TWM599325U - Hanging basket for electroplating - Google Patents

Hanging basket for electroplating Download PDF

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Publication number
TWM599325U
TWM599325U TW109202114U TW109202114U TWM599325U TW M599325 U TWM599325 U TW M599325U TW 109202114 U TW109202114 U TW 109202114U TW 109202114 U TW109202114 U TW 109202114U TW M599325 U TWM599325 U TW M599325U
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Taiwan
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basket
hanging
side walls
bottom wall
electroplating
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TW109202114U
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Chinese (zh)
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張志民
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鈦工房有限公司
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Priority to TW109202114U priority Critical patent/TWM599325U/en
Publication of TWM599325U publication Critical patent/TWM599325U/en

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Abstract

一種電鍍用吊籃,包含籃體及吊掛單元。籃體具有兩個側壁、兩個端壁及底壁。兩側壁直立設置且彼此間隔相對。兩端壁直立設置且彼此間隔相對地分別連接於兩側壁的相反兩側。底壁連接於兩側壁及兩端壁靠近底側處,而與兩側壁及兩端壁共同形成容置空間。吊掛單元包括導電金屬棒,導電金屬棒在平行籃體的側壁方向延伸,並具有連接底壁的連接段,及兩個分別自連接段的兩端彎曲往上延伸且末端彎曲延伸的掛持段。藉由導電金屬棒連接於籃體的底壁並兼具導電掛持功能,不僅能節省耗電量,且能增加使用壽命。A hanging basket for electroplating includes a basket body and a hanging unit. The basket has two side walls, two end walls and a bottom wall. The two side walls are arranged upright and opposite to each other at intervals. The two end walls are arranged upright and are connected to the opposite sides of the two side walls at intervals opposite to each other. The bottom wall is connected to the two side walls and the two end walls near the bottom side, and forms an accommodation space together with the two side walls and the two end walls. The hanging unit includes a conductive metal rod, the conductive metal rod extends in the direction parallel to the side wall of the basket body, and has a connecting section connected to the bottom wall, and two hanging hooks that are bent upward from the two ends of the connecting section and the ends are bent and extended. segment. The conductive metal rod is connected to the bottom wall of the basket and has a conductive hanging function, which not only saves power consumption, but also increases the service life.

Description

電鍍用吊籃Hanging basket for electroplating

本新型是有關於一種吊籃,特別是指一種電鍍用吊籃。This new model relates to a hanging basket, especially a hanging basket for electroplating.

參閱圖1與圖2,現有電鍍製程中,通常將要鍍在被鍍物表面之金屬的金屬塊91,例如鍍鋅用的鋅塊,放置於金屬籃92中,再將金屬籃92吊掛於銅棒93使金屬塊91浸置於鍍浴中,並藉由銅棒93傳導電流到金屬籃92,再由金屬籃92將電流傳導至金屬塊91,使金屬塊91電解。1 and 2, in the existing electroplating process, the metal block 91 of the metal to be plated on the surface of the object to be plated, such as the zinc block for galvanizing, is placed in the metal basket 92, and then the metal basket 92 is hung on the The copper rod 93 immerses the metal block 91 in the plating bath, and the copper rod 93 conducts the current to the metal basket 92, and then the metal basket 92 conducts the current to the metal block 91 to electrolyze the metal block 91.

然而,現有的金屬籃92是包括籃本體921及兩個分別焊接在籃本體921兩側的掛勾922,藉由掛勾922掛在銅棒93上。由於掛勾922與銅棒93的接觸面積小,當電流較大時容易損壞掛勾922,而且掛勾922與籃本體921的焊接面積也小,使得掛勾922與籃本體921的焊接處在電流較大時也容易損壞。However, the existing metal basket 92 includes a basket body 921 and two hooks 922 welded on both sides of the basket body 921 respectively, and are hung on the copper rod 93 by the hooks 922. Since the contact area between the hook 922 and the copper rod 93 is small, the hook 922 is easily damaged when the current is large, and the welding area between the hook 922 and the basket body 921 is also small, so that the welding place between the hook 922 and the basket body 921 is It is also easily damaged when the current is large.

