TWM599905U - Gas leakage sensing device - Google Patents
Gas leakage sensing device Download PDFInfo
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- TWM599905U TWM599905U TW109202442U TW109202442U TWM599905U TW M599905 U TWM599905 U TW M599905U TW 109202442 U TW109202442 U TW 109202442U TW 109202442 U TW109202442 U TW 109202442U TW M599905 U TWM599905 U TW M599905U
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/06—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool
- G01M3/10—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool for containers, e.g. radiators
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/06—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/24—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using infrasonic, sonic, or ultrasonic vibrations
Abstract
本新型提供一種氣體洩漏感測裝置,包括一氣體導管、一儲液槽及一氣泡感測元件;該氣體導管導引工業設備的洩漏氣體經由一排氣口導入儲液槽的液體內而生成氣泡,該儲液槽的槽壁上形成一配置有氣泡感測元件的監測部,該監測部距離該液面的高度小於該排氣口距離該液面的高度,並且憑藉氣泡感測元件檢知該液體中生成之氣泡的大小、生成的數量和上浮頻率,進而取得洩漏氣體的流量、體積,以改善洩漏氣體的感測精確度。 The invention provides a gas leakage sensing device, which includes a gas conduit, a liquid storage tank and a bubble sensing element; the gas conduit guides the leaking gas of industrial equipment into the liquid of the liquid storage tank through an exhaust port. Air bubbles, a monitoring part equipped with a bubble sensing element is formed on the wall of the liquid storage tank. The height of the monitoring part from the liquid surface is less than the height of the exhaust port from the liquid surface, and the bubble sensing element detects Know the size of the bubbles generated in the liquid, the number of generations, and the frequency of floating, and then obtain the flow and volume of the leaking gas, so as to improve the accuracy of sensing the leaking gas.
Description
本新型涉及氣體檢知技術,特別有關於一種氣體洩漏感測裝置。 The new model relates to gas detection technology, in particular to a gas leakage sensing device.
一般例如是熱交換、鍋爐、熱處理、燃氣或廢氣處理等工業設備中都存在有製程氣體,所述的製程氣體多半具備特定的壓力,並且利用例如是管或艙室等構造元件加以導流或儲存。 Generally, there are process gases in industrial equipment such as heat exchange, boilers, heat treatment, gas or exhaust gas treatment. Most of the process gases have a specific pressure and are guided or guided by structural elements such as pipes or cabins. store.
由於存在有製程氣體的工業設備,在經過一段時間的使用後,經常容易發生製程氣體洩漏的現象,而影響該等工業設備的妥善率。倘若,洩漏的製程氣體具有毒性,其對環境的迫害、人員的健康甚至是安全都會造成相當的威脅。因此,該等工業設備中的製程氣體一旦發生洩漏時,必須立即被檢知,以為護設備的妥善率、環境衛生和公共安全。 Due to the existence of industrial equipment with process gas, after a period of use, process gas leakage is often prone to occur, which affects the proper rate of such industrial equipment. If the leaked process gas is toxic, it will pose a considerable threat to the environment, personnel health and even safety. Therefore, once the process gas in the industrial equipment leaks, it must be detected immediately to protect the properness of the equipment, environmental sanitation and public safety.
且知,當今存在有製程氣體的工業設備,多半在氣體導流管道或氣體儲存艙等處安裝氣體壓力感測器、氣體流量計等量測元件,以檢知製程氣體是否洩漏或洩漏的流量、體積等情形。然而,起因於氣體的體積通常具有可壓縮性,因此現有技術對於小流量氣體洩漏時的流量、體積等數據,較難獲得檢知時的精確性,故亟待加以改善。 In addition, it is known that today there are industrial equipment with process gas, and most of them are equipped with gas pressure sensors, gas flowmeters and other measuring components in gas diversion pipes or gas storage tanks to detect whether the process gas is leaking or the flow rate of leakage , Volume, etc. However, the volume of gas is usually compressible. Therefore, in the prior art, it is difficult to obtain the accuracy when detecting the flow rate and volume when a small flow rate gas leaks, so it is urgent to improve it.
