TWM601330U - Energy-saving vacuum unit for improving vacuum degree of condenser of thermal power plant - Google Patents

Energy-saving vacuum unit for improving vacuum degree of condenser of thermal power plant Download PDF

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TWM601330U
TWM601330U TW108216107U TW108216107U TWM601330U TW M601330 U TWM601330 U TW M601330U TW 108216107 U TW108216107 U TW 108216107U TW 108216107 U TW108216107 U TW 108216107U TW M601330 U TWM601330 U TW M601330U
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Taiwan
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vacuum
pump
vacuum pump
condenser
roots
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TW108216107U
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然 潇
潘小青
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大陸商上海伊萊茨真空技術有限公司
瀟 然
大陸商蘇州伊萊茨流體裝備有限公司
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Priority to TW108216107U priority Critical patent/TWM601330U/en
Publication of TWM601330U publication Critical patent/TWM601330U/en

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一種用於提高熱力發電廠凝汽器真空度的節能真空機組,係安裝於一凝汽器後端,該凝汽器包含一真空母管用於接收外部輸入的水蒸氣;該節能真空機組包含至少一閥門設置在該真空母管上;一前級泵,該前級泵的入口連接一進氣管路;至少一羅茨真空泵,包含一主羅茨真空泵,該主羅茨真空泵的入口連接到該真空母管的後端;當該至少一羅茨真空泵僅包含該主羅茨真空泵時,該主羅茨真空泵的排氣口經由該進氣管路連接到該前級泵;當該至少一羅茨真空泵為多個羅茨真空泵時,尚包含至少一中間級羅茨真空泵,該主羅茨真空泵的排氣口串接到一對應的中間級羅茨真空泵,各級的中間級羅茨真空泵也互相串接;位在最後一級的中間級羅茨真空泵經由該進氣管路連接到該前級泵;該進氣管路上配置一單向閥,用以避免大氣倒灌入該羅茨真空泵及該凝汽器中。 An energy-saving vacuum unit for improving the vacuum degree of a condenser of a thermal power plant is installed at the back end of a condenser. The condenser includes a vacuum manifold for receiving water vapor input from outside; the energy-saving vacuum unit includes at least A valve is arranged on the vacuum manifold; a foreline pump, the inlet of the foreline pump is connected to an air inlet pipe; at least one roots vacuum pump, including a main roots vacuum pump, the inlet of the main roots vacuum pump is connected to The rear end of the vacuum manifold; when the at least one roots vacuum pump only includes the main roots vacuum pump, the exhaust port of the main roots vacuum pump is connected to the backing pump via the intake pipe; when the at least one roots vacuum pump When the Roots vacuum pump is multiple Roots vacuum pumps, it still includes at least one intermediate Roots vacuum pump. The exhaust port of the main Roots vacuum pump is connected in series to a corresponding intermediate Roots vacuum pump. They are also connected in series; the intermediate Roots vacuum pump at the last stage is connected to the foreline pump via the intake pipe; the intake pipe is equipped with a one-way valve to prevent atmospheric backflow into the Roots vacuum pump and The condenser.

Description

用於提高熱力發電廠凝汽器真空度的節能真空機組 Energy-saving vacuum unit for improving vacuum degree of condenser of thermal power plant

本創作係有關於真空泵系統,尤其是一種用於提高熱力發電廠凝汽器真空度的節能真空機組。 This creation is related to vacuum pump systems, especially an energy-saving vacuum unit used to improve the vacuum of condensers in thermal power plants.

在熱力發電廠中,汽輪發電機組凝汽器是在真空條件下運行的。汽輪機凝汽器的主要功能之一就是保證發電機組的真空條件。凝汽器真空度會直接影響汽輪機組的燃煤或燃氣效率。根據目前國內的50MW小機組到1000MW大發電機組,真空每提高1kPa,則可節約發每度電所需的煤耗2-4克。而影響熱電廠凝汽器真空度的因素有很多。如不同生產商的凝汽器的設計值會在出廠時有所差異,冷卻方式(空冷,水冷等)導致的真空度差異,冷卻水工況(主要是水溫及水量)的變化,冷卻效率(冷卻水管結垢等)差異、凝汽器真空嚴密性維護水準以及真空獲得設備的能力大小等。但是通過較小投資對凝汽器真空維持系統進行創新改造,以便在一定程度上提高凝汽器的真空度方面尚未有成功案例。 In a thermal power plant, the condenser of the steam turbine generator unit operates under vacuum conditions. One of the main functions of the steam turbine condenser is to ensure the vacuum condition of the generator set. The vacuum degree of the condenser will directly affect the coal or gas efficiency of the steam turbine unit. According to the current domestic 50MW small generator set to 1000MW large generator set, every increase of 1kPa in vacuum can save 2-4 grams of coal consumption per kilowatt-hour of electricity. There are many factors that affect the vacuum degree of condensers in thermal power plants. For example, the design values of condensers of different manufacturers will be different when leaving the factory, the difference in vacuum caused by cooling methods (air cooling, water cooling, etc.), changes in cooling water conditions (mainly water temperature and water volume), and cooling efficiency (Cooling water pipe fouling, etc.) differences, condenser vacuum tightness maintenance level, and the capacity of vacuum obtaining equipment. However, there is no successful case in which the vacuum maintenance system of the condenser has been innovatively modified through a small investment in order to improve the vacuum degree of the condenser to a certain extent.

目前熱電廠常見的凝汽器抽真空系統大多為大水環泵或其它形式的系統,少數還保留蒸汽抽氣器系統,水射泵抽氣系統。在以上抽真空系統將凝汽器的真空建立後(時間較短,一般不超過2小時),便僅用於維持凝汽器的真空度,就是在繼續運行中不斷抽走凝汽器中的不凝性氣體,否則真 空度將會因為凝汽器內洩露入不可壓縮的不凝性氣體而降低凝汽器效率,使得其真空度變差。 At present, most common condenser vacuum systems in thermal power plants are large water ring pumps or other forms of systems, and a few still retain steam extraction systems and water jet pump extraction systems. After the above vacuuming system establishes the vacuum of the condenser (the time is short, generally no more than 2 hours), it is only used to maintain the vacuum of the condenser, which is to continuously extract the condenser in the continuous operation. Non-condensable gas, otherwise true The vacancy will reduce the efficiency of the condenser due to the incompressible non-condensable gas leaking into the condenser, making its vacuum worse.

