TWM600693U - Mold assembly for plastic cup lid - Google Patents
Mold assembly for plastic cup lid Download PDFInfo
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- TWM600693U TWM600693U TW109204869U TW109204869U TWM600693U TW M600693 U TWM600693 U TW M600693U TW 109204869 U TW109204869 U TW 109204869U TW 109204869 U TW109204869 U TW 109204869U TW M600693 U TWM600693 U TW M600693U
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Abstract
一種塑膠杯蓋的模具總成,包括受控於機械動力而可合緊及分離的一第一模具、一第二模具、以及一第三模具;該第一模具包括一模穴,該第二模具為環狀模,該第三模包括一凸模;該第二模具介於該第一模具和該第三模具之間。該模具總成用以射出成型一塑膠杯蓋,該塑膠杯蓋具有蓋頂、環狀側壁、定位環、延伸片及卡扣片。 A mold assembly for a plastic cup lid includes a first mold, a second mold, and a third mold that are controlled by mechanical power and can be closed and separated; the first mold includes a cavity, and the second mold The mold is an annular mold, and the third mold includes a convex mold; the second mold is located between the first mold and the third mold. The mold assembly is used for injection molding a plastic cup cover, the plastic cup cover has a cover top, an annular side wall, a positioning ring, an extension piece and a buckle piece.
Description
本創作與杯蓋有關,更詳而言之,尤指一種使塑膠杯蓋與杯口結合更為穩固的結構;更進一步的,本創作關於製做該塑膠杯蓋的模具。 This creation is related to the cup lid, and more specifically, it refers to a structure that makes the plastic cup lid and the cup mouth more stable. Furthermore, this creation is about the mold for making the plastic cup lid.
如圖1及圖2,習知射出成型的塑膠杯蓋10,包括一蓋頂11,該蓋頂11的圓周成型一環狀側壁12,該環狀側壁12的底緣成型一定位環13,該定位環13的底緣成型三個延伸片14,每一延伸片14中成型一可向杯蓋10中心方向稍具彈性活動能力的卡扣片15,卡扣片15的活動端外側面更成型一凸點16。
As shown in Fig. 1 and Fig. 2, the conventional injection-molded
杯蓋10與紙杯口結合,定位環13套合於紙杯口的捲緣外部,兩者之間藉由些微的物理變形而產生契合關係。然而這個契合關係並不十分穩固,因此需將三個卡扣片15向內按壓,使其活動端及凸點16卡制於杯口的捲緣之下,據此使杯蓋10與杯口獲得更穩固的定位。這一類型的杯蓋10通常提供了啜飲開口17,因此喝杯中的飲品時,不需要卸下杯蓋10。
The
如圖3至圖5,揭露上述杯蓋10的射出成型模具總成,包括一第一模具21、一第二模具22、一第三模具23、以及數個第四模具24(模具滑塊),第一模具21為母模,第二模具22為環狀模,第三模具23為公模,第四模具24(模具滑塊)為塊狀模。第二模具22介於第一模具21和第三模具23之間,第
三模具23的凸模231可通過第二模具22的內環空間221進而與第一模具21的模穴211結合,第四模具24(模具滑塊)位於第一模具21和第二模具22所預設的數個第一楔槽25和第二楔槽26中呈放射狀排列。各模具之間另按著杯蓋10的結構型態設置互補形狀的凹型和凸型。第四模具24(模具滑塊)向著該模具總成的中心設有對應杯蓋10的卡扣片15和凸點16的凹型241。所有模具都是受控於機械動力而可往復位移。第一模具21、第二模具22和第三模具23成型該杯蓋10的蓋頂11、環狀側壁12、定位環13及延伸片14,第四模具24(模具滑塊)則成型該卡扣片15和凸點16。
As shown in FIGS. 3 to 5, the injection molding mold assembly of the
如圖6,模具總成的閉模外觀,杯蓋於其中射出成型。 As shown in Figure 6, the closed-mold appearance of the mold assembly, in which the cup lid is injection molded.