有鑑於此,本新型之目的,旨在改進現有工業設備在檢知洩漏氣體的精確性尚嫌不足的問題。為了改善此問題,本新型主要是將洩漏氣體導入液體中而生成氣泡,並使用感測元件觀察該等氣泡的大小及其單位時間內上浮的頻率等情形,進而精 確地檢知洩漏氣體的流量、體積等數據。 In view of this, the purpose of the present invention is to improve the problem that the existing industrial equipment has insufficient accuracy in detecting leaking gas. In order to improve this problem, the present invention mainly introduces the leaking gas into the liquid to generate bubbles, and uses a sensing element to observe the size of the bubbles and their floating frequency per unit time, and then refine Accurately check the leakage gas flow, volume and other data.
為此,本新型在實施上提供一種氣體洩漏感測裝置,其結構手段包括:一氣體導管、一儲液槽及一氣泡感測元件之間的相對配置特徵。其中,該氣體導管用以導引一工業設備的洩漏氣體,且該氣體導管具有接收洩漏氣體的一入氣端及排放洩漏氣體的一排氣口;該儲液槽內裝填有液體,該液體具一液面,該排氣口植入該儲液槽的液體內,以便於能將洩漏氣體導入該儲液槽的液體中而生成氣泡;同時,該儲液槽的槽壁上形成一監測部,該監測部配置有一氣泡感測元件,該監測部距離該液面的高度小於該排氣口距離該液面的高度,驅使該氣泡感測元件坐落於液面與排氣口之間,進而能憑藉該氣泡感測元件檢知該液體中生成之氣泡的大小、生成的數量和上浮頻率等情形,以取得洩漏氣體的流量、體積等數據。 To this end, the present invention provides a gas leakage sensing device in its implementation. Its structural means include: a gas conduit, a liquid storage tank, and a relative configuration feature of a bubble sensing element. Wherein, the gas conduit is used to guide the leaking gas of an industrial equipment, and the gas conduit has an inlet end for receiving the leaked gas and an exhaust port for discharging the leaked gas; the liquid storage tank is filled with liquid, and the liquid With a liquid level, the exhaust port is implanted in the liquid of the liquid storage tank so that the leaked gas can be introduced into the liquid of the liquid storage tank to generate bubbles; at the same time, a monitor is formed on the tank wall of the liquid storage tank The monitoring portion is equipped with a bubble sensing element, the height of the monitoring portion from the liquid surface is less than the height of the exhaust port from the liquid surface, and the bubble sensing element is driven to sit between the liquid surface and the exhaust port, Furthermore, the bubble sensing element can be used to detect the size, the number of bubbles and the frequency of the bubbles generated in the liquid, so as to obtain data such as the flow rate and volume of the leaking gas.
在另一實施中,該儲液槽的槽壁上還形成有低於液面的一連通孔,該排氣口以連接該連通孔的方式植入於該液體內。 In another implementation, a communicating hole below the liquid level is formed on the wall of the liquid storage tank, and the exhaust port is implanted in the liquid in a manner of connecting the communicating hole.
在另一實施中,該儲液槽的槽壁上還叉分形成有導流該液體且低於該液面的一歧管,該歧管的管徑小於該儲液槽的寬度,且該歧管的槽壁上形成有低於該液面的一連通孔,該排氣口以連接該連通孔的方式植入於該液體內,且該監測部是坐落於該儲液槽叉分形成的歧管的管壁上。 In another implementation, the tank wall of the liquid storage tank is also branched with a manifold that diverts the liquid and is lower than the liquid level. The pipe diameter of the manifold is smaller than the width of the liquid storage tank, and the A communication hole lower than the liquid level is formed on the tank wall of the manifold, the exhaust port is implanted in the liquid in a manner of connecting the communication hole, and the monitoring part is located on the branch of the liquid storage tank. On the wall of the manifold.