再者,掛勾922與銅棒93之間需要靠籃本體921內金屬塊91的重量使掛勾922下壓以維持與銅棒93穩定接觸,進而維持導電的穩定性。但是電鍍一段時間後,金屬塊91被電解而重量減少,會使掛勾922與銅棒93的接觸越趨不穩定,致使導電效能下降。而且電流由銅棒93傳導經由掛勾922到籃本體921再到金屬塊91,整體傳導路徑較長,電阻較大,同時銅棒93在空氣中導電,較容易發熱,也都會增加耗電量。Furthermore, between the hook 922 and the copper rod 93, the weight of the metal block 91 in the basket body 921 is required to press the hook 922 downward to maintain stable contact with the copper rod 93, thereby maintaining the stability of conduction. However, after electroplating for a period of time, the metal block 91 is electrolyzed and the weight is reduced, which will make the contact between the hook 922 and the copper rod 93 more unstable, resulting in a decrease in conductivity. Moreover, the current is conducted from the copper rod 93 through the hook 922 to the basket body 921 and then to the metal block 91. The overall conduction path is longer and the resistance is large. At the same time, the copper rod 93 conducts electricity in the air, which is easier to generate heat, and will also increase power consumption. .

因此,本新型之其中一目的,即在提供一種可以解決前述問題的電鍍用吊籃。Therefore, one of the objectives of the present invention is to provide a hanging basket for electroplating which can solve the aforementioned problems.

於是,本新型電鍍用吊籃在一些實施態樣中,是包含一籃體及一吊掛單元。該籃體具有兩個側壁、兩個端壁及一底壁,該兩側壁直立設置且彼此間隔相對,該兩端壁直立設置且彼此間隔相對地分別連接於該兩側壁的相反兩側,該底壁連接於該兩側壁及該兩端壁靠近底側處,而與該兩側壁及該兩端壁共同形成一容置空間。該吊掛單元包括一導電金屬棒,該導電金屬棒在平行該籃體的側壁方向延伸,並具有一連接該底壁的連接段,及兩個分別自該連接段的兩端彎曲往上延伸且末端彎曲延伸的掛持段。Therefore, in some embodiments of the new electroplating hanging basket, it includes a basket body and a hanging unit. The basket has two side walls, two end walls, and a bottom wall. The two side walls are upright and spaced and opposed to each other. The two end walls are upright and spaced and are connected to opposite sides of the two side walls. The bottom wall is connected to the two side walls and the two end walls near the bottom side, and forms an accommodating space together with the two side walls and the two end walls. The hanging unit includes a conductive metal rod that extends in a direction parallel to the side wall of the basket body, and has a connection section connected to the bottom wall, and two respectively bent and extended from both ends of the connection section The end is curved and extended.

在一些實施態樣中,該籃體由鈦金屬製成,且該導電金屬棒由銅棒表面包覆鈦金屬層所製成。In some embodiments, the basket is made of titanium, and the conductive metal rod is made of a copper rod covered with a titanium layer.

在一些實施態樣中,該導電金屬棒的連接段以焊接方式與該底壁連接固定。In some embodiments, the connecting section of the conductive metal rod is connected and fixed to the bottom wall by welding.

在一些實施態樣中,該吊掛單元還包括兩個加固件,該兩加固件分別連接該兩掛持段與該籃體。In some embodiments, the hanging unit further includes two reinforcing members, and the two reinforcing members are respectively connected to the two hanging sections and the basket.

在一些實施態樣中,該底壁具有一面向其中一側壁的斜面用以供截面為梯形的金屬塊靠抵。In some embodiments, the bottom wall has an inclined surface facing one of the side walls for the metal block with a trapezoidal cross section to lean against.

在一些實施態樣中,該底壁具有兩個分別自該兩側壁相向往上斜向延伸至相接的斜壁部,該連接段位於該兩斜壁部之間且與該兩斜壁部連接。In some embodiments, the bottom wall has two oblique wall portions extending obliquely upward from the two side walls to meet each other, and the connecting section is located between the two oblique wall portions and is connected to the two oblique wall portions. connection.

在一些實施態樣中,該導電金屬棒穿過該兩端壁。In some embodiments, the conductive metal rod passes through the two end walls.

本新型至少具有以下功效:藉由導電金屬棒連接於該籃體的底壁並兼具導電掛持功能,不僅能節省耗電量,且能避免如現有的金屬籃掛勾與籃體焊接處容易損壞的問題。The present invention has at least the following functions: by connecting the conductive metal rod to the bottom wall of the basket and having the function of conductive hanging, it not only saves power consumption, but also avoids the welding of the existing metal basket hook and the basket body. The problem of easy damage.

