TWM610470U - Bushing fastener for motor gear coupling - Google Patents
Bushing fastener for motor gear coupling Download PDFInfo
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- TWM610470U TWM610470U TW109216624U TW109216624U TWM610470U TW M610470 U TWM610470 U TW M610470U TW 109216624 U TW109216624 U TW 109216624U TW 109216624 U TW109216624 U TW 109216624U TW M610470 U TWM610470 U TW M610470U
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Abstract
一種馬達齒輪聯軸器之軸套固定器,適用於將已解聯的齒輪聯軸器之軸套以馬達之軸心為固定支點,將該軸套迫緊固定於該軸心,且包含:兩基板,每一基板包括軸向螺絲孔;兩夾緊板,分別自該等基板延伸,每一夾緊板包括V字形板部及兩延伸板部,每一延伸板部具夾緊螺絲孔;夾緊螺絲;軸向螺絲;及螺帽。令基板及夾緊板置於該軸套與該軸心間,以該等V字形板部夾持該軸心,再將該等夾緊螺絲自其中一夾緊板之該等夾緊螺絲孔穿入,再從另一夾緊板之夾緊螺絲孔穿出,並以螺帽鎖緊,且將軸向螺絲自該等基板之軸向螺絲孔鎖入,以迫緊於該軸套內。A shaft sleeve holder of a motor gear coupling is suitable for fixing the shaft sleeve of the uncoupled gear coupling with the shaft center of the motor as a fixed fulcrum, and tightly fixing the shaft sleeve on the shaft center, and includes: Two base plates, each base plate includes an axial screw hole; two clamping plates respectively extend from the base plates, each clamping plate includes a V-shaped plate portion and two extension plate portions, and each extension plate portion has a clamping screw hole ; Clamping screw; axial screw; and nut. Place the base plate and the clamping plate between the shaft sleeve and the shaft, clamp the shaft with the V-shaped plate parts, and then pass the clamping screws from the clamping screw holes of one of the clamping plates Pass in, then pass through the clamping screw hole of another clamping plate, and lock it with a nut, and lock the axial screw from the axial screw hole of the base plate to tighten it in the sleeve .
Description
本新型是有關於一種固定器,特別是指一種馬達齒輪聯軸器之軸套固定器。This model relates to a retainer, especially a shaft sleeve retainer of a motor gear coupling.
在大型馬達檢修保養完畢之後,或者當設備振動過大,而需要釐清是馬達本身異常或是馬達所帶動的設備(例如風扇、泵浦等設備)異常時,均必須將聯軸器解聯,單獨讓該馬達試空轉,以判斷該馬達的狀態是否正常。After the large motor is overhauled and maintained, or when the equipment vibrates too much, and it is necessary to clarify whether the motor itself is abnormal or the equipment driven by the motor (such as fans, pumps, etc.) is abnormal, the coupling must be disconnected and separated. Let the motor run idling to determine whether the state of the motor is normal.
該馬達在進行試空轉之前,必須先將該聯軸器之軸套固定於該馬達之軸心上,否則當該馬達運轉時,該軸套會隨著該馬達轉動而跳動,故會造成該馬達不平衡,嚴重時可能會造成該軸心或者該軸套內部齒輪受損。The shaft sleeve of the coupling must be fixed to the shaft center of the motor before the motor is idling. Otherwise, when the motor is running, the shaft sleeve will jump with the rotation of the motor, which will cause the If the motor is unbalanced, it may cause damage to the shaft or the internal gear of the sleeve.
