TWM613563U - Rotary electric machine - Google Patents

Rotary electric machine Download PDF

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Publication number
TWM613563U
TWM613563U TW110201275U TW110201275U TWM613563U TW M613563 U TWM613563 U TW M613563U TW 110201275 U TW110201275 U TW 110201275U TW 110201275 U TW110201275 U TW 110201275U TW M613563 U TWM613563 U TW M613563U
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Taiwan
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electric machine
circuit board
rotating electric
stator
conductive
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TW110201275U
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Chinese (zh)
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林訓誼
莊肯堯
陳建達
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台達電子工業股份有限公司
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Priority to TW110201275U priority Critical patent/TWM613563U/en
Publication of TWM613563U publication Critical patent/TWM613563U/en

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Abstract

本案關於一種旋轉電機,包含殼體、定子、轉子、外蓋及複數個電源線纜。殼體包含第一容置空間。定子設置於第一容置空間,且包含定子鐵芯、複數個繞線、電路板及複數個導電柱。定子鐵芯包括中空部,複數個繞線繞設於定子鐵芯,電路板固設於定子鐵芯之頂部,複數個導電元件分別電連接於電路板。轉子包括軸部及端蓋,其中軸部設置於定子之中空部且因應定子之驅動而旋轉,端蓋固設於殼體之頂部且包含開槽。開槽對位於複數個導電柱,且複數個導電柱分別部分地穿過開槽。外蓋包括連接器。每一電源線纜之兩端部分別電連接於複數個導電柱及連接器。This case is about a rotating electric machine, including a housing, a stator, a rotor, an outer cover, and a plurality of power cables. The housing includes a first accommodating space. The stator is arranged in the first accommodating space, and includes a stator core, a plurality of windings, a circuit board and a plurality of conductive pillars. The stator core includes a hollow part, a plurality of windings are wound on the stator core, the circuit board is fixed on the top of the stator core, and the plurality of conductive elements are electrically connected to the circuit board, respectively. The rotor includes a shaft portion and an end cover. The shaft portion is arranged in the hollow part of the stator and rotates in response to the drive of the stator. The end cover is fixed on the top of the casing and includes a slot. The slotted pair is located on the plurality of conductive pillars, and the plurality of conductive pillars respectively partially pass through the slot. The cover includes a connector. The two ends of each power cable are respectively electrically connected to a plurality of conductive posts and connectors.

Description

旋轉電機Rotating motor

本案係關於一種旋轉電機,尤指一種便於電源線纜組接作業之旋轉電機。This case is about a rotating electric machine, especially a rotating electric machine that is convenient for power cable assembly operations.

旋轉電機(rotary electric machine),例如馬達(motor),已廣泛地使用於各種領域與應用。一般而言,旋轉電機包括定子及轉子。定子包括定子鐵芯、複數個繞線及電路板,其中定子鐵芯包括一中空部,且複數個繞線繞設於定子鐵芯。轉子設置於定子之中空部,且可相對於定子旋轉。目前,旋轉電機的電源線纜係藉由人工焊接的方式與定子之電路板直接電性連接。在旋轉電機之定子與轉子組裝過程中,首先將電源線纜直接焊接於定子之電路板上。之後,以人工拉線的方式使電源線纜穿過轉子之一端蓋的對應穿孔,並且利用人工或設備,以一邊進行壓合一邊進行拉線之方式將電源線纜拉出。最後,使定子與轉子完成組裝作業。旋轉電機可利用電源線纜與外部電源連接,藉此以提供旋轉電機運作所需之電能。Rotary electric machines, such as motors, have been widely used in various fields and applications. Generally speaking, a rotating electric machine includes a stator and a rotor. The stator includes a stator core, a plurality of windings and a circuit board, wherein the stator core includes a hollow part, and the plurality of windings are wound on the stator core. The rotor is arranged in the hollow part of the stator and can rotate relative to the stator. At present, the power cable of the rotating electric machine is directly electrically connected to the circuit board of the stator by manual welding. In the process of assembling the stator and rotor of the rotating electric machine, the power cable is first welded directly on the circuit board of the stator. Afterwards, the power cable is manually pulled through the corresponding perforation of one of the end caps of the rotor, and the power cable is pulled out by pulling the wire while pressing the wire by manual or equipment. Finally, the stator and rotor are assembled. The rotating electric machine can be connected to an external power source by a power cable to provide the electric energy required for the operation of the rotating electric machine.

然而,於上述定子與轉子之組裝過程中,由於須透過人工拉線的方式將電源線纜拉出轉子之端蓋的對應穿孔,因此容易造成電源線纜刮破或損傷,影響產品可靠度。此外,由於作業人員需要一邊進行轉子與定子之壓合作業,一邊進行人工拉線作業,作業人員的手部容易有壓傷或受傷的風險。However, in the above-mentioned assembly process of the stator and the rotor, since the power cable must be manually pulled out of the corresponding perforation of the end cover of the rotor, the power cable is likely to be scratched or damaged, which affects the reliability of the product. In addition, since the operator needs to perform manual wire-drawing operations while performing the pressure cooperation between the rotor and the stator, the operator's hands are likely to be crushed or injured.

因此,實有必要發展一種旋轉電機,以解決現有技術所面臨之問題。Therefore, it is necessary to develop a rotating electric machine to solve the problems faced by the prior art.

本案之目的在於提供一種旋轉電機,其便於電源線纜組接作業,便於轉子與定子之組裝作業,可節省組裝時間,可提升作業人員安全性,使定子內部去線化,以及避免電源線纜損壞而可提升產品可靠度。The purpose of this case is to provide a rotating electric machine that facilitates the assembly of power cables, facilitates the assembly of the rotor and the stator, can save assembly time, can improve the safety of operators, de-wire the interior of the stator, and avoid power cables Damage can improve product reliability.

