TWM608307U - Fiber-not-broken injection system of injection molding machine - Google Patents
Fiber-not-broken injection system of injection molding machine Download PDFInfo
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- TWM608307U TWM608307U TW109210666U TW109210666U TWM608307U TW M608307 U TWM608307 U TW M608307U TW 109210666 U TW109210666 U TW 109210666U TW 109210666 U TW109210666 U TW 109210666U TW M608307 U TWM608307 U TW M608307U
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Abstract
一種射出成型機之不斷纖注塑系統,包含一機台、一射出裝置及一壓料 裝置;該機台具有一固定壁及一模具,該固定壁設於該機台上,該模具設置於該固定壁一側;該射出裝置係裝設於該機台上,具有一射料管及一驅動源,該射料管一端具有一射嘴,該射料管頂端具有一入料口;該射料管內部設有一推桿,該推桿與該射料管的內壁之間具有一間隙,前端形成一儲料空間;該驅動源設於該推桿後端且連接;該壓料裝置具有一落料漏斗、一料桶及一活塞桿,該落料漏斗的垂直方向下方設有一落料口,該落料口與該入料口相連固定;該料桶設於該落料漏斗上方,內部具有一容置空間,以供一塑料置放;該活塞桿前端設有一壓料板;藉由驅動源驅動推桿平行推送,可避免破壞塑料中的纖維,能增加產品強度及提升良率。 A continuous fiber injection molding system for an injection molding machine, including a machine, an injection device, and a pressing material Device; the machine has a fixed wall and a mold, the fixed wall is set on the machine, the mold is set on one side of the fixed wall; the injection device is installed on the machine, with an injection tube And a driving source, one end of the injection tube has an injection nozzle, the top end of the injection tube has an inlet; the injection tube is provided with a push rod, and there is between the push rod and the inner wall of the injection tube A gap, the front end forms a storage space; the driving source is arranged at the rear end of the push rod and connected; the pressing device has a blanking hopper, a barrel, and a piston rod, and the blanking hopper is arranged vertically downward There is a blanking port, the blanking port is connected and fixed with the inlet; the barrel is set above the blanking funnel, and there is a accommodating space inside for a plastic to be placed; the front end of the piston rod is provided with a pressing material Plate: Driven by the drive source to drive the push rods to push in parallel, it can avoid damaging the fibers in the plastic, increase product strength and improve yield.
Description
本創作係提供一種射出成型機之不斷纖注塑系統,尤指一種複合纖維塑料在自動加壓送料及射出塑料的過程中,可避免破壞塑料中的纖維,能增加產品強度及提升良率者。This creation is to provide a continuous fiber injection molding system for an injection molding machine, especially a composite fiber plastic that can avoid damaging the fibers in the plastic during the process of automatic pressure feeding and plastic injection, which can increase product strength and improve yield.
按,目前隨著產品的多樣化及客製化需求,例如:車燈罩、電器用品等製品,射出成型機射出成型的材料已不是單一品種或單一形狀,而是多品種多形狀的複合材料,這些複合材料先經混煉攪拌,使塑膠粉體與纖維均勻混合,例如用惰性填料、玻璃纖維增強材料、催化劑、穩定劑和顏料所組成的熱固性團狀模塑料(BMC),已經廣泛應用在各種塑膠產品的製造領域中。According to the current demand for diversification and customization of products, such as car lampshades, electrical appliances and other products, the materials injected by the injection molding machine are no longer a single variety or a single shape, but a composite material of multiple varieties and multiple shapes. These composite materials are first mixed and stirred to make the plastic powder and fiber uniformly mixed. For example, the thermosetting bulk molding compound (BMC) composed of inert fillers, glass fiber reinforced materials, catalysts, stabilizers and pigments has been widely used in In the field of manufacturing various plastic products.
