TWM608183U - Gas discharge structure of clean room - Google Patents

Gas discharge structure of clean room Download PDF

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Publication number
TWM608183U
TWM608183U TW109214949U TW109214949U TWM608183U TW M608183 U TWM608183 U TW M608183U TW 109214949 U TW109214949 U TW 109214949U TW 109214949 U TW109214949 U TW 109214949U TW M608183 U TWM608183 U TW M608183U
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Taiwan
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clean room
exhaust
controller
power source
vortex fan
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TW109214949U
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Chinese (zh)
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黃俊銘
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恆商科技有限公司
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Abstract

本創作係有關於一種無塵室排氣結構,其主要係安裝在無塵室排氣口處,其包含有一覆蓋於排氣口吸入端的基板,於所述基板下方架設一動力源,所述動力源驅動一渦流式風扇,並讓所述渦流式風扇連結一控制器,所述控制器能感測所述渦流式風扇排氣壓力與無塵室內部氣壓;藉此,利用透過控制器中的流體壓力感測來檢測並控制渦流式風扇的轉速,也能經由通訊傳送遠端進行監控,達到保持無塵室潔淨環境的控制,進而提升精密製程的良率。This creation is related to a clean room exhaust structure, which is mainly installed at the exhaust port of the clean room. It includes a substrate covering the suction end of the exhaust port, and a power source is erected under the substrate. The power source drives a vortex fan, and connects the vortex fan to a controller that can sense the exhaust pressure of the vortex fan and the air pressure inside the clean room; The fluid pressure sensing is used to detect and control the speed of the vortex fan, and it can also be monitored remotely via communication transmission to achieve the control of maintaining a clean environment in the clean room, thereby improving the yield of precision processes.

Description

無塵室排氣結構Clean room exhaust structure

本創作係有關於一種無塵室排氣結構,尤指一種可保持無塵室潔淨環境的控制,進而提升精密製程的良率為其創作應用者。This creation is related to a clean room exhaust structure, especially a kind of control that can maintain a clean environment in the clean room, thereby improving the yield of the precision manufacturing process.

按,無塵室是指一個將空間範圍內之空氣中的微塵粒子等污染物排除,而得到一個相當潔淨的環境。亦即:這個環境中的微塵粒子相當少而稱之。無塵室被廣泛地應用在對環境污染特別敏感的行業,例如半導體生產、生化技術、生物技術、精密機械、製藥、和醫院內的手術室等行業等。According to, a clean room refers to a clean room that removes dust particles and other pollutants in the air within the space, and obtains a fairly clean environment. That is to say: there are very few dust particles in this environment. Clean rooms are widely used in industries that are particularly sensitive to environmental pollution, such as semiconductor production, biochemical technology, biotechnology, precision machinery, pharmaceuticals, and operating rooms in hospitals.

一般習用無塵室的運作程序,其必須在距離地面適當高度的位置,設置有通氣孔之地板,而屋頂下必須以骨材組裝成輕鋼架,然後再於各輕鋼架之框格上放置天花板及精密過濾器,藉由空調裝置由地板底下抽吸,使空氣循環,並經過一初級過濾器後再送入天花板與樓層板所形成之空間室,且經由天花板上的精密過濾器濾除灰塵後,再送入無塵室中,之後,再經地板底下空調裝置抽吸排氣形成循環效果。惟查,前揭循環氣流體係經由各個精密過濾器送入無塵室,而無塵室內垂直層流效果愈好,則室內之清淨度愈佳。Generally, the operating procedure of a conventional clean room requires a floor with ventilation holes at an appropriate height from the ground. The underside of the roof must be assembled into light steel frames with bones, and then placed on the frames of the light steel frames. Place the ceiling and precision filter. The air is sucked from under the floor by the air conditioner to circulate the air. After passing through a primary filter, it is sent to the space formed by the ceiling and floor panels, and filtered by the precision filter on the ceiling. After the dust, it is sent to the clean room, and then exhausted by the under-floor air conditioner to form a circulation effect. However, it is found that the front-disc circulating air flow system is sent into the clean room through various precision filters, and the better the vertical laminar flow in the clean room, the better the cleanliness of the room.