如圖7,將第一模具21移開以便示意杯蓋10在模具總成中成型的示意圖。
As shown in Fig. 7, the
上開所揭之先前技術之杯蓋10和模具都有需改進之處。關於杯蓋10,延伸片14及卡扣片15都是很薄的片狀塑料結構,而卡扣片15與延伸片14連接的部位結構顯得脆弱,易受杯中飲品溫度的影響而變形,更可能在封蓋時發生斷裂。關於模具總成,總共六個模具,數量多,開設模具成本高,模合精確度較不易控制,合模及開模所需時間增加,增加杯蓋10的製程時間,且杯蓋10的成型瑕疵率反而增加。
Both the
為解決上述問題,本創作提出一種改良的杯蓋模具。 To solve the above problems, this creation proposes an improved cup lid mold.
本創作技術特徵: Technical features of this creation:
一種塑膠杯蓋的模具總成,該模具總成用以射出成型一塑膠杯蓋;該塑膠杯蓋包括一蓋頂,該蓋頂的圓周成型一環狀側壁,該環狀側壁 的底緣成型一定位環,該定位環的底緣成型至少一延伸片,該延伸片中成型一可向杯蓋中心方向稍具彈性活動能力的卡扣片,該卡扣片的一活動端外側面成型一凸點;該模具總成包括受控於機械動力而可合緊及分離的一第一模具、一第二模具、以及一第三模具;該第一模具包括一模穴,該第二模具為環狀模,該第三模包括一凸模;該第二模具介於該第一模具和該第三模具之間;其特徵在於: A mold assembly of a plastic cup lid, the mold assembly is used for injection molding a plastic cup lid; the plastic cup lid includes a lid, the circumference of the lid forms an annular side wall, the annular side wall A positioning ring is formed on the bottom edge of the positioning ring, and at least one extension piece is formed on the bottom edge of the positioning ring. A buckle piece that can be slightly elastically moved toward the center of the cup cover is formed in the extension piece, and a movable end of the buckle piece A convex point is formed on the outer surface; the mold assembly includes a first mold, a second mold, and a third mold that are controlled by mechanical power and can be closed and separated; the first mold includes a cavity, the The second mold is an annular mold, and the third mold includes a convex mold; the second mold is located between the first mold and the third mold; and is characterized in that:
該第三模具之該凸模的圓周模側徑向凸設至少一卡扣模塊;該卡扣模塊包括沿著該第三模具的軸心方向而相連的一襯托部和一嵌接部,該襯托部和該嵌接部具有顯著的高低差,因該高低差而形成的一落差面相向該第一模具; At least one buckle module is protruded radially on the circumferential side of the punch of the third mold; the buckle module includes a backing portion and an embedding portion connected along the axial direction of the third mold. The lining part and the embedding part have a significant height difference, and a drop surface formed by the height difference faces the first mold;
該第二模具,以一第二模面相向該第一模具,該第二模面軸向凹設至少一楔形槽,該第二模具的一環狀內壁開設一滑槽與該楔形槽連通; The second mold faces the first mold with a second mold surface, the second mold surface is axially recessed with at least one wedge-shaped groove, and an annular inner wall of the second mold is provided with a sliding groove to communicate with the wedge-shaped groove ;
該第一模具,以一第一模面相向該第二模具的該第二模面,該第一模面軸向凸設至少一楔形塊,該楔形塊的內面具有對應該塑膠杯蓋的該卡扣片和該凸點的一淺凹型; In the first mold, a first mold surface faces the second mold surface of the second mold. The first mold surface axially protrudes at least one wedge block, and the inner surface of the wedge block has an inner surface corresponding to the plastic cup cover A shallow concave shape of the buckle piece and the convex point;
該卡扣模塊的該嵌接部進入該第二模具的該滑槽中,該凸模從該第二模具中向該第一模具凸伸,該卡扣模塊的該襯托部對應於該第二模具的該楔形槽; The embedding portion of the buckle module enters the sliding groove of the second mold, the punch protrudes from the second mold toward the first mold, and the backing portion of the buckle module corresponds to the second mold The wedge-shaped groove of the mold;
該第三模具凸伸出該第二模具的該凸模與該第一模具的該模穴對合,該杯蓋的該蓋頂、該環狀側壁、該定位環於該模穴和該凸模之間成型; The third mold protrudes from the second mold and the convex mold is aligned with the mold cavity of the first mold, the top of the cup lid, the annular side wall, the positioning ring are in the mold cavity and the convex Forming between molds;
該第一模具的該第一模面與該第二模具的該第二模面對合,該第 一模具的該楔形塊與該第二模具的該楔形槽對合,該杯蓋的該延伸片在該楔形槽和該楔形塊之間成型;該第一模具的該淺凹型對合該第三模具的該襯托部,該杯蓋的該卡扣片於該淺凹型和該襯托部之間成型。 The first mold surface of the first mold is aligned with the second mold surface of the second mold, and the first mold The wedge-shaped block of a mold is aligned with the wedge-shaped groove of the second mold, the extension piece of the cup cover is formed between the wedge-shaped groove and the wedge-shaped block; the shallow concave shape of the first mold is aligned with the third The lining part of the mold and the buckle piece of the cup cover are formed between the shallow concave shape and the lining part.