目前,將該聯軸器之該軸套固定於該馬達之該軸心上的方式是使用鐵絲將該軸套固定於該軸心上。然而,由於該軸心為光滑圓柱面,故不易將鐵絲綁緊,若選用太粗的鐵絲,則不易使該軸套固定於該軸心上,反之,若選用太細的鐵絲,則鐵絲可能斷裂。而該馬達在試空轉的過程中,該軸套轉動的速率等同於該馬達之轉速,故該鐵絲之剪切面會變成利刃,並且鐵絲在轉動的過程中也有可能會斷裂飛出,因而可能會造成人員受傷並且損害設備。At present, the method of fixing the shaft sleeve of the coupling to the shaft center of the motor is to fix the shaft sleeve on the shaft center using iron wires. However, because the shaft center is a smooth cylindrical surface, it is not easy to tie the iron wire tightly. If a too thick iron wire is used, it is difficult to fix the shaft sleeve on the shaft center. On the contrary, if the iron wire is too thin, the iron wire may be fracture. And during the idling test of the motor, the rotation speed of the shaft sleeve is equal to the rotation speed of the motor, so the shearing surface of the iron wire will become a sharp edge, and the iron wire may also break and fly out during the rotation process. It can cause personal injury and damage the equipment.
因此,有鑑於現有利用鐵絲將該軸套固定於該軸心上的方式會有費時的缺點,並且該馬達在試空轉時,可能會造成人員受傷並且損害設備。所以,有必要尋求解決之道。Therefore, in view of the disadvantage that the existing method of fixing the shaft sleeve to the shaft center by using iron wires has the disadvantage of time-consuming, and the motor may cause personal injury and damage the equipment when the motor is trying to run idling. Therefore, it is necessary to find a solution.
因此,本新型的目的,即在提供一種馬達齒輪聯軸器之軸套固定器。Therefore, the purpose of the present invention is to provide a shaft sleeve holder for a motor gear coupling.
於是,本新型馬達齒輪聯軸器之軸套固定器,適用於將處於解聯狀態下的一齒輪聯軸器之一軸套與一包括一軸心之馬達固定在一起,以進行試空轉,其中,將該齒輪聯軸器之該軸套往遠離馬達之方向移動,使馬達本體與該齒輪聯軸器之軸套之間產生容置空間,以使該馬達齒輪聯軸器之軸套固定器可安裝於該軸套與該馬達間,其中,當該軸套與該馬達間隔該容置空間時,該軸心被限位於該軸套內但是無法固定,該齒輪聯軸器之軸套固定器包含:兩基板,每一基板包括一基面、一垂直於該基面且用於夾緊該軸心的夾緊邊,及至少一個軸向螺絲孔,其中,該夾緊邊具有一用於抵觸該軸心的V字形缺口段,及兩分別自該V字形缺口段之兩端向外延伸的延伸段;兩夾緊板,分別一體連設於該等基板上,其中,每一夾緊板自對應的基板相反於該基面的另一面垂直延伸,且包括一用於與對應的基板之夾緊邊之V字形缺口段共同抵觸該軸心的V字形板部,及兩分別自該V字形板部之兩端向外延伸的延伸板部,其中,每一延伸板部設有數個夾緊螺絲孔;數個夾緊螺絲,分別對應於該等夾緊板的該等夾緊螺絲孔;數個軸向螺絲,分別對應於該等基板的該等軸向螺絲孔;及數個螺帽,分別對應於該等夾緊螺絲。其中,令該等基板及該等夾緊板置入該容置空間中,並以該等夾緊板之該等V字形板部夾持該軸心,繼而將該等夾緊螺絲分別自其中一夾緊板之其中一延伸板部之該等夾緊螺絲孔穿入,再分別從另一夾緊板之對應的夾緊螺絲孔穿出,並分別以該等螺帽鎖緊,且將該等軸向螺絲分別自該等基板之該等軸向螺絲孔鎖入,再將該齒輪聯軸器之軸套迫緊於該馬達之該軸心上,以將該軸套予以固定。Therefore, the shaft sleeve holder of the new motor gear coupling is suitable for fixing a shaft sleeve of a gear coupling in a disconnected state with a motor including a shaft center for a test idling. , Move the shaft sleeve of the gear coupling away from the motor to create an accommodation space between the motor body and the shaft sleeve of the gear coupling, so that the shaft sleeve holder of the motor gear coupling It can be installed between the shaft sleeve and the motor. When the shaft sleeve and the motor are separated by the accommodating space, the shaft is limited in the shaft sleeve but cannot