請參閱圖1~4,習知的熱固性射出成型系統1係包含一機台2、一射出裝置3及一壓料裝置4;該機台2具有一固定壁20及一模具21,該固定壁20設於該機台2上,該模具21設置於該固定壁20一側;該射出裝置3係裝設於該機台2上,具有一射料管30及一驅動源31,該射料管30一端具有一射嘴32,該射料管30頂端具有一入料口33;該射料管30內部設有一螺桿34,該螺桿34外環具有一螺紋35,該螺桿34與該射料管30的內壁之間具有一間隙36;該驅動源31(例如:馬達)設於該螺桿34後端且連接,驅動該螺桿34旋轉推送;該壓料裝置4具有一落料漏斗40、一料桶41及一活塞桿42,該落料漏斗40的垂直方向下方設有一落料口43,該落料口43與該入料口33相連固定;該料桶41設於該落料漏斗40上方,內部具有一容置空間44,以供一塑料A置放;該活塞桿42前端設有一壓料板45,作動時,活塞桿42自上而下,使壓料板45將置放於容置空間44的塑料A,擠壓至落料漏斗40內,經由落料口43及入料口33,而落入射料管30的間隙36內,再由驅動源31驅動螺桿34以旋轉推送時,使塑料A經由射嘴32注入模具21內射出成型。1 to 4, the conventional thermosetting
惟,習知射出成型產品過程中,該驅動源31係驅動該螺桿34旋轉,以推送該塑料A,經由該射嘴32注入該模具21內射出成型,而該螺紋35容易將具有複合纖維的該塑料A纖維攪斷,導致射出成型後產品強度不夠,造成良率不佳的問題。However, in the conventional injection molding process, the
本創作人有鑑於上述缺點,遂深入進行研發改良,經長時間不斷努力嘗試,遂有本創作產生。In view of the above-mentioned shortcomings, this creator carried out in-depth R&D and improvement. After a long period of hard work, this creation came into being.
爰是,本創作係提供一種針對半固態的複合纖維塑料在自動加壓送料及射出塑料的過程中,可避免破壞塑料中的纖維,能增加熱固性(BMC)產品強度及提升良率的射出成型機之不斷纖注塑系統。Yes, this creation is to provide a semi-solid composite fiber plastic in the process of automatic pressure feeding and plastic injection, which can avoid damaging the fibers in the plastic, increase the strength of the thermosetting (BMC) product and improve the yield rate of injection molding. The machine's continuous fiber injection molding system.
為達成上述目的,本創作射出成型機之不斷纖注塑系統係包含一機台、一射出裝置及一壓料裝置;該機台具有一固定壁及一模具,該固定壁設於該機台上,該模具設置於該固定壁一側;該射出裝置係裝設於該機台上,具有一射料管及一驅動源,該射料管一端具有一射嘴,該射料管頂端具有一入料口;該射料管內部設有一推桿,該推桿與該射料管的內壁之間具有一間隙,前端形成一儲料空間;該驅動源設於該推桿後端且連接;該壓料裝置具有一落料漏斗、一料桶及一活塞桿,該落料漏斗的垂直方向下方設有一落料口,該落料口與入料口相連固定;該料桶設於該落料漏斗上方,內部具有一容置空間,以供一塑料置放;該活塞桿前端設有一壓料板。To achieve the above purpose, the continuous fiber injection molding system of the creative injection molding machine includes a machine, an injection device and a pressing device; the machine has a fixed wall and a mold, and the fixed wall is set on the machine , The mold is set on one side of the fixed wall; the injection device is installed on the machine, has an injection tube and a drive source, the injection tube has an injection nozzle at one end, and the injection tube has a top end Inlet; the injection tube is provided with a push rod inside, there is a gap between the push rod and the inner wall of the injection tube, and a storage space is formed at the front end; the driving source is arranged at the rear end of the push rod and connected The pressing device has a blanking hopper, a barrel and a piston rod, and a blanking opening is arranged below the vertical direction of the blanking hopper, and the blanking opening is connected and fixed with the inlet; the barrel is set in the Above the blanking funnel, there is an accommodating space inside for placing a plastic; the front end of the piston rod is provided with a pressing plate.