然而大多數電廠所使用的真空泵均存在以下問題: However, most of the vacuum pumps used in power plants have the following problems:

(1)凝汽器現用水環真空泵影響發電機組經濟性,增加煤耗: (1) The existing water ring vacuum pump of the condenser affects the economy of the generator set and increases coal consumption:

雖然大水環泵在凝汽器啟動階段的粗真空階段之抽氣量較大,但是當凝汽器真空度逐漸提高時,水環泵的抽氣能力便開始衰減。且接近極限真空時抽氣能力衰減更快,並產生“氣蝕”現象。同時,與凝汽器的屬性相似,水環泵抽氣能力及極限真空值均與工作水溫有關。在夏季水溫較高時,水環泵更易氣蝕,抽氣能力衰減為理論抽氣能力的三分之一甚至更低。當水環泵抽氣能力不能滿足凝汽器維持高真空的需要時,便會導致凝汽器真空變差。汽輪機效益變差,發電煤耗增加,所累積的直接經濟損失或潛在的節能效益為數以億計。 Although the large water ring pump has a large amount of air extraction in the rough vacuum stage of the condenser startup stage, when the vacuum degree of the condenser gradually increases, the air extraction capacity of the water ring pump begins to decay. And when approaching the ultimate vacuum, the pumping capacity decays faster, and "cavitation" phenomenon occurs. At the same time, similar to the properties of the condenser, the pumping capacity of the water ring pump and the ultimate vacuum value are all related to the working water temperature. In summer when the water temperature is high, the water ring pump is more prone to cavitation, and the pumping capacity is attenuated to one-third or even lower of the theoretical pumping capacity. When the pumping capacity of the water ring pump cannot meet the needs of the condenser to maintain a high vacuum, the vacuum of the condenser will deteriorate. The efficiency of steam turbines has deteriorated and coal consumption for power generation has increased. The accumulated direct economic losses or potential energy-saving benefits are in the hundreds of millions.

(2)目前市面上大部分凝汽器真空節能機組能力有限: (2) At present, most condenser vacuum energy-saving units on the market have limited capacity:

雖然目前已經有很多凝汽器真空節能機組在各電廠運行,但凝汽器節能機組的設計目的是為了跟原有系統保持真空不下降,所以各種類型的凝汽器真空節能機組的抽氣能力都有限,僅僅能做到的就是在保持真空度不降的情況下盡可能節能,但依然存在當凝汽器漏率變大,或者其他異常狀況時不能維持凝汽器真空的現象,更不可能提高凝汽器真空度。 Although there are already many condenser vacuum energy-saving units operating in various power plants, the design purpose of condenser energy-saving units is to keep the vacuum with the original system without falling, so the extraction capacity of various types of condenser vacuum energy-saving units All are limited. The only thing that can be done is to save energy as much as possible while maintaining the vacuum degree. However, there is still the phenomenon that the condenser vacuum cannot be maintained when the condenser leakage rate increases or other abnormal conditions. It is possible to increase the vacuum of the condenser.

(3)試驗驗證: (3) Test verification:

本案發明人在多個電廠凝汽器真空系統中的試驗表明,部分凝汽器的真空度在加大真空泵抽氣量的情況下,可以比原設計大水環泵常規保持的真空度更高,因此,本案發明人希望透過改造現行的大水環泵和節能真空 機組,以提高真空度,進而提高發電機燃煤效率,最後實現進一步的節能減排的目的。 The inventors’ experiments in the vacuum systems of condensers in multiple power plants show that the vacuum degree of some condensers can be higher than the conventionally maintained vacuum degree of the large water ring pump of the original design under the condition of increasing the pumping capacity of the vacuum pump. Therefore, the inventor of this case hopes to transform the existing large water ring pump and energy-saving vacuum Units to increase the vacuum, thereby increasing the coal-fired efficiency of the generator, and finally achieve the purpose of further energy saving and emission reduction.

