TWM611731U - Production system with power module - Google Patents

Abstract

This creative system is a production system with a power module. It has a power system in the raw material rack, so that the raw materials to be produced or processed can be accelerated by the power system during the process of reloading, so that the raw materials are at a stable speed And the stable tension is sent to the production process. In addition, the sensor and displacement detector are used to detect the tension and speed, and the traveling roller set is used as a buffer to ensure that the production raw materials have stable production quality everywhere.

Description

Production system with power module

This creation provides a raw material rack, especially a production system with power modules.

Common production equipment mainly includes a raw material rack and a receiving rack. The raw material rack holds the raw materials to be processed. The receiving rack is the unit of the processed and rewinding raw materials; the conventional production equipment raw materials are equipped with a power mold on the receiving rack. Group, when the raw material is reeled by the receiving rack, the raw materials to be processed on the raw material rack are further driven to perform various processing procedures. For example, the Republic of China Patent No. TWM425116U, which discloses a corrugated cardboard laminating machine synchronous conveying system, has A base paper rack and a paper receiving rack. The paper receiving rack is driven by power equipment and further pulls the raw materials to make the production of corrugated cardboard smoothly laminated and processed. In addition to corrugated paper, printing, cloth, paper, etc., are more widely used in various industries However, the receiving rack is used as a technical means to pull raw materials. When the raw material rack is refueled, because the spare raw materials are in a static state and heavy in weight, it requires a large force to break through the inertia at the start, and it is relatively fragile or production Raw materials with high requirements for process tension changes often face the problems of fracture or poor production yield, which in turn causes cost increase and raw material waste. Therefore, how to make production equipment more effectively reduce raw material fracture and improve yield? It is a problem to be solved.

In view of the above-mentioned problems, this creator is based on years of experience in related industries to research and improve production equipment; for this reason, the main purpose of this creation is to provide a production system for raw material racks and power modules.

In order to achieve the above-mentioned purpose, the production system with power modules of this creation includes a first raw material rack which is assembled with a first power module; a second raw material rack which is combined with a second power module Phase assembly, another sensor and a displacement detector; the first raw material rack is the raw material rack used in production, the second raw material rack is the raw material rack to be used in production, and the first power module can be in production When the refueling is completed, the auxiliary first raw material rack decelerates, and the second power module can assist the second raw material rack to accelerate when receiving the refueling production. The two power modules cooperate with each other to make the raw materials to be produced or processed The raw material rack end is actively pushed out, and during the conveying process, the tension and conveying speed are monitored by the sensor and the displacement detector, and they are immediately fed back to a central control module, and the central control module adjusts the two power modules to make In the whole production process, the tension and speed of the raw materials remain stable, and the tension can still be maintained during the operation of refilling, so as to achieve the effect of reducing raw material fracture and improving yield.

In order for your reviewer to have a clear understanding of the purpose, technical features and effects of this creation, please refer to the following instructions with illustrations.

Please refer to "Picture 1" for the composition diagram (1) of this creation, and please refer to "Picture 2" for the system diagram (1) of this creation, as shown in the figure for the power module of this creation The production system 1 includes a first raw material rack 11, a second raw material rack 12, at least one traveling roller set 13, a sensor 14, and a central control module 15, in which, (1) The raw material racks (11, 12) are used to place the raw materials M to be processed. The raw material racks (11, 12) are in the form of a wheel and axle. The first raw material rack 11 is set with a first power mold at one end of the shaft. Group 111, the first power module 111 is used as the power source of the raw material rack 11 to drive the raw material rack 11 to rotate. The second raw material rack 12 is provided with a second power module 121 at one end of the shaft. The second power module 121 is As the power source of the second raw material rack 12, the second raw material rack 12 is driven to rotate, which can be, for example, a servo motor, a stepping motor, etc., but is not limited thereto; (2) The traveling roller set 13 is composed of at least two rollers, which can be located on the path through which the raw material M is processed, and can be used as orientation adjustment, auxiliary tension adjustment, tension buffering, etc. during the processing of the raw material M. There is a displacement detector 131 in the 13 groups of rollers for detecting and rechecking the tension value and speed value of the raw material M during acceleration and deceleration; (3) The sensor 14 can be located on the path through which the raw material M is processed, and can detect changes in the tension of the raw material M during production and during reloading operations; (4) The central control module 15 is connected to the first power module 111, the second power module 121, the sensor 14, the displacement detector 131, and the central control module 15 can receive the sensor 14 , And the tension and speed values measured by the displacement detector 131. In addition, the central control module 15 can also control the start, stop, and output power of the first power module 111 and the second power module 121 speed.