為達上述目的,本案之一較廣義實施樣態為提供一種旋轉電機,包含殼體、定子、轉子、外蓋及複數個電源線纜。殼體包含第一容置空間。定子設置於第一容置空間,且包含定子鐵芯、複數個繞線、電路板及複數個導電柱。定子鐵芯包括中空部,複數個繞線繞設於定子鐵芯,電路板固設於定子鐵芯之頂部,複數個導電元件分別電連接於電路板且設置於電路板之第一表面。轉子包括軸部及端蓋,其中軸部設置於定子之中空部且因應定子之驅動而旋轉,端蓋固設於殼體之頂部且包含開槽。開槽對位於複數個導電柱,且複數個導電柱分別部分地穿過開槽。外蓋係組接於端蓋,且端蓋係夾設於外蓋與殼體之間。外蓋包括第二容置空間以及連接器。複數個電源線纜,位於第二容置空間,其中每一電源線纜之兩端部分別對應地電連接於複數個導電柱及連接器。In order to achieve the above-mentioned purpose, one of the broader implementation aspects of this case is to provide a rotating electric machine, which includes a housing, a stator, a rotor, an outer cover, and a plurality of power cables. The housing includes a first accommodating space. The stator is arranged in the first accommodating space, and includes a stator core, a plurality of windings, a circuit board and a plurality of conductive pillars. The stator core includes a hollow part, a plurality of windings are wound on the stator core, the circuit board is fixed on the top of the stator core, and the plurality of conductive elements are respectively electrically connected to the circuit board and arranged on the first surface of the circuit board. The rotor includes a shaft portion and an end cover. The shaft portion is arranged in the hollow part of the stator and rotates in response to the drive of the stator. The end cover is fixed on the top of the casing and includes a slot. The slotted pair is located on the plurality of conductive pillars, and the plurality of conductive pillars respectively partially pass through the slot. The outer cover is assembled to the end cover, and the end cover is sandwiched between the outer cover and the shell. The outer cover includes a second accommodating space and a connector. A plurality of power cables are located in the second accommodating space, and two ends of each power cable are respectively electrically connected to the plurality of conductive posts and connectors.

體現本案特徵與優點的一些典型實施例將在後段的說明中詳細敘述。應理解的是本案能夠在不同的態樣上具有各種的變化,其皆不脫離本案的範圍,且其中的說明及圖示在本質上係當作說明之用,而非架構於限制本案。Some typical embodiments embodying the features and advantages of this case will be described in detail in the following description. It should be understood that this case can have various changes in different aspects, which do not depart from the scope of this case, and the descriptions and illustrations therein are essentially for illustrative purposes, rather than being constructed to limit the case.

請參閱第1圖至第4圖,第1圖為本案一實施例之旋轉電機之結構示意圖,第2圖為第1圖所示之旋轉電機之分解結構示意圖,第3圖為第1圖所示之旋轉電機之剖面結構示意圖,第4圖為第1圖所示之旋轉電機之定子之分解結構示意圖。於本實施例中,旋轉電機100係為馬達,且包括殼體1、定子2、轉子3及複數個電源線纜4。殼體1包含第一容置空間11。定子2設置於殼體1之第一容置空間11,且包含定子鐵芯21、複數個繞線22、電路板23及複數個導電柱24。定子鐵芯21包括中空部211,複數個繞線22繞設於定子鐵芯21。電路板23固設於定子鐵芯21之頂部。複數個導電柱24分別電連接於電路板23,且設置於電路板23之第一表面232。轉子3包括軸部31及端蓋32,其中軸部31設置於定子2之中空部211,且因應定子2之驅動而旋轉。端蓋32固設於殼體1之頂部,且端蓋32包含開槽321,其中開槽321對位於定子2之複數個導電柱24,且複數個導電柱24分別部分地穿過開槽321。複數個電源線纜4分別對應地電連接於複數個導電柱24中。Please refer to Figures 1 to 4. Figure 1 is a schematic structural diagram of a rotating electric machine according to an embodiment of the present invention, Figure 2 is a schematic diagram of an exploded structure of the rotating electric machine shown in Figure 1, and Figure 3 is a schematic diagram of the rotating electrical machine shown in Figure 1. The cross-sectional structure diagram of the rotating electric machine shown in Fig. 4 is an exploded structure diagram of the stator of the rotating electric machine shown in Fig. 1. In this embodiment, the rotating electric machine 100 is a motor, and includes a housing 1, a stator 2, a rotor 3 and a plurality of power cables 4. The housing 1 includes a first accommodating space 11. The stator 2 is disposed in the first accommodating space 11 of the housing 1 and includes a stator core 21, a plurality of winding wires 22, a circuit board 23 and a plurality of conductive posts 24. The stator core 21 includes a hollow portion 211, and a plurality of winding wires 22 are wound around the stator core 21. The circuit board 23 is fixed on the top of the stator core 21. The plurality of conductive pillars 24 are respectively electrically connected to the circuit board 23 and disposed on the first surface 232 of the circuit board 23. The rotor 3 includes a shaft portion 31 and an end cover 32. The shaft portion 31 is disposed in the hollow portion 211 of the stator 2 and rotates in response to the driving of the stator 2. The end cover 32 is fixed on the top of the housing 1, and the end cover 32 includes a slot 321, wherein the slot 321 is positioned on a plurality of conductive posts 24 of the stator 2, and the plurality of conductive posts 24 partially pass through the slots 321, respectively . The plurality of power cables 4 are electrically connected to the plurality of conductive posts 24 respectively.

於本實施例中,殼體1更包括第一開口12及第二開口13,其中第一容置空間11與第一開口12及第二開口13相連通,且第一開口12與第二開口13位於殼體1之相對兩側。於一實施例中,轉子3之端蓋32係覆蓋第一開口12,且轉子3之軸部31係部分地凸出於該第二開口13。In this embodiment, the housing 1 further includes a first opening 12 and a second opening 13, wherein the first accommodating space 11 communicates with the first opening 12 and the second opening 13, and the first opening 12 and the second opening 13 are located on opposite sides of the housing 1. In one embodiment, the end cover 32 of the rotor 3 covers the first opening 12, and the shaft portion 31 of the rotor 3 partially protrudes from the second opening 13.