本創作功效: The effect of this creation:
與先前技術之模具總成相較,本創作模具總成省除了先前技術的第四模具,而先前技術的第四模具(模具滑塊)是模具總成中較難以控制且是構成杯蓋成品瑕疵率昇高的主因,本創作省除了第四模具(模具滑塊)即可以減少杯蓋成品的瑕疵率,且本創作以三個模具即完成杯蓋的基本形狀以及兩個延伸片和卡扣片,相對於先前技而言,模數減少,開設模具成本降低,模合精確度易控制,合模及開模所需時間減少,縮短杯蓋的製程時間,增加開合模控制的穩定性,減少杯蓋成品的瑕疵率。 Compared with the mold assembly of the prior art, this creative mold assembly saves the fourth mold of the prior art, and the fourth mold (mold slider) of the prior art is more difficult to control in the mold assembly and constitutes the finished cup lid. The main reason for the increase in defect rate is that this creation can reduce the defect rate of the finished cup lid by eliminating the fourth mold (mold slider), and this creation uses three molds to complete the basic shape of the cup lid, two extension pieces and cards For clasps, compared with the previous technology, the number of modules is reduced, the cost of opening molds is reduced, the accuracy of mold closing is easy to control, the time required for mold closing and opening is reduced, the process time of cup lids is shortened, and the stability of mold opening and closing control is increased It can reduce the defect rate of the finished cup lid.
先前技術之模具總成共有六個模具,其開合模的動作包括了軸向移動的第一模具、第二模具和第三模具以及徑向移動的第四模具(模具滑塊),開合模的動作包括了軸方向的和徑方向的,方向性複雜,且需先執行第一模具、第二模具和第三模具的軸向合模之後,才能再繼續第四模具(模具滑塊)的徑向合模動作,開合模的困難度增加,杯蓋製程所需時間增加,杯蓋的成型瑕疵率較高。但本創作以三個模具(第一模具、第二模具、第三模具)的一次性軸向合模及開模的動作即完成了杯蓋的基本結構以及延伸片及卡扣片,模具精簡、效率高、容易控制、精確度提昇。 The mold assembly of the prior art has a total of six molds. The opening and closing actions include the first mold, the second mold and the third mold that move axially, and the fourth mold (mold slider) that moves radially. The movement of the mold includes the axial direction and the radial direction. The directionality is complicated, and the first mold, the second mold and the third mold must be clamped in the axial direction before the fourth mold (mold slider) can be continued. The radial mold clamping action increases the difficulty of opening and closing the mold, the time required for the cup lid manufacturing process increases, and the molding defect rate of the cup lid is higher. However, this creation completes the basic structure of the cup lid, the extension piece and the buckle piece with three molds (the first mold, the second mold, and the third mold) with one-time axial mold clamping and mold opening actions. The mold is simplified , High efficiency, easy control, and improved accuracy.