更進一步的,該儲液槽的液體內擺放有一揚水馬達,該揚水馬達具有一汲水口,該汲水口連接或鄰近對應該連通孔,用以提供高壓液體導入該歧管內。 Furthermore, a water pumping motor is placed in the liquid of the liquid storage tank, and the water pumping motor has a water pumping port connected to or adjacent to the corresponding communicating hole to provide high-pressure liquid to be introduced into the manifold.
在上述實施中,該氣泡感測元件可為一超音波感測器或一安裝有電荷耦合元件的視覺器;當該氣泡感測元件為視覺器時,該監測部具有提供該視覺器透視液體中氣泡的透明特徵。 In the above implementation, the bubble sensing element can be an ultrasonic sensor or a visual device equipped with a charge-coupled element; when the bubble sensing element is a visual device, the monitoring part can provide the visual device to see through the liquid The transparent feature of the bubble.
根據上述結構配置手段,本新型能夠實現的技術功效在於:經由檢知液體中生成的氣泡大小、生成數量和上浮頻率,進而能夠敏銳且精確的取得洩漏氣體的流量與體積等數據。 According to the above-mentioned structural configuration means, the technical effect that the present invention can achieve is: by detecting the size, number and floating frequency of bubbles generated in the liquid, data such as the flow rate and volume of the leaking gas can be obtained sensitively and accurately.
除此之外,有關本新型可供據以實施的相關技術細節,將在後續的實施方式及圖式中加以闡述。 In addition, the relevant technical details on which the present invention can be implemented will be described in the subsequent implementation modes and drawings.
10:氣體導管 10: Gas conduit
11:入氣端 11: Inlet end
12:排氣口 12: Exhaust port
20:儲液槽 20: Reservoir
21、21a:監測部 21, 21a: Monitoring Department
22、22a:連通孔 22, 22a: connecting hole
23:歧管 23: Manifold
30:氣泡感測元件 30: Bubble sensing element
31:超音波感測器 31: Ultrasonic sensor
32:視覺器 32: Visualizer
40:洩漏氣體 40: Leaking gas
41:氣泡 41: Bubble
50:液體 50: liquid
51:液面 51: Liquid level
60:揚水馬達 60: Pumping motor
61:取水口 61: water intake
62:汲水口 62: Kap Shui Mou
h1、h2:高度 h1, h2: height
D:管徑 D: pipe diameter
W:寬度 W: width
圖1是本新型第一款實施例的配置剖示圖。 Figure 1 is a sectional view of the configuration of the first embodiment of the present invention.
圖2是本新型第二款實施例的配置剖示圖。 Figure 2 is a sectional view of the configuration of the second embodiment of the present invention.
圖3是本新型第三款實施例的配置剖示圖。 Figure 3 is a sectional view of the configuration of the third embodiment of the present invention.