而上述結構之空調裝置為採用軸流式風扇,且其風扇的運轉控制透過電流監控,但上述方式往往導致諸多列缺失:如軸流式風扇產生亂流,使無塵室內空間無法達到最佳的潔淨度,而電流控制會有風扇已損壞,但其電流持續流通,無法檢測確實掌控排氣狀態,導致降低無塵室空間的潔淨度,因此,在使用上並不理想。The air conditioner with the above structure adopts an axial fan, and the operation of the fan is controlled by current monitoring, but the above method often leads to the lack of many rows: for example, the axial fan generates turbulent flow, which makes the clean room space unable to achieve the best The cleanliness of the current control will cause the fan to be damaged, but the current continues to flow, and it is impossible to detect and control the exhaust state, resulting in a reduction in the cleanliness of the clean room space. Therefore, it is not ideal in use.

緣是,創作人本著精益求精的精神及多年該相關行業之豐富設計開發及實際製作經驗,特再提供一種無塵室排氣結構,以期達到更佳實用價值性之目的者。The reason is that the creators, based on the spirit of excellence and many years of rich experience in design, development and actual production in the related industry, provide a clean room exhaust structure in order to achieve the purpose of better practical value.

本創作之主要目的在於提供一種無塵室排氣結構,尤指一種可保持無塵室潔淨環境的控制,進而提升精密製程的良率為目的者。The main purpose of this creation is to provide a clean room exhaust structure, especially a control that can maintain the clean environment of the clean room, thereby improving the yield rate of the precision manufacturing process.

本創作無塵室排氣結構之主要目的與功效,係由以下具體技術手段所達成:The main purpose and effect of the exhaust structure of the clean room in this creation are achieved by the following specific technical means:

其主要係安裝在無塵室排氣口處,其包含有一覆蓋於所述排氣口吸入端的基板,於所述基板下方架設一動力源,所述動力源驅動一渦流式風扇,並讓所述渦流式風扇連結一控制器,所述控制器能感測所述渦流式風扇排氣壓力與無塵室內部氣壓;藉此,利用透過控制器中的流體壓力感測來檢測並控制渦流式風扇的轉速,也能經由通訊傳送遠端進行監控,達到保持無塵室潔淨環境的控制,進而提升精密製程的良率。It is mainly installed at the exhaust port of the clean room. It includes a base plate covering the suction end of the exhaust port. A power source is installed under the base plate. The power source drives a vortex fan and allows all The vortex fan is connected to a controller, and the controller can sense the exhaust pressure of the vortex fan and the air pressure inside the clean room; thereby, the vortex fan is detected and controlled by the fluid pressure sensing in the controller. The rotation speed of the fan can also be monitored remotely via communication to achieve the control of maintaining a clean environment in the clean room, thereby improving the yield of the precision manufacturing process.

本創作無塵室排氣結構的較佳實施例,其中所述控制器進一步包含有一控制單元、一電源供應器、一轉速控制器及一顯示單元。In a preferred embodiment of the clean room exhaust structure of the invention, the controller further includes a control unit, a power supply, a speed controller and a display unit.

本創作無塵室排氣結構的較佳實施例,其中所述控制單元連結接收所述流體壓差感測單元所感測的數據,而所述電源供應器連結所述控制單元,所述轉速控制器一端連結所述控制單元,另一端連結所述動力源,所述顯示單元連結所述控制單元,用以顯示轉速、壓差數值及運轉燈號。In a preferred embodiment of the clean room exhaust structure of the invention, the control unit is connected to receive the data sensed by the fluid pressure difference sensing unit, and the power supply is connected to the control unit, and the rotation speed is controlled. One end of the device is connected to the control unit, and the other end is connected to the power source. The display unit is connected to the control unit to display the rotation speed, the pressure difference value and the running light signal.

本創作無塵室排氣結構的較佳實施例,其中進一步於所述控制器中設有一通訊傳輸單元,所述通訊傳輸單元連結所述控制單元,用以將檢測的壓差數值、轉速控制等資訊傳輸至遠端監控。In a preferred embodiment of the clean room exhaust structure of the invention, a communication transmission unit is further provided in the controller, and the communication transmission unit is connected to the control unit for controlling the detected pressure difference value and rotation speed Wait for information to be transmitted to remote monitoring.