〔先前技術〕 [Prior Art]
10:杯蓋 10: Cup lid
11:蓋頂 11: cap
12:環狀側壁 12: Ring sidewall
13:定位環 13: positioning ring
14:延伸片 14: Extension piece
15:卡扣片 15: buckle piece
16:凸點 16: bump
17:啜飲開口 17: Sip open
21:第一模具 21: The first mold
211:模穴 211: Mould Cavity
22:第二模具 22: The second mold
221:內環空間 221: Inner Ring Space
23:第三模具 23: The third mold
231:凸模 231: Punch
24:第四模具 24: Fourth mold
241:凹型 241: concave
25:第一楔槽 25: The first wedge groove
26:第二楔槽 26: second wedge groove
〔本創作〕 [This creation]
30:塑膠杯蓋 30: Plastic Cup Lid
31:蓋頂 31: cap
32:環狀側壁 32: ring side wall
33:定位環 33: positioning ring
34:延伸片 34: Extension piece
35:卡扣片 35: buckle piece
351:底邊 351: Bottom
36:凸點 36: bump
37:補強部 37: Reinforcement Department
38:啜飲開口 38: Sip opening
40:紙杯口 40: paper cup mouth
41:捲緣 41: Curl Edge
50:第一模具 50: The first mold
51:模穴 51: Mould cavity
52:楔形塊 52: Wedge block
53:淺凹型 53: shallow concave
54:深凹型 54: Deep concave
55:第一模面 55: The first die surface
60:第二模具 60: The second mold
61:楔形槽 61: wedge groove
62:滑槽 62: Chute
63:第二模面 63: The second die surface
64:環狀內壁 64: Ring inner wall
70:第三模具 70: The third mold
71:凸模 71: Punch
72:卡扣模塊 72: buckle module
73:襯托部 73: set off
74:嵌接部 74: Embedding part
76:落差面 76: drop side
〔圖1〕習知塑膠杯蓋的立體外觀圖。 [Figure 1] A three-dimensional view of a conventional plastic cup lid.
〔圖2〕為圖1中圓圈處的放大圖。 [Figure 2] is an enlarged view of the circle in Figure 1.
〔圖3〕為習知模具總成的第一視角分解圖。 [Figure 3] is an exploded view of the conventional mold assembly from the first perspective.
〔圖4〕為習知模具總成的第二視角分解圖。 [Figure 4] is a second perspective exploded view of the conventional mold assembly.
〔圖5〕為習知模具總成之第四模具的立體圖。 [Figure 5] is a perspective view of the fourth mold of the conventional mold assembly.
〔圖6〕為習知模具總成的合模外觀圖。 [Figure 6] is an appearance view of the conventional mold assembly.
〔圖7〕將圖6的第一模具移開以便示意習知杯蓋在習知模具總成中成型的示意圖。 [FIG. 7] The first mold of FIG. 6 is removed to show that the conventional cup cover is formed in the conventional mold assembly.
〔圖8〕本創作杯蓋的俯視立體外觀圖。 [Figure 8] The top three-dimensional appearance of the creative cup lid.
〔圖9〕為圖8中圓圈部分的放大圖。 [Figure 9] is an enlarged view of the circled part in Figure 8.
〔圖10〕本創作杯蓋的仰視立體外觀圖。 [Figure 10] The bottom three-dimensional appearance of the creative cup lid.
〔圖11〕本創作杯蓋與紙杯口的分解圖。 [Figure 11] An exploded view of the lid and mouth of the cup.
〔圖12〕本創作杯蓋與紙杯口的組合圖。 [Figure 12] This is a combined drawing of the lid and the mouth of the paper cup.
〔圖13〕本創作模具總成的第一視角分解圖。 [Figure 13] The first perspective exploded view of the creative mold assembly.
〔圖14〕本創作模具總成的第二視角分解圖。 [Figure 14] The second perspective exploded view of the creative mold assembly.
〔圖15〕本創作第三模具的立體外觀圖。 [Figure 15] The three-dimensional appearance of the third mold of this creation.
〔圖16〕本創作第三模具的側面圖。 [Figure 16] The side view of the third mold of this creation.
〔圖17〕本創作第二模具的立體外觀圖。 [Figure 17] The three-dimensional appearance of the second mold of this creation.
〔圖18〕本創作第二模具的剖面圖。 [Figure 18] A cross-sectional view of the second mold of this creation.
〔圖19〕本創作第一模具的立體外觀圖。 [Figure 19] The three-dimensional appearance of the first mold of this creation.
〔圖20〕本創作第一模具的剖面圖。 [Figure 20] A cross-sectional view of the first mold of this creation.
〔圖21〕本創作第二模具與第三模具的合模外觀圖。 [Figure 21] The combined appearance of the second mold and the third mold of this creation.
