TWM603064U - Sheet metal bonding structure - Google Patents
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- TWM603064U TWM603064U TW109208373U TW109208373U TWM603064U TW M603064 U TWM603064 U TW M603064U TW 109208373 U TW109208373 U TW 109208373U TW 109208373 U TW109208373 U TW 109208373U TW M603064 U TWM603064 U TW M603064U
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Abstract
一種板金接合結構,由一第一板件及一第二板件相對接合而成,並在第一板件與第二板件相互接合的位置夾設有一膠層,再以適當數量之鉚接件朝該第一板件、該膠層及該第二板件相互接合的位置,以鉚接方式將第一板件、膠層與第二板件結合在一起,透過膠層之全面貼合,可確實消除其接合位置的縫隙,而具有百分之百的防水效果。A sheet metal joint structure, which is formed by a first plate and a second plate that are relatively joined, and a glue layer is clamped at the position where the first plate and the second plate are joined to each other, and then an appropriate number of riveting parts are used To the position where the first plate, the adhesive layer and the second plate are joined to each other, the first plate, the adhesive layer and the second plate are joined together by riveting, and the adhesive layer can be fully attached through It does eliminate the gap in the joint position, and has a 100% waterproof effect.
Description
本創作與板金結構有關,特別是指一種可確保其組成後的尺寸精準度,並同時達到可確實防水、耐衝擊碰撞之板金接合結構。This creation is related to the sheet metal structure, in particular it refers to a sheet metal joint structure that can ensure its dimensional accuracy after being assembled, and at the same time achieves a reliable waterproof, impact-resistant and impact-resistant sheet metal joint structure.
按,板金製成的物品在市面上相當常見,一般板金在接合上,通常是利用鉚接或焊接方式製成。以焊接方式而言,點焊及全周焊接是目前廣泛使用的板金接合方式,點焊僅在於使兩金屬板簡易的接合,全周焊接則是在焊接時將焊料熔解填入兩金屬板的接合位置,焊接後雖具有較佳的結合強度,但因全周焊接產生的溫度相當高,因此在金屬板焊接部位的周圍位置容易因焊接高溫而產生彎曲變形,導致尺寸變形,而會造成後續組裝上的困擾,因此在一些對尺寸精準度要求較高的板金應用場合,通常皆是採用鉚接或點焊方式來結合金屬板,進而製成所需的板金結構。By the way, items made of sheet metal are quite common in the market. Generally, sheet metal is joined by riveting or welding. In terms of welding methods, spot welding and full-circle welding are currently widely used sheet metal joining methods. Spot welding is only to make the two metal plates easy to join. Full-circle welding is to melt the solder into the two metal plates during welding. Although the bonding position has better bonding strength after welding, the temperature generated by the full-circle welding is quite high. Therefore, the surrounding position of the metal plate welding part is prone to bending deformation due to the high temperature of the welding, resulting in dimensional deformation, which will cause subsequent Assembling troubles, therefore, in some sheet metal applications that require high dimensional accuracy, riveting or spot welding is usually used to join the metal plates to form the required sheet metal structure.
然而,利用鉚接或點焊方式所製成的板金結構,在兩金屬板的接合位置必然會存有縫隙,無法達到百分之百的防水功效,因而限制了其後續可應用的範疇,因此如何提供一種可確保板金結構組成後的尺寸精準度,並同時達到可確實防水、耐衝擊碰撞之板金接合結構,即為本創作所欲解決之首要課題。However, the sheet metal structure made by riveting or spot welding will inevitably have a gap in the joint position of the two metal plates, which cannot achieve 100% waterproof effect, which limits the scope of its subsequent applications. Therefore, how to provide a Ensuring the dimensional accuracy after the sheet metal structure is composed, and at the same time achieving a sheet metal joint structure that can be reliably waterproof and impact-resistant is the primary issue that this creation intends to solve.
本創作之主要目的,在於提供一種板金接合結構,其具有可確保板金結構組成後的尺寸精準度,並同時達到可確實防水、耐衝擊碰撞之功效。The main purpose of this creation is to provide a sheet metal joint structure that can ensure the dimensional accuracy of the sheet metal structure after being composed, and at the same time achieve the effects of being waterproof and impact resistant.