為了充分說明本新型提供之氣體洩漏感測裝置的可實施性,首先,請參閱圖1,揭露本新型之第一款實施例,說明該感測裝置至少由一氣體導管10、一儲液槽20及一氣泡感測元件30配置而成。其中:
In order to fully illustrate the feasibility of the gas leakage sensing device provided by the present invention, firstly, referring to Figure 1, the first embodiment of the present invention is disclosed, and it is explained that the sensing device consists of at least a
該氣體導管10的作用在於導引一工業設備的洩漏氣體40,該工業設備可以是具有製程氣體的熱交換設備、鍋爐、熱處理設備、燃氣設備或廢氣處理設備等。依普通知識可知,此等工業設備為了防止製程氣體洩漏,通常都會在導流製程氣體的導流管道或氣體儲存艙的管道接口、艙蓋接口等容易洩漏氣體的位置,加裝導流洩漏氣體40的氣體導管10,以防製程氣體洩漏至大氣中。因此,該氣體導管10具有接收該洩漏氣體40的一入氣端11及排放該洩漏氣體40的一排氣口12。
The function of the
該儲液槽20可由透明或不透明的槽壁框圍而成,使儲液槽20連通大氣並且裝填有液體50,且液體50的液面51可以形成於儲液槽20內;該液體50可以是水或其他不影響氣泡41生成及上浮的油或溶劑等。在不同的實施場合中,該液體50的液面51也可以形成在與儲液槽20相連通的其他液艙或導液管體內。該氣體導管10的排氣口12必須植入於該儲液槽20的液體50內,以便導引洩漏氣體40在儲液槽20的液體50內生成氣泡41。
The
再者,該儲液槽20的槽壁上形成有一監測部21,實質上該監測部21是用以組裝或配置該氣泡感測元件30的處所,
且該監測部21距離液面51的高度h1必須小於該排氣口12距離液面51的高度h2(即h1<h2);換個方式說,在離地高度上,監測部21是坐落於相對較高的液面51與相對較低的排氣口12之間;使得監測部21上的氣泡感測元件30能方便地持續監測液體50內是否生成有氣泡41及生成氣泡的大小、數量和上浮頻率。
Furthermore, a
在圖1所示的實施中,該氣泡感測元件30可以選用一超音波感測器31或是一安裝有電荷耦合元件(CCD)的視覺器32,此等氣泡感測元件30皆可容易地以鎖裝、黏貼或扣接等組裝手段而被配置於儲液槽20槽壁的監測部21上。當該氣泡感測元件30為超音波感測器31時,該監測部21可以是透明或不透明的;該超音波感測器31可憑藉其生成的超音波,而穿透透明或不透明的監測部21(由儲液槽20的槽壁形成),來感測儲液槽20之液體50內的氣泡41。另當,該氣泡感測元件30為視覺器32時,該監測部21必須是透明的,以便提供視覺器32能經由透明的監測部21(由儲液槽20的槽壁形成)來透視儲液槽20之液體50內的氣泡41。
In the implementation shown in FIG. 1, the bubble sensing element 30 can be an ultrasonic sensor 31 or a visual device 32 equipped with a charge coupled device (CCD). These bubble sensing elements 30 can be easily selected. The ground is arranged on the
請續參閱圖2,揭露本新型之第二款實施例,說明該儲液槽20的槽壁上可以開設形成一連通孔22,該連通孔22必須低於液面51,以便於提供該氣體導管10的排氣口12能夠連接該連通孔22進而植入液體50內,令該氣體導管10能夠實現導引洩漏氣體40在儲液槽20的液體50內生成氣泡41的作用;除此之外,其餘的實施細節皆與上述實施例相同。。
Please continue to refer to FIG. 2 to disclose the second embodiment of the present invention, which illustrates that a communicating
請續參閱圖3,揭露本新型之第三款實施例,說明該該儲液槽20的槽壁上還叉分連接或形成有一歧管23,該歧管23是用於導流該儲液槽20內的液體50進入,使得歧管23能低於液面51;此外,該歧管23的管徑D可以小於該儲液槽的寬度W(即D<W),且歧管23的雙端管口皆可以實施成和儲液槽20相連通的形態,以利液體50能在歧管23內流動;上述第二實施例中的連通孔22a,在本實施中可以形成於該歧管23的槽壁上,且該連通
孔22a同樣必須低於該液面51,以便於該氣體導管10的排氣口12連接至連通孔22a進而植入於該液體50內;再者,上述第一及第二實施例中的監測部21a,在本實施中係坐落於該歧管23的管壁上;除此之外,其餘的實施細節皆與上述實施例相同。
Please continue to refer to FIG. 3, revealing the third embodiment of the present invention, which illustrates that the tank wall of the
請復參閱圖3,說明上述第三款實施例中,該儲液槽20的液體50內擺放有一揚水馬達60,該揚水馬達60具有一取水口61及一汲水口62;該取水口61在液體50中擷取液體,並且經由該汲水口62相對連接或鄰近對應該連通孔22或22a,以便驅動高壓液體50導入該歧管23內,避免歧管23內的液體50產生真空或液量不足而影響氣泡41的生成。
Please refer to FIG. 3 again to illustrate that in the third embodiment, the liquid 50 of the
綜上所陳,本新型憑藉超音波的穿透感測能力及電荷耦合元件(CCD)的辨識能力,對於檢知液體50中氣泡41的生成與否,及氣泡41生成的大小、數量和上浮頻率而言,皆能產生敏銳且精確的檢知作用,而且上述氣泡感測元件30也便於將檢知氣泡的信號傳遞至相應的信號控制單元,進而精確的取得洩漏氣體40的流量與體積等數據;由此可見,本新型在產業上是充分具備可實施性的技術。