〔圖22〕本創作第二模具與第三模具的合模剖面圖。 [Figure 22] A cross-sectional view of the second mold and the third mold of this creation.
〔圖23〕本創作模具總成的合模外觀圖。 [Figure 23] The closed-mold appearance of the creative mold assembly.
〔圖24〕本創作模具總成的合模剖面圖。 [Figure 24] A cross-sectional view of the mold assembly of this creation.
〔圖25〕將圖24的第一模具移開以便示意本創作杯蓋在本創作模具總成中成型的示意圖。 [Figure 25] The first mold in Figure 24 is removed to show that the creative cup cover is formed in the creative mold assembly.
〔圖26〕為圖25圓圈B的放大示意圖。 [Figure 26] is an enlarged schematic view of circle B in Figure 25.
為便於說明本創作於上述新型內容一欄中所表示的中心思想,茲以具體實施例表達。實施例中各種不同物件係按適於說明之比例、尺寸、變形量或位移量而描繪,而非按實際元件的比例予以繪製,合先敘明。且以下的說明中,類似的元件是以相同的編號來表示,多數個相同的元件僅以一個編號來表示。 In order to facilitate the description of the central idea of the creation in the column of the above-mentioned new content, specific examples are used to express it. The various objects in the embodiment are drawn according to the proportion, size, deformation or displacement suitable for explanation, rather than drawn according to the proportion of the actual element, which will be described first. In the following description, similar components are represented by the same number, and most of the same components are represented by only one number.
如圖8至圖10,本創作射出成型的塑膠杯蓋30,包括一蓋頂31,該蓋頂31的圓周成型一環狀側壁32,該環狀側壁32的底緣成型一定位環33,該定位環33的底緣成型二個延伸片34,每一延伸片34中成型一可向杯蓋30中心方向稍具彈性活動能力的卡扣片35,卡扣片35的活動端外側面更成型一凸點36。該卡扣片35與該延伸片34的連接處具有結構厚度增加的補強部37,較佳的,該補強部37延伸至該卡扣片35的底邊351。
As shown in Figs. 8-10, the
如圖11至圖12,杯蓋30與紙杯口40結合,定位環33套合於紙杯口40的捲緣41外部,兩者之間藉由些微的物理變形而產生契合關係。將兩個個卡扣片35向內按壓,使其活動端及凸點36卡制於杯口的捲緣41之下,據此使杯蓋30與杯口獲得更穩固的定位。該杯蓋30提供了啜飲開口38,因此喝杯中的飲品時,不需要卸下杯蓋30。
11 to 12, the
本創作杯蓋30改善了先前技術所揭露的問題,基於延伸片34及卡扣片35都是很薄的片狀塑料結構,因此本創作於卡扣片35與該延伸片34的連接處設置了該補強部37,且該補強部37延伸至該卡扣片35的底邊351,據此,增加該延伸片34底邊351以及其與卡扣片35連接處的結構強度,減少卡扣片35與延伸片34變形或破裂的機率。特別是杯蓋30與紙杯口40結合時,由上往下的壓蓋力量,先前技術的卡扣片35容易在通過紙杯口40的捲緣41時被向內擠折,進而使卡扣片35變形,但藉由本創作的補強部37,使延伸片34可以抵抗向下的壓蓋力量且避免被向內擠折,而保持該卡扣片35及延伸片34的形狀以及與紙杯口40的契合及卡制。
The
如圖13至圖14,本創作杯蓋30的射出成型模具總成,包括一第一模具50、一第二模具60、一第三模具70。所有模具都是受控於機械動力而可往復位移與合緊。第一模具50為母模,第二模具60為環狀模,第三模具70為公模。第二模具60介於第一模具50和第三模具70之間,第三模具70的凸模71可通過第二模具60進而與第一模具50的模穴51結合。第一模具50、第二模具60和第三模具70成型本創作杯蓋30的蓋頂31、環狀側壁32、定位環33、延伸片34、啜飲開口38,以及在蓋頂31上的花紋、文字。
As shown in FIG. 13 to FIG. 14, the injection molding mold assembly of the
如圖15和圖16,本創作第三模具70,於其凸模71的圓周模側於一百八十度的相對位置各徑向凸設一階梯狀的卡扣模塊72,該卡扣模塊72包括沿著該第三模具70的軸心方向而相連的一襯托部73和一嵌接部74,該襯托部73和該嵌接部74具有顯著的高低差,因該高低差而形成的一落差面76相向該第一模具50。