為達前述之目的,本創作提供一種板金接合結構,包含有: 一第一板件,具有一第一接合面; 一第二板件,具有一與該第一接合面之形狀相對應且呈相對設置之第二接合面; 一膠層,相對夾設於該第一接合面與該第二接合面之間; 至少一鉚接件,朝該第一接合面、該膠層及該第二接合面相互接合的位置,以鉚接方式將該第一板件、該膠層與該第二板件結合在一起。 In order to achieve the aforementioned purpose, this creation provides a sheet metal joint structure, including: A first plate having a first joint surface; A second plate having a second joint surface corresponding to the shape of the first joint surface and arranged opposite to each other; A glue layer is relatively sandwiched between the first joint surface and the second joint surface; At least one riveting part is used to join the first plate, the adhesive layer and the second plate together in a riveting manner toward the position where the first joining surface, the adhesive layer and the second joining surface are joined to each other.
較佳地,該膠層具有一頂緣,且該膠層之頂緣分別低於該第一板件與該第二板件的頂端延伸高度,使該第一板件與該第二板件之間形成有一沿該膠層之頂緣延伸的排水槽道。Preferably, the glue layer has a top edge, and the top edge of the glue layer is lower than the extension height of the top ends of the first plate and the second plate respectively, so that the first plate and the second plate A drainage channel extending along the top edge of the glue layer is formed in between.
較佳地,該第一板件呈彎折狀而具有一前側片及一與該前側片垂直配置之頂側片,並於該前側片與該頂側片之間形成有一彎弧段。Preferably, the first plate is bent and has a front side piece and a top side piece arranged perpendicular to the front side piece, and a curved arc section is formed between the front side piece and the top side piece.
較佳地,該第一板件具有一頂板及二側板而呈ㄇ字狀,且於該第一板件的一端搭接有該第二板件,並於該頂板朝向該第二板件之端緣具有一由圓角構成之彎弧段。Preferably, the first plate has a top plate and two side plates so as to be in the shape of an ”, and the second plate is overlapped with one end of the first plate, and the top plate faces the second plate The end edge has a curved arc section composed of rounded corners.
更進一步地,在該第一接合面以及該第二接合面上開設有相互對正以可供該鉚接件穿設之穿設孔。Furthermore, the first joint surface and the second joint surface are provided with through holes that are aligned with each other to allow the riveting member to pass through.
較佳地,該膠層可由一塗佈於該第一接合面與該第二接合面之間的防水黏膠、或由一夾設於該第一接合面與該第二接合面之間的防水膠條所構成。Preferably, the adhesive layer can be made of a waterproof adhesive applied between the first joining surface and the second joining surface, or a layer sandwiched between the first joining surface and the second joining surface Composed of waterproof tape.
而本創作之上述目的與優點,不難從下述所選用實施例之詳細說明與附圖中獲得深入了解。It is not difficult to gain an in-depth understanding of the above-mentioned objectives and advantages of this creation from the detailed description and drawings of the selected embodiments below.
首先,請參閱第1~2圖所示,為本創作所提供之板金接合結構,其主要由一第一板件11、一第二板件21、一膠層31及至少一鉚接件41相互對接組成,其中:First of all, please refer to Figures 1-2. The sheet metal joint structure provided by this creation is mainly composed of a
該第一板件11,由一金屬板材構成,並依後續的組接需求,界定該第一板件11的其中一側構成為一第一接合面12。The
該第二板件21,同樣由一金屬板材構成,且該第二板件21具有一與該第一接合面12之形狀相對應且呈相對設置之第二接合面22。The