參閱圖3與圖4,本新型電鍍用吊籃100之一實施例,包含一籃體1及一吊掛單元2。Referring to FIGS. 3 and 4, an embodiment of the hanging basket 100 for electroplating of the present invention includes a basket body 1 and a hanging unit 2.

該籃體1具有兩個側壁11、兩個端壁12及一底壁13。該兩側壁11直立設置且彼此間隔相對,每一側壁11概呈矩形,且其中一側壁11具有網孔以供鍍浴進入該籃體1。該兩端壁12直立設置且彼此間隔相對地分別連接於該兩側壁11的相反兩側,端壁12的高度與側壁11相同,寬度較窄,而使籃體1呈扁長形。該底壁13連接於該兩側壁11及該兩端壁12靠近底側處,而與該兩側壁11及該兩端壁12共同形成一容置空間14,用以容置待電解的金屬塊M,例如鋅塊、鎳塊、銅塊等。在本實施例以鋅塊為例說明,通常鋅塊截面呈梯形。在本實施例中,該底壁13具有兩個分別自該兩側壁11相向往上斜向延伸至相接的斜壁部131,各斜壁部131具有一面向其中一側壁11的斜面132用以供截面為梯形的金屬塊M靠抵。在本實施例中藉由兩個斜壁部131形成兩個分別朝向兩側壁11的斜面132,而可供金屬塊M以任一方向置入即可使金屬塊M底部的斜面靠抵於該底壁13的其中一斜面132,但是變化的實施例,只形成一個斜面132也可以實施。The basket 1 has two side walls 11, two end walls 12 and a bottom wall 13. The two side walls 11 are arranged upright and spaced apart from each other. Each side wall 11 is generally rectangular, and one of the side walls 11 has a mesh for the plating bath to enter the basket 1. The two end walls 12 are arranged upright and are connected to opposite sides of the two side walls 11 at intervals opposite to each other. The end walls 12 have the same height as the side walls 11 and a narrow width, so that the basket 1 is elongated. The bottom wall 13 is connected to the two side walls 11 and the two end walls 12 near the bottom side, and forms a containing space 14 together with the two side walls 11 and the two end walls 12 for accommodating the metal block to be electrolyzed M, such as zinc block, nickel block, copper block, etc. In this embodiment, a zinc block is taken as an example for illustration. Usually, the cross section of the zinc block is trapezoidal. In this embodiment, the bottom wall 13 has two inclined wall portions 131 extending obliquely upwards from the two side walls 11 to meet each other, and each inclined wall portion 131 has an inclined surface 132 facing one of the side walls 11 A metal block M with a trapezoidal cross-section is provided for abutment. In this embodiment, the two inclined wall portions 131 form two inclined surfaces 132 respectively facing the two side walls 11, and the metal block M can be inserted in any direction to make the inclined surface of the bottom of the metal block M abut against the One of the inclined surfaces 132 of the bottom wall 13 may be implemented, but in a modified embodiment, only one inclined surface 132 is formed.

該吊掛單元2包括一導電金屬棒21及兩個加固件22。該導電金屬棒21在平行該籃體1的側壁11方向延伸,並具有一連接該底壁13的連接段211,及兩個分別自該連接段211的兩端彎曲往上延伸且末端互朝反向彎曲延伸的掛持段212。該兩掛持段212的末端用以電連接電鍍槽(未圖示)上的導電元件。該兩加固件22分別連接該兩掛持段212與該籃體1,以加強該導電金屬棒21與該籃體1的連結強度。The hanging unit 2 includes a conductive metal rod 21 and two reinforcing members 22. The conductive metal rod 21 extends in a direction parallel to the side wall 11 of the basket body 1 and has a connecting section 211 connected to the bottom wall 13, and two connecting sections 211 are bent and extended upwards with ends facing each other The hanging section 212 extending in reverse bending. The ends of the two hanging sections 212 are used to electrically connect conductive elements on the electroplating tank (not shown). The two reinforcing members 22 respectively connect the two hanging sections 212 and the basket body 1 to strengthen the connection strength of the conductive metal rod 21 and the basket body 1.

