TWM599380U - Control structure of constant temperature water mixing valve for electric water heater without water flow switch - Google Patents
Control structure of constant temperature water mixing valve for electric water heater without water flow switch Download PDFInfo
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Abstract
一種電熱水器無水流開關恆溫混水閥控制結構,包括儲水桶、冷水管、熱水管、加熱器、恆溫混水閥、限流裝置、逆止閥、熱水溫度檢知器及混合出水溫度檢知器。本創作主要在恆溫混水閥的冷水進口及三通管之間設置限流裝置,使冷水管中的冷水能通過三通管及限流裝置而輸送至恆溫混水閥進行混水的操作。逆止閥設置於冷水管上,逆止閥位於三通管及內膽之間,內膽水加熱完成後桶壓將熱水回擠至冷水管而逆止閥防止內膽內的水回流。熱水溫度檢知器設置於恆溫混水閥的熱水進口處,混合出水溫度檢知器設置於恆溫混水閥的混合出口處。本創作採用無水流開關防止水垢,且無最小水量問題造成無法判斷。逆止閥防止內膽水溫升、升壓和在消費者使用水時高溫逆流至冷水管。限流裝置限制冷水流量,預防用水突然間水量降低,冷水快速流入恆溫混水閥,造成溫降過大水溫忽冷忽熱。An electric water heater non-flow switch thermostatic water mixing valve control structure, including a water storage bucket, a cold water pipe, a hot water pipe, a heater, a thermostatic water mixing valve, a current limiting device, a check valve, a hot water temperature detector, and a mixed water temperature detector Know device. This creation mainly installs a flow limiting device between the cold water inlet of the thermostatic mixing valve and the three-way pipe, so that the cold water in the cold water pipe can be transported to the thermostatic mixing valve through the three-way pipe and the flow limiting device for mixing operation. The check valve is arranged on the cold water pipe. The check valve is located between the three-way pipe and the inner tank. After the inner tank water is heated, the barrel pressure will squeeze the hot water back into the cold water pipe and the check valve prevents the water in the inner tank from returning. The hot water temperature detector is arranged at the hot water inlet of the thermostatic mixing valve, and the mixed outlet water temperature detector is arranged at the mixing outlet of the thermostatic mixing valve. This creation uses a non-water flow switch to prevent scale, and there is no minimum water volume problem that makes it impossible to judge. The check valve prevents the temperature rise and pressure rise of the inner tank water and the high temperature backflow to the cold water pipe when the consumer uses the water. The flow limiting device restricts the flow of cold water to prevent the sudden decrease in water volume. The cold water quickly flows into the thermostatic mixing valve, causing excessive temperature drop and the water temperature may be hot and cold.
Description
本創作涉及一種恆溫混水閥控制結構,尤指一種電熱水器無水流開關恆溫混水閥控制結構。This creation relates to a thermostatic mixing valve control structure, especially a thermostatic mixing valve control structure for an electric water heater without water flow switch.
現有技術電子式恆溫混水閥控制方式,必需利用水流開關和流量檢知器,檢知水流來做啟動或關閉控制恆溫混水閥冷熱水開度比例,來達到控制設定溫度。在系統中洩壓逆止閥會安裝在三通管進水前端,所有系統連接管都是使用波紋管、編織軟管、不銹鋼管等管徑大小都是一致相同,例如TW M583527。The prior art electronic thermostatic mixing valve control method must use a water flow switch and a flow detector to detect the water flow to start or close the thermostatic mixing valve's hot and cold water opening ratio to achieve the control set temperature. In the system, the pressure relief check valve will be installed at the front end of the water inlet of the three-way pipe. All the system connecting pipes use bellows, braided hoses, stainless steel pipes and other pipe diameters are the same, such as TW M583527.