為令本創作所運用之技術內容、創作目的及其達成之功效有更完整且清楚的揭露,茲於下詳細說明之,並請一併參閱所揭之圖式及圖號:In order to have a more complete and clear disclosure of the technical content, the purpose of the creation and the effects achieved in this creation, we will explain them in detail below, and please refer to the figures and figure numbers disclosed together:

首先,請參閱第一~二圖本創作之無塵室排氣結構之立體外觀分解、剖視示意圖所示,其主要於無塵室(1)地板下方之排氣口吸入端安裝有排氣結構(2),所述排氣結構(2)包含有:First of all, please refer to the first and second figures of the three-dimensional exploded and cross-sectional schematic diagram of the clean room exhaust structure of this creation. It is mainly installed at the suction end of the exhaust port under the floor of the clean room (1). Structure (2), the exhaust structure (2) includes:

一基板(21),係對應覆蓋於所述排氣口吸入端,於所述基板(21)中央設有排氣孔(211),且在所述基板(21)下方組設有多數個支架桿(212);A base plate (21) corresponding to the suction end of the exhaust port, an exhaust hole (211) is provided in the center of the base plate (21), and a plurality of brackets are grouped under the base plate (21) Rod (212);

一動力源(22),係對應安裝於所述基板(21)下方並透過所述支架桿(212)組設定位,所述動力源(22)出力軸端對應組設並驅動一渦流式風扇(23),所述渦流式風扇(23)之吸氣口對應所述基板(21)排氣孔(211);A power source (22) is correspondingly installed under the base plate (21) and set through the bracket rod (212) group. The power source (22) is arranged correspondingly to the output shaft end and drives an eddy current fan (23), the suction port of the vortex fan (23) corresponds to the exhaust hole (211) of the base plate (21);

一控制器(24),係對應連結所述動力源(22),其所述控制器(24)包含有一流體壓差感測單元(241),所述流體壓差感測單元(241)具有二端子(2411),其一端子(2411)連結一檢測管(242),所述檢測管(242)一端由所述基板(21)排氣孔(211)導入所述渦流式風扇(23)之吸氣口,以感測所述渦流式風扇(23)吸入風量的排氣壓力,另一端子(2411)連結感測無塵室(1)內部空間的氣體壓力,所述控制器(24)透過計算無塵室(1)空間與渦流式風扇(23)排氣的流體壓差數值而控制所述動力源(22)轉速。A controller (24) is connected to the power source (22). The controller (24) includes a fluid pressure difference sensing unit (241), and the fluid pressure difference sensing unit (241) has Two terminals (2411), one terminal (2411) is connected to a detection tube (242), one end of the detection tube (242) is introduced into the vortex fan (23) through the exhaust hole (211) of the base plate (21) The suction port of the vortex fan (23) is used to sense the exhaust pressure of the suction air volume of the vortex fan (23), and the other terminal (2411) is connected to sense the gas pressure in the internal space of the clean room (1), and the controller (24) ) The rotation speed of the power source (22) is controlled by calculating the value of the fluid pressure difference between the clean room (1) and the exhaust of the vortex fan (23).

請參第一~三圖所示,本創作無塵室排氣結構於使用組裝時,其係依據無塵室(1)空間大小而對應安裝數排氣結構(2),其每一排氣結構(2)對應連結一控制器(24),所述控制器(24)進一步包含有一控制單元(243)、一電源供應器(244)、一轉速控制器(245)及一顯示單元(246),其中所述控制單元(243)連結接收所述流體壓差感測單元(241)所感測的數據,並進行流體壓差計算且傳送控制訊號,而所述電源供應器(244)連結所述控制單元(243)並供應所述控制器(24)所需電力,所述轉速控制器(245)一端連結所述控制單元(243),另一端連結所述動力源(22),所述轉速控制器(245)接收所述控制單元(243)的控制訊號而控制所述動力源(22)轉速,所述顯示單元(246)連結所述控制單元(243),用以顯示轉速、壓差數值及運轉燈號。Please refer to the first to third pictures. When the clean room exhaust structure of this creative is used and assembled, it is based on the size of the clean room (1) and the corresponding installation number of exhaust structures (2). Each exhaust structure Structure (2) corresponds to a controller (24), the controller (24) further includes a control unit (243), a power supply (244), a speed controller (245) and a display unit (246) ), wherein the control unit (243) is connected to receive the data sensed by the fluid pressure difference sensing unit (241), calculates the fluid pressure difference and transmits control signals, and the power supply (244) is connected to the The control unit (243) and supplies the power required by the controller (24). One end of the speed controller (245) is connected to the control unit (243), and the other end is connected to the power source (22). The speed controller (245) receives the control signal of the control unit (243) to control the speed of the power source (22), and the display unit (246) is connected to the control unit (243) to display the speed and pressure. Difference value and running light signal.

