之另一端並與該感知器安裝框架(11)之間平行間隔一距離; 一量角器 (23),係附接至該基準板(22);以及 一雷射標線器 (24),係附接至該基準板(22)。 A sensor installation angle inspection device is used in conjunction with at least one sheet metal part (31) of a car body (3), and the sheet metal part (31) is installed with a sensor installation frame (11), and the installation angle inspection device (2) ) Includes at least: At least one support rod (21) attached to the sensor mounting frame (11); A reference plate (22) attached to the other end of the bracket rod (21) and spaced a distance parallel to the sensor mounting frame (11); A protractor (23) attached to the reference plate (22); and A laser marker (24) is attached to the reference plate (22). 如請求項1項所述之感知器安裝角度檢查裝置,其中於該感知器安裝框架(11)上安裝有一盲點偵測感知器。The sensor installation angle inspection device according to claim 1, wherein a blind spot detection sensor is installed on the sensor installation frame (11). 如請求項1所述之感知器安裝角度檢查裝置,其中該支架桿(21)係為三個,其每一者之其中一端係附接至該感知器安裝框架(11),其中該三個支架桿(21)係分別為一雙頭螺栓,且其每一者之其中一端係螺鎖附接至該感知器安裝框架(11),該基準板(22)係螺鎖附接至該三個支架桿(21)之每一者之另一端。The sensor installation angle inspection device according to claim 1, wherein the bracket rods (21) are three, and one end of each of them is attached to the sensor installation frame (11), wherein the three The bracket rods (21) are respectively a stud bolt, and one end of each of them is screw-locked to the sensor mounting frame (11), and the reference plate (22) is screw-locked to the three The other end of each of the two bracket rods (21). 如請求項1所述之感知器安裝角度檢查裝置,其中該基準板(22)具有相對遠離該板金件(31)之一外側面(221),且該量角器 (23)與該雷射標線器(24)係分別附接至該基準板(22)之該外側面(221)。The sensor installation angle inspection device according to claim 1, wherein the reference plate (22) has an outer side surface (221) relatively far away from the sheet metal part (31), and the protractor (23) and the laser marking line The devices (24) are respectively attached to the outer side surface (221) of the reference plate (22). 如請求項4所述之感知器安裝角度檢查裝置,其中該量角器(23)與該雷射標線器 (24)係分別以磁性吸附而附接至該基準板(22)之該外側面(221)。The sensor installation angle inspection device according to claim 4, wherein the protractor (23) and the laser marker (24) are respectively attached to the outer side (22) of the reference plate (22) by magnetic adsorption 221). 如請求項1所述之感知器安裝角度檢查裝置,其中該量角器(23)進一步係為感測地理位置之絕對角度。The sensor installation angle inspection device according to claim 1, wherein the protractor (23) is further used to sense the absolute angle of the geographic location. 如請求項1所述之感知器安裝角度檢查裝置,其更包含一角度模板(44),用以投影該雷射標線器(24)照射出之一線條,其中該角度模板(44) 會有三條不同角度(θ1、θ2、θ3)之線條,其中角度(θ1)及角度(θ3)之線條(虛線)代表規格值的上限及下限,角度(θ2)之線條(實線)代表上限與下限的中間值。The sensor installation angle inspection device according to claim 1, further comprising an angle template (44) for projecting a line from the laser reticle (24), wherein the angle template (44) is There are three lines with different angles (θ1, θ2, θ3), among which the angle (θ1) and angle (θ3) lines (dashed lines) represent the upper and lower limits of the specification value, and the angle (θ2) lines (solid lines) represent the upper and lower limits The middle value of the lower limit. 如請求項7所述之感知器安裝角度檢查裝置,其中該角度(θ2)之線條(實線)代表上限與下限的中間值,該中間值為20度,而角度(θ1)及角度(θ3)之線條(虛線)代表規格值的上限及下限,該上限與下限分別為24度與16度。The sensor installation angle inspection device according to claim 7, wherein the line (solid line) of the angle (θ2) represents the middle value of the upper limit and the lower limit, the middle value is 20 degrees, and the angle (θ1) and the angle (θ3) ) The line (dashed line) represents the upper and lower limits of the specification value, which are 24 degrees and 16 degrees respectively. 如請求項7所述之感知器安裝角度檢查裝置,其中該角度(θ2)之線條(實線)代表上限與下限的中間值,該中間值為50度,而角度(θ1)及角度(θ3)之線條(虛線)代表規格值的上限及下限,該上限與下限分別為54度與46度。The sensor installation angle inspection device according to claim 7, wherein the line (solid line) of the angle (θ2) represents the middle value of the upper limit and the lower limit, the middle value is 50 degrees, and the angle (θ1) and the angle (θ3) ) The line (dotted line) represents the upper and lower limits of the specification value, the upper and lower limits are 54 degrees and 46 degrees, respectively.
TW110204153U 2021-04-15 2021-04-15 Sensor mounting angle inspection device TWM615201U (en)

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