上述恆溫混水閥控制方式,因高溫水與水流開關接觸,容易產生水垢,使開關作動異常卡住。另外,水流開關都有最小水量限制,當流量太小時無法判定是否要啟動恆溫混水閥。再者,當電熱水器加熱完成後,桶內壓力會高達7~8kg/cm 2以上,進水壓力都小於桶內壓力,當開啟水龍頭時桶內壓力和熱水會回擠到冷水管,此洩壓逆止閥又安裝於三通管的前端,造成冷水管溫度高,恆溫混水閥開水前期冷水無法進入,導致無法控制調整溫度,使得混水溫度過高,要等待系統壓力平衡後冷水進入才可進行調控。另,當一間浴室進行淋浴中,另外一間浴室之後進行淋浴,另外一間浴室開水瞬間會造成流量降低(拉水),混合出水溫度急遽降低,因儲水桶內膽有氣室,當流量變小時,冷水會補充到內膽持續加壓到可將熱水大量擠出時,在此期間恆溫混水閥熱水端僅有非常少量熱水流出,大部分冷水由恆溫混水閥冷水端流入進行混合,故此時混合出口溫度會急遽下降,進行控制將熱水開口變大、冷水開口變小,混合出水溫度變成過高,當混合出水溫過高控制將冷水開口變大、熱水開口變小,而使得控制會在混合出水忽冷忽熱中進行調節到穩定的溫度。 In the above-mentioned thermostatic mixing valve control method, due to the contact of high-temperature water with the water flow switch, it is easy to produce scale and cause the switch to be abnormally stuck. In addition, the water flow switch has a minimum water volume limit. When the flow is too small, it is impossible to determine whether to start the thermostatic mixing valve. Moreover, when the electric water heater is heated, the pressure in the barrel will be as high as 7~8kg/cm 2 and the inlet pressure is less than the pressure in the barrel. When the faucet is turned on, the pressure and hot water in the barrel will squeeze back into the cold water pipe. The pressure relief check valve is installed at the front end of the three-way pipe, resulting in the high temperature of the cold water pipe, and the cold water cannot enter the thermostatic mixing valve before the water is turned on, resulting in the inability to control and adjust the temperature, making the mixing water temperature too high, and waiting for the cold water after the system pressure is balanced Only after entering can be regulated. In addition, when one bathroom is taking a shower, and another bathroom is taking a shower afterwards, boiling water in the other bathroom will cause the flow rate to decrease (pull water) instantly, and the temperature of the mixed water will drop sharply. Because there is an air chamber in the tank, when the flow rate is When it becomes smaller, the cold water will be replenished until the inner tank is continuously pressurized to squeeze out a large amount of hot water. During this period, only a very small amount of hot water flows out from the hot water end of the thermostatic mixing valve, and most of the cold water is flowed from the cold water end of the thermostatic mixing valve. Inflow for mixing, so the mixing outlet temperature will drop sharply at this time, and control is performed to make the hot water opening larger, the cold water opening smaller, and the mixed outlet water temperature becomes too high. When the mixed outlet temperature is too high, control will increase the cold water opening and the hot water opening. It becomes smaller, so that the control will adjust to a stable temperature when the mixed effluent is hot and cold.
