TWM605443U - Infrared heater with hot air generating function - Google Patents
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一種具熱風產生功能之紅外線加熱裝置,用以對工作物進行加熱處理,包含至少一風產生器、一管路模組以及複數個紅外線加熱器,其中每個紅外線加熱器包含加熱體、紅外線受熱板及送風管道,加熱體用於加熱紅外線受熱板,以使該紅外線受熱板產生紅外線輻射熱而向工作物輻射,該送風管道用於將風輸送至接收加熱體的熱量以產生熱風,該紅外線受熱板上設有複數個排氣孔,該些排氣孔用於將熱風排出以加熱工作物並將該工作物表面的溶劑往兩旁吹,再利用抽風將溶劑帶走,以達到快速烘乾工作物的效果。An infrared heating device with hot air generating function for heating work objects, comprising at least one wind generator, a pipeline module and a plurality of infrared heaters, wherein each infrared heater includes a heating body and infrared heating Plate and air supply duct. The heating body is used to heat the infrared heating plate so that the infrared heating plate generates infrared radiation heat and radiates to the work object. The air supply duct is used to transport the wind to receive the heat of the heating body to generate hot air. The infrared is heated There are multiple exhaust holes on the board, which are used to exhaust hot air to heat the work and blow the solvent on the surface of the work to both sides, and then use the exhaust air to take the solvent away to achieve rapid drying work The effect of things.
Description
一種用於烘乾工作物之紅外線加熱裝置,尤指具有能產生熱風加熱功能的紅外線加熱裝置。An infrared heating device for drying work objects, especially an infrared heating device that can generate hot air heating.
印刷電路板(PCB),是將所需電路佈局印刷於多層板體上,再將多層板複合形成電路板體,然後其須將該板體的板面披覆上一層含有溶劑的油墨(或稱為絕緣綠漆),並置於專用烤箱設備中烘乾,使板體上的油墨層中的溶劑揮發,以達到乾燥之目的。Printed circuit board (PCB) is to print the required circuit layout on a multilayer board body, and then composite the multilayer board to form a circuit board body, and then it must cover the board surface with a layer of solvent-containing ink (or It is called insulating green paint), and it is dried in a special oven equipment to volatilize the solvent in the ink layer on the board to achieve the purpose of drying.
在上述油墨烘乾程序中,現有作法是利用紅外線加熱烤箱來烘乾板體,其係透過紅外線加熱單元對板體進行紅外線加熱。然而,由於其加熱方式僅依靠紅外線的輻射熱來加熱板體,是故其加熱效率並不高,容易拖長烘乾製程的時間而導致量產效率不高以及製造成本的增加。In the above-mentioned ink drying procedure, the existing method is to use an infrared heating oven to dry the board, which uses an infrared heating unit to perform infrared heating on the board. However, since the heating method only relies on infrared radiant heat to heat the board, the heating efficiency is not high, and the drying process is easily prolonged, resulting in low mass production efficiency and increased manufacturing costs.
是以,如何解決上述現有技術之問題與缺失,即為相關業者所亟欲研發之課題所在。Therefore, how to solve the above-mentioned problems and deficiencies in the prior art is a subject that the related industry urgently wants to develop.
本創作之主要目的乃在於,藉由設置一風源,使其受加熱體加熱以形成熱風,並利用此熱風來加熱工作物,以加快烘乾製程的效率。The main purpose of this creation is to set up an air source to be heated by a heating body to form hot air, and use this hot air to heat the work to speed up the efficiency of the drying process.
為達上述目的,本創作之具熱風產生功能之紅外線加熱裝置,用以對工作物進行加熱處理,包含至少一風產生器、一管路模組以及複數個紅外線加熱器,其中風產生器用以產生風;管路模組連接於風產生器,用以輸送風;複數個紅外線加熱器連接於管路模組,用以接收風,其中每個紅外線加熱器包含一加熱體、一紅外線受熱板及一送風管道,該加熱體用於加熱紅外線受熱板,以使該紅外線受熱板產生紅外線輻射熱而向工作物輻射,該送風管道用於將風輸送至接收加熱體的熱量以產生熱風,該紅外線受熱板上設有複數個排氣孔,該些排氣孔用於將熱風排出以加熱工作物。In order to achieve the above purpose, the infrared heating device with hot air generation function of this invention is used to heat the work object. It includes at least one air generator, a pipeline module and a plurality of infrared heaters. The air generator is used for Generate wind; the pipeline module is connected to the wind generator to convey the wind; a plurality of infrared heaters are connected to the pipeline module to receive the wind, and each infrared heater includes a heating body and an infrared heating plate And an air supply duct, the heating body is used to heat the infrared heating plate so that the infrared heating plate generates infrared radiation heat and radiates to the work object, the air supply duct is used to transport the wind to receive the heat of the heating body to generate hot air, the infrared A plurality of exhaust holes are provided on the heating plate, and the exhaust holes are used to exhaust hot air to heat the work object.