上述射出成型機之不斷纖注塑系統,其中,該壓料板係可為錐形狀,與該落料漏斗的形狀相吻合。In the above-mentioned continuous fiber injection molding system of the injection molding machine, the pressing plate may be in a cone shape, which is consistent with the shape of the blanking hopper.
基於上述,作動時,藉由活塞桿自上而下,使壓料板將置放於容置空間的塑料,擠壓至落料漏斗內,經由落料口及入料口,而落入射料管的間隙內,經由間隙推送至儲料空間,再由驅動源驅動推桿平行推送時,使塑料經由射嘴注入模具內射出成型,可避免破壞塑料中的纖維,能增加產品強度及提升良率。Based on the above, when actuated, the piston rod is moved from top to bottom, so that the pressure plate will squeeze the plastic placed in the accommodating space into the blanking hopper, passing through the blanking opening and the material inlet, and falling into the incident In the gap of the material pipe, it is pushed to the storage space through the gap, and then when the drive source drives the push rod to push in parallel, the plastic is injected into the mold through the nozzle for injection molding, which can avoid damaging the fibers in the plastic, and increase the strength of the product. Yield.
本創作為達成上述目的,所採用之技術手段及可達致之功效,茲舉以下較佳可行實施例配合附圖進行詳細解說說明,俾能完全瞭解。另,公眾所知的元件與步驟並未描述於實施例中,以避免導致對本創作不必要的限制。先此申明。In order to achieve the above-mentioned purpose, the technical means adopted and the achievable effects of this creation are described in detail with the following preferred and feasible embodiments in conjunction with the accompanying drawings, so as to fully understand. In addition, the publicly known elements and steps are not described in the embodiment, so as to avoid unnecessary restrictions on the creation. Affirm this first.
於實施方式及專利範圍中所提及的冠詞「一」與「該」,可泛指單一個或複數個,除非於說明書中對於冠詞有特別限定。先此申明。The articles "a" and "the" mentioned in the embodiments and the scope of patents can generally refer to a single or plural articles, unless there are special restrictions on the articles in the specification. Affirm this first.
請參閱圖5~8,本創作實施例的射出成型機之不斷纖注塑系統5係包含一機台6、一射出裝置7及一壓料裝置8;該機台6具有一固定壁60及一模具61,該固定壁60設於該機台6上,該模具61設置於該固定壁60一側;該射出裝置7係裝設於該機台6上,具有一射料管70及一驅動源71,該射料管70一端具有一射嘴72,該射料管70頂端具有一入料口73;該射料管70內部設有一推桿74,該推桿74與該射料管70的內壁之間具有一間隙75,前端形成一儲料空間76;該驅動源71設於該推桿74後端且連接,以供驅動該推桿74前進或後退;該壓料裝置8具有一落料漏斗80、一料桶81及一活塞桿82,該落料漏斗80的垂直方向下方設有一落料口83,該落料口83與該入料口73相連固定;該料桶81設於該落料漏斗80上方,內部具有一容置空間84,以供一塑料B置放;該活塞桿82前端設有一壓料板85;Please refer to Figures 5-8, the continuous fiber
該壓料板85為錐形狀,與該落料漏斗80的形狀相吻合,將塑料B擠壓至該落料口83內,使該塑料B具有較佳的密實感。The
請參閱圖9、10,作動時,藉由活塞桿82自上而下,使壓料板85將置放於容置空間84的塑料B,擠壓至落料漏斗80內,經由落料口83及入料口73,而落入射料管70的間隙75內,經由間隙75推送至儲料空間76,再由驅動源71驅動推桿74平行推送時,使塑料B經由射嘴72注入模具61內射出成型。Please refer to Figures 9 and 10, when the
是以,令射出成型產品達到多樣化及客製化需求,藉由射料管70內部設有推桿74,驅動源71驅動推桿74平行前進後退,可避免塑料B在輸送過程中,因旋轉而攪斷塑料B中的纖維,故能增加產品強度及提升良率。Therefore, the injection molding products can meet the diversified and customized requirements. The
綜上所述,本創作確可達到預期之功能及目的,並且詳細說明能使熟於此技藝者得據以實施,然以上所舉之實施例僅用以說明本創作,舉凡所有等效結構之改變仍不脫離本創作之權利範疇。In summary, this creation can indeed achieve the expected function and purpose, and the detailed description can enable those who are familiar with this skill to implement it. However, the above examples are only used to illustrate this creation, and all equivalent structures are mentioned. The change still does not deviate from the scope of rights of this creation.