該膠層31,用以相對夾設於該第一接合面12與該第二接合面22之間,並分別與該第一接合面12及該第二接合面22全面貼合;較佳地,該膠層31可由一塗佈於該第一接合面12與該第二接合面22之間的防水黏膠、或夾設於該第一接合面12與該第二接合面22之間的防水膠條所構成,並藉此可在該第一接合面12與該第二接合面22之間構成有一具有彈性的防水夾層。The
該鉚接件41,朝該第一接合面12、該膠層31及該第二接合面22相互接合的位置,以鉚接方式將該第一板件11、該膠層31與該第二板件21結合在一起,該鉚接件41的使用數量可依實際的接合面積大小來決定,且該鉚接件41可由一般實心鉚釘、空心鉚釘或抽芯鉚釘(俗稱拉釘)構成。當然,依據該第一板件11與該第二板件21所欲對接的位置,在其第一接合面12以及第二接合面22上係預先開設有相互對正以可供該鉚接件41穿設之穿設孔13、23。The
而在實際施作上,僅需先將欲接合之第一板件11與第二板件21,在其第一接合面12或第二接合面22上均勻塗佈防水黏膠、或直接在其第一接合面12與第二接合面22之間相對夾設有防水膠條,再以預定數量的鉚接件41朝該第一接合面12、該膠層31及該第二接合面22相互接合的位置,將該第一板件11、該膠層31與該第二板件21鉚接在一起後,即可在接合後的第一板件11與第二板件21之間的形成有該膠層31,而構成本創作之板金接合結構,其製作上完全不需要任何焊接施工或螺接工作,而具有製作簡單、快速,以及可確保其施工良率之優點。再者,利用在該第一板件11與該第二板件21之間夾設形成有該膠層31,並透過該膠層31全面貼合於該第一接合面12與該第二接合面22上,即可確實消除其接合位置間的縫隙,而具有百分之百的防水效果。In actual application, it is only necessary to coat the
且進一步地,如第2圖所示,本創作所提供之板金接合結構,界定該膠層31具有一頂緣32,且該膠層31之頂緣32分別低於該第一板件11與該第二板件21的頂端延伸高度,使該第一板件11與該第二板件21之間更可形成有一沿該膠層31之頂緣32延伸的排水槽道33,且在本實施例中,該第一板件11呈彎折狀而具有一前側片111、及一與該前側片111呈垂直配置之頂側片112,該第一接合面12位在該前側片111上,並於該前側片111與該頂側片112之間的外周側形成有一彎弧段113,使該前側片111上的水滴(或雜屑)可沿該彎弧段113排入該排水槽道33後,再向外排出。And further, as shown in Figure 2, the sheet metal bonding structure provided by the present creation defines that the
另如第3圖所示,為本創作所提供板金接合結構之另一實施態樣,而其與上述實施例之差異係在於,該膠層31具有一頂緣32,且該膠層31之頂緣32分別與該第一板件11及該第二板件21的頂面相切齊,因此即使該第一板件11與該第二板件21於對接處具有圓弧倒角(如彎弧段113),仍可確保該第一板件11與該第二板件21於相互對接後的表面平整性與美觀,並進而使後續進行噴漆作業時可更為簡單、容易。As shown in Fig. 3, another embodiment of the sheet metal bonding structure provided by this creation is different from the above-mentioned embodiment in that the
以下茲以一應用例來說明本創作可達成之功效,如第4~6圖所示係本創作所提供之板金接合結構應用至一金屬護蓋之組接態樣,其中:The following is an application example to illustrate the achievable effects of this creation. As shown in Figures 4-6, the sheet metal bonding structure provided by this creation is applied to a metal cover. Among them:
該金屬護蓋50主要由一第一板件51所構成的主板體、及一由第二板件61構成的背板相互搭接而成,該第一板件51具有一頂板511及二側板512而呈「ㄇ字狀」,並於該第一板件51的一端搭接有該第二板件61,且在該第一板件51與該第二板件61之間透過塗佈防水黏膠、或直接在其接合面之間相對夾設防水膠條後,再以適當數量的鉚接件41穿經其接合面,將該第一板件51及該第二板件61鉚接在一起後,即可在該第一板件51與該第二板件61之間形成具有防水效果之膠層31;此外,在該頂板511朝向該第二板件61之外周端緣具有一由圓角構成之彎弧段513,且該膠層31之頂緣32低於該頂板511的頂端延伸高度,使該膠層31之頂緣32同樣可構成有排水槽道33,以構成由本創作板金接合結構所製成之金屬護蓋50。The metal
而在以多個金屬護蓋50相互套設並可相對滑移之使用場合,如第7圖所示,例如加工機之伸縮護蓋,各金屬護蓋50、50b可進行伸展或收合的動作,此時,由該第二板件61構成之背板向上凸伸的端部即可用以作為抵止及定位的復歸依據,且位在外側金屬護蓋50於其頂板511內緣設有一刮片52,使各金屬護蓋50、50b相互套設後,位在外側金屬護蓋50之刮片52可相對抵接於內側金屬護蓋50b之頂板511上表面。而當各金屬護蓋50、50b進行伸展或收合動作時,該刮片52即可對內側金屬護蓋50b之頂板511上表面進行一刮除動作,使該頂板511上的水滴(或雜屑)可沿其彎弧段513排入該排水槽道33,再透過該排水槽道33即可將積水迅速向外排出,並藉由該膠層31可有效確保被刮除的積水不會自該第一板件51與該第二板件61之間滲入,而具有極佳的排水、防水效果;再者,由本創作之板金接合結構所製成的金屬護蓋50、50b在進行伸展或收合動作時,更可藉由該膠層31本身所具有的彈性,使其碰撞時可額外提供一緩衝作用,而進一步具有減振與降低碰撞噪音之功效。In the use case where a plurality of metal
當然本創作所提供的板金接合結構,並不僅以前揭應用例為限,舉凡門窗的門框、窗框、金屬機殼或其他板金構件,皆可運用本創作所提供之板金接合結構來製成。Of course, the sheet metal joint structure provided by this creation is not limited to the previous application examples. For example, door and window frames, window frames, metal cabinets or other sheet metal components can be made using the sheet metal joint structure provided by this creation.