於實際使用時,無塵室(1)的運作係由外部導入過濾乾淨的空氣,再將內部空氣輸出進行過濾的空氣循環系統,當本創作排氣結構(2)啟動之後,讓所述動力源(22)帶動所述渦流式風扇(23)旋轉,並將無塵室(1)內部的空氣由地板下方之排氣口吸入端帶出,即空氣由所述基板(21)中央排氣孔(211)經所述渦流式風扇(23)吸氣口抽出,並由排氣口的排出端導出再進行過濾;然而。於抽出空氣的同時,透過所述流體壓差感測單元(241)之檢測管(242)對應感測所述渦流式風扇(23)吸入風量的排氣壓力,並同時感測無塵室(1)內部空間的氣體壓力,讓所述流體壓差感測單元(241)將所感測的數據傳輸至所述控制單元(243)運算,而能得知二者間的壓差數值,當無塵室(1)內部氣體壓力大於等於所述渦流式風扇(23)的排氣壓力時,其所述控制單元(243)控制所述轉速控制器(245),使所述轉速控制器(245)輸出高轉速訊號至所述動力源(22),令所述動力源(22)加速;反之,當無塵室(1)內部氣體壓力小於等於所述渦流式風扇(23)的排氣壓力時,其所述控制單元(243)控制所述轉速控制器(245),使所述轉速控制器(245)輸出低轉速訊號至所述動力源(22),令所述動力源(22)緩速運轉;如此,讓無塵室(1)的氣體流量、過濾效果,都能保持最佳狀態,達到保持無塵室(1)潔淨環境的控制,進而提升精密製程的良率。In actual use, the operation of the clean room (1) is an air circulation system that introduces clean air from the outside, and then outputs the internal air for filtration. When the original exhaust structure (2) is activated, the power The source (22) drives the vortex fan (23) to rotate, and the air inside the clean room (1) is taken out from the suction end of the exhaust port under the floor, that is, the air is exhausted from the center of the base plate (21) The hole (211) is drawn out through the suction port of the vortex fan (23), and is led out from the discharge end of the exhaust port for filtering; however. While drawing out air, the detection tube (242) of the fluid pressure difference sensing unit (241) correspondingly senses the exhaust pressure of the suction air volume of the vortex fan (23), and at the same time senses the clean room ( 1) The gas pressure in the internal space allows the fluid pressure difference sensing unit (241) to transmit the sensed data to the control unit (243) for calculation, and the value of the pressure difference between the two can be known. When the gas pressure inside the dust chamber (1) is greater than or equal to the exhaust pressure of the vortex fan (23), the control unit (243) controls the speed controller (245) so that the speed controller (245) ) Output a high-speed signal to the power source (22) to accelerate the power source (22); conversely, when the gas pressure inside the clean room (1) is less than or equal to the exhaust pressure of the vortex fan (23) At this time, the control unit (243) controls the speed controller (245) so that the speed controller (245) outputs a low speed signal to the power source (22), so that the power source (22) Slow operation; in this way, the gas flow rate and filtering effect of the clean room (1) can be maintained in the best state, so as to maintain the control of the clean environment of the clean room (1), thereby improving the yield of the precision process.