底下藉由具體實施例詳加說明,當更容易瞭解本創作之目的、技術內容、特點及其所達成之功效。The following detailed descriptions are given by specific examples, and it will be easier to understand the purpose, technical content, characteristics and effects of this creation.
請參閱第一圖至第六圖所示,本創作的具熱風產生功能之紅外線加熱裝置1,用以對工作物S進行加熱處理,使工作物S上所塗佈的油墨烘乾,包含至少一風產生器2、一管路模組3及複數個紅外線加熱器4,其中管路模組3係包含複數條管路,用以連接風產生器2及該些紅外線加熱器4。Please refer to the first to sixth figures, the
風產生器2用以產生風,管路模組3連接於風產生器2,用以輸送風,複數個紅外線加熱器4連接於管路模組3,用以接收風,其中風產生器2所產生的風係透過管路模組3輸送至複數個紅外線加熱器4。The
每個紅外線加熱器4包含一腔體41、一加熱體42及一紅外線受熱板43,其中腔體41設有一容置空間411及連通於容置空間411之一開口412,加熱體42位於腔體41之容置空間411中且對應於開口412設置,紅外線受熱板43覆蓋於腔體41之開口412且用以接收來自於加熱體42所產生的紅外線輻射熱,並將該紅外線輻射熱向工作物S輻射,藉以加熱工作物S,如第五圖所示,而加熱體42係透過一支架46固定於腔體41內。Each
請參閱第三圖至第四圖所示,每個紅外線加熱器4還包含一送風管道44,該送風管道44係設置於腔體41上且連通於容置空間411,其係用以將風輸送至接近於加熱體42,以接收加熱體42所產生的熱量,因而產生熱風。此外,風還另外具有冷卻加熱體42的功能,以避免加熱體42因溫度過熱而造成的損壞。在紅外線受熱板43上設有複數個排氣孔431,該些排氣孔431係連通於容置空間411,其係用以將熱風排出於容置空間411。Please refer to Figures 3 to 4, each
在本實施例中,該送風管道44包含一送風管體45以及分別設於該送風管體45兩端之一進風口部451與一出風口部452,該進風口部451有一進風口453,該出風口部452有一出風口454,該送風管體45內設有連通於該進風口453與該出風口454之一送風通道455,其中出風口部452係位於容置空間411內且朝向加熱體42延伸,用以使出風口454接近於該加熱體42,以讓風可以容易地接觸到加熱體42而產生熱風。具體地,該出風口454係對應於該加熱體42設置,例如是讓出風口部452之出風口454以直接對準於該加熱體42的方式來設置,使風可直接接觸到加熱體42以產生熱風。In this embodiment, the
請參閱第四圖至第五圖所示,出風口部452係位於容置空間411內且靠近於加熱體42,且該出風口部452與該加熱體42實質上係大約位於同一平面上,如此可讓風能以最短距離直接吹到加熱體42上,以加速熱風產生的效率。具體地,該加熱體42有一加熱輻射面421,該加熱輻射面421係面向於紅外線受熱板43之該些排氣孔431設置,且該出風口452的開口方向S1係垂直於加熱輻射面421的法線方向S2,如此能使出風口452與加熱體42之間的距離最短,以能快速產生熱風。此外,在本實施例中,還讓出風口454的中心與加熱輻射面421對齊,換言之,出風口454的中心與加熱輻射面421係位於同一平面上,如此設計可使得至少有一半的風能直接接觸到加熱體42,而另一半的風則可沿著加熱輻射面421的表面流動,藉此以達到較佳的熱風產生效率。Please refer to Figures 4 to 5, the
在本實施例中,如第二圖與第三圖所示,由於紅外線受熱板43上設有複數個排氣孔431,其係連通於容置空間411且用以將熱風排出於容置空間411。因此,請參閱第五圖所示,當風從送風管道44輸送進入腔體41之容置空間411時,由於在容置空間411中會受加熱體42的加熱作用以產生熱風,熱風可再經由紅外線受熱板43的該些排氣孔431向外排出於容置空間411以噴向工作物S,藉此以達到加熱工作物S的目的。In this embodiment, as shown in the second and third figures, since the
在本實施例中,每個排氣孔431的孔徑係小於出風口454的口徑,如此能使位於容置空間411內熱風的氣體壓力相對於腔體41外的大氣壓力為大而呈正壓狀態,以使熱風能以高壓高速方式從排氣孔431中噴出至工作物S。此外,送風管道44之進風口453的口徑係大於出風口454的口徑,根據流體力學,如此可讓風從出風口454噴出時呈高速高壓的狀態,以利於直接吹到加熱體42上而接觸受熱成熱風。值得一提的是,熱風除了有加熱工作物S的功能外,還可將工作物S表面的溶劑往兩旁吹,再利用抽風將溶劑帶走,以達到快速烘乾的效果。In this embodiment, the aperture of each