be fixed. The shaft sleeve of the gear coupling is fixed The device includes: two substrates, each substrate includes a base surface, a clamping edge perpendicular to the base surface and used for clamping the shaft, and at least one axial screw hole, wherein the clamping edge has a On the V-shaped notch section that conflicts with the axis, and two extension sections extending outward from both ends of the V-shaped notch section; two clamping plates are respectively integrally connected to the substrates, wherein each clamp The tight plate extends vertically from the other side of the corresponding base plate opposite to the base surface, and includes a V-shaped plate portion for colliding with the V-shaped notch section of the clamping edge of the corresponding base plate, and two separate self The two ends of the V-shaped plate are extended outwards, wherein each extension is provided with a plurality of clamping screw holes; the plurality of clamping screws correspond to the clamping of the clamping plates. Screw holes; several axial screws, respectively corresponding to the axial screw holes of the substrates; and several nuts, respectively corresponding to the clamping screws. Wherein, the substrates and the clamping plates are placed in the accommodating space, and the V-shaped plate parts of the clamping plates are used to clamp the axis, and then the clamping screws are separated from them The clamping screw holes of one of the extension plate parts of a clamping plate are inserted, and then the corresponding clamping screw holes of the other clamping plate are respectively penetrated, and they are respectively locked with these nuts, and the The axial screws are respectively locked in the axial screw holes of the base plates, and then the shaft sleeve of the gear coupling is tightened on the shaft center of the motor to fix the shaft sleeve.
本新型的功效在於:藉由該等夾緊板、該等夾緊螺絲及該等螺帽,可令本新型馬達齒輪聯軸器之軸套固定器牢牢固定於馬達之軸心上,並且使用該等軸向螺絲迫緊於齒輪聯軸器上,使得該軸心及該軸套兩者間無法相對移動而能夠牢牢固定在一起,故當該馬達在試空轉時,本新型馬達齒輪聯軸器之軸套固定器之各元件不會因高速轉動而飛出,也就不會存在人員受傷且損害設備的危險性。The effect of the new model is: by the clamping plates, the clamping screws and the nuts, the sleeve holder of the new motor gear coupling can be firmly fixed on the shaft of the motor, and Use these axial screws to tighten the gear coupling so that the shaft and the shaft sleeve cannot move relative to each other and can be firmly fixed together. Therefore, when the motor is idling, the new motor gear The components of the shaft sleeve holder of the coupling will not fly out due to high-speed rotation, and there will be no danger of personal injury and equipment damage.
參閱圖1、2、5,本新型馬達齒輪聯軸器之軸套固定器的實施例,適用於將處於解聯狀態下的一齒輪聯軸器91之一軸套911與一包括一軸心921之馬達92固定在一起,以利進行試空轉。Referring to Figures 1, 2, and 5, the embodiment of the shaft sleeve holder of the new motor gear coupling is suitable for connecting a