所以本創作的目的係為解決上述習知技術上的問題,本創作中提出一種用於提高熱力發電廠凝汽器真空度的節能真空機組,係為用於熱電廠凝汽器抽真空系統中的一種提高凝汽器真空度的節能真空泵系統。本案應用高效率的羅茨真空泵連接到相對應的前級泵(如水環真空泵),藉由該羅茨真空泵可以提高前級泵的抽氣能力及極限真空度,因此可以有效提高凝汽器抽真空系統的抽氣性能,達到改善凝汽器真空度的目的。因此透過本案的結構,不但可以使得電廠凝汽器真空維持系統達到高比例的用電節省(可達80%),而且由於特別設計的更大抽氣能力、更高真空度,可以使得凝汽器中被原有的大水環泵因抽氣能力及極限真空度的局限而遺漏的不凝性氣體予以去除(凝汽器中漏入的不凝性氣體會佔據可凝蒸汽的空間,從而影響凝汽器形成真空的效果),因此可以提高整個凝汽器的運行真空度,節煤收益顯著。相較於電廠現用的大水環泵以及市場上現有的改造技術所組成的真空系統,本案的優點在於應用一或多個高效率的羅茨真空泵大幅增加前級水環真空泵的抽真空性能。一般而言影響熱電廠凝汽器真空度的因素主要是凝汽器設計值,冷卻方式及冷卻水工況,凝汽器維護水準等等。而本案針對凝汽器的抽真空系統進行改造,其投資成本低廉,且功效收益顯著。本案通過改善凝汽器真空值,提高發電效率,有望達到每年節約數千噸燃煤及工廠用電的功效。當然,這種技術並不能任意提高真空度,因為當凝汽器中的實際真空度無需接近於完全沒有不凝性氣體的時候,再加上一定 的“過真空差”之後,凝汽器中的水分將加速蒸發,從而在新的平衡點上使真空度溫度。這個真空度不可能與理論的水蒸氣飽和壓力相去很多。不過,本發明的意圖僅在於將凝汽器的真空度提高0.1~1kPa。這已經被實際所證實。 Therefore, the purpose of this creation is to solve the above-mentioned conventional technical problems. In this creation, an energy-saving vacuum unit for improving the vacuum of the condenser of a thermal power plant is proposed, which is used in the vacuum system of the condenser of the thermal power plant. An energy-saving vacuum pump system that improves the vacuum of the condenser. In this case, a high-efficiency roots vacuum pump is used to connect to the corresponding backing pump (such as a water ring vacuum pump). With this roots vacuum pump, the pumping capacity and ultimate vacuum of the backing pump can be improved, so the condenser extraction can be effectively improved. The pumping performance of the vacuum system achieves the purpose of improving the vacuum of the condenser. Therefore, through the structure of this case, not only can the power plant condenser vacuum maintenance system achieve a high percentage of electricity saving (up to 80%), but also because of the specially designed larger extraction capacity and higher vacuum, it can condense steam The non-condensable gas leaked by the original large water ring pump due to the limitation of pumping capacity and ultimate vacuum is removed (the non-condensable gas leaking in the condenser will occupy the space of condensable steam, thus Affect the vacuum effect of the condenser), so the operating vacuum of the entire condenser can be improved, and the benefits of coal saving are significant. Compared with the vacuum system composed of the large water ring pumps currently used in power plants and the existing retrofit technologies on the market, the advantage of this case is that the application of one or more high-efficiency Roots vacuum pumps greatly increases the vacuum performance of the front-stage water ring vacuum pumps. Generally speaking, the factors that affect the vacuum of the condenser in thermal power plants are mainly the design value of the condenser, the cooling method and cooling water conditions, and the maintenance level of the condenser. In this case, the reformation of the vacuum system of the condenser has low investment costs and significant benefits. In this case, by improving the vacuum value of the condenser and increasing the efficiency of power generation, it is expected to achieve the effect of saving thousands of tons of coal and power consumption in factories every year. Of course, this technique cannot arbitrarily increase the vacuum degree, because when the actual vacuum degree in the condenser does not need to be close to the complete absence of non-condensable gas, plus a certain amount After the “over-vacuum difference”, the moisture in the condenser will accelerate to evaporate, thereby bringing the vacuum temperature to the new equilibrium point. This degree of vacuum cannot be much different from the theoretical saturation pressure of water vapor. However, the intention of the present invention is only to increase the vacuum degree of the condenser by 0.1-1 kPa. This has been actually confirmed.

為達到上述目的本創作中提出一種用於提高熱力發電廠凝汽器真空度的節能真空機組,其中該節能真空機組係安裝於一凝汽器後端,該凝汽器包含一真空母管用於接收外部輸入的水蒸氣;該節能真空機組包含至少一閥門設置在該真空母管上,用於封閉管路,防止大氣倒入該凝汽器;一前級泵,該前級泵包含一入口及一排氣口;該前級泵的入口連接一進氣管路;至少一羅茨真空泵,包含一主羅茨真空泵,該主羅茨真空泵包含一入口及一排氣口,該主羅茨真空泵的入口係連接到該真空母管的後端;其中當該至少一羅茨真空泵僅包含該主羅茨真空泵時,該主羅茨真空泵的排氣口經由該進氣管路連接到該前級泵的入口;其中當該至少一羅茨真空泵為多個羅茨真空泵時,該多個羅茨真空泵係互相串聯,且該多個羅茨真空泵係包含該主羅茨真空泵及至少一中間級羅茨真空泵,各該中間級羅茨真空泵包含一入口及一排氣口,該主羅茨真空泵的排氣口係經由一輸送管路連接到一對應的中間級羅茨真空泵的入口,而每一級的中間級羅茨真空泵的排氣口經由一輸送管路連接到下一級的中間級羅茨真空泵的入口;而位在最後一級的中間級羅茨真空泵的排氣口經由該進氣管路連接到該前級泵的入口;其中該進氣管路上配置一單向閥,用以避免在設備突然停機或其他突發情況導致大氣由抽真空系統倒灌入該羅茨真空泵及該凝汽器中。 To achieve the above objective, this creation proposes an energy-saving vacuum unit for improving the vacuum of the condenser of a thermal power plant. The energy-saving vacuum unit is installed at the back end of a condenser, and the condenser includes a vacuum header for Receiving external input of water vapor; the energy-saving vacuum unit includes at least one valve set on the vacuum manifold for closing the pipeline to prevent the atmosphere from being poured into the condenser; a backing pump, the backing pump including an inlet And an exhaust port; the inlet of the foreline pump is connected to an intake pipe; at least one roots vacuum pump includes a main roots vacuum pump, the main roots vacuum pump includes an inlet and an exhaust port, the main roots vacuum pump The inlet of the vacuum pump is connected to the rear end of the vacuum manifold; wherein when the at least one Roots vacuum pump only includes the main Roots vacuum pump, the exhaust port of the main Roots vacuum pump is connected to the front via the intake pipe. The inlet of the stage pump; wherein when the at least one roots vacuum pump is multiple roots vacuum pumps, the multiple roots vacuum pumps are connected in series, and the multiple roots vacuum pumps include the main roots vacuum pump and at least one intermediate stage Roots vacuum pumps, each of the intermediate-stage Roots vacuum pumps includes an inlet and an exhaust port, the exhaust of the main roots vacuum pump is connected to the inlet of a corresponding intermediate-stage Roots vacuum pump via a conveying pipe, and each The exhaust port of the intermediate Roots vacuum pump of the first stage is connected to the inlet of the intermediate Roots vacuum pump of the next stage via a conveying pipe; and the exhaust port of the intermediate Roots vacuum pump located in the last stage is via the intake pipe Connected to the inlet of the backing pump; where a one-way valve is arranged on the air intake pipe to avoid the sudden shutdown of the equipment or other emergencies causing the atmosphere to be poured into the Roots vacuum pump and the condenser from the vacuum system in.

由下文的說明可更進一步瞭解本創作的特徵及其優點,閱讀時並請參 考附圖。 From the following description, you can further understand the characteristics and advantages of this creation. Please refer to the Consider the attached drawings.