本創作所要解決的技術問題在於,針對現有技術的不足提供一種電熱水器無水流開關恆溫混水閥控制結構,包括:一儲水桶,該儲水桶具有一內膽,該內膽為一中空容器;一冷水管,該冷水管連接於該內膽,該冷水管能輸送冷水至該內膽內;一熱水管,該熱水管連接於該內膽,該熱水管能輸出該內膽內加熱完成的熱水;一加熱器,該加熱器設置於該內膽內;一恆溫混水閥,該恆溫混水閥具有一冷水進口、一熱水進口及一混合出口,該混合出口連接一混合出水管,該熱水管的一端連接於該恆溫混水閥的熱水進口,使該熱水管輸出的熱水能輸送至該恆溫混水閥;一三通管,該三通管設置於該冷水管上;一限流裝置,該限流裝置連接於該恆溫混水閥的冷水進口及該三通管之間,使該冷水管中的冷水能通過該三通管及該限流裝置而輸送至該恆溫混水閥進行混水的操作;一逆止閥,該逆止閥設置於該冷水管上,該逆止閥位於該三通管及該內膽之間,使該內膽內的水無法通過該冷水管而逆流;一熱水溫度檢知器,該熱水溫度檢知器設置於該恆溫混水閥的熱水進口處,能用以偵測該熱水管輸送至該恆溫混水閥的熱水溫度;一混合出水溫度檢知器,該混合出水溫度檢知器設置於該恆溫混水閥的混合出口處,能用以偵測該恆溫混水閥的混合出口輸出的混合水溫度;一控制基板,該控制基板電性連接該熱水溫度檢知器、該混合出水溫度檢知器和該恆溫混水閥。藉由熱水溫度檢知與混合出水溫度差來判定控制該恆溫混水閥是否進入調整狀況。The technical problem to be solved by this creation is to provide an electric water heater no-flow switch thermostatic water mixing valve control structure for the deficiencies of the prior art, including: a water storage bucket, the water storage bucket has an inner container, and the inner container is a hollow container; A cold water pipe, the cold water pipe is connected to the inner tank, the cold water pipe can deliver cold water to the inner tank; a hot water pipe, the hot water pipe is connected to the inner tank, the hot water pipe can output the heating completed in the inner tank Hot water; a heater, the heater is set in the inner tank; a thermostatic mixing valve, the thermostatic mixing valve has a cold water inlet, a hot water inlet and a mixing outlet, the mixing outlet is connected to a mixing outlet pipe One end of the hot water pipe is connected to the hot water inlet of the thermostatic water mixing valve, so that the hot water output from the hot water pipe can be delivered to the thermostatic water mixing valve; a three-way pipe, the three-way pipe is arranged on the cold water pipe ; A flow limiting device, the flow limiting device is connected between the cold water inlet of the thermostatic mixing valve and the three-way pipe, so that the cold water in the cold water pipe can pass through the three-way pipe and the flow limiting device to be delivered to the The thermostatic water mixing valve performs the water mixing operation; a check valve is arranged on the cold water pipe, and the check valve is located between the three-way pipe and the inner tank to prevent the water in the inner tank It flows back through the cold water pipe; a hot water temperature detector, which is installed at the hot water inlet of the thermostatic mixing valve, can be used to detect that the hot water pipe is delivered to the thermostatic mixing valve The hot water temperature; a mixed water temperature detector, the mixed water temperature detector is set at the mixing outlet of the thermostatic mixing valve, can be used to detect the temperature of the mixing outlet of the thermostatic mixing valve output mixed water temperature ; A control substrate, the control substrate is electrically connected to the hot water temperature detector, the mixed water temperature detector and the thermostatic mixing valve. The temperature difference between the hot water temperature detection and the mixed outlet water temperature is used to determine whether the control of the thermostatic mixing valve enters an adjustment state.
本創作的有益效果在於,本創作所提供的電熱水器無水流開關恆溫混水閥控制結構,不需設置水流開關,可防止產生水垢,且無最小水量問題。再者,逆止閥可防止內膽水溫升、升壓和在消費者使用水時高溫逆流至冷水管。限流裝置可限制冷水流量,預防用水突然間水量降低,冷水快速流入恆溫混水閥,造成溫降過大水溫忽冷忽熱。本創作設有熱水溫度檢知器及混合出水溫度檢知器,能用以偵測熱水溫度及混合水溫度進而控制恆溫混水閥,來達到控制設定溫度。The beneficial effect of this creation is that the electric water heater provided by this creation has no water flow switch thermostatic water mixing valve control structure, does not need to set a water flow switch, can prevent the generation of scale, and has no minimum water volume problem. Furthermore, the check valve can prevent the temperature and pressure of the inner tank water from rising and the high temperature backflow to the cold water pipe when consumers use the water. The flow-limiting device can limit the flow of cold water to prevent the sudden decrease in water volume, and the cold water quickly flows into the thermostatic mixing valve, causing the temperature to drop excessively. This creation is equipped with a hot water temperature detector and a mixed water temperature detector, which can be used to detect the hot water temperature and the mixed water temperature and then control the thermostatic mixing valve to achieve the control set temperature.