請參閱第七圖至第八圖所示,本創作的具熱風產生功能之紅外線加熱裝置1中的紅外線加熱器4之另一種實施例,此實施例中的紅外線加熱器5係省略了紅外線加熱器4中的腔體41,僅包含加熱體51、紅外線受熱板52及送風管道53,其中加熱體51及送風管道53設置於紅外線受熱板52,且紅外線受熱板52設有一通風流道54及連通於通風流道54之複數個排氣孔521,該通風流道54係連通送風管道53及排氣孔521,當風從送風管道53輸送進入通風流道54時,於通風流道54中受到經過加熱體51加熱的紅外線受熱板52的加熱作用以產生熱風,此熱風再經由排氣孔521向外排出於通風流道54以加熱工作物。在本實施例中,紅外線受熱板52設有容置槽522,加熱體51係安裝插設於容置槽522,通風流道54沿著加熱體51的延伸方向設置,如此以得到較佳的加熱風的效果,且排氣孔521的開孔方向垂直於通風流道54的延伸方向,以配合紅外線受熱板52的板材形狀設計。Please refer to the seventh to eighth figures, another embodiment of the
可以理解的是,從上述兩個實施例得知,本創作並不限定紅外線加熱器的詳細結構,只要送風管道能夠將風輸送至可以接收到加熱體的熱量來產生熱風,再將熱風排出以加熱工作物,就是本創作的技術特徵。因此在第一實施例中,風係被送風管道44輸送至可直接接觸到加熱體42,以直接地接收到加熱體42的熱量來產生熱風。但是在第二實施例中,風並未直接接觸到加熱體51,而是藉由經過加熱體51加熱的紅外線受熱板52的加熱作用來產生熱風,由於紅外線受熱板52所產生的加熱作用的熱量是來自於所接收到加熱體51的熱量,因此在這裡的風可視為是間接地接收到加熱體51的熱量來產生熱風。It is understandable that from the above two embodiments, this creation does not limit the detailed structure of the infrared heater, as long as the air supply duct can transport the wind to the heat of the heating body to generate hot air, and then discharge the hot air. Heating the work is the technical feature of this creation. Therefore, in the first embodiment, the air system is conveyed by the
綜上所述,本創作係利用加熱體加熱紅外線受熱板,使該紅外線受熱板產生紅外線輻射熱而向工作物輻射,同時利用送風管道將風輸送至可接收到該加熱體的熱量以產生熱風,並利用紅外線受熱板之複數個排氣孔將熱風排出以加熱工作物。由於本創作對工作物S的加熱方式包含了輻射熱及對流熱二種途徑,因此可加快工作物S的烘乾製程的效率,故能夠有效提高量產效率以及減少製造的時間與成本。To sum up, this creation uses a heating body to heat the infrared heating plate so that the infrared heating plate generates infrared radiant heat and radiates to the work object. At the same time, the air supply duct is used to transport the wind to receive the heat of the heating body to generate hot air. And use the multiple exhaust holes of the infrared heating plate to exhaust the hot air to heat the work object. Since the heating method of the work S in this creation includes radiant heat and convective heat, the efficiency of the drying process of the work S can be accelerated, so it can effectively improve the mass production efficiency and reduce the time and cost of manufacturing.