在本實施例中,該齒輪聯軸器之軸套固定器包含兩基板1、兩夾緊板2、數個夾緊螺絲3(例如如圖5所示的4個夾緊螺絲3,且可以是例如為內外六角螺絲等等…)、數個軸向螺絲4(例如如圖5所示的2個夾緊螺絲3,且可以是例如為外六角螺絲等等…)、數個分別對應於該等夾緊螺絲3的螺帽5(例如如圖5所示的4個螺帽5)、數個分別與該等軸向螺絲4配合使用的軸向墊圈6,及數個分別與該等夾緊螺絲3配合使用的夾緊墊圈7(例如如圖5所示的4個夾緊墊圈7)。在本實施例中,該等基板1及該等夾緊板2皆是以SS41低碳鋼製成。In this embodiment, the sleeve holder of the gear coupling includes two
每一基板1包括一基面11、一垂直於該基面11且用於夾緊該軸心921的夾緊邊12,及至少一個軸向螺絲孔13。如圖1、5所示,在本實施例中,每一基板1包括數個軸向螺絲孔13(例如如圖中所示的4個軸向螺絲孔13),其中,其中一基板1上的軸向螺絲孔13之設置位置是與另一基板1上的軸向螺絲孔13之設置位置相互平衡對稱,以利針對不同尺寸的軸心921,對應地將其中一軸向螺絲4鎖入至該基板1之該等軸向螺絲孔13的其中一者,使得本新型馬達齒輪聯軸器之軸套固定器在隨著該馬達92試空轉時,重心可位於中心點上而不會產生不必要的振動。Each
在本實施例中,每一基板1的該夾緊邊12具有一用於抵觸該軸心921的V字形缺口段121(可增加與馬達92之軸心921間的接觸面,使得本新型馬達齒輪聯軸器之軸套固定器能固定在馬達92之軸心921上),及兩分別自該V字形缺口段121之兩端向外延伸的延伸段122。In this embodiment, the
該等夾緊板2分別一體連設於該等基板1上。在本實施例中,每一夾緊板2自對應的基板1相反於該基面11的另一面垂直延伸,且包括一用於與對應的基板1之夾緊邊12之V字形缺口段121共同抵觸該軸心921的V字形板部21,及兩分別自該V字形板部21之兩端向外延伸的延伸板部22,其中,每一延伸板部22設有數個夾緊螺絲孔221,例如圖1繪示每一延伸板部22皆設有兩個供夾緊螺絲3鎖入的夾緊螺絲孔221。The
如圖2所示,在本實施例中,本新型馬達齒輪聯軸器之軸套固定器,可用於已解聯的齒輪聯軸器91之軸套911與高壓馬達92之該軸心921間的固定作業流程。As shown in Figure 2, in this embodiment, the sleeve holder of the new motor gear coupling can be used between the
參閱圖3,在該齒輪聯軸器91解聯之後,人員需推動該軸套911與該馬達92於一軸向A相間隔一容置空間93,以使本新型馬達齒輪聯軸器之軸套固定器可安裝於該軸套911與該馬達92間,其中,當該軸套911與該馬達92間隔該容置空間93時,該軸心921雖是被限位於該軸套911內,但是該軸心921及該軸套911兩者間仍可相對移動而尚無法固定在一起。3, after the
參閱圖1、4,接著,人員將該等基板1及該等夾緊板2置入於該馬達92與該軸套911之間,並以該等夾緊板2之該等V字形板部21夾持該軸心921。Referring to Figures 1 and 4, then, the personnel insert the
參閱圖1、5、6,接著,人員將該等夾緊螺絲5分別自其中一夾緊板2之其中一延伸板部22之該等夾緊螺絲孔221穿入(需使用夾緊墊圈7),再分別從另一夾緊板2之對應的夾緊螺絲孔221穿出,並分別以該等螺帽5鎖緊,故可將該等該等夾緊板2及該等基板1牢牢固定於該軸心921上。Refer to Figures 1, 5, and 6, then, the personnel insert the
繼而,人員將其中一軸向螺絲4自其中一基板1之其中一個軸向螺絲孔13鎖入並將軸套911往該馬達齒輪聯軸器之軸套固定器方向迫緊(需使用軸向墊圈6),再將另一軸向螺絲4自另一基板1之對稱位置的軸向螺絲孔13鎖入並將軸套911往該馬達齒輪聯軸器之軸套固定器方向迫緊(需使用軸向墊圈6),因而可以將軸套911固定在齒輪聯軸器91與馬達92之間,以利進行後續之馬達92試空轉過程。Then, the personnel locks one of the
綜上所述,本新型馬達齒輪聯軸器之軸套固定器至少具有以下優點:(1)藉由該等夾緊板2、該等夾緊螺絲5及該等螺帽5,可令本新型馬達齒輪聯軸器之軸套固定器牢牢固定於該軸心921上,並且將該等軸向螺絲4迫緊於該軸套911內,使得該軸心921及該軸套911兩者間無法相對移動而能夠牢牢固定在一起,故當該馬達92在試空轉時,本新型馬達齒輪聯軸器之軸套固定器之各元件不會因高速轉動而飛出,也就不會存在人員受傷且損害設備的危險性;(2)本新型馬達齒輪聯軸器之軸套固定器體積小,且是安裝於該軸套911與該馬達92兩者間的該容置空間93內,故安裝過程快速、簡易而省時;所以確實能達成本新型的目的。In summary, the sleeve holder of the new motor gear coupling has at least the following advantages: (1) The
惟以上所述者,僅為本新型的實施例而已,當不能以此限定本新型實施的範圍,凡是依本新型申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本新型專利涵蓋的範圍內。However, the above are only examples of the present model. When the scope of implementation of the present model cannot be limited by this, all simple equivalent changes and modifications made in accordance with the patent scope of the present model application and the contents of the patent specification still belong to This new patent covers the scope.