進一步在所述控制器(24)的顯示單元(246)中能顯示無塵室(1)潔淨環境的控制數據,如轉速、壓差數值及運轉燈號,可提供管控人員監控;另外,能進一步於所述控制器(24)中設有一通訊傳輸單元(247),所述通訊傳輸單元(247)連結所述控制單元(243),用以將檢測的壓差數值、轉速控制等資訊傳輸至遠端,已能達到由遠端監控無塵室(1)的功效。Further, the display unit (246) of the controller (24) can display the control data of the clean environment of the clean room (1), such as the speed, the pressure difference value and the running light signal, which can be monitored by the management and control personnel; in addition, it can A communication transmission unit (247) is further provided in the controller (24), and the communication transmission unit (247) is connected to the control unit (243) to transmit the detected pressure difference value, speed control and other information To the remote end, the function of monitoring the clean room (1) from the remote end has been achieved.

前述之實施例或圖式並非限定本創作之結構樣態,任何所屬技術領域中具有通常知識者之適當變化或修飾,皆應視為不脫離本創作之專利範疇。The foregoing embodiments or drawings do not limit the structure of this creation, and any appropriate changes or modifications by those with ordinary knowledge in the technical field should be regarded as not departing from the scope of the patent of this creation.

藉由以上所述,本創作之使用實施說明可知,本創作與現有技術手段相較之下,本創作主要係具有下列優點:Based on the above, the use and implementation description of this creation shows that compared with the existing technical means, this creation mainly has the following advantages:

1.本創作無塵室排氣結構,利用流體壓差值來作為控制渦流式風扇的轉速,一方面能達到保持無塵室潔淨環境的控制,另一方面也能保護渦流式風扇的使用壽命。1. The clean room exhaust structure of this creation uses the fluid pressure difference value as the control of the speed of the vortex fan. On the one hand, it can achieve the control of maintaining the clean environment of the clean room, and on the other hand, it can also protect the service life of the vortex fan. .

2.本創作無塵室排氣結構,同上述,當無塵室環境潔淨度提升時,也一併提升精密製程的良率。2. The clean room exhaust structure of this creation is the same as above. When the cleanliness of the clean room environment is improved, the yield of the precision manufacturing process will also be improved.

3.本創作無塵室排氣結構,透過通訊傳輸能將檢測的壓差數值、轉速控制等資訊傳輸至遠端,使其可經由遠端監控無塵室,達到監控便利的功效。3. The clean room exhaust structure of this creation can transmit the detected pressure difference value, speed control and other information to the remote through communication transmission, so that it can monitor the clean room through the remote, and achieve the effect of convenient monitoring.

綜上所述,本創作實施例確能達到所預期之使用功效,又其所揭露之具體構造,不僅未曾見於同類產品中,亦未曾公開於申請前,誠已完全符合專利法之規定與要求,爰依法提出新型專利之申請,懇請惠予審查,並賜准專利,則實感德便。In summary, this creative embodiment can indeed achieve the expected use effect, and the specific structure disclosed by it has not been seen in similar products, nor has it been disclosed before the application. It has fully complied with the provisions and requirements of the Patent Law. , Yan submits an application for a new type patent in accordance with the law, and asks for favors for examination and grants a quasi-patent, which is really convenient.

1:無塵室1: Clean room

2:排氣結構2: Exhaust structure

21:基板21: substrate

211:排氣孔211: Vent

212:支架桿212: bracket rod

22:動力源22: power source

23:渦流式風扇23: vortex fan

24:控制器24: Controller

241:流體壓差感測單元241: Fluid pressure difference sensing unit

2411:端子2411: Terminal

242:檢測管242: detection tube

243:控制單元243: Control Unit

244:電源供應器244: power supply

245:轉速控制器245: Speed controller

246:顯示單元246: display unit

247:通訊傳輸單元247: Communication transmission unit

第一圖:本創作立體外觀分解示意圖。Figure 1: An exploded schematic diagram of the three-dimensional appearance of this creation.

第二圖:本創作組裝剖視示意圖。Figure 2: A schematic sectional view of the assembly of this creation.

第三圖:本創作方塊示意圖。Figure 3: Schematic diagram of this creation block.