為使能更進一步瞭解本創作的特徵及技術內容,請參閱以下有關本創作的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本創作加以限制。In order to have a better understanding of the features and technical content of this creation, please refer to the following detailed descriptions and drawings about this creation. However, the provided drawings are only for reference and explanation, not to limit this creation.
以下是通過特定的具體實施例來說明本創作所公開的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本創作的優點與效果。本創作可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本創作的構思下進行各種修改與變更。另外,本創作的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本創作的相關技術內容,但所公開的內容並非用以限制本創作的保護範圍。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。The following are specific specific examples to illustrate the implementation manners disclosed in this creation, and those skilled in the art can understand the advantages and effects of this creation from the content disclosed in this specification. This creation can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of this creation. In addition, the drawings in this creation are merely schematic illustrations, and are not depicted in actual size, and are stated in advance. The following embodiments will further describe the related technical content of this creation in detail, but the disclosed content is not intended to limit the protection scope of this creation. In addition, the term "or" used in this document may include any one or a combination of more of the associated listed items depending on the actual situation.
[第一實施例][First Embodiment]
請參閱圖1,本創作提供一種電熱水器無水流開關恆溫混水閥控制結構,包括一儲水桶1、一冷水管2、一熱水管3、一加熱器4、一恆溫混水閥5、一限流裝置6、一逆止閥7、一熱水溫度檢知器8及一混合出水溫度檢知器9。本創作電熱水器可為直掛或橫掛方式,本實施例中揭示該電熱水器為直掛方式。Please refer to Figure 1. This creation provides an electric water heater no-flow switch thermostatic water mixing valve control structure, including a water storage bucket 1, a
該儲水桶1具有一內膽11,該內膽11為一中空容器,該內膽11能容納欲加熱的水,該內膽11能以金屬材質或非金屬材質製成,該內膽11的材質及形狀並不限制,可因應需要而適當的變化。The water storage bucket 1 has an
該冷水管2及熱水管3連接於內膽11,且冷水管2及熱水管3可伸入內膽11。該冷水管2可連接於水源,以便經由冷水管2輸送冷水至內膽11內,且能經由熱水管3輸出內膽11內加熱完成的熱水。冷水管2及熱水管3可連接於內膽11的底部或側壁等位置,在本實施例中,冷水管2及熱水管3皆連接於內膽11的底部。The
該加熱器4可為電熱管等加熱裝置,加熱器4設置於內膽11內,該加熱器4可固定於內膽11的底部或側壁,在本實施例中,該加熱器4固定於內膽11的底部。The
該恆溫混水閥5可設置於儲水桶1的內部,該恆溫混水閥5為一恆溫閥,該恆溫混水閥5的構造並不限制,該恆溫混水閥5能依據所設定的水溫混合冷水及熱水比例,進而控制混合出水溫度。該恆溫混水閥5具有一冷水進口51、一熱水進口52及一混合出口53,該冷水進口51及熱水進口52可分別輸入冷水及熱水,並將混合後的混合水由混合出口53及連接於混合出口53的一混合出水管10輸出。由於該恆溫混水閥5為現有技術,且本創作不限制恆溫混水閥5的構造,故不加以贅述。The thermostatic