於本實施例中,定子2固設於殼體1之第一容置空間11,且定子鐵芯21更包括複數個端子25,設置於定子鐵芯21之頂部。複數個繞線22分別繞設於定子鐵芯21,且複數個繞線22之一端係分別對應地電連接於複數個端子25。電路板23固設於定子鐵芯21之頂部,且具有中心穿孔231、第一表面232與第二表面233,其中該中心穿孔231與定子鐵芯21之中空部211對位設置,第一表面232與第二表面233相對,複數個導電柱24係設置於電路板23之第一表面232,且電路板23之第二表面233鄰接於定子鐵芯21之頂部。於一實施例中,電路板23係藉由例如但不限於焊接之方式固設於定子鐵芯21之頂部。於一實施例中,電路板23更包括複數個導接通孔234,分別貫穿電路板23之第一表面232與第二表面233,且分別對應於定子鐵芯21之複數個端子25而設置。於電路板23固設於定子鐵芯21之頂部時,複數個端子25係分別對應地插設且連接於複數個導接通孔234,以使電路板23與複數個繞線22形成電性連接。於一實施例中,電路板23更包括複數個導孔235,形成於第一表面232,且沿中心穿孔231之周緣設置,其中複數個導孔235可藉由電路板23之佈線(未圖示)與複數個導接通孔234電性連接。於一實施例中,複數個導孔235之數量與複數個導電柱24之數量相同。In this embodiment, the stator 2 is fixed in the first accommodating space 11 of the housing 1, and the stator core 21 further includes a plurality of terminals 25 disposed on the top of the stator core 21. The plurality of winding wires 22 are respectively wound around the stator core 21, and one end of the plurality of winding wires 22 is electrically connected to the plurality of terminals 25 respectively. The circuit board 23 is fixed on the top of the stator core 21 and has a central through hole 231, a first surface 232, and a second surface 233. The central through hole 231 is aligned with the hollow portion 211 of the stator core 21. The first surface 232 is opposite to the second surface 233, a plurality of conductive posts 24 are arranged on the first surface 232 of the circuit board 23, and the second surface 233 of the circuit board 23 is adjacent to the top of the stator core 21. In one embodiment, the circuit board 23 is fixed on the top of the stator core 21 by, for example, but not limited to, welding. In one embodiment, the circuit board 23 further includes a plurality of conduction holes 234, respectively penetrating the first surface 232 and the second surface 233 of the circuit board 23, and respectively corresponding to the plurality of terminals 25 of the stator core 21. . When the circuit board 23 is fixed on the top of the stator core 21, the plurality of terminals 25 are respectively inserted and connected to the plurality of conducting holes 234, so that the circuit board 23 and the plurality of windings 22 are electrically connected connection. In one embodiment, the circuit board 23 further includes a plurality of via holes 235 formed on the first surface 232 and arranged along the periphery of the central through hole 231, wherein the plurality of via holes 235 can be routed through the circuit board 23 (not shown) (Shown) is electrically connected to a plurality of conductive vias 234. In one embodiment, the number of the plurality of vias 235 is the same as the number of the plurality of conductive pillars 24.

於本實施例中,複數個導電柱24包括第一導電柱24a、第二導電柱24b及第三導電柱24c。應強調的是,導電柱24之數量不以此為限,可依實際應用需求變化。每一導電柱24包括第一端241以及第二端242,且複數個導電柱24之各第一端241係分別對應地插設且連接於電路板23之複數個導孔235,藉此使複數個導電柱24與電路板23實現電性連接,其中導電柱24係以電焊方式連接於電路板23之複數個導孔235。藉由將複數個導電柱24分別對應地插設且連接於複數個導孔235中,可快速且精準地定位複數個導電柱24,俾簡化製程及節省組裝作業時間。於本實施例中,每一個導電柱24之第二端242具有一凹部243,其中凹部243係由第二端242朝向第一端241之方向凹陷於導電柱24中,其中複數個電源線纜4係分別對應地連接於複數個導電柱24之凹部243,藉此可快速且精準地定位複數個電源線纜4,俾簡化製程及節省組裝作業時間。於一實施例中,每一個導電柱24之凹部243係貫穿第一端241及第二端242,即複數個導電柱24各自為一中空管狀結構,但不以此為限。於一實施例中,複數個導電柱24係沿電路板23之中心穿孔231之周緣設置,且複數個導電柱24係對位於轉子3之端蓋32之開槽321,使複數個導電柱24分別部分地穿過開槽321,其中複數個導電柱24之各第二端242向外凸出於開槽321且齊平於端蓋32之一頂面322,但不以此為限。透過導電柱24之第二端242齊平於轉子3之端蓋32之頂面322,於定子2與轉子3組裝之後,導電柱24之可視度佳,且能夠直接將電源線纜4焊接至導電柱24,藉此可簡化製程、節省組裝作業時間、使定子2內部去線化,及提升操作人員安全性。應強調的是,導電柱24之第二端242相對於轉子3之端蓋32之頂面322之位置不以前述實施例為限,且可依據實際應用需求任施變化,例如導電柱24之第二端242高於或略低於轉子3之端蓋32之頂面322。於一實施例中,導電柱24可由銅材料製成,且導電柱24之表面可電鍍錫材料,但不以此為限。於一實施例中,複數個導電柱24係分別垂直於電路板23之第一表面232設置。In this embodiment, the plurality of conductive pillars 24 include a first conductive pillar 24a, a second conductive pillar 24b, and a third conductive pillar 24c. It should be emphasized that the number of conductive posts 24 is not limited to this, and can be changed according to actual application requirements. Each conductive pillar 24 includes a first end 241 and a second end 242, and the first ends 241 of the plurality of conductive pillars 24 are respectively inserted and connected to the plurality of vias 235 of the circuit board 23, thereby making The plurality of conductive posts 24 are electrically connected to the circuit board 23, wherein the conductive posts 24 are connected to the plurality of vias 235 of the circuit board 23 by electric welding. By correspondingly inserting and connecting the plurality of conductive pillars 24 in the plurality of guide holes 235, the plurality of conductive pillars 24 can be positioned quickly and accurately, which simplifies the manufacturing process and saves assembly time. In this embodiment, the second end 242 of each conductive pillar 24 has a recess 243, wherein the recess 243 is recessed in the conductive pillar 24 from the second end 242 toward the first end 241, and there are a plurality of power cables The 4 series are respectively connected to the recesses 243 of the plurality of conductive posts 24, so that the plurality of power cables 4 can be positioned quickly and accurately, which simplifies the manufacturing process and saves assembly time. In one embodiment, the concave portion 243 of each conductive pillar 24 penetrates the first end 241 and the second end 242, that is, the plurality of conductive pillars 24 are each a hollow tubular structure, but it is not limited thereto. In one embodiment, a plurality of conductive pillars 24 are arranged along the periphery of the central perforation 231 of the circuit board 23, and the plurality of conductive pillars 24 are aligned with the slots 321 of the end cover 32 of the rotor 3, so that the plurality of conductive pillars 24 Partially pass through the slot 321, wherein the second ends 242 of the plurality of conductive posts 24 protrude outward from the slot 321 and are flush with the top surface 322 of the end cap 32, but not limited to this. The second end 242 of the conductive post 24 is flush with the top surface 322 of the end cover 32 of the rotor 3. After the stator 2 and the rotor 3 are assembled, the visibility of the conductive post 24 is good, and the power cable 4 can be directly welded to The conductive post 24 can simplify the manufacturing process, save assembly time, de-wire the stator 2 and improve the safety of the operator. It should be emphasized that the position of the second end 242 of the conductive column 24 relative to the top surface 322 of the end cover 32 of the rotor 3 is not limited to the foregoing embodiment, and can be changed according to actual application requirements, for example, the position of the conductive column 24 The second end 242 is higher or slightly lower than the top surface 322 of the end cover 32 of the rotor 3. In one embodiment, the conductive pillar 24 may be made of copper material, and the surface of the conductive pillar 24 may be electroplated with tin material, but it is not limited to this. In one embodiment, the plurality of conductive pillars 24 are respectively arranged perpendicular to the first surface 232 of the circuit board 23.