1:基板 11:基面 12:夾緊邊 121:V字形缺口段 122:延伸段 13:軸向螺絲孔 2:夾緊板 21:V字形板部 22:延伸板部 221:夾緊螺絲孔 3:夾緊螺絲 4:軸向螺絲 5:螺帽 6:軸向墊圈 7:夾緊墊圈 91:齒輪聯軸器 911:軸套 92:馬達 921:軸心 93:容置空間 A:軸向 1: substrate 11: Base surface 12: Clamping edge 121: V-shaped gap segment 122: Extension 13: Axial screw hole 2: clamping plate 21: V-shaped board 22: Extension board 221: Clamping screw hole 3: Clamping screw 4: Axial screw 5: Nut 6: Axial washer 7: Clamping washer 91: Gear coupling 911: Bushing 92: Motor 921: Axis 93: accommodating space A: Axial
本新型的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一立體分解圖,說明本新型馬達齒輪聯軸器之軸套固定器之實施例; 圖2是一側視圖,說明在利用該實施例來固定齒輪聯軸器之軸套與馬達之軸心前,需先將該齒輪聯軸器解聯; 圖3是一側視圖,說明在該齒輪聯軸器解聯之後,需進一步令該軸套與該馬達於一軸向相間隔一容置空間,以使該實施例可安裝於該軸套與該馬達間; 圖4是一側視圖,說明該實施例的兩基板及兩夾緊板已套設於該容置空間內; 圖5是一剖視圖,說明在該實施例中,本新型馬達齒輪聯軸器之軸套固定器已將該軸心與該軸套予以固定;及 圖6是一側視圖,說明在該實施例中,本新型馬達齒輪聯軸器之軸套固定器已將該軸套予以固定。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, among which: Figure 1 is a three-dimensional exploded view illustrating an embodiment of the sleeve holder of the new motor gear coupling; Figure 2 is a side view illustrating that before using this embodiment to fix the shaft sleeve of the gear coupling and the shaft of the motor, the gear coupling needs to be disconnected; Figure 3 is a side view illustrating that after the gear coupling is uncoupled, the shaft sleeve and the motor need to be further separated in an axial direction by an accommodating space, so that the embodiment can be installed on the shaft sleeve and The motor room Figure 4 is a side view illustrating that the two base plates and the two clamping plates of the embodiment have been sleeved in the accommodating space; Figure 5 is a cross-sectional view illustrating that in this embodiment, the shaft sleeve holder of the motor gear coupling of the present invention has fixed the shaft center and the shaft sleeve; and Fig. 6 is a side view showing that in this embodiment, the sleeve holder of the new motor gear coupling has fixed the sleeve.
1:基板 1: substrate
13:軸向螺絲孔 13: Axial screw hole
2:夾緊板 2: clamping plate
21:V字形板部 21: V-shaped board
22:延伸板部 22: Extension board
3:夾緊螺絲 3: Clamping screw
4:軸向螺絲 4: Axial screw
5:螺帽 5: Nut
7:夾緊墊圈 7: Clamping washer
911:軸套 911: Bushing
921:軸心 921: Axis
Claims (9)
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TW109216624U TWM610470U (en) | 2020-12-16 | 2020-12-16 | Bushing fastener for motor gear coupling |
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TW109216624U TWM610470U (en) | 2020-12-16 | 2020-12-16 | Bushing fastener for motor gear coupling |
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TWM610470U true TWM610470U (en) | 2021-04-11 |
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