TWM614651U - Apparatus for testing torsion - Google Patents
Apparatus for testing torsion Download PDFInfo
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- TWM614651U TWM614651U TW110201426U TW110201426U TWM614651U TW M614651 U TWM614651 U TW M614651U TW 110201426 U TW110201426 U TW 110201426U TW 110201426 U TW110201426 U TW 110201426U TW M614651 U TWM614651 U TW M614651U
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Abstract
一種扭力檢測裝置,其包括一基座、一荷重感測元件、一推頂件、一具扭力傳動部之傳動模組、一驅動模組、一固定件以及一殼體。荷重感測元件一側連接一固定件,並藉由固定件懸空設置於該基座上,推頂件抵靠該荷重感測元件上,驅動模組耦接該傳動模組,其中該傳動模組根據該驅動模組之驅動而相應作動,該推頂件是接受來自該傳動模組之扭力傳動部的往復推壓受力,藉以將該推壓受力傳導至該荷重感測元件,使荷重感測元件感應傳送出扭力數值。 A torsion detection device includes a base, a load sensing element, a pusher, a transmission module with a torque transmission part, a drive module, a fixing member and a housing. One side of the load-sensing element is connected to a fixing piece, and the fixing piece is suspended on the base, the ejector abuts against the load-sensing element, the driving module is coupled to the transmission module, and the transmission module is The group actuates correspondingly according to the driving of the driving module. The ejector receives the reciprocating pressing force from the torque transmission part of the transmission module, so as to transmit the pressing force to the load sensing element, so that The load sensing element senses and transmits the torque value.
Description
本創作係有關於一種扭力檢測裝置,特別是有關於一種可利用調整傳動元件方式來消除運作時所產生扭力間隙問題之扭力檢測裝置。 This creation is related to a torque detection device, especially a torque detection device that can adjust the transmission element to eliminate the torsion gap problem generated during operation.
按,樞轉件,例如螺絲、螺栓或旋鈕開關等的生產製造是屬於相關產品的的零配件,而樞轉件所製造出來的成品仍應符合生產管理的品質要求,使樞轉件裝設於相關產品後得以正常執行控制或調校等功能。目前是使用扭力檢測裝置來測試樞轉件品質,例如樞轉件的旋緊、放鬆、扭矩、停止阻力等扭力測試。現有的扭力檢測裝置主要係由一驅動裝置、一傳動元件與荷重感測器組成。傳動元件具有推頂件與軸承,軸承裝設於推頂件的凹槽中,且軸承的兩側抵靠凹槽的內壁兩側;驅動裝置是連接於軸承。當測試樞轉件時,驅動裝置驅動軸承之兩側往復抵壓施力於凹槽的內壁兩側時,此時推頂件會將扭力傳送至荷重感測器,由荷重感測器感測樞轉件受測時的扭力值。 According to, the production of pivoting parts, such as screws, bolts or knob switches, etc. are parts of related products, and the finished products manufactured by the pivoting parts should still meet the quality requirements of production management, so that the pivoting parts can be installed After related products, functions such as control or adjustment can be performed normally. At present, torsion testing devices are used to test the quality of the pivoting member, such as torsion tests such as the tightening, loosening, torque, and stopping resistance of the pivoting member. The existing torque detection device is mainly composed of a driving device, a transmission element and a load sensor. The transmission element has a pusher and a bearing, the bearing is arranged in the groove of the pusher, and the two sides of the bearing abut against the inner wall of the groove; the driving device is connected to the bearing. When testing the pivoting member, when the driving device drives the two sides of the bearing to reciprocate and apply force to both sides of the inner wall of the groove, the pusher will transmit the torsion force to the load sensor, which is sensed by the load sensor. Measure the torque value of the pivot member when it is tested.
惟,使用軸承作為扭力傳導功能,會因為軸承都是固定尺寸裝設於推頂件的凹槽內,隨著扭力測試運作次數與時間等因素會使軸承與推頂件之間產生間隙,且軸承的側邊寬度較大也會在運作時產生額外的扭力,導致感測樞轉件受測時的扭力值不精確。因此如何提高檢測扭力的精確度是亟待解決的問題。 However, if the bearing is used as the torque transmission function, because the bearings are installed in the groove of the ejector with a fixed size, there will be a gap between the bearing and the ejector due to factors such as the number of torsion test operations and time, and The large side width of the bearing will also generate additional torque during operation, resulting in an inaccurate torque value when the sensing pivot is tested. Therefore, how to improve the accuracy of detecting torque is a problem to be solved urgently.