在本實施例中,該籃體1由鈦金屬製成,且該導電金屬棒21由銅棒93表面包覆鈦金屬層所製成。導電金屬棒21的連接段211以焊接方式與該底壁13連接固定,該連接段211位於兩斜壁部131之間且與該兩斜壁部131連接,該導電金屬棒21穿過該兩端壁12。In this embodiment, the basket 1 is made of titanium metal, and the conductive metal rod 21 is made of a copper rod 93 covered with a titanium metal layer. The connecting section 211 of the conductive metal rod 21 is connected and fixed to the bottom wall 13 by welding. The connecting section 211 is located between and connected to the two inclined wall portions 131, and the conductive metal rod 21 passes through the two inclined wall portions 131.端壁12。 End wall 12.

在電鍍過程中,該導電金屬棒21大部分位於鍍浴中,能夠藉由鍍浴冷卻減少發熱,以降低耗能,並藉由外包的鈦金屬層能抗腐蝕。而且,由於該導電金屬棒21在底壁13的長度方向都與底壁13焊接,能夠增加導電金屬棒21與籃體1之間傳導電流的面積,能夠避免電流過度集中而造成焊接點毀損,尤其在本實施例中,底壁13的兩個斜壁部131都能與導電金屬棒21焊接,更能增加導電金屬棒21與籃體1之間傳導電流的面積,大幅降低焊接處損壞的風險。再者,由於導電金屬棒21與底壁13緊密焊接,即能保持穩定接觸,而使電流穩定傳導。此外,電鍍過程中,金屬塊M的底部斜面與底壁13的斜面132接觸能夠增加傳導效能,而且導電金屬棒21的電流直接經由底壁13傳導至金屬塊M,大幅縮短電流的傳導距離,整體電阻較小,也能減少耗電量。相較於現有用金屬籃92(見圖1)以掛勾922吊掛於銅棒93的電鍍製程,本實施例能夠節省約15-30%的電能。During the electroplating process, most of the conductive metal rod 21 is located in the plating bath, which can reduce heat generation by cooling the plating bath to reduce energy consumption, and the coated titanium metal layer can resist corrosion. Moreover, since the conductive metal rod 21 is welded to the bottom wall 13 in the length direction of the bottom wall 13, the area for conducting current between the conductive metal rod 21 and the basket 1 can be increased, and the welding point can be prevented from being damaged by excessive current concentration. Especially in this embodiment, the two inclined wall portions 131 of the bottom wall 13 can be welded with the conductive metal rod 21, which can further increase the area for conducting current between the conductive metal rod 21 and the basket body 1, and greatly reduce the damage of the welding place. risk. Furthermore, since the conductive metal rod 21 is tightly welded to the bottom wall 13, a stable contact can be maintained and the current can be conducted stably. In addition, during the electroplating process, the bottom slope of the metal block M is in contact with the slope 132 of the bottom wall 13 to increase the conduction efficiency, and the current of the conductive metal rod 21 is directly conducted to the metal block M through the bottom wall 13, which greatly shortens the current conduction distance. The overall resistance is small, which can also reduce power consumption. Compared with the conventional electroplating process in which the metal basket 92 (see FIG. 1) is hung on the copper rod 93 by the hook 922, this embodiment can save about 15-30% of the electrical energy.

綜上所述,藉由導電金屬棒21連接於該籃體1的底壁13並兼具導電掛持功能,不僅能節省耗電量,且能避免如現有的金屬籃92掛勾922與籃體1焊接處容易損壞的問題,增加使用壽命。In summary, the conductive metal rod 21 is connected to the bottom wall 13 of the basket body 1 and has a conductive hanging function, which not only saves power consumption, but also avoids the existing metal basket 92 hook 922 and the basket. The problem of easy damage to the welding part of the body 1 increases the service life.

惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,凡是依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above-mentioned are only examples of the present model, and should not be used to limit the scope of implementation of the present model, all simple equivalent changes and modifications made in accordance with the patent scope of the present model application and the contents of the patent specification still belong to This new patent covers the scope.