2:排氣結構 2: Exhaust structure

21:基板 21: substrate

211:排氣孔 211: Vent

212:支架桿 212: bracket rod

22:動力源 22: power source

23:渦流式風扇 23: vortex fan

24:控制器 24: Controller

2411:端子 2411: Terminal

242:檢測管 242: detection tube

246:顯示單元 246: display unit

Claims (3)

一種無塵室排氣結構,其主要於無塵室地板下方之排氣口吸入端安裝有排氣結構,所述排氣結構包含有: 一基板,係對應覆蓋於所述排氣口吸入端,於所述基板中央設有排氣孔,且在所述基板下方組設有多數個支架桿; 一動力源,係對應安裝於所述基板下方並透過所述支架桿組設定位,所述動力源出立軸端對應組設並驅動一渦流式風扇,所述渦流式風扇之吸氣口對應所述基板排氣孔; 一控制器,係對應連結所述動力源,其所述控制器包含有一流體壓差感測單元,所述流體壓差感測單元具有二端子,其一端子連結一檢測管,所述檢測管一端由所述基板排氣孔導入所述渦流式風扇之吸氣口,以感測所述渦流式風扇吸入風量的排氣壓力,另一端子連結感測無塵室內部空間的氣體壓力,所述控制器透過計算無塵室空間與渦流式風扇排氣的流體壓差數值而控制所述動力源轉速。 A clean room exhaust structure, which is mainly installed with an exhaust structure at the suction end of the exhaust port under the floor of the clean room, and the exhaust structure includes: A substrate corresponding to the suction end of the exhaust port, an exhaust hole is provided in the center of the substrate, and a plurality of support rods are grouped under the substrate; A power source is correspondingly installed under the base plate and set through the bracket rod group. The power source is arranged at the end of the vertical shaft and drives a vortex fan. The suction port of the vortex fan corresponds to the The substrate exhaust hole; A controller is connected to the power source. The controller includes a fluid pressure difference sensing unit. The fluid pressure difference sensing unit has two terminals. One terminal is connected to a detection tube. The detection tube One end is introduced into the suction port of the vortex fan from the exhaust hole of the substrate to sense the exhaust pressure of the vortex fan inhaling the air volume, and the other terminal is connected to sense the gas pressure in the inner space of the clean room. The controller controls the rotation speed of the power source by calculating the value of the fluid pressure difference between the clean room space and the exhaust of the vortex fan. 如請求項1所述之無塵室排氣結構,其中所述控制器進一步包含有一控制單元、一電源供應器、一轉速控制器及一顯示單元,其中: 所述控制單元連結接收所述流體壓差感測單元所感測的數據,並進行流體壓差計算且傳送控制訊號,而所述電源供應器連結所述控制單元並供應所述控制器所需電力,所述轉速控制器一端連結所述控制單元,另一端連結所述動力源,所述轉速控制器接收所述控制單元的控制訊號而控制所述動力源轉速,所述顯示單元連結所述控制單元,用以顯示轉速、壓差數值及運轉燈號。 The clean room exhaust structure according to claim 1, wherein the controller further includes a control unit, a power supply, a speed controller, and a display unit, wherein: The control unit is connected to receive the data sensed by the fluid pressure difference sensing unit, calculates the fluid pressure difference, and transmits control signals, and the power supply is connected to the control unit and supplies power required by the controller One end of the speed controller is connected to the control unit, and the other end is connected to the power source. The speed controller receives a control signal from the control unit to control the speed of the power source, and the display unit is connected to the control The unit is used to display the speed, the differential pressure value and the running light. 如請求項2所述之無塵室排氣結構,其中所述控制器進一步包含有一通訊傳輸單元,所述通訊傳輸單元連結所述控制單元,用以將檢測的壓差數值、轉速控制資訊傳輸至遠端。The clean room exhaust structure according to claim 2, wherein the controller further includes a communication transmission unit, and the communication transmission unit is connected to the control unit to transmit the detected pressure difference value and speed control information To the far end.
TW109214949U 2020-11-12 2020-11-12 Gas discharge structure of clean room TWM608183U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW109214949U TWM608183U (en) 2020-11-12 2020-11-12 Gas discharge structure of clean room

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW109214949U TWM608183U (en) 2020-11-12 2020-11-12 Gas discharge structure of clean room

Publications (1)

Publication Number Publication Date
TWM608183U true TWM608183U (en) 2021-02-21

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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