於本實施例中,轉子3更包括磁性元件33以及軸承34。磁性元件33係環繞設置於軸部31之周緣。軸承34係固設於端蓋32之一通孔,使軸部31透過軸承34而可旋轉地與端蓋32樞接。軸部31包括第一端部311與第二端部312,第一端部311為一自由端部,第二端部312係透過軸承34與端蓋32相組接,使軸部31可相對端蓋32旋轉。轉子3之軸部31係位於定子2之中空部211,且軸部31之第一端部311係通過殼體1之第二開口13而凸出於殼體1。端蓋32係組接於殼體1之頂部,使端蓋32固設於殼體1且覆蓋殼體1之第一開口12。於本實施例中,端蓋32與殼體1之組接方式可藉由螺絲鎖固方式實現,但不以此為限。In this embodiment, the rotor 3 further includes a magnetic element 33 and a bearing 34. The magnetic element 33 is arranged around the periphery of the shaft portion 31. The bearing 34 is fixed to a through hole of the end cover 32 so that the shaft portion 31 is pivotally connected to the end cover 32 through the bearing 34 rotatably. The shaft portion 31 includes a first end portion 311 and a second end portion 312. The first end portion 311 is a free end portion, and the second end portion 312 is assembled with the end cover 32 through the bearing 34 so that the shaft portion 31 can face each other. The end cap 32 rotates. The shaft portion 31 of the rotor 3 is located in the hollow portion 211 of the stator 2, and the first end portion 311 of the shaft portion 31 protrudes from the casing 1 through the second opening 13 of the casing 1. The end cover 32 is assembled on the top of the casing 1 so that the end cover 32 is fixed on the casing 1 and covers the first opening 12 of the casing 1. In this embodiment, the assembling method of the end cover 32 and the housing 1 can be realized by screw locking, but it is not limited to this.

於本實施例中,複數個電源線纜4之數量與複數個導電柱24之數量相同。於一實施例中,複數個電源線纜4包括第一電源線纜41、第二電源線纜42及第三電源線纜43。應強調的是,電源線纜4之數量不以上述實施例為限,且可依實際應用需求任施變化。每一電源線纜4包括第一端4a以及第二端4b。複數個電源線纜4之各第一端4a係分別對應地連接於複數個導電柱24之第二端242,其中電源線纜4之第一端4a與導電柱24之第二端242之連接方式以焊接連接方式為佳,但不以此為限。於一實施例中,旋轉電機100為三相旋轉電機,其中具有第一相之電壓係施加於第一電源線纜41,具有第二相之電壓係施加於第二電源線纜42,且具有第三相之電壓係施加於第三電源線纜43,其中第一電源線纜41為火線、第二電源線纜42為中性線、第三電源線纜43為地線,但不以此為限。In this embodiment, the number of the plurality of power cables 4 is the same as the number of the plurality of conductive posts 24. In an embodiment, the plurality of power cables 4 include a first power cable 41, a second power cable 42 and a third power cable 43. It should be emphasized that the number of power cables 4 is not limited to the above-mentioned embodiment, and can be changed according to actual application requirements. Each power cable 4 includes a first end 4a and a second end 4b. Each first end 4a of the plurality of power cables 4 is respectively connected to the second end 242 of the plurality of conductive posts 24, wherein the first end 4a of the power cable 4 is connected to the second end 242 of the conductive post 24 The method of welding connection is better, but not limited to this. In one embodiment, the rotating electric machine 100 is a three-phase rotating electric machine, in which the voltage with the first phase is applied to the first power cable 41, the voltage with the second phase is applied to the second power cable 42, and has The voltage of the third phase is applied to the third power cable 43, where the first power cable 41 is a live wire, the second power cable 42 is a neutral wire, and the third power cable 43 is a ground wire, but not Is limited.