1‧‧‧真空母管 1‧‧‧Vacuum mother tube

2‧‧‧閥門 2‧‧‧Valve

3‧‧‧主羅茨真空泵 3‧‧‧Main Roots Vacuum Pump

4‧‧‧中間級羅茨真空泵 4‧‧‧Intermediate Roots Vacuum Pump

6‧‧‧單向閥 6‧‧‧One-way valve

7‧‧‧前級泵 7‧‧‧Foreline pump

11‧‧‧小口徑回水管 11‧‧‧Small diameter return pipe

12‧‧‧回水目的地 12‧‧‧Backwater destination

30‧‧‧羅茨真空泵 30‧‧‧Roots Vacuum Pump

31‧‧‧入口 31‧‧‧Entrance

32‧‧‧排氣口 32‧‧‧Exhaust port

35‧‧‧輸送管路 35‧‧‧Conveying pipeline

41‧‧‧入口 41‧‧‧Entrance

42‧‧‧排氣口 42‧‧‧Exhaust port

45‧‧‧輸送管路 45‧‧‧Conveying pipeline

71‧‧‧入口 71‧‧‧Entrance

72‧‧‧排氣口 72‧‧‧Exhaust port

75‧‧‧進氣管路 75‧‧‧Air intake pipe

80‧‧‧換熱器 80‧‧‧heat exchanger

91‧‧‧冷卻機構 91‧‧‧Cooling mechanism

92‧‧‧驅動電機 92‧‧‧Drive motor

93‧‧‧壓力變送器 93‧‧‧Pressure Transmitter

94‧‧‧溫度變送器 94‧‧‧Temperature Transmitter

95‧‧‧控制機構 95‧‧‧Control mechanism

100‧‧‧凝汽器 100‧‧‧Condenser

300‧‧‧節能真空機組 300‧‧‧Energy-saving vacuum unit

301‧‧‧泵殼 301‧‧‧Pump housing

911‧‧‧冷卻水盤或冷卻水盤管 911‧‧‧Cooling water pan or cooling water coil

912‧‧‧級間換熱冷卻器 912‧‧‧Inter-stage heat exchanger cooler

圖1顯示本案的元件組合示意圖。 Figure 1 shows a schematic diagram of the component combination in this case.

圖2顯示本案的另一元件組合示意圖。 Figure 2 shows a schematic diagram of another component combination in this case.

圖3顯示本案之羅茨真空泵與相關電氣元件以及偵測控制電路的方塊示意圖。 Fig. 3 shows a block diagram of the roots vacuum pump, related electrical components, and detection control circuit in this case.

茲謹就本案的結構組成,及所能產生的功效與優點,配合圖式,舉本案之一較佳實施例詳細說明如下。 With regard to the structural composition of this case, and the effects and advantages that can be produced, in conjunction with the drawings, a preferred embodiment of this case is described in detail as follows.

請參考圖1至圖3所示,顯示本創作之用於提高熱力發電廠凝汽器真空度的節能真空機組300,其中該節能真空機組300係安裝於一凝汽器100後端,該凝汽器100包含一真空母管1用於接收外部輸入的水蒸氣。該節能真空機組300包含下列元件: Please refer to Figures 1 to 3, which show the energy-saving vacuum unit 300 used to improve the vacuum of the condenser of a thermal power plant. The energy-saving vacuum unit 300 is installed at the back end of a condenser 100. The steam generator 100 includes a vacuum manifold 1 for receiving water vapor input from the outside. The energy-saving vacuum unit 300 includes the following components:

至少一閥門2設置在該真空母管1上,該至少一閥門2可包含自動閥門(例如氣動閥門或電動閥門),以在意外停機時迅速封閉管路,防止大氣倒入該凝汽器100。該至少一閥門2尚可包含手動閥門,作為自動閥門的備用閥門。其中該閥門2的前方設有一小口徑回水管11連接在該真空母管1上及回水目的地12之間,以防止該真空母管1的凝結水進入真空泵。 At least one valve 2 is arranged on the vacuum manifold 1, and the at least one valve 2 may include an automatic valve (such as a pneumatic valve or an electric valve) to quickly close the pipeline in the event of an unexpected shutdown to prevent air from being poured into the condenser 100 . The at least one valve 2 may also include a manual valve, which serves as a backup valve for the automatic valve. A small-diameter return pipe 11 is provided in front of the valve 2 to connect between the vacuum main pipe 1 and the return destination 12 to prevent the condensed water of the vacuum main pipe 1 from entering the vacuum pump.

一前級泵7,該前級泵7包含一入口71及一排氣口72。該前級泵7的入口71連接一進氣管路75。該前級泵7可為水環真空泵(例如電廠現用的大水環真空泵,或是其他節能真空機組內的小水環真空泵),或非水環的其它形式可直排大氣的前級真空泵。 A backing pump 7 includes an inlet 71 and an exhaust port 72. The inlet 71 of the backing pump 7 is connected to an intake pipe 75. The backing pump 7 can be a water ring vacuum pump (for example, a large water ring vacuum pump currently used in a power plant, or a small water ring vacuum pump in other energy-saving vacuum units), or a non-water ring backing vacuum pump that can directly exhaust the atmosphere.

至少一羅茨真空泵30,包含一主羅茨真空泵3,該主羅茨真空泵3包含一入口31及一排氣口32,該主羅茨真空泵3的入口31係連接到該真空母管1的後端。 At least one roots vacuum pump 30 includes a main roots vacuum pump 3, the main roots vacuum pump 3 includes an inlet 31 and an exhaust port 32, the inlet 31 of the main roots vacuum pump 3 is connected to the vacuum manifold 1 rear end.

如圖1所示,其中當該至少一羅茨真空泵30僅包含該主羅茨真空泵3時,該主羅茨真空泵3的排氣口32經由該進氣管路75連接到該前級泵7的入口71。 As shown in FIG. 1, when the at least one roots vacuum pump 30 only includes the main roots vacuum pump 3, the exhaust port 32 of the main roots vacuum pump 3 is connected to the backing pump 7 via the intake pipe 75 The entrance 71.