To sum up, the present invention is able to detect the generation of
以上實施例僅為表達了本新型的較佳實施方式,但並不能因此而理解為對本新型專利範圍的限制。因此,本新型應以申請專利範圍中限定的請求項內容為準。 The above embodiments only express the preferred embodiments of the present invention, but they should not be interpreted as limiting the scope of the present invention. Therefore, this new model should be subject to the content of the claims defined in the scope of the patent application.
10:氣體導管 10: Gas conduit
11:入氣端 11: Inlet end
12:排氣口 12: Exhaust port
20:儲液槽 20: Reservoir
21:監測部 21: Monitoring Department
30:氣泡感測元件 30: Bubble sensing element
31:超音波感測器 31: Ultrasonic sensor
32:視覺器 32: Visualizer
40:洩漏氣體 40: Leaking gas
41:氣泡 41: Bubble
50:液體 50: liquid
51:液面 51: Liquid level
h1、h2:高度 h1, h2: height
Claims (7)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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TW109202442U TWM599905U (en) | 2020-03-05 | 2020-03-05 | Gas leakage sensing device |
CN202020293068.4U CN212058922U (en) | 2020-03-05 | 2020-03-11 | Gas leakage sensing device |
US16/868,720 US11125641B1 (en) | 2020-03-05 | 2020-05-07 | Gas leakage sensing device |
CN202010666757.XA CN113358162A (en) | 2020-03-05 | 2020-07-13 | Gas leakage sensing method |
US16/943,758 US11326975B2 (en) | 2020-03-05 | 2020-07-30 | Method of sensing leaking gas |
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TW109202442U TWM599905U (en) | 2020-03-05 | 2020-03-05 | Gas leakage sensing device |
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TWI756096B (en) * | 2021-03-31 | 2022-02-21 | 兆勁科技股份有限公司 | Real-time monitoring system for gas leakage |
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CN113833583A (en) * | 2021-06-28 | 2021-12-24 | 北京航天动力研究所 | Device and method for detecting leakage amount of gas tightness |
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US3033023A (en) * | 1957-09-30 | 1962-05-08 | Crane Co | Leak detecting apparatus |
US4103536A (en) * | 1977-02-16 | 1978-08-01 | Shell Oil Company | Method for detecting leaks in heat exchangers |
JP4630399B2 (en) * | 2005-08-11 | 2011-02-09 | 中道鉄工株式会社 | Ultrasonic leak position detector |
KR102406782B1 (en) * | 2016-05-20 | 2022-06-08 | 파티클 머슈어링 시스템즈, 인크. | Automatic power control liquid particle counter with flow and bubble detection systems |
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TWI756096B (en) * | 2021-03-31 | 2022-02-21 | 兆勁科技股份有限公司 | Real-time monitoring system for gas leakage |
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US20210278304A1 (en) | 2021-09-09 |
US11125641B1 (en) | 2021-09-21 |
CN212058922U (en) | 2020-12-01 |
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