於一實施例中,旋轉電機100更包括一絕緣元件5。絕緣元件5部分設置於端蓋32之開槽321,且包括複數個穿孔51。複數個穿孔51係分別對應於複數個導電柱24而設置,使複數個導電柱24分別對應地穿設於複數個穿孔51中,且使複數個導電柱24之各第二端242略凸出於絕緣元件5之頂面。藉由絕緣元件5之設置,可使複數個導電柱24與周邊部件相絕緣,俾提升電氣安全。於一實施例中,絕緣元件5之複數個穿孔51之數量、複數個電源線纜4之數量以及複數個導電柱24之數量係相同,但不以此為限。於本實施例中,絕緣元件5係架構於封閉轉子3之端蓋32之開槽321,透過絕緣元件5封閉開槽321的設置方式,可達到防塵、防水及絕緣之效果。於本實施例中,絕緣元件5由橡膠材料構成,但不以此為限。In one embodiment, the rotating electric machine 100 further includes an insulating element 5. The insulating element 5 is partially disposed in the slot 321 of the end cover 32 and includes a plurality of through holes 51. The plurality of through holes 51 are respectively arranged corresponding to the plurality of conductive pillars 24, so that the plurality of conductive pillars 24 are respectively penetrated in the plurality of through holes 51, and the second ends 242 of the plurality of conductive pillars 24 are slightly protruded On the top surface of the insulating element 5. With the arrangement of the insulating element 5, a plurality of conductive pillars 24 can be insulated from the surrounding parts, so as to improve electrical safety. In one embodiment, the number of the plurality of through holes 51 of the insulating element 5, the number of the power cables 4, and the number of the conductive posts 24 are the same, but not limited thereto. In this embodiment, the insulating element 5 is constructed on the slot 321 of the end cover 32 of the closed rotor 3. The arrangement of the insulating element 5 to seal the slot 321 can achieve dustproof, waterproof and insulating effects. In this embodiment, the insulating element 5 is made of rubber material, but it is not limited to this.

於一實施例中,旋轉電機100更包括一外蓋6,外蓋6係組接於端蓋32,使外蓋6固設於殼體1,亦即轉子3之端蓋32係夾設於外蓋6與殼體1之間。外蓋6包括第二容置空間61以及連接器62,複數個電源線纜4之部分線段係位於第二容置空間61,且複數個電源線纜4之各第二端4b係連接於連接器62,因此藉由連接器62與一外部電源(未圖示)連接,可經由電源線纜4提供旋轉電機100運作所需之電能。此外,透過外蓋6之設計,可以完全封閉轉子3之端蓋32,避免外物進入造成干擾。In one embodiment, the rotating electric machine 100 further includes an outer cover 6, which is assembled to the end cover 32, so that the outer cover 6 is fixed to the housing 1, that is, the end cover 32 of the rotor 3 is sandwiched between Between the outer cover 6 and the housing 1. The outer cover 6 includes a second accommodating space 61 and a connector 62. Part of the line segments of the plurality of power cables 4 are located in the second accommodating space 61, and each second end 4b of the plurality of power cables 4 is connected to the connection Therefore, the connector 62 is connected to an external power source (not shown), and the power required for the operation of the rotating electric machine 100 can be provided through the power cable 4. In addition, through the design of the outer cover 6, the end cover 32 of the rotor 3 can be completely closed to avoid interference caused by the entry of foreign objects.

於一實施例中,旋轉電機100更包括一封裝層(未圖示),形成於定子2之電路板23之第一表面232,以提供電路板23防水、防塵之功能。In one embodiment, the rotating electric machine 100 further includes an encapsulation layer (not shown) formed on the first surface 232 of the circuit board 23 of the stator 2 to provide the circuit board 23 with waterproof and dustproof functions.

請參閱第1圖、第2圖、第5圖至第6D圖,其中第5圖為本案一實施例之旋轉電機組裝方法之流程圖,第6A圖為第1圖所示之旋轉電機之殼體與定子之組裝結構示意圖,第6B圖為第1圖所示之旋轉電機之殼體、定子與轉子之組裝結構示意圖,第6C圖為第1圖所示之旋轉電機之定子與電源線纜之組裝結構示意圖,以及第6D圖為第1圖所示之旋轉電機之殼體、定子、轉子、電源線纜與絕緣元件之組裝結構示意圖。於本實施例中,旋轉電機100之組裝方法包括以下步驟。首先,於步驟S1中,提供殼體1、定子2、轉子3及複數個電源線纜4,其中殼體1包含第一容置空間11,定子2包含定子鐵芯21、複數個繞線22、電路板23及複數個導電柱24。定子鐵芯21包括中空部211,複數個繞線22繞設於定子鐵芯21,電路板23固設於定子鐵芯21之頂部,且複數個導電柱24分別電連接於電路板23且設置於電路板23之第一表面232。轉子3包括軸部31及端蓋32,端蓋32包含開槽321。於一實施例中,該步驟S1依序包括如下步驟。首先,使電路板23之第二表面233鄰近於定子鐵芯21之頂部,且使電路板23與複數個繞線22電性連接,並且使電路板23固設於定子鐵芯21之頂部。之後,使複數個導電柱24分別電連接於電路板23且設置於電路板23之第一表面232。Please refer to Figure 1, Figure 2, Figure 5 to Figure 6D. Figure 5 is a flowchart of a rotating electric machine assembling method according to an embodiment of the present invention, and Figure 6A is the housing of the rotating electric machine shown in Figure 1 The assembly structure diagram of the body and the stator. Figure 6B is the assembly structure diagram of the housing, stator and rotor of the rotating electrical machine shown in Figure 1. Figure 6C is the stator and power cable of the rotating electrical machine shown in Figure 1. The schematic diagram of the assembly structure, and Figure 6D is the schematic diagram of the assembly structure of the housing, stator, rotor, power cable, and insulating components of the rotating electric machine shown in Figure 1. In this embodiment, the assembling method of the rotating electric machine 100 includes the following steps. First, in step S1, a housing 1, a stator 2, a rotor 3, and a plurality of power cables 4 are provided. The housing 1 includes a first accommodation space 11, and the stator 2 includes a stator core 21 and a plurality of winding wires 22. , The circuit board 23 and a plurality of conductive posts 24. The stator core 21 includes a hollow portion 211, a plurality of windings 22 are wound around the stator core 21, a circuit board 23 is fixed on the top of the stator core 21, and a plurality of conductive posts 24 are respectively electrically connected to the circuit board 23 and arranged On the first surface 232 of the circuit board 23. The rotor 3 includes a shaft portion 31 and an end cover 32, and the end cover 32 includes a slot 321. In one embodiment, the step S1 includes the following steps in sequence. First, the second surface 233 of the circuit board 23 is adjacent to the top of the stator core 21, and the circuit board 23 is electrically connected to a plurality of winding wires 22, and the circuit board 23 is fixed on the top of the stator core 21. After that, a plurality of conductive posts 24 are electrically connected to the circuit board 23 and disposed on the first surface 232 of the circuit board 23 respectively.