該冷水管2上設置一三通管20,該三通管20為具有三個開口的管接頭,該限流裝置6連接於恆溫混水閥5的冷水進口51及三通管20之間,亦即該限流裝置6的兩端分別連接於恆溫混水閥5的冷水進口51及三通管20的一個開口,使得冷水管2中的冷水除了能輸入至內膽11內,還能通過三通管20及限流裝置6而輸送至恆溫混水閥5進行混水的操作。The
在本實施例中,該限流裝置6為一限流管,該限流管的管徑可為3mm至7mm,限流管的管徑小於冷水管2的管徑,使得冷水通過限流裝置6時可產生限流的作用,用以限制冷水流量。限流裝置6也可以任何零件形狀方式在水流通過的截面積為7mm
2至38mm
2可產生限流的作用。
In this embodiment, the
該熱水管3的一端(出口端)連接於恆溫混水閥5的熱水進口52,使得熱水管3(出口端)輸出的熱水能輸送至恆溫混水閥5進行混水的操作,冷水及熱水混合後通過恆溫混水閥5的混合出口53及混合出水管10輸出。One end (outlet end) of the
該逆止閥7設置於冷水管2上,該逆止閥7位於三通管20及內膽11之間,亦即該逆止閥7安裝於三通管20的後端(下游位置)。該逆止閥7具有逆止的功能,使冷水只能單向的經由冷水管2輸入至內膽11,內膽11內的水無法通過冷水管2而逆流至三通管20、限流裝置6及恆溫混水閥5等處,該逆止閥7可有效的防止內膽11水溫升、升壓和在消費者使用水時高溫逆流至冷水管2。The
在本實施例中,該冷水管2上遠離儲水桶1的一端還可進一步設置一洩壓逆止閥30,該洩壓逆止閥30安裝於三通管20的前端(上游位置)。該洩壓逆止閥30具有逆止的功能,使冷水只能單向的經由冷水管2輸入至內膽11及限流裝置6、恆溫混水閥5。In this embodiment, a pressure
該熱水溫度檢知器8設置於恆溫混水閥5的熱水進口52處,該熱水溫度檢知器8可設置於恆溫混水閥5上或熱水管3上靠近恆溫混水閥5的熱水進口52的位置,該熱水溫度檢知器8能用以偵測熱水管3輸送至恆溫混水閥5的熱水溫度。The hot
該混合出水溫度檢知器9設置於恆溫混水閥5的混合出口53處,該混合出水溫度檢知器9可設置於恆溫混水閥5上或混合出水管10上靠近恆溫混水閥5的混合出口53的位置,該混合出水溫度檢知器9能用以偵測恆溫混水閥5的混合出口53輸出混合水的溫度。The mixed outlet
所述的加熱器4、恆溫混水閥5、熱水溫度檢知器8及混合出水溫度檢知器9等裝置可電性連接於一控制基板40,以便進行電熱水器的
恆溫混水閥控制。熱水溫度檢知器8及混合出水溫度檢知器9能用以分別偵測熱水及混合水的溫度,藉由溫度差來判定控制恆溫混水閥5是否進入調整狀況,進而控制恆溫混水閥5,來達到控制設定溫度。
The temperature of the
[第二實施例][Second Embodiment]
請參閱圖2,本實施例揭示的電熱水器無水流開關恆溫混水閥控制結構,亦包括一儲水桶1、一冷水管2、一熱水管3、一加熱器4、一恆溫混水閥5、一限流裝置6、一逆止閥7、一熱水溫度檢知器8及一混合出水溫度檢知器9。本實施例的結構及動作與上述第一實施例大致相同,其差異僅在於,本實施例中揭示該電熱水器為橫掛方式。Referring to FIG. 2, the control structure of the thermostatic water mixing valve for the electric water heater without water flow switch disclosed in this embodiment also includes a water storage bucket 1, a
[實施例的有益效果][Beneficial effects of the embodiment]
本創作的有益效果在於,本創作所提供的電熱水器無水流開關恆溫混水閥控制結構,不需設置水流開關,可防止產生水垢,且無最小水量問題。再者,逆止閥可有效的防止內膽水溫升、升壓和在消費者使用水時高溫逆流至冷水管。限流裝置可限制冷水流量,預防用水突然間水量降低,冷水快速流入恆溫混水閥造成溫降過大水溫忽冷忽熱。本創作設有熱水溫度檢知器及混合出水溫度檢知器,能用以偵測熱水溫度及混合水溫度進而控制恆溫混水閥,來達到控制設定溫度。The beneficial effect of this creation is that the electric water heater provided by this creation has no water flow switch thermostatic water mixing valve control structure, does not need to set a water flow switch, can prevent the generation of scale, and has no minimum water volume problem. Furthermore, the check valve can effectively prevent the temperature rise and pressure increase of the inner tank water and the high temperature backflow to the cold water pipe when consumers use the water. The flow-limiting device can limit the flow of cold water to prevent the sudden decrease in water volume. The cold water quickly flows into the thermostatic mixing valve and causes excessive temperature drop. This creation is equipped with a hot water temperature detector and a mixed water temperature detector, which can be used to detect the hot water temperature and the mixed water temperature and then control the thermostatic mixing valve to achieve the control set temperature.