有鑑於上述習知之缺失所在,實有必要就此一缺失發展一種提升扭力檢測裝置準確問題,本創作人乃遂竭其心智悉心研究及設計,並 秉持鍥而不捨之創作精神,經多方探討及試作與充分完善之構思及改良下,乃推出本創作。 In view of the shortcomings of the above-mentioned conventional knowledge, it is necessary to develop a problem to improve the accuracy of the torque detection device. Adhering to the creative spirit of perseverance, after many discussions and trial works and fully perfected ideas and improvements, this creation is launched.
本創作之主要目的,乃在提供一種扭力檢測裝置,尤指可利用簡單操作來調整可調傳動件與推頂件的外側壁間的抵靠近緊密度,藉以消除運作所產生的扭力間隙,進而提高檢測待測工件最大靜摩擦扭力值的精確性。 The main purpose of this creation is to provide a torsion detection device, especially to adjust the closeness between the adjustable transmission member and the outer wall of the ejector by simple operation, so as to eliminate the torsion gap generated by the operation, and then Improve the accuracy of detecting the maximum static friction torque value of the workpiece to be tested.
本創作之次要目的,乃在提供一種扭力檢測裝置,尤指利用相等的扭力傳導結構設計,可解決現有的扭力傳導因位移偏差而產生量測誤差大的問題。 The secondary purpose of this creation is to provide a torque detection device, especially the use of equal torque transmission structure design, which can solve the problem of large measurement errors in the existing torque transmission due to displacement deviation.
為達到上述目的,本創作提出一種扭力檢測裝置,包括一基座、一設置於該基座上之荷重感測元件、一推頂件、一傳動模組以及一驅動模組。推頂件具有對稱的一第一延伸側壁與一第二延伸側壁,第一延伸側壁與第二延伸側壁相連接形成有一抵靠部,抵靠部是抵靠該荷重感測元件上。傳動模組包括一本體以及裝設於本體之兩側上的二可調傳動件,每一可調傳動件包括一扭力傳動部與一主動調整元件,扭力傳動部是各別對應抵靠第一延伸側壁與第二延伸側壁的外側壁,主動調整元件用以調整扭力傳動部與該外側壁之間的緊密抵靠程度。驅動模組耦接該傳動模組,傳動模組根據該驅動模組之驅動而相應作動,該推頂件是接受來自該扭力傳動部的往復推壓受力,藉以將該推壓受力傳導至該荷重感測元件,據以量測待測工件的最大靜摩擦扭力值。 In order to achieve the above-mentioned objective, this creation proposes a torque detection device, which includes a base, a load sensing element arranged on the base, a pusher, a transmission module, and a drive module. The ejector has a symmetrical first extending side wall and a second extending side wall. The first extending side wall and the second extending side wall are connected to form an abutting portion, and the abutting portion abuts on the load sensing element. The transmission module includes a main body and two adjustable transmission parts installed on both sides of the main body. Each adjustable transmission part includes a torque transmission part and an active adjustment element. The torque transmission parts respectively abut against the first The outer side wall of the extension side wall and the second extension side wall, and the active adjustment element is used for adjusting the tight abutment degree between the torsion transmission part and the outer side wall. The drive module is coupled to the drive module, and the drive module is actuated correspondingly according to the drive of the drive module. The pusher receives the reciprocating pushing force from the torque transmission portion to transmit the pushing force The load sensing element is used to measure the maximum static friction torque value of the workpiece to be tested.
10:基座 10: Pedestal
20:荷重感測元件 20: Load sensing element
30:推頂件 30: pusher
31:第一延伸側壁 31: The first extension side wall
32:第二延伸側壁 32: second extension side wall
33:抵靠部 33: abutment
34:第三延伸側壁 34: third extension side wall
35:開槽 35: Slotting
40:傳動模組 40: Transmission module
41:本體 41: body
411:樞接軸心部 411: pivot shaft
412:第一傳動臂 412: first transmission arm
413:第二傳動臂 413: second transmission arm
42:可調傳動件 42: Adjustable transmission parts
421:扭力傳動部 421: Torque Transmission Department
4211:可滾動元件 4211: Rollable element
4212:從動調整件 4212: driven adjuster
422:主動調整元件 422: Active adjustment component
50:驅動模組 50: drive module
51:驅動軸件 51: drive shaft
52:安裝部 52: Installation Department
60:固定件 60: fixed parts
61:承載部 61: Bearing Department
70:殼體 70: shell
71:容置空間 71: accommodating space
72:開口 72: opening
73:蓋板 73: cover
74:安裝孔 74: mounting hole
80:治具 80: Fixture
A:待測工件 A: Workpiece to be tested
D:間距 D: spacing
第1圖為本創作之立體結構圖。 The first picture is the three-dimensional structure diagram of the creation.