如圖2所示,其中當該至少一羅茨真空泵30為多個羅茨真空泵30時,該多個羅茨真空泵3係互相串聯,且該多個羅茨真空泵30係包含該主羅茨真空泵3及至少一中間級羅茨真空泵4,各該中間級羅茨真空泵4包含一入口41及一排氣口42,該主羅茨真空泵3的排氣口32係經由一輸送管路35連接到一對應的中間級羅茨真空泵4的入口41,而每一級的中間級羅茨真空泵4的排氣口42經由一輸送管路45連接到下一級的中間級羅茨真空泵4的入口41。而位在最後一級的中間級羅茨真空泵4的排氣口42經由該進氣管路75連接到該前級泵7的入口71。應用串聯的該多個羅茨真空泵30可以分擔每一級羅茨真空泵30所需要承受的壓差,從而分擔在壓縮空氣過程中所產生的熱量,因此使得各個羅茨真空泵30不會因為過熱而卡死,而可以穩定運行。 As shown in FIG. 2, when the at least one roots vacuum pump 30 is a plurality of roots vacuum pumps 30, the plurality of roots vacuum pumps 3 are connected in series, and the plurality of roots vacuum pumps 30 include the main roots vacuum pump 3 and at least one intermediate Roots vacuum pump 4, each intermediate Roots vacuum pump 4 includes an inlet 41 and an exhaust port 42, the exhaust port 32 of the main Roots vacuum pump 3 is connected to the main roots vacuum pump 3 via a conveying pipe 35 A corresponding inlet 41 of the intermediate-stage Roots vacuum pump 4, and the exhaust port 42 of the intermediate-stage Roots vacuum pump 4 of each stage is connected to the inlet 41 of the intermediate-stage Roots vacuum pump 4 of the next stage via a conveying pipe 45. The exhaust port 42 of the intermediate Roots vacuum pump 4 located at the final stage is connected to the inlet 71 of the backing pump 7 via the intake pipe 75. The application of the multiple Roots vacuum pumps 30 in series can share the pressure difference that each stage of Roots vacuum pump 30 needs to bear, thereby sharing the heat generated in the compressed air process, so that each Roots vacuum pump 30 will not be stuck due to overheating. Dead, but can run stably.

其中在各該輸送管路35、45及該進氣管路75上可以配置排氣口冷卻器或換熱器80,以防止前一級的真空泵壓縮氣體產生過高的溫度而影響到下一級的真空泵的安全運作。 Wherein each of the delivery pipelines 35, 45 and the intake pipeline 75 can be equipped with an exhaust port cooler or heat exchanger 80 to prevent the vacuum pump compressed gas of the previous stage from generating excessively high temperature and affecting the next stage. Safe operation of the vacuum pump.

其中該進氣管路75上配置一單向閥6,用以避免在設備突然停機或其他突發情況導致大氣由抽真空系統倒灌入該羅茨真空泵30及該凝汽器100中。 Wherein, a one-way valve 6 is arranged on the intake pipe 75 to prevent the air from being poured into the Roots vacuum pump 30 and the condenser 100 from the vacuum system due to sudden shutdown of the equipment or other emergencies.

在實際的應用中,該前級泵7可為電廠現有的凝汽器真空維持系統中的水環真空泵,或是凝汽器真空維持節能真空機組中的液環泵,或是整個凝 汽器真空維持節能真空機組。 In practical applications, the backing pump 7 can be a water ring vacuum pump in the existing condenser vacuum maintenance system of a power plant, or a liquid ring pump in a condenser vacuum maintenance energy-saving vacuum unit, or the entire condenser Steam turbine vacuum maintains energy-saving vacuum unit.

其中各該羅茨真空泵30為任意形式的羅茨真空泵(包含氣冷羅茨真空泵),例如兩葉式或三葉式的羅茨真空泵或氣冷羅茨真空泵。 Each of the roots vacuum pumps 30 is any type of roots vacuum pump (including an air-cooled roots vacuum pump), such as a two-blade or three-blade roots vacuum pump or an air-cooled roots vacuum pump.

其中當該至少一羅茨真空泵30為多個羅茨真空泵30時,該真空母管1上配置有三通閥,增加一抽真空管道到該主羅茨真空泵3的入口。當該至少一羅茨真空泵30為單一個羅茨真空泵30時,則需改造至熱電廠現用大水環泵(即該前級泵7)之入口的原有之真空管道,使得該主羅茨真空泵3擁有足夠的安裝空間。 When the at least one roots vacuum pump 30 is a plurality of roots vacuum pumps 30, a three-way valve is arranged on the vacuum main pipe 1 and a vacuum pipe is added to the inlet of the main roots vacuum pump 3. When the at least one roots vacuum pump 30 is a single roots vacuum pump 30, it needs to be modified to the original vacuum pipeline at the inlet of the large water ring pump (that is, the backing pump 7) used in the thermal power plant, so that the main roots vacuum pump 3 Have enough installation space.