接著,於步驟S2中,將定子2設置於殼體1之第一容置空間11,如第6A圖所示。之後,於步驟S3中,將轉子3之軸部31設置於定子2之中空部211,且將轉子3之端蓋32固設於殼體1之頂部,並且使定子2之複數個導電柱24分別部分地穿過開槽321,其中複數個導電柱24之各第二端242向外凸出於開槽321,如第6B圖所示。最後,於步驟S4中,使複數個電源線纜4分別對應地電連接於複數個導電柱24,如第6C圖所示。Next, in step S2, the stator 2 is set in the first accommodating space 11 of the housing 1, as shown in FIG. 6A. After that, in step S3, the shaft portion 31 of the rotor 3 is arranged in the hollow portion 211 of the stator 2, and the end cover 32 of the rotor 3 is fixed on the top of the casing 1, and the plurality of conductive posts 24 of the stator 2 Partially pass through the slot 321, wherein the second ends 242 of the plurality of conductive posts 24 protrude outward from the slot 321, as shown in FIG. 6B. Finally, in step S4, the plurality of power cables 4 are electrically connected to the plurality of conductive posts 24 respectively, as shown in FIG. 6C.

請再參閱第5圖至第6D圖。於一實施例中,本案之旋轉電機100之組裝方法於步驟S4之後更包含步驟S5。於步驟S5中,提供絕緣元件5,且使絕緣元件5部分地設置於端蓋32之開槽321,其中絕緣元件5包括複數個穿孔51,且使定子2之複數個導電柱24分別對應地穿設於複數個穿孔51。於一實施例中,當絕緣元件5欲設置於端蓋32之開槽321時,首先將複數個電源線纜4分別對應地穿過絕緣元件5之複數個穿孔51,之後,使絕緣元件5滑移接近至複數個導電柱24,然後,將絕緣元件5之複數個穿孔51對應地套設於複數個導電柱24,最後,將絕緣元件5緊配固定於開槽321中,使絕緣元件5設置於端蓋32,如第6D圖所示。應強調的是,絕緣元件5之設置方法不以前述實施例為限,且可依實際應用需求變化。於另一實施例中,先將絕緣元件5之複數個穿孔51對應地套設於複數個導電柱24,接著,使絕緣元件5緊配固定於端蓋32之開槽321,然後,再將複數個電源線纜4分別對應地電連接於複數個導電柱24。Please refer to Figure 5 to Figure 6D again. In one embodiment, the assembling method of the rotating electric machine 100 of this application further includes step S5 after step S4. In step S5, the insulating element 5 is provided, and the insulating element 5 is partially disposed in the slot 321 of the end cover 32, wherein the insulating element 5 includes a plurality of through holes 51, and the plurality of conductive posts 24 of the stator 2 correspond to each other. Pierced in a plurality of perforations 51. In one embodiment, when the insulating element 5 is to be disposed in the slot 321 of the end cover 32, firstly, the plurality of power cables 4 are respectively passed through the plurality of through holes 51 of the insulating element 5, and then the insulating element 5 Slide close to the plurality of conductive posts 24, and then correspondingly sleeve the plurality of through holes 51 of the insulating element 5 on the plurality of conductive posts 24. Finally, the insulating element 5 is tightly fitted and fixed in the slot 321, so that the insulating element 5 is set on the end cap 32, as shown in Fig. 6D. It should be emphasized that the setting method of the insulating element 5 is not limited to the foregoing embodiment, and can be changed according to actual application requirements. In another embodiment, the plurality of through holes 51 of the insulating element 5 are correspondingly sleeved on the plurality of conductive posts 24, and then the insulating element 5 is tightly fitted and fixed to the slot 321 of the end cap 32, and then, The plurality of power cables 4 are electrically connected to the plurality of conductive posts 24 respectively.

請再參閱第1、5及6D圖。於一實施例中,本案之旋轉電機100之組裝方法於步驟S5之後更包含步驟S6。於步驟S6中,提供外蓋6,且使外蓋6組接於端蓋32,使轉子3之端蓋32夾設於外蓋6與殼體1之間,如第1圖所示。Please refer to Figures 1, 5 and 6D again. In one embodiment, the assembling method of the rotating electric machine 100 of the present application further includes step S6 after step S5. In step S6, the outer cover 6 is provided, and the outer cover 6 is assembled to the end cover 32, so that the end cover 32 of the rotor 3 is sandwiched between the outer cover 6 and the housing 1, as shown in FIG.

綜上所述,本案提供一旋轉電機,其便於電源線纜組接作業,便於轉子與定子之組裝作業,可節省組裝時間,可提升作業人員安全性,使定子內部去線化,以及避免電源線纜損壞而可提升產品可靠度。In summary, this case provides a rotating electric machine that facilitates the assembly of power cables, facilitates the assembly of the rotor and the stator, can save assembly time, can improve the safety of operators, de-wire the interior of the stator, and avoid power supply The cable is damaged and the reliability of the product can be improved.

本案得由熟知此技術之人士任施匠思而為諸般修飾,然皆不脫如附申請專利範圍所欲保護者。This case can be modified in many ways by those who are familiar with this technology, but none of them deviates from the protection of the scope of the patent application.