第2圖為本創作之另一視角的立體結構圖。 Figure 2 is a three-dimensional structure diagram from another perspective of the creation.
第3圖為第2圖之部分元件透視的立體結構圖。 Fig. 3 is a perspective view of a part of the components of Fig. 2 in perspective.
第4圖為第1圖之立體分解圖。 Figure 4 is an exploded perspective view of Figure 1.
第5圖為本創作之第一視角的局部放大圖。 Figure 5 is a partial enlarged view from the first perspective of the creation.
第6圖為本創作之第二視角的局部放大圖。 Figure 6 is a partial enlarged view from the second perspective of the creation.
第7圖為本創作之第三視角的局部放大圖。 Figure 7 is a partial enlarged view of the third perspective of the creation.
第8圖為第1圖之結構剖視圖。 Figure 8 is a cross-sectional view of the structure of Figure 1.
第9圖為本創作安裝待測工件治具的示意圖。 Figure 9 is a schematic diagram of the creation and installation of the fixture to be tested.
第10圖為本創作於檢測待測工件的運作示意圖。 Figure 10 is a schematic diagram of the operation created to detect the workpiece to be tested.
第11圖為本創作之蓋板拆離的調整使用示意圖。 Figure 11 is a schematic diagram of the adjustment and use of the creative cover detachment.
請同時參第1圖至第3圖,第1圖為本創作之立體結構圖;第2圖為本創作之另一視角的立體結構圖;第3圖為第2圖之部分元件透視的立體結構圖。扭力檢測裝置包括一基座10、一荷重感測元件20、一推頂件30、一傳動模組40、一驅動模組50、一固定件60以及一殼體70。固定件60設置於基座10上,荷重感測元件20藉由固定件60懸空設置於基座10上,推頂件30抵靠荷重感測元件20上。驅動模組50耦接傳動模組40,傳動模組40根據驅動模組50之驅動而相應作動,推頂件30是接受來自傳動模組40扭力傳動部421的往復推壓受力,藉以將推壓受力傳導至荷重感測元件20,荷重感測元件20用以感測推壓受力以產生感測訊號,將感測訊號傳送至外部電子裝置處理,據以取得待測工件A的最大靜摩擦扭力值。驅動模組50一側裝設有馬達傳動驅動(圖示未繪)。
Please refer to Figures 1 to 3 at the same time. Figure 1 is a three-dimensional structure diagram of the creation; Figure 2 is a three-dimensional structure diagram of the creation from another perspective; Figure 3 is a perspective perspective view of some of the components in Figure 2 Structure diagram. The torque detection device includes a
為能進一步了解本創作可達到上述的功效,後續詳述本創作的組成元件及其組裝方式。請同時參閱第4圖至第8圖,第4圖為第1圖之立體分解圖;第5圖至第7圖為本創作各視角的局部放大圖;第8圖為第1圖之結構剖視圖。固定件60用以固定荷重感測元件20與基座10之間,固定件60具有一
承載部61,用以承載荷重感測元件20之底部,形成水平校正及抵撐作用,使荷重感測元件20與基座10之間形成有一間距D;也就是讓荷重感測元件20可以達到恆平功效以及避免餘力產生。推頂件30具有對稱的一第一延伸側壁31與一第二延伸側壁32。第一延伸側壁31與第二延伸側壁32相連接形成有一抵靠部33,抵靠部33是抵靠荷重感測元件20上。第一延伸側壁31與第二延伸側壁32之間具有一開槽35,開槽35位於抵靠部33的相對側,開槽35功效在於可以減輕整體推頂件30的重量以及減少傳動模組40在推頂件30所傳導的扭力強度。其中,第二延伸側壁32垂直延伸有一第三延伸側壁34,第三延伸側壁34裝設固定於荷重感測元件20之一側邊。在本實施例中,推頂件30的設計為ㄐ型的結構態樣,當然本創作不侷限推頂件30的結構態樣,只要能傳到扭力的效果即屬於本專利範圍保護範疇。
In order to further understand that this creation can achieve the above-mentioned effects, the components of this creation and their assembly methods will be described in detail later. Please refer to Figs. 4 to 8 at the same time. Fig. 4 is a perspective exploded view of Fig. 1; Figs. 5 to 7 are partial enlarged views of the creation from various perspectives; Fig. 8 is a cross-sectional view of the structure of Fig. 1. . The fixing