以上所公開的內容僅為本創作的優選可行實施例,並非因此侷限本創作的申請專利範圍,所以凡是運用本創作說明書及圖式內容所做的等效技術變化,均包含於本創作的申請專利範圍內。The content disclosed above is only a preferred and feasible embodiment of the creation, and does not limit the scope of the patent application for this creation. Therefore, all equivalent technical changes made using the creation specification and schematic content are included in the application for this creation. Within the scope of the patent.
1:儲水桶 11:內膽 2:冷水管 3:熱水管 4:加熱器 5:恆溫混水閥 51:冷水進口 52:熱水進口 53:混合出口 6:限流裝置 7:逆止閥 8:熱水溫度檢知器 9:混合出水溫度檢知器 10:混合出水管 20:三通管 30:洩壓逆止閥 40:控制基板 1: water storage bucket 11: Liner 2: cold water pipe 3: Hot water pipe 4: heater 5: Thermostatic mixing valve 51: cold water inlet 52: Hot water inlet 53: Mixed outlet 6: Current limiting device 7: Check valve 8: Hot water temperature detector 9: Mixing water temperature detector 10: Mixing outlet pipe 20: Tee 30: Pressure relief check valve 40: control board
圖1為本創作第一實施例電熱水器無水流開關恆溫混水閥控制結構的示意圖。Figure 1 is a schematic diagram of the control structure of the thermostatic mixing valve of the electric water heater without water flow switch according to the first embodiment of the creation.
圖2為本創作第二實施例電熱水器無水流開關恆溫混水閥控制結構的示意圖。Fig. 2 is a schematic diagram of the control structure of the non-flow switch thermostatic water mixing valve of the electric water heater according to the second embodiment of the creation.
1:儲水桶 1: water storage bucket
11:內膽 11: Liner
2:冷水管 2: cold water pipe
3:熱水管 3: Hot water pipe
4:加熱器 4: heater
5:恆溫混水閥 5: Thermostatic mixing valve
51:冷水進口 51: cold water inlet
52:熱水進口 52: Hot water inlet
53:混合出口 53: Mixed outlet
6:限流裝置 6: Current limiting device
7:逆止閥 7: Check valve
8:熱水溫度檢知器 8: Hot water temperature detector
9:混合出水溫度檢知器 9: Mixing water temperature detector
10:混合出水管 10: Mixing outlet pipe
20:三通管 20: Tee
30:洩壓逆止閥 30: Pressure relief check valve
40:控制基板 40: control board
Claims (8)
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TW109205525U TWM599380U (en) | 2020-05-07 | 2020-05-07 | Control structure of constant temperature water mixing valve for electric water heater without water flow switch |
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2020
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