(習知) 1:熱固性射出成型系統 2:機台 20:固定壁 21:模具 3:射出裝置 30:射料管 31:驅動源 32:射嘴 33:入料口 34:螺桿 35:螺紋 36:間隙 4:壓料裝置 40:落料漏斗 41:料桶 42:活塞桿 43:落料口 44:容置空間 45:壓料板 A:塑料 (本創作) 5:不斷纖注塑系統 6:機台 60:固定壁 61:模具 7:射出裝置 70:射料管 71:驅動源 72:射嘴 73:入料口 74:推桿 75:間隙 76:儲料空間 8:壓料裝置 80:落料漏斗 81:料桶 82:活塞桿 83:落料口 84:容置空間 85:壓料板 B:塑料 (Acquaintance) 1: Thermosetting injection molding system 2: Machine 20: fixed wall 21: Mould 3: Injection device 30: Injection tube 31: drive source 32: Nozzle 33: Inlet 34: Screw 35: Thread 36: Clearance 4: Pressing device 40: Blanking funnel 41: Barrel 42: Piston rod 43: blanking port 44: accommodating space 45: pressure plate A: Plastic (This creation) 5: Continuous fiber injection molding system 6: Machine 60: fixed wall 61: Mould 7: Injection device 70: Injection tube 71: drive source 72: Shooting Mouth 73: Inlet 74: putter 75: gap 76: storage space 8: Pressing device 80: Blanking funnel 81: Barrel 82: Piston rod 83: blanking port 84: accommodating space 85: pressure plate B: Plastic
圖1係習知之立體圖。 圖2係習知之剖視圖。 圖3係習知射料管之剖視圖。 圖4係習知螺桿之立體圖。 圖5係本創作實施例之立體圖。 圖6係本創作實施例之剖視圖。 圖7係本創作實施例射料管之剖視圖。 圖8係本創作實施例推桿之立體圖。 圖9係圖6之動作示意圖(一)。 圖10係圖6之動作示意圖(二)。 Figure 1 is a three-dimensional view of conventional knowledge. Figure 2 is a cross-sectional view of the conventional art. Figure 3 is a cross-sectional view of a conventional injection tube. Figure 4 is a perspective view of a conventional screw. Figure 5 is a three-dimensional view of this creative embodiment. Figure 6 is a cross-sectional view of this creative embodiment. Figure 7 is a cross-sectional view of the injection tube of this creative embodiment. Figure 8 is a three-dimensional view of the putter of this creative embodiment. Fig. 9 is a schematic diagram of the action of Fig. 6 (1). Fig. 10 is a schematic diagram of the action of Fig. 6 (2).
5:不斷纖注塑系統 5: Continuous fiber injection molding system
6:機台 6: Machine
60:固定壁 60: fixed wall
61:模具 61: Mould
7:射出裝置 7: Injection device
70:射料管 70: Injection tube
71:驅動源 71: drive source
72:射嘴 72: Shooting Mouth
73:入料口 73: Inlet
74:推桿 74: putter
75:間隙 75: gap
76:儲料空間 76: storage space
8:壓料裝置 8: Pressing device
80:落料漏斗 80: Blanking funnel
81:料桶 81: Barrel
82:活塞桿 82: Piston rod
83:落料口 83: blanking port
84:容置空間 84: accommodating space
85:壓料板 85: pressure plate
B:塑料 B: Plastic
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