圖3顯示各該羅茨真空泵30的機電元件的方塊圖,主要是用於顯示相關的電氣元件以及偵測控制電路。其中該羅茨真空泵30連接一驅動電機92,該驅動電機92用於驅動該羅茨真空泵30。該羅茨真空泵30尚連接一冷卻機構91,該冷卻機構91用於將冷卻水輸入到該羅茨真空泵30以進行冷卻。該冷卻機構91尚包含冷卻水盤或冷卻水盤管911或級間換熱冷卻器912,用於降低排氣溫度及該泵殼301的溫度。該羅茨真空泵30尚配置有壓力變送器93及溫度變送器94,該壓力變送器93可位在該羅茨真空泵30的入口處。該壓力變送器93用於偵測該羅茨真空泵30的管路壓力,該溫度變送器94用於偵測該羅茨真空泵30的溫度。該壓力變送器93及該溫度變送器94連接到一控制機構95,該控制機構95連接該驅動電機92及該冷卻機構91。該控制機構95接收來自該壓力變送器93及該溫度變送器94所偵測的壓力值及溫度值,控制該驅動電機92及該冷卻機構91,以保護設備穩定運行。該壓力變送器93及該溫度變送器94將其偵測值傳送到儀表以令檢修人員可以監控。上述該壓力變送器93及該溫度變送器94及該控制機構95的相關數值也可以傳送到電廠的控制中心(圖 中未顯示),以進行統一監控。 FIG. 3 shows a block diagram of the electromechanical components of the roots vacuum pump 30, which are mainly used to display related electrical components and detection control circuits. The roots vacuum pump 30 is connected to a drive motor 92, and the drive motor 92 is used to drive the roots vacuum pump 30. The roots vacuum pump 30 is further connected to a cooling mechanism 91, and the cooling mechanism 91 is used to input cooling water to the roots vacuum pump 30 for cooling. The cooling mechanism 91 further includes a cooling water pan or a cooling water coil 911 or an inter-stage heat exchange cooler 912 for reducing the exhaust gas temperature and the temperature of the pump casing 301. The roots vacuum pump 30 is further equipped with a pressure transmitter 93 and a temperature transmitter 94, and the pressure transmitter 93 may be located at the entrance of the roots vacuum pump 30. The pressure transmitter 93 is used to detect the pipeline pressure of the roots vacuum pump 30, and the temperature transmitter 94 is used to detect the temperature of the roots vacuum pump 30. The pressure transmitter 93 and the temperature transmitter 94 are connected to a control mechanism 95, and the control mechanism 95 is connected to the drive motor 92 and the cooling mechanism 91. The control mechanism 95 receives the pressure value and temperature value detected by the pressure transmitter 93 and the temperature transmitter 94, and controls the drive motor 92 and the cooling mechanism 91 to protect the stable operation of the equipment. The pressure transmitter 93 and the temperature transmitter 94 transmit their detection values to the meter so that maintenance personnel can monitor. The above-mentioned pressure transmitter 93, the temperature transmitter 94 and the relevant value of the control mechanism 95 can also be transmitted to the control center of the power plant (Figure Not shown in) for unified monitoring.

其中該控制機構95可以控制該驅動電機92,而以變頻方式控制該羅茨真空泵30,根據變頻特性調控其發揮的性能。變頻啟動可以保證電氣方面安全穩定,即時調節可以適應凝汽器100工況的波動。該羅茨真空泵30在凝汽器100工況較好時,以低頻運行,以達到節能效果。在工況較差或希望真空系統發揮更大出力時則高頻運行,以充分發揮羅茨真空泵抽氣性能。 The control mechanism 95 can control the drive motor 92, and control the roots vacuum pump 30 in a frequency conversion manner, and adjust its performance according to the frequency conversion characteristics. Variable frequency start can ensure electrical safety and stability, and real-time adjustment can adapt to the fluctuation of condenser 100 operating conditions. The roots vacuum pump 30 runs at a low frequency when the condenser 100 works well to achieve energy-saving effects. When the working conditions are poor or the vacuum system is expected to exert more power, high-frequency operation is required to give full play to the pumping performance of the Roots vacuum pump.

本案的優點在於應用高效率的一或多級的羅茨真空泵連接到相對應的前級泵(如水環真空泵),藉由該一或多級的羅茨真空泵可以提高前級泵的抽氣能力及極限真空度,因此可以有效提高凝汽器抽真空系統的抽氣性能,達到改善凝汽器真空度的目的。因此透過本案的結構,不但可以使得電廠達到高比例的用電節省(可達80%),而且由於抽氣能力更大、真空度更高,可以使得凝汽器中被原有的大水環泵所遺漏的不凝性氣體被更徹底的予以去除(凝汽器中漏入的不凝性氣體會佔據可凝蒸汽的空間,從而影響凝汽器形成真空的效果),並且可以疊加利用冷凝水再次揮發以平衡凝汽器真空度之前的動能壓力差,而實現提高整個凝汽器的運行真空度,達到顯著的節煤收益。相較於電廠現用的大水環泵以及市場上現有的改造技術所組成的真空系統,本案的優點在於應用一或多個高效率的羅茨真空泵大幅增加前級水環真空泵的抽真空性能。一般而言影響熱電廠凝汽器真空度的因素主要是凝汽器設計值,冷卻方式及冷卻水工況,凝汽器維護水準等等。而本案針對凝汽器的抽真空系統進行改造,其投資成本低廉,且功效收益顯著。本案通過改善凝汽器真空值,提高發電效率,有望達到一個大型電廠每年節約數千噸燃煤及工廠用電的功效。 The advantage of this case is that one or more high-efficiency Roots vacuum pumps are connected to the corresponding backing pumps (such as water ring vacuum pumps). The one or more Roots vacuum pumps can improve the pumping capacity of the backing pumps. And the ultimate vacuum, so it can effectively improve the pumping performance of the condenser vacuum system, and achieve the purpose of improving the vacuum of the condenser. Therefore, through the structure of this case, not only can the power plant achieve a high proportion of electricity saving (up to 80%), but also because of the larger extraction capacity and higher vacuum, the condenser can be replaced by the original large water ring. The non-condensable gas leaked by the pump is more thoroughly removed (the non-condensable gas leaking in the condenser will occupy the space of the condensable steam, thereby affecting the effect of the condenser to form a vacuum), and the condensation can be used in addition The water volatilizes again to balance the kinetic energy pressure difference before the vacuum of the condenser, so as to improve the operating vacuum of the entire condenser and achieve significant coal savings. Compared with the vacuum system composed of the large water ring pumps currently used in power plants and the existing retrofit technologies on the market, the advantage of this case is that the application of one or more high-efficiency Roots vacuum pumps greatly increases the vacuum performance of the front-stage water ring vacuum pumps. Generally speaking, the factors that affect the vacuum of the condenser in thermal power plants are mainly the design value of the condenser, the cooling method and cooling water conditions, and the maintenance level of the condenser. In this case, the reformation of the vacuum system of the condenser has low investment costs and significant benefits. In this case, by improving the vacuum value of the condenser and increasing the power generation efficiency, it is expected that a large-scale power plant can save thousands of tons of coal and power consumption in factories every year.