As shown in Figures 15 and 16, the
如圖17和圖18,本創作第二模具60,具有一第二模面63相向該第
一模具50,該第二模面63於一百八十度的相對位置各軸向凹設一楔形槽61,該第二模具60的環狀內壁64開設一滑槽62與該楔形槽61連通,該滑槽62的輪廓形狀和尺寸與該卡扣模塊72的嵌接部74互補。
As shown in Figure 17 and Figure 18, the
如圖19和圖20,本創作第一模具50,具有一第一模面55相向該第二模具60,該第一模面55於一百八十度的相對位置各軸向凸設一楔形塊52,該楔形塊52的內面具有對應杯蓋30的卡扣片35、凸點36、和補強部37的淺凹型53,該楔形塊52更包括設於該淺凹型53的兩側的深凹型54。
As shown in Figures 19 and 20, the
如圖21和圖22,本創作第二模具60和第三模具70的合模示意圖。第三模具70的卡扣模塊72的嵌接部74進入該第二模具60的滑槽62中,從而限制了第二模具60使其不會旋轉,第三模具70的凸模71從第二模具60中凸伸,該卡扣模塊72的襯托部73對應於該第二模具60的楔形槽61中。
As shown in Figure 21 and Figure 22, a schematic diagram of the clamping of the
如圖23和圖24,本創作第二模具60和第三模具70的合模示意圖。第三模具70凸伸出該第二模具60的凸模71與第一模具50的模穴51對合,第一模具50的第一模面55與第二模具60的第二模面63對合,第一模具50的楔形塊52與第二模具60的楔形槽61對合,第一模具50的淺凹型53對合第三模具70的襯托部73。
As shown in Figure 23 and Figure 24, a schematic diagram of the clamping of the
以機械力量將本創作之模具總成合緊,以熔融塑料注射入模腔內及至冷卻完成後,隨著便是開模取出杯蓋30成品。
The mold assembly of this creation is tightly closed by mechanical force, the molten plastic is injected into the mold cavity and after cooling is completed, the mold is opened and the
如圖25和圖26,為便於了解杯蓋30於模具中成型的態樣,茲將第一模具50移開以便示意杯蓋30在模具總成中成型的示意圖。杯蓋30的蓋頂31、環狀側壁32、定位環33於該第一模具50和第三模具70的模穴51和凸模71之間成型,杯蓋30的延伸片34在第一模具50和第二模具60的楔形槽61和
楔形塊52之間成型,杯蓋30的卡扣片35和補強部37於第一模具50和第三模具70的淺凹型53和襯托部73之間成型。
As shown in FIGS. 25 and 26, in order to understand the state of the
與先前技術之模具總成相較,本創作模具總成省除了先前技術的第四模具,而先前技術的第四模具是模具總成中較難以控制且是構成杯蓋30成品瑕疵率昇高的主因,本創作省除了第四模具即可以減少杯蓋30成品的瑕疵率,且本創作以三個模具即完成杯蓋30的基本形狀以及兩個延伸片34和卡扣片35,相對於先前技而言,模數減少,開設模具成本降低,模合精確度易控制,合模及開模所需時間減少,縮短杯蓋30的製程時間,增加開合模控制的穩定性,減少杯蓋30成品的瑕疵率。
Compared with the mold assembly of the prior art, this creative mold assembly saves the fourth mold of the prior art, and the fourth mold of the prior art is more difficult to control in the mold assembly and the defect rate of the finished product of the
50:第一模具 50: The first mold
60:第二模具 60: The second mold
61:楔形槽 61: wedge groove
62:滑槽 62: Chute
63:第二模面 63: The second die surface
64:環狀內壁 64: Ring inner wall
70:第三模具 70: The third mold
71:凸模 71: Punch
72:卡扣模塊 72: buckle module
73:襯托部 73: set off
74:嵌接部 74: Embedding part
76:落差面 76: drop side
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TWI725825B (en) * | 2020-04-23 | 2021-04-21 | 欣全實業股份有限公司 | Mold assembly for plastic cup lid |
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