Please refer to "Picture 3" for the implementation diagram of this creation (1), and please refer to "Picture 1" ~ "Picture 2", as shown in the figure, the production system with power module 1 of this creation When activated, the first raw material rack 11 is the rack for online production and processing, and the second raw material rack 12 is the rack for production and processing. The first power module 111 can be used as auxiliary power for the first raw material rack. 11. When the raw material M is discharged from the first raw material rack 11, the first raw material rack 11 is not completely driven by the raw material M, but passively rotates. This can reduce the risk of material interruption of the raw material M. In addition, the first power module can also be used 111 Adjust the tension during production. In addition, as the processing time passes, the material M on the first material rack 11 will gradually decrease. The first power module 111 of this creation can precisely control the speed to ensure that the material M is in During the processing, the processing speed and tension can be maintained in a stable and constant state without being affected by changes in the quantity and weight of the raw materials of the first raw material rack 11, which greatly improves the production quality and reduces the consumption of raw materials.

Please refer to "Picture 4" for the implementation diagram (2) of this creation, and please refer to "Picture 3" for collocation. As shown in the picture, when the production of the first raw material rack 11 is completed, the second raw material rack is placed The raw material M'on 12 is attached to the raw material M of the first raw material rack 11 to drive the raw material M'and the second raw material rack 12. At this time, the second power module 121 provides power to the second raw material rack 12. When the raw material M'is discharged from the second raw material rack 12, the raw material M'is assisted to push out, so as to avoid the huge inertial resistance that the raw material M'needs to overcome when it moves from static to moving, which will cause the raw material M'to start up. In addition, the first raw material rack 11 will cut off the raw material M after the production is completed, and the first power module 111 actively slows down to avoid the first raw material rack 11 The raw material M of 11 is pulled by inertia, and the raw material M is rolled out with the rotation of the first raw material frame 11, resulting in unnecessary subsequent raw material winding operations.

Please refer to "Figure 5" for the implementation diagram (3) of this creation, and please refer to "Figure 6" for collocation. As shown in the figure, the traveling roller set 13 releases and stores the material M through displacement, and the traveling roller set 13 can move when the tension of the raw material M exceeds a certain value, so that the two rollers are close to each other, and the raw material M reserved between the traveling roller set 13 can be released, so that the traveling roller set 13 can be used as a tension change. When the tension of the raw material M is stable, the two rollers are slowly moved away to store the raw material M. In addition, the traveling roller set 13 has a displacement detector 131 that can detect the displacement of the traveling roller set 13. And transmit the displacement signal D1 to the central control module 15, and drive the power modules (111, 121) to act. According to this, the traveling roller set 13 can be used as tension change sensing, and is beneficial to the power modules (111, 121). 121) There is more time to make corresponding adjustments, especially when the raw material M on the first raw material rack 11 is about to be used up, which often involves the reloading operation. At this time, the tension change is more severe than usual. The tension value can be monitored by the displacement detector 131, and with the power module (111, 121) that can be precisely controlled, it can achieve the situation of the reloading operation, and still maintain the speed and tension stability. Processing quality.

Please refer to "Picture 7" for the implementation diagram (4) of this creation, and please refer to "Picture 8" for collocation. As shown in the figure, when the tension of the material M changes, the material M is changed to the sensor 14 Under pressure, the sensor 14 can constantly monitor the tension value D2 of the raw material M in the production system 1 with a power module, and then send a control command D3 through the central control module 15 to control the first power module 111 and the first power module 111. The second power module 121 adjusts the speed to keep the tension and conveying speed of the raw material M in a stable state under normal conditions during the production and processing process to ensure the production quality and timely feedback to the central control module when abnormalities occur. 15. Further enable the power modules (111, 121) to respond immediately, greatly reducing industrial safety risks and machine damage accidents.

Please refer to "Figure 9" for another embodiment (1) of this creation. The production system 1 with power modules of this creation further includes a generator set 16, which can be connected to the first raw material rack 11 and the second raw material rack 11, respectively. The raw material rack 12 is electrically connected. As described above, as the processing time elapses, the weight of the raw material M carried by the first raw material rack 11 and the second raw material rack 12 changes, thereby causing the first power module 111 and the second power module to change. The group 121 needs to adjust the conveying speed at all times, and during the reloading operation, the raw material racks (11, 12) will accelerate and decelerate. At this time, the generator set 16 can use the first raw material rack 11 and the second raw material rack. 12 The rotation speed changes that occur, convert this into electrical energy, and store or return the generated electrical energy to the mains.