綜上所述,本案人性化之體貼設計,相當符合實際需求。其具體改進現有缺失,相較於習知技術明顯具有突破性之進步優點,確實具有功效之增進,且非易於達成。本案未曾公開或揭露於國內與國外之文獻與市場上,已符合專利法規定。 In summary, the humanized and considerate design of this case quite meets actual needs. Compared with the conventional technology, the specific improvement of the existing defects is obviously a breakthrough advantage, and it does have an increase in efficacy and is not easy to achieve. This case has not been disclosed or disclosed in domestic and foreign documents and markets, and it has complied with the provisions of the Patent Law.

上列詳細說明係針對本創作之一可行實施例之具體說明,惟該實施例並非用以限制本創作之專利範圍,凡未脫離本創作技藝精神所為之等效實施或變更,均應包含於本案之專利範圍中。 The above detailed description is a specific description of a feasible embodiment of this creation, but this embodiment is not intended to limit the scope of the creation of the patent. Any equivalent implementation or modification that does not deviate from the spirit of the creation technique should be included in In the scope of the patent in this case.

1‧‧‧真空母管 1‧‧‧Vacuum mother tube

2‧‧‧閥門 2‧‧‧Valve

3‧‧‧主羅茨真空泵 3‧‧‧Main Roots Vacuum Pump

31‧‧‧入口 31‧‧‧Entrance

32‧‧‧排氣口 32‧‧‧Exhaust port

71‧‧‧入口 71‧‧‧Entrance

6‧‧‧單向閥 6‧‧‧One-way valve

7‧‧‧前級泵 7‧‧‧Foreline pump

11‧‧‧小口徑回水管 11‧‧‧Small diameter return pipe

12‧‧‧回水目的地 12‧‧‧Backwater destination

30‧‧‧羅茨真空泵 30‧‧‧Roots Vacuum Pump

72‧‧‧排氣口 72‧‧‧Exhaust port

75‧‧‧進氣管路 75‧‧‧Air intake pipe

80‧‧‧換熱器 80‧‧‧heat exchanger

100‧‧‧凝汽器 100‧‧‧Condenser

300‧‧‧節能真空機組 300‧‧‧Energy-saving vacuum unit

Claims (10)