傳動模組40包括一本體41以及裝設於本體41之兩側上的二可調傳動件42,二可調傳動件42的結構相同,用以傳導待測工件A的扭力與調整扭力間隙的作用。本體41具有一樞接軸心部411以及自樞接軸心部411兩側延伸有一第一傳動臂412與一第二傳動臂413。值得注意的是,以樞接軸心部411為中心驅動位置,使第一傳動臂412與第二傳動臂413為相同扭矩長度,主要是讓樞轉扭力自樞接軸心部411朝向第一傳動臂412與第二傳動臂413等距傳導。可調傳動件42包括一扭力傳動部421與一主動調整元件422,扭力傳動部421包括相連接的一可滾動元件4211與一從動調整件4212。扭力傳動部421是各別對應抵靠推頂件30的第一延伸側壁31與第二延伸側壁32的外側壁,主動調整元件422用以調整扭力傳動部421與該外側壁之間的緊密抵靠程度。從動調整件4212與主動調整元件422為相匹配,例如從動調整件4212為螺桿,主動調整元件422為螺帽。可滾動元件4211裝設於從動調整件4212,且遠離主動調整元件422,可滾動元件4211是抵靠於推頂件30第一延伸側壁31與第二延伸側壁32的外側壁,可滾動元件4211可為滾珠。藉由上述的結構
連接關係,可得知從動調整件4212與主動調整元件422之間的調整幅度,即為調整可滾動元件4211與推頂件30的第一延伸側壁31、第二延伸側壁32的外側壁外側壁之間的緊密抵靠程度。
The
續就上段內容所述讓樞轉扭力自樞接軸心部411朝向第一傳動臂412與第二傳動臂413等距傳導,本創作是搭配推頂件30的結構設計,第一延伸側壁31的壁厚大於第二延伸側壁32的壁厚,藉由不同壁厚來調整扭力傳導的重心質量恰可落於荷重感測元件20的中間處,保持其精確度,同時可防止驅動軸件51旋轉產生偏移,進而減少餘隙與扭力損失之功效。
Continuing from the content of the previous paragraph, the pivotal torsion force is transmitted equidistantly from the
殼體70具有一容置空間71,殼體70用以蓋合於基座10上,使荷重感測元件20、推頂件30、傳動模組40以及驅動模組50的部分元件位於容置空間71內。殼體70包括至少二開口72、二蓋板73與一安裝孔74。開口72連通容置空間71,且開口72對應推頂件30與傳動模組40的位置。驅動模組50具有一驅動軸件51與一安裝部52,驅動軸件51貫穿安裝孔74並軸接至傳動模組40,也就是驅動軸件51軸接於本體41的樞接軸心部411。安裝部52樞接驅動軸件51,安裝部52位於殼體70外部,且安裝部52遠離傳動模組40的位置,安裝部52用以安裝待測工件A的一治具80。
The
為能增加運作的穩定性與結構強度,本體41更包括至少一軸接孔414與一軸接件415,軸接件415用以穿設軸接孔414並固定至驅動軸件51上。軸接件415可由止付螺絲與螺帽所組成,軸接孔414可為螺孔,利用止付螺絲對應螺孔螺合直至止付螺絲緊壓驅動軸件51以達到固定效果,而螺帽用以螺合止付螺絲固定於本體41的軸接孔414外緣。此外,可根據穩定性與結構強度的實際運作需求,增加軸接孔414與軸接件415的數量,在此本創作不加以侷限所使用的數量。其中,止付螺絲、螺帽與螺孔的搭配結構設計僅為本實施例應用態樣說明,只要能夠調整軸接件415與驅動軸件51之間的固定方式,即為本創作之專利保護範疇。
In order to increase the operation stability and structural strength, the
上述各元件之間的組裝方式可為任何型式的結構設計,舉例來說,殼體70與固定件60組裝於基座10上、推頂件30的第三延伸側壁34組裝於荷重感測元件20的一側邊、驅動模組50部分本體組裝於殼體70上等,可利用固定元件與固定孔的組配方式進行組裝固定與拆卸,或是公配件與母配件相互組裝固定與拆卸,由於組裝方式是常見的技術手段,故在此不加贅述,只要能夠將各組件互相組裝固定即屬於本創作之專利保護範疇。
The above-mentioned assembly method between the various elements can be any type of structural design. For example, the
由上述說明已了解本創作的組成元件、組裝方式以及各功能用途之後,後續即詳述實際運用方式。請同時參閱第9圖與第10圖,第9圖為本創作安裝待測工件治具的示意圖;第10圖為本創作於檢測待測工件的運作示意圖。驅動模組50的安裝部52用以安裝治具80,並將一待測工件A置入治具80中,治具80是配合待測工件A的產品工件。驅動模組50用以驅動檢測待測工件A的樞轉運作,藉由驅動軸件51的樞轉扭力,傳動模組40根據驅動模組50之驅動而相應作動。具體來說,樞轉扭力自樞接軸心部411兩側延伸到第一傳動臂412與第二傳動臂413,同時帶動扭力傳動部421的可滾動元件4211往復推壓推頂件30的第一延伸側壁31、第二延伸側壁32的外側壁。推頂件30接受來自扭力傳動部421的可滾動元件4211往復推壓受力,藉以將推壓受力傳導至荷重感測元件20,荷重感測元件20用以感測推壓受力以產生感測訊號,將感測訊號傳送至外部電子裝置處理(例如電腦、智慧型手機或是其他可運算感測扭力的數值的電子裝置等),據以取得待測工件A的最大靜摩擦扭力值。
After understanding the components, assembly methods, and functional uses of this creation from the above description, the actual application methods will be detailed in the follow-up. Please refer to Figure 9 and Figure 10 at the same time. Figure 9 is a schematic diagram of the creation and installation of the workpiece to be tested; Figure 10 is a schematic diagram of the creation of the work in detecting the workpiece to be tested. The mounting