而本創作所提供之板金接合結構具有以下優點: 1. 本創作所提供的板金接合結構,在製作上完全不需要任何焊接施工或螺接工作,除了可有效降低其製作成本之外,更具有製作容易、快速,而可大幅提升生產效率,以及可確保其施工良率之功效。 2. 本創作在製作上完全不需要任何焊接施工,而不會有因焊接高溫導致尺寸變形的問題,並藉此即可確保其組成後的尺寸精準度,而可有效避免使用干涉或組裝干涉的問題發生。 3. 本創作利用在該第一板件與該第二板件之間夾設形成有一膠層,並透過該膠層全面貼合於其第一接合面與第二接合面,即可確實消除其接合位置間的縫隙,達到百分之百的防水效果,且透過於膠層頂緣形成有排水槽道,更可將積水迅速向外排出,而具有極佳的防水與排水之功效。 4. 本創作藉由膠層本身所具有的彈性,使其應用在會發生碰撞之使用場合時,更可額外提供一緩衝作用,而進一步具有減振與降低碰撞噪音之功效。 The sheet metal joint structure provided by this creation has the following advantages: 1. The sheet metal joint structure provided by this creation does not require any welding or screwing work in its production. In addition to effectively reducing its production cost, it is also easy and fast to produce, which can greatly improve production efficiency, and It can ensure the effect of its construction yield. 2. This creation does not require any welding construction at all in the production, and there will be no problem of dimensional deformation due to high temperature welding, and by this it can ensure the dimensional accuracy of its composition, and can effectively avoid interference or assembly interference The problem occurred. 3. In this creation, an adhesive layer is formed between the first plate and the second plate, and the adhesive layer is fully attached to the first joint surface and the second joint surface to eliminate the problem. The gap between the joint positions achieves a 100% waterproof effect, and through the formation of a drainage channel on the top edge of the glue layer, the accumulated water can be quickly discharged outward, and it has an excellent waterproof and drainage effect. 4. With the elasticity of the adhesive layer itself, this creation can provide an additional cushioning effect when it is used in applications where collisions may occur, which further has the effect of reducing vibration and reducing collision noise.
惟,以上實施例之揭示僅用以說明本創作,並非用以限制本創作,故舉凡數值之變更或等效元件之置換仍應隸屬本創作之範疇。However, the disclosure of the above embodiments is only used to illustrate the creation, not to limit the creation, so any changes in values or replacement of equivalent components should still belong to the scope of the creation.
綜上所述,當可使熟知本項技藝者明瞭本創作確可達成前述目的,實已符合專利法之規定,故依法提出申請。To sum up, when people who are familiar with this art know that this creation can indeed achieve the aforementioned purpose, and that it has actually complied with the provisions of the Patent Law, they should file an application in accordance with the law.
11:第一板件
111:前側片
112:頂側片
113:彎弧段
12:第一接合面
13、23:穿設孔
21:第二板件
22:第二接合面
31:膠層
32:頂緣
33:排水槽道
41:鉚接件
50、50b:金屬護蓋
51:第一板件
511:頂板
512:側板
513:彎弧段
52:刮片
61:第二板件
11: The first plate
111: front side piece
112: top side piece
113: Curved arc
12: The first
第1圖為本創作之組接示意圖。 第2圖為本創作之平面結構示意圖。 第3圖為本創作另一實施態樣之平面結構示意圖。 第4圖為本創作應用於金屬護蓋之組接示意圖。 第5圖為本創作應用於金屬護蓋之平面結構示意圖。 第6圖為本創作應用於金屬護蓋之局部放大示意圖。 第7圖為本創作應用於金屬護蓋之使用狀態示意圖。 Figure 1 is a schematic diagram of the composition of the creation. Figure 2 is a schematic diagram of the plan structure of the creation. Figure 3 is a schematic diagram of the plan structure of another embodiment of the creation. Figure 4 is a schematic diagram of the assembly of the creation applied to the metal cover. Figure 5 is a schematic diagram of the plane structure of the creation applied to the metal cover. Figure 6 is a partial enlarged schematic diagram of the creation applied to the metal cover. Figure 7 is a schematic diagram of the usage state of the creation applied to the metal cover.
11:第一板件 11: The first plate
111:前側片 111: front side piece
112:頂側片 112: top side piece
113:彎弧段 113: Curved arc
12:第一接合面 12: The first joint surface
21:第二板件 21: The second plate
22:第二接合面 22: The second joint surface
31:膠層 31: Glue layer
32:頂緣 32: top edge
33:排水槽道 33: Drainage channel
41:鉚接件 41: riveted parts
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