Please refer to "Figure 10" for another embodiment (2) of this creation. The production system 1 with power modules of this creation further includes a receiving rack 17, a receiving rack power module 171, and receiving materials. The rack power module 171 is set on the receiving rack 17 as the power source of the receiving rack 17, and is connected to the central control module 15; the receiving rack power module 171 can also be based on the displacement signal D1 and the tension value D2, which is determined by The central control module 15 sends the control command D3 to make corresponding changes. Through the first power module 111, the second power module 121, and the receptacle power module 171, they can cooperate with each other to further improve the production quality, yield, effectiveness.

In summary, the production system with a power module in this creation is equipped with a power module in the raw material rack, so that the raw material rack can actively drive the raw materials to be produced and processed, so it is avoided that the conventional raw materials must drive the raw material rack to rotate , The huge tension generated by inertia at startup causes material consumption and poor quality problems. In addition, the production system with power modules of this creation also includes a traveling roller set, which can be used as a buffer for changes in tension and speed , It also has a sensor and a displacement detector, which can further monitor the tension value and speed value of the raw materials at all times, and pass the result back to the power module through the central control module. Better, with There are receiving rack and receiving rack power module to ensure that the tension and speed remain stable. In addition, when the raw material conveying speed changes, the generator set can be used to convert the speed change into electrical energy to supply the production system with the power module Or it can be used as a mains return, so after the creation is implemented, it can indeed be applied to various manufacturing and processing industries, and it can effectively reduce the breakage of raw materials and increase the production yield.

The above are only the preferred embodiments of this creation, and are not intended to limit the scope of implementation of this creation; anyone who is familiar with this technique can make equal changes and modifications without departing from the spirit and scope of this creation. Should be covered in the scope of the patent of this creation.

To sum up, this creation has patent requirements such as "industrial usability", "novelty" and "progressiveness"; the applicant filed an application for a new patent with the Bureau of Patent in accordance with the provisions of the Patent Law.

1: Production system with power modules 11: The first raw material rack 12: The second raw material rack 111: The first power module 121: The second power module 13: Traveling roller group 14: Sensor 131: displacement detector 15: Central control module 16: generator set 17: Receiving rack 171: Receiving rack power module M: Raw material D1: Displacement signal D2: Tension value D3: Control instruction

Figure 1 is a schematic diagram of the composition of this creation (1). Figure 2 is a schematic diagram of the creative system (1). Figure 3 is a schematic diagram of the implementation of this creation (1). Figure 4 is a schematic diagram of the implementation of this creation (2). Figure 5 is a schematic diagram of the implementation of this creation (3). Figure 6 is a schematic diagram of the creative system (2). Figure 7 is a schematic diagram of the implementation of this creation (4). Figure 8 is a schematic diagram of the creative system (3). Figure 9 is another embodiment (1) of this creation. Figure 10 is another embodiment (2) of this creation.

1: Production system with power modules

11: The first raw material rack

12: The second raw material rack

111: The first power module

121: The second power module

13: Traveling roller group

14: Sensor

131: displacement detector

15: Central control module

M: Raw material

Claims (8)

A production system with power modules for continuous production or processing of a raw material, which includes: A first power module is combined with a first raw material rack, and the first power module supplies power to the first raw material rack to output or rewind the raw material: A second power module is assembled with a second raw material rack, and the second power module supplies power to the second raw material rack; and A central control module is connected with the information of the first power module and the second power module to control the output power of the first power module and the second power module. The production system with a power module according to claim 1, which further includes a sensor connected to the central control module information, and the sensor is used to detect the tension of the raw material. The production system with a power module according to claim 1, which further includes at least one traveling roller set located on the path of the raw material, and the traveling roller set releases and stores the raw material through displacement. The production system with a power module as described in claim 3, wherein the traveling roller group is further provided with a displacement detector, which is connected to the central control module information, and the displacement detector is provided with Detect the displacement of the traveling roller group. The production system with a power module according to claim 1, which further includes a generator set which is electrically connected to the first raw material rack or the second raw material rack, respectively, for passing the first raw material Rack, or the second raw material rack to generate electricity. The production system with a power module according to claim 1, which further includes a receiving rack power module, which is combined with a receiving rack, and the receiving rack power module provides power to the receiving rack ;as well as The central control module is connected with the information of the power module of the receiving rack to control the output power of the power module of the receiving rack. The production system with a power module according to claim 1, wherein the first power module and the second power module are a servo motor. The production system with a power module according to claim 6, wherein the power module of the receiving rack is a servo motor.

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