值得注意的是,本創作為能降低扭力傳動部421運作時所產生的餘力,故應用滾珠作為推壓推頂件30第一延伸側壁31與該第二延伸側壁32的外側壁使荷重感測元件20可感測到精確扭力。藉以解決現有技術軸承的接觸面積大而導致產生較大餘力的問題,進而影響荷重感測元件20的感測精確度。
It is worth noting that this creation can reduce the residual force generated during the operation of the
當隨著檢測扭力運作次數與時間漸增等因素,使推頂件30與二可調傳動件42之間會產生扭力間隙的問題,而使扭力量測產生誤差值,為能解決扭力誤差值的問題,請參閱第11圖,可藉由拆卸蓋板73以裸露出開口72,本創作特地將開口72位置對應推頂件30與傳動模組40的位置,以方便對二可調傳動件42進行調整。詳細來說,操作者操作主動調整元件422,用以調整扭力傳動部421的可滾動元件4211與推頂件30的第一延伸側壁31、第二延伸側壁32的外側壁之間的緊密抵靠程度,並搭配外部電子裝置的運算處理功能,外部電子裝置根據可滾動元件4211與該外側壁之間的間隙調整程度(相當於緊密抵靠程度)相應將所產生的額外扭力消除歸零,使檢測最大靜摩擦扭力值達到精確性。調整後再將蓋板73覆蓋開口72即完成調整操作。
When the number of times and time of the detected torque increases, the torsion gap between the
綜上所述,本創作的調整方式不僅操作便利,可有效的消除運作所產生的扭力間隙之功效之外,更可利用相等的扭力傳導結構設計,可解決現有的扭力傳導因位移偏差而產生量測誤差大的問題。當知本創作確實可為相關產業廣為利用,且本創作於申請前已符合專利法之規定,爰依法提出新型專利申請,懇請 鈞局明察,惠准專利,實為感禱。 To sum up, the adjustment method of this creation is not only convenient to operate, but also effective in eliminating the torsion gap generated by the operation. It can also use the equal torque transmission structure design to solve the existing torque transmission caused by displacement deviation. Problems with large measurement errors. Knowing that this creation can indeed be widely used by related industries, and that this creation has already complied with the provisions of the Patent Law before the application, Yan filed a new patent application in accordance with the law, and I implore the Jun Bureau to investigate and approve the patent. It is indeed a prayer.
惟以上所述者,僅為本創作之一可行實施例而已當能之限定本創作實施之範圍,即大凡依本創作申請範圍所述之特徵及精神所為之均等變化或修飾,皆應仍屬本創作專利涵蓋之範圍內。 However, the foregoing is only a feasible embodiment of this creation and should be able to limit the scope of implementation of this creation, that is, all changes or modifications made in accordance with the characteristics and spirit described in the scope of this creation application should still belong to This creation patent covers the scope.
10:基座 10: Pedestal
20:荷重感測元件 20: Load sensing element
30:推頂件 30: pusher
40:傳動模組 40: Transmission module
50:驅動模組 50: drive module
60:固定件 60: fixed parts
70:殼體 70: shell
73:蓋板 73: cover
Claims (10)
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TW110201426U TWM614651U (en) | 2021-02-04 | 2021-02-04 | Apparatus for testing torsion |
Applications Claiming Priority (1)
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TW110201426U TWM614651U (en) | 2021-02-04 | 2021-02-04 | Apparatus for testing torsion |
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TWM614651U true TWM614651U (en) | 2021-07-21 |
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