100:旋轉電機 1:殼體 11:第一容置空間 12:第一開口 13:第二開口 2:定子 21:定子鐵芯 211:中空部 22:繞線 23:電路板 231:中心穿孔 232:第一表面 233:第二表面 234:導接通孔 235:導孔 24:導電柱 24a:第一導電柱 24b:第二導電柱 24c:第三導電柱 241:第一端 242:第二端 243:凹部 25:端子 3:轉子 31:軸部 311:第一端部 312:第二端部 32:端蓋 321:開槽 322:頂面 33:磁性元件 34:軸承 4:電源線纜 4a:第一端 4b:第二端 41:第一電源線纜 42:第二電源線纜 43:第三電源線纜 5: 絕緣元件 51:穿孔 6:外蓋 61:第二容置空間 62:連接器 S1~S6:旋轉電機之組裝方法之流程步驟100: Rotating motor 1: shell 11: The first housing space 12: The first opening 13: second opening 2: stator 21: Stator core 211: Hollow part 22: Winding 23: circuit board 231: Center perforation 232: First Surface 233: second surface 234: Lead-through hole 235: pilot hole 24: Conductive column 24a: the first conductive pillar 24b: second conductive pillar 24c: third conductive pillar 241: first end 242: second end 243: Concave 25: Terminal 3: Rotor 31: Shaft 311: first end 312: second end 32: end cap 321: Slotting 322: top surface 33: Magnetic components 34: Bearing 4: Power cable 4a: first end 4b: second end 41: The first power cable 42: second power cable 43: third power cable 5: Insulation element 51: Piercing 6: Outer cover 61: Second housing space 62: Connector S1~S6: The process steps of the assembly method of the rotating electric machine

第1圖為本案一實施例之旋轉電機之結構示意圖。 第2圖為第1圖所示之旋轉電機之分解結構示意圖。 第3圖為第1圖所示之旋轉電機之剖面結構示意圖。 第4圖為第1圖所示之旋轉電機之定子之分解結構示意圖。 第5圖為本案一實施例之旋轉電機之組裝方法之流程圖。 第6A圖為第1圖所示之旋轉電機之殼體與定子之組裝結構示意圖。 第6B圖為第1圖所示之旋轉電機之殼體、定子與轉子之組裝結構示意圖。 第6C圖為第1圖所示之旋轉電機之殼體、定子、轉子與電源線纜之組裝結構示意圖。 第6D圖為第1圖所示之旋轉電機之殼體、定子、轉子、電源線纜與絕緣元件之組裝結構示意圖。 Figure 1 is a schematic diagram of the structure of a rotating electric machine in an embodiment of the present invention. Figure 2 is a schematic diagram of the disassembled structure of the rotating electric machine shown in Figure 1. Fig. 3 is a schematic cross-sectional structure diagram of the rotating electric machine shown in Fig. 1. Figure 4 is a schematic diagram of the disassembled structure of the stator of the rotating electric machine shown in Figure 1. Figure 5 is a flow chart of the assembling method of the rotating electric machine according to an embodiment of the present invention. Figure 6A is a schematic diagram of the assembly structure of the housing and stator of the rotating electric machine shown in Figure 1. Figure 6B is a schematic diagram of the assembly structure of the housing, stator and rotor of the rotating electric machine shown in Figure 1. Figure 6C is a schematic diagram of the assembly structure of the housing, stator, rotor and power cable of the rotating electric machine shown in Figure 1. Fig. 6D is a schematic diagram of the assembly structure of the housing, stator, rotor, power cable and insulating components of the rotating electric machine shown in Fig. 1.

100:旋轉電機 100: Rotating motor

1:殼體 1: shell

11:第一容置空間 11: The first housing space

12:第一開口 12: The first opening

2:定子 2: stator

21:定子鐵芯 21: Stator core

211:中空部 211: Hollow part

22:繞線 22: Winding

23:電路板 23: circuit board

24:導電柱 24: Conductive column

24a:第一導電柱 24a: the first conductive pillar

24b:第二導電柱 24b: second conductive pillar

24c:第三導電柱 24c: third conductive pillar

3:轉子 3: Rotor

31:軸部 31: Shaft

311:第一端部 311: first end

312:第二端部 312: second end

32:端蓋 32: end cap

321:開槽 321: Slotting

322:頂面 322: top surface

33:磁性元件 33: Magnetic components

34:軸承 34: Bearing

5:絕緣元件 5: Insulation element

51:穿孔 51: Piercing

6:外蓋 6: Outer cover

62:連接器 62: Connector

Claims (15)