100:吊籃 1:籃體 11:側壁 12:端壁 13:底壁 131:斜壁部 132:斜面 14:容置空間 2:吊掛單元 21:導電金屬棒 211:連接段 212:掛持段 22:加固件 M:金屬塊 91:金屬塊 92:金屬籃 921:籃本體 922:掛勾 93:銅棒 100: hanging basket 1: Basket 11: side wall 12: End wall 13: bottom wall 131: Inclined Wall 132: Slope 14: Housing space 2: Hanging unit 21: Conductive metal rod 211: connection segment 212: Hanging Segment 22: Reinforcement M: Metal block 91: metal block 92: metal basket 921: Basket Body 922: Hook 93: copper rod

本新型之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是說明現有的金屬籃吊掛於銅棒的示意圖; 圖2是說明現有的金屬籃放置金屬塊的剖視示意圖; 圖3是本新型電鍍用吊籃的一實施例的示意圖;及 圖4是該實施例放置金屬塊的剖視示意圖。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is a schematic diagram illustrating the existing metal basket hanging from a copper rod; 2 is a schematic cross-sectional view illustrating the placement of metal blocks in the existing metal basket; Figure 3 is a schematic diagram of an embodiment of the new electroplating hanging basket; and Fig. 4 is a schematic cross-sectional view of placing metal blocks in this embodiment.

100:吊籃 100: hanging basket

1:籃體 1: Basket

11:側壁 11: side wall

12:端壁 12: End wall

2:吊掛單元 2: Hanging unit

21:導電金屬棒 21: Conductive metal rod

211:連接段 211: connection segment

212:掛持段 212: Hanging Segment

22:加固件 22: Reinforcement

Claims (7)

一種電鍍用吊籃,包含: 一籃體,具有兩個側壁、兩個端壁及一底壁,該兩側壁直立設置且彼此間隔相對,該兩端壁直立設置且彼此間隔相對地分別連接於該兩側壁的相反兩側,該底壁連接於該兩側壁及該兩端壁靠近底側處,而與該兩側壁及該兩端壁共同形成一容置空間;及 一吊掛單元,包括一導電金屬棒,該導電金屬棒在平行該籃體的側壁方向延伸,並具有一連接該底壁的連接段,及兩個分別自該連接段的兩端彎曲往上延伸且末端彎曲延伸的掛持段。 A hanging basket for electroplating, including: A basket has two side walls, two end walls, and a bottom wall. The two side walls are upright and spaced and opposed to each other. The two end walls are upright and spaced and are connected to opposite sides of the two side walls. The bottom wall is connected to the two side walls and the two end walls near the bottom side, and forms an accommodation space with the two side walls and the two end walls; and A hanging unit includes a conductive metal rod extending in a direction parallel to the side wall of the basket body, and having a connecting section connected to the bottom wall, and two connecting sections bent upward from both ends A hanging section that extends and is bent at the end. 如請求項1所述電鍍用吊籃,其中,該籃體由鈦金屬製成,且該導電金屬棒由銅棒表面包覆鈦金屬層所製成。The hanging basket for electroplating according to claim 1, wherein the basket body is made of titanium metal, and the conductive metal rod is made of a copper rod covered with a titanium metal layer. 如請求項2所述電鍍用吊籃,其中,該導電金屬棒的連接段以焊接方式與該底壁連接固定。According to claim 2, the electroplating hanging basket, wherein the connecting section of the conductive metal rod is connected and fixed to the bottom wall by welding. 如請求項1所述電鍍用吊籃,其中,該吊掛單元還包括兩個加固件,該兩加固件分別連接該兩掛持段與該籃體。According to claim 1, the hanging basket for electroplating, wherein the hanging unit further includes two reinforcing members, which respectively connect the two hanging sections and the basket body. 如請求項1所述電鍍用吊籃,其中,該底壁具有一面向其中一側壁的斜面用以供截面為梯形的金屬塊靠抵。The hanging basket for electroplating according to claim 1, wherein the bottom wall has an inclined surface facing one of the side walls for the metal block with a trapezoidal cross section to abut. 如請求項1所述電鍍用吊籃,其中,該底壁具有兩個分別自該兩側壁相向往上斜向延伸至相接的斜壁部,該連接段位於該兩斜壁部之間且與該兩斜壁部連接。The hanging basket for electroplating according to claim 1, wherein the bottom wall has two inclined wall portions that extend diagonally upward from the two side walls to meet each other, and the connecting section is located between the two inclined wall portions and Connect with the two inclined wall parts. 如請求項1所述電鍍用吊籃,其中,該導電金屬棒穿過該兩端壁。The hanging basket for electroplating according to claim 1, wherein the conductive metal rod passes through the two end walls.
TW109202114U 2020-02-26 2020-02-26 Hanging basket for electroplating TWM599325U (en)

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