一種用於提高熱力發電廠凝汽器真空度的節能真空機組,其中該節能真空機組係安裝於一凝汽器後端,該凝汽器包含一真空母管用於接收外部輸入的水蒸氣; An energy-saving vacuum unit for improving the vacuum degree of a condenser of a thermal power plant, wherein the energy-saving vacuum unit is installed at the back end of a condenser, and the condenser includes a vacuum manifold for receiving external input water vapor; 該節能真空機組包含: The energy-saving vacuum unit contains: 至少一閥門設置在該真空母管上,用於封閉管路,防止大氣倒入該凝汽器; At least one valve is arranged on the vacuum main pipe to close the pipeline and prevent the air from being poured into the condenser; 一前級泵,該前級泵包含一入口及一排氣口;該前級泵的入口連接一進氣管路; A foreline pump, the foreline pump includes an inlet and an exhaust port; the inlet of the foreline pump is connected to an air inlet pipe; 至少一羅茨真空泵,包含一主羅茨真空泵,該主羅茨真空泵包含一入口及一排氣口,該主羅茨真空泵的入口係連接到該真空母管的後端; At least one roots vacuum pump, including a main roots vacuum pump, the main roots vacuum pump including an inlet and an exhaust port, the inlet of the main roots vacuum pump is connected to the back end of the vacuum manifold; 其中當該至少一羅茨真空泵僅包含該主羅茨真空泵時,該主羅茨真空泵的排氣口經由該進氣管路連接到該前級泵的入口; Wherein when the at least one roots vacuum pump only includes the main roots vacuum pump, the exhaust port of the main roots vacuum pump is connected to the inlet of the backing pump via the air inlet pipe; 其中當該至少一羅茨真空泵為多個羅茨真空泵時,該多個羅茨真空泵係互相串聯,且該多個羅茨真空泵係包含該主羅茨真空泵及至少一中間級羅茨真空泵,各該中間級羅茨真空泵包含一入口及一排氣口,該主羅茨真空泵的排氣口係經由一輸送管路連接到一對應的中間級羅茨真空泵的入口,而每一級的中間級羅茨真空泵的排氣口經由一輸送管路連接到下一級的中間級羅茨真空泵的入口;而位在最後一級的中間級羅茨真空泵的排氣口經由該進氣管路連接到該前級泵的入口; When the at least one roots vacuum pump is multiple roots vacuum pumps, the multiple roots vacuum pumps are connected in series, and the multiple roots vacuum pumps include the main roots vacuum pump and at least one intermediate stage roots vacuum pump, each The intermediate stage Roots vacuum pump includes an inlet and an exhaust port. The exhaust port of the main Roots vacuum pump is connected to the inlet of a corresponding intermediate stage Roots vacuum pump via a conveying pipe, and the intermediate stage of each stage The exhaust port of the Roots vacuum pump is connected to the inlet of the next-stage intermediate Roots vacuum pump via a delivery pipe; and the exhaust port of the intermediate Roots vacuum pump located in the last stage is connected to the front stage via the intake pipe The inlet of the pump; 其中該進氣管路上配置一單向閥,用以避免在設備突然停機或其他突發情況導致大氣由抽真空系統倒灌入該羅茨真空泵及該凝汽器中。 Wherein, a one-way valve is arranged on the air intake pipe to avoid that the air is poured back into the Roots vacuum pump and the condenser from the vacuum system due to sudden shutdown of the equipment or other emergencies. 如申請專利範圍第1項所述之用於提高熱力發電廠凝汽器真空度的節能真空機組,其中該至少一閥門包含自動閥門或手動閥門其中至少一項。 As described in item 1 of the scope of patent application, the energy-saving vacuum unit for improving the vacuum of the condenser of a thermal power plant, wherein the at least one valve includes at least one of an automatic valve or a manual valve. 如申請專利範圍第1項所述之用於提高熱力發電廠凝汽器真空度的節能真空機組,其中各該羅茨真空泵為兩葉式或三葉式的羅茨真空泵、或氣冷羅茨真空泵。 As described in item 1 of the scope of patent application, the energy-saving vacuum unit used to improve the vacuum degree of the condenser of the thermal power plant, wherein each of the roots vacuum pumps is a two-blade or three-blade roots vacuum pump, or an air-cooled roots vacuum pump Vacuum pump. 如申請專利範圍第1項所述之用於提高熱力發電廠凝汽器真空度的節能真空機組,其中該前級泵為可直排大氣的真空泵。 As described in item 1 of the scope of patent application, the energy-saving vacuum unit used to increase the vacuum of the condenser of a thermal power plant, wherein the backing pump is a vacuum pump that can directly exhaust the atmosphere. 如申請專利範圍第1項所述之用於提高熱力發電廠凝汽器真空度的節能真空機組,其中該前級泵為電廠現有的凝汽器真空維持系統中的水環真空泵,或是凝汽器真空維持節能真空機組中的液環泵,或是整個凝汽器真空維持節能真空機組。 For example, the energy-saving vacuum unit used to increase the vacuum degree of the condenser of the thermal power plant as described in the first item of the patent application, wherein the backing pump is the water ring vacuum pump in the existing condenser vacuum maintenance system of the power plant, or the condenser The steam turbine vacuum is maintained by the liquid ring pump in the energy-saving vacuum unit, or the entire condenser vacuum is maintained by the energy-saving vacuum unit. 如申請專利範圍第5項所述之用於提高熱力發電廠凝汽器真空度的節能真空機組,其中該前級泵的排氣口連接到一汽水分離器,該汽水分離器用於將該前級泵所輸出的汽水混合物分離為空氣和液態水,其中空氣係向外排出或進入抽真空系統的排氣管道,而該液態水則輸入該汽水分離器的底端積液中,以及藉由迴圈液換熱器形成水溫合適的工作水並輸回到該前級泵,以作為該前級泵運作所需的工作迴圈液。 As described in item 5 of the scope of patent application, the energy-saving vacuum unit for improving the vacuum degree of the condenser of a thermal power plant, wherein the exhaust port of the backing pump is connected to a steam-water separator, and the steam-water separator is used for the front The steam-water mixture output by the stage pump is separated into air and liquid water, where the air is discharged outward or enters the exhaust pipe of the vacuum system, and the liquid water is input into the bottom end of the steam-water separator, and by The loop fluid heat exchanger forms working water with a suitable water temperature and sends it back to the backing pump to serve as the working loop required for the operation of the backing pump. 如申請專利範圍第2項所述之用於提高熱力發電廠凝汽器真空度的節能真空機組,其中各該羅茨真空泵連接一驅動電機及一冷卻機構,該冷卻機構用於將冷卻水輸入到該羅茨真空泵以進行冷卻。 As described in item 2 of the scope of patent application, the energy-saving vacuum unit for improving the vacuum degree of the condenser of a thermal power plant, wherein each of the roots vacuum pumps is connected to a driving motor and a cooling mechanism, and the cooling mechanism is used to input cooling water To the roots vacuum pump for cooling. 如申請專利範圍第7項所述之用於提高熱力發電廠凝汽器真空度的節能真空機組,其中該羅茨真空泵尚配置有壓力變送器及溫度變送器,該壓 力變送器位在該羅茨真空泵的入口處;該壓力變送器用於偵測該羅茨真空泵的管路壓力,該溫度變送器用於偵測該羅茨真空泵的溫度;該壓力變送器及該溫度變送器連接到一控制機構,該控制機構連接該驅動電機及該冷卻機構;該控制機構接收來自該壓力變送器及該溫度變送器所偵測的壓力值及溫度值,控制該驅動電機及該冷卻機構,以保護設備穩定運行;該壓力變送器及該溫度變送器將其偵測值傳送到儀表;其中該控制機構用於控制該驅動電機,而以變頻方式控制該羅茨真空泵,根據變頻特性調控其發揮的性能。 As described in item 7 of the scope of patent application, the energy-saving vacuum unit used to increase the vacuum degree of the condenser of the thermal power plant, wherein the roots vacuum pump is also equipped with a pressure transmitter and a temperature transmitter. The force transmitter is located at the entrance of the roots vacuum pump; the pressure transmitter is used to detect the pipeline pressure of the roots vacuum pump; the temperature transmitter is used to detect the temperature of the roots vacuum pump; the pressure is transmitted The device and the temperature transmitter are connected to a control mechanism, the control mechanism is connected to the drive motor and the cooling mechanism; the control mechanism receives the pressure value and temperature value detected by the pressure transmitter and the temperature transmitter , Control the drive motor and the cooling mechanism to protect the stable operation of the equipment; the pressure transmitter and the temperature transmitter transmit its detection value to the instrument; wherein the control mechanism is used to control the drive motor, and frequency conversion Ways to control the roots vacuum pump and adjust its performance according to the frequency conversion characteristics. 如申請專利範圍第1項所述之用於提高熱力發電廠凝汽器真空度的節能真空機組,其中該閥門的前方設有一小口徑回水管連接在該真空母管上及回水目的地之間,以防止該真空母管的凝結水進入真空泵。 As described in item 1 of the scope of patent application, the energy-saving vacuum unit for improving the vacuum degree of the condenser of the thermal power plant, in which a small-diameter return pipe is provided in front of the valve, which is connected to the vacuum main pipe and the destination of the return water In order to prevent the condensed water of the vacuum manifold from entering the vacuum pump. 如申請專利範圍第1項所述之用於提高熱力發電廠凝汽器真空度的節能真空機組,其中各該輸送管路及該進氣管路上配置有排氣口冷卻器或換熱器,以防止前一級的真空泵壓縮氣體產生過高的溫度而影響到下一級的真空泵的安全運作。 For example, the energy-saving vacuum unit used to increase the vacuum degree of the condenser of the thermal power plant as described in item 1 of the scope of patent application, wherein each of the conveying pipeline and the intake pipeline is equipped with an exhaust port cooler or a heat exchanger, In order to prevent the compressed gas of the previous stage of vacuum pump from generating too high temperature and affecting the safe operation of the next stage of vacuum pump.
TW108216107U 2019-12-03 2019-12-03 Energy-saving vacuum unit for improving vacuum degree of condenser of thermal power plant TWM601330U (en)

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