一種旋轉電機,包含: 一殼體,包含一第一容置空間; 一定子,設置於該第一容置空間,且包含一定子鐵芯、複數個繞線、一電路板及複數個導電柱,其中該定子鐵芯包括一中空部,該複數個繞線繞設於該定子鐵芯,該電路板固設於該定子鐵芯之一頂部,該複數個導電柱分別電連接於該電路板且設置於該電路板之一第一表面; 一轉子,包括一軸部及一端蓋,其中該軸部設置於該定子之該中空部且因應該定子之驅動而旋轉,該端蓋係固設於該殼體之一頂部,且該端蓋包含一開槽,其中該開槽對位於該複數個導電柱,且該複數個導電柱係分別部分地穿過該開槽; 一外蓋,係組接於該端蓋,且該端蓋係夾設於該外蓋與該殼體之間,其中該外蓋包括一第二容置空間以及一連接器;以及 複數個電源線纜,位於該第二容置空間,其中每一該電源線纜之兩端部分別對應地電連接於該複數個導電柱及該連接器。 A rotating electrical machine, including: A housing including a first accommodating space; The stator is arranged in the first accommodating space and includes a stator core, a plurality of windings, a circuit board and a plurality of conductive posts, wherein the stator core includes a hollow part, and the plurality of windings are wound In the stator core, the circuit board is fixed on a top of the stator core, and the plurality of conductive posts are respectively electrically connected to the circuit board and arranged on a first surface of the circuit board; A rotor includes a shaft portion and an end cover, wherein the shaft portion is disposed in the hollow portion of the stator and rotates in response to the drive of the stator, the end cover is fixed on a top of the casing, and the end cover includes A slot, wherein the slot is located on the plurality of conductive posts, and the plurality of conductive posts partially pass through the slot; An outer cover assembled to the end cover, and the end cover is sandwiched between the outer cover and the housing, wherein the outer cover includes a second accommodating space and a connector; and A plurality of power cables are located in the second accommodating space, and two ends of each power cable are respectively electrically connected to the plurality of conductive posts and the connector. 如請求項1所述之旋轉電機,其中該殼體更包含一第一開口及一第二開口,其中該第一容置空間與該第一開口及該第二開口相連通,且該第一開口與該第二開口位於該殼體之相對兩側,其中該端蓋係覆蓋該第一開口,且該軸部係部分地凸出於該第二開口。The rotating electric machine according to claim 1, wherein the housing further includes a first opening and a second opening, wherein the first accommodating space communicates with the first opening and the second opening, and the first The opening and the second opening are located on opposite sides of the housing, wherein the end cover covers the first opening, and the shaft part protrudes from the second opening. 如請求項1所述之旋轉電機,其中該轉子更包括一磁性元件以及一軸承,其中該磁性元件環繞設置於該軸部之周緣,該軸承設置於該端蓋,且該軸部係藉由該軸承可旋轉地與該端蓋樞接。The rotating electric machine according to claim 1, wherein the rotor further includes a magnetic element and a bearing, wherein the magnetic element is arranged around the periphery of the shaft portion, the bearing is arranged on the end cover, and the shaft portion is formed by The bearing is pivotally connected with the end cover rotatably. 如請求項1所述之旋轉電機,其中該電路板更包括一中心穿孔、一第二表面及複數個導孔,其中該中心穿孔對位於該定子之該中空部設置,該第二表面與該第一表面相對,該第二表面鄰近於該定子鐵芯之該頂部,且該複數個導孔形成於該電路板之該第一表面。The rotating electric machine according to claim 1, wherein the circuit board further includes a central through hole, a second surface, and a plurality of guide holes, wherein the central through hole is disposed opposite to the hollow portion of the stator, and the second surface and the The first surface is opposite, the second surface is adjacent to the top of the stator core, and the plurality of vias are formed on the first surface of the circuit board. 如請求項4所述之旋轉電機,其中該定子鐵芯包括複數個端子,設置於該定子鐵芯之該頂部,其中該複數個繞線之一端係分別對應地連接於該複數個端子,其中該電路板更包括複數個導接通孔,分別貫穿該第一表面與該第二表面,且該複數個導接通孔與該複數個導孔電性連接,其中該複數個端子係分別對應地插設且連接於該電路板之該複數個導接通孔。The rotating electric machine according to claim 4, wherein the stator core includes a plurality of terminals disposed on the top of the stator core, wherein one end of the plurality of windings is respectively connected to the plurality of terminals, wherein The circuit board further includes a plurality of conductive vias respectively penetrating the first surface and the second surface, and the plurality of conductive vias are electrically connected to the plurality of vias, wherein the plurality of terminals correspond to The ground is inserted and connected to the plurality of conduction holes of the circuit board. 如請求項5所述之旋轉電機,其中該複數個導電柱係以電焊方式連接於該電路板之該複數個導接通孔。The rotating electric machine according to claim 5, wherein the plurality of conductive posts are connected to the plurality of conductive vias of the circuit board by electric welding. 如請求項4所述之旋轉電機,其中每一該導電柱包括一第一端,該複數個導電柱之該第一端分別對應地連接於該電路板之該複數個導孔。The rotating electric machine according to claim 4, wherein each of the conductive pillars includes a first end, and the first ends of the plurality of conductive pillars are respectively connected to the plurality of via holes of the circuit board. 如請求項1所述之旋轉電機,其中每一該導電柱包括一第二端,該複數個導電柱之該第二端係齊平於該端蓋之一頂面。The rotating electric machine according to claim 1, wherein each of the conductive pillars includes a second end, and the second ends of the plurality of conductive pillars are flush with a top surface of the end cover. 如請求項8所述之旋轉電機,其中每一該導電柱之該第二端具有一凹部。The rotating electric machine according to claim 8, wherein the second end of each of the conductive pillars has a concave portion. 如請求項1所述之旋轉電機,其中該複數個導電柱各自為一中空管狀結構。The rotating electric machine according to claim 1, wherein each of the plurality of conductive posts is a hollow tubular structure. 如請求項1所述之旋轉電機,其中該複數個電源線纜包括一第一電源線纜、一第二電源線纜及一第三電源線纜,其中該第一電源線纜為一火線,該第二電源線纜為一中性線,且該第三電源線纜為一地線。The rotating electric machine according to claim 1, wherein the plurality of power cables include a first power cable, a second power cable, and a third power cable, wherein the first power cable is a live wire, The second power cable is a neutral wire, and the third power cable is a ground wire. 如請求項1所述之旋轉電機,更包括一絕緣元件,該絕緣元件部分設置於該端蓋之該開槽,且包括複數個穿孔,其中該複數個導電柱分別穿設於該複數個穿孔。The rotating electric machine according to claim 1, further comprising an insulating element partially disposed in the slot of the end cover and including a plurality of through holes, wherein the plurality of conductive posts are respectively penetrated through the plurality of through holes . 如請求項1所述之旋轉電機,更包括一外蓋,該外蓋係組接於該端蓋,且該轉子之該端蓋係夾設於該外蓋與該殼體之間,其中該外蓋包括一第二容置空間,且該複數個電源線纜位於該第二容置空間。The rotating electric machine according to claim 1, further comprising an outer cover, the outer cover is assembled to the end cover, and the end cover of the rotor is sandwiched between the outer cover and the housing, wherein the The outer cover includes a second accommodating space, and the plurality of power cables are located in the second accommodating space. 如請求項1所述之旋轉電機,更包括一封裝層,形成於該電路板之該第一表面。The rotating electric machine according to claim 1, further comprising an encapsulation layer formed on the first surface of the circuit board. 如請求項1所述之旋轉電機,其中該複數個導電柱係分別垂直於該電路板之該第一表面設置。The rotating electric machine according to claim 1, wherein the plurality of conductive posts are respectively arranged perpendicular to the first surface of the circuit board.
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CN113872383A (en) * 2021-09-30 2021-12-31 广东美的智能科技有限公司 Servo motor and robot

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113872383A (en) * 2021-09-30 2021-12-31 广东美的智能科技有限公司 Servo motor and robot
CN113872383B (en) * 2021-09-30 2024-03-08 广东美的智能科技有限公司 Servo motor and robot

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