唯以上所述者,僅為本創作之較佳實施例而已,並非用來限定本創作實施之範圍。故即凡依本創作申請範圍所述之特徵及精神所為之均等變化或修飾,均應包括於本創作之申請專利範圍內。Only the above are only preferred embodiments of this creation, and are not used to limit the scope of implementation of this creation. Therefore, all equivalent changes or modifications made in accordance with the characteristics and spirit of the application scope of this creation shall be included in the scope of patent application of this creation.
1:紅外線加熱裝置 2:風產生器 3:管路模組 4:紅外線加熱器 41:腔體 411:容置空間 412:開口 42:加熱體 421:加熱輻射面 43:紅外線受熱板 431:排氣孔 44:送風管道 45:送風管體 451:進風口部 452:出風口部 453:進風口 454:出風口 455:送風通道 46:支架 5:紅外線加熱器 51:加熱體 52:紅外線受熱板 521:排氣孔 522:容置槽 53:送風管道 54:通風流道 S:工作物 S1:開口方向 S2:法線方向 1: Infrared heating device 2: Wind generator 3: Pipeline module 4: infrared heater 41: Cavity 411: housing space 412: open 42: heating body 421: Heating radiation surface 43: Infrared heating plate 431: Vent 44: Air supply duct 45: Air supply pipe body 451: Air Inlet 452: air outlet 453: Air Inlet 454: air outlet 455: Air Supply Channel 46: Bracket 5: Infrared heater 51: heating body 52: infrared heating plate 521: Vent 522: Containment Slot 53: Air supply duct 54: Ventilation runner S: work S1: Opening direction S2: Normal direction
第一圖係為本創作的具熱風產生功能之紅外線加熱裝置之示意圖。 第二圖係為本創作的紅外線加熱器之外觀立體示意圖。 第三圖係為本創作的紅外線加熱器之部分分解示意圖。 第四圖係為本創作的紅外線加熱器之剖面示意圖。 第五圖係為本創作的紅外線加熱器的熱對流及熱輻射之剖面示意圖。 第六圖係為本創作的具熱風產生功能之紅外線加熱裝置之配置示意圖。 第七圖係為本創作的另一種紅外線加熱器之部分分解示意圖。 第八圖係為本創作的另一種紅外線加熱器之剖面示意圖。 The first picture is a schematic diagram of the infrared heating device with hot air generation function created by this invention. The second figure is a three-dimensional schematic diagram of the appearance of the infrared heater created for this creation. The third figure is a partial exploded schematic diagram of the infrared heater created for this creation. The fourth picture is a cross-sectional schematic diagram of the infrared heater created for this creation. The fifth figure is a cross-sectional schematic diagram of the thermal convection and thermal radiation of the infrared heater created. The sixth figure is a schematic diagram of the configuration of the infrared heating device with hot air generation function. The seventh figure is a partial exploded diagram of another infrared heater created for this creation. The eighth picture is a cross-sectional schematic diagram of another infrared heater created for this creation.
4:紅外線加熱器 4: infrared heater
41:腔體 41: Cavity
411:容置空間 411: housing space
412:開口 412: open
42:加熱體 42: heating body
43:紅外線受熱板 43: Infrared heating plate
431:穿孔 431: Piercing
44:送風管道 44: Air supply duct
453:進風口 453: Air Inlet
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Cited By (2)
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TWI736505B (en) * | 2021-02-09 | 2021-08-11 | 上品綜合工業股份有限公司 | A porous polytetrafluoroethylene membrane, thermoforming method, and equipment thereof |
TWI758029B (en) * | 2020-12-24 | 2022-03-11 | 志聖工業股份有限公司 | Self-cleaning conveying device and heating device comprising conveying device |
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TWI758029B (en) * | 2020-12-24 | 2022-03-11 | 志聖工業股份有限公司 | Self-cleaning conveying device and heating device comprising conveying device |
TWI736505B (en) * | 2021-02-09 | 2021-08-11 | 上品綜合工業股份有限公司 | A porous polytetrafluoroethylene membrane, thermoforming method, and equipment thereof |
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