TWM598317U - Automatic cutting device for sewing residual thread and its gas transmission structure - Google Patents
Automatic cutting device for sewing residual thread and its gas transmission structure Download PDFInfo
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- TWM598317U TWM598317U TW109203139U TW109203139U TWM598317U TW M598317 U TWM598317 U TW M598317U TW 109203139 U TW109203139 U TW 109203139U TW 109203139 U TW109203139 U TW 109203139U TW M598317 U TWM598317 U TW M598317U
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Abstract
本新型係關於一種用於縫紉殘線的自動化剪切裝置,包括輸氣結構、致動器及切刀結構,輸氣結構包括殼蓋,在殼蓋內部設有輸氣管,輸氣管包括吸氣段及輸送段,並在殼蓋開設有連通吸氣段和輸送段的進氣孔及連通輸送段的排氣孔,在吸氣段遠離輸送段的端部具有吸入口;致動器固定在殼蓋內;切刀結構設置在致動器的上方,切刀結構包括刀座、固定刀及與固定刀配合剪切的活動刀,其中吸入口是形成在固定刀和活動刀之剪切處的下方位置。藉此,可節省人力的作業成本及提高生產效能。This model relates to an automatic shearing device for sewing residual threads. It includes an air delivery structure, an actuator and a cutter structure. The air delivery structure includes a shell cover. An air delivery tube is arranged inside the shell cover. The air delivery tube includes an air suction Section and conveying section, and the housing cover is provided with an air inlet connecting the suction section and the conveying section and an exhaust hole communicating with the conveying section. There is a suction port at the end of the suction section away from the conveying section; the actuator is fixed in Inside the shell cover; the cutting knife structure is arranged above the actuator, the cutting knife structure includes a knife seat, a fixed knife and a movable knife that cooperates with the fixed knife to cut, wherein the suction port is formed at the cutting position of the fixed knife and the movable knife The position below. In this way, labor cost can be saved and production efficiency can be improved.
Description
本新型係有關一種縫紉機技術,尤指一種用於縫紉殘線的自動化剪切裝置及其輸氣結構。This model relates to a sewing machine technology, in particular to an automatic cutting device for sewing residual thread and its air delivery structure.
縫紉機依車縫的形式來進行區分,大致可分為鎖縫(Lock Stitching)和鍊縫(Chain Stitching)兩大類,其中鍊縫是一方面將布料之縫製部分沿著針板之上表面的縫製行進方向進給,另一方面藉由保持針線且上下移動之至少一根針而於針板下形成針線圏,並藉由在與針之上下移動路徑大致正交之方向上,執行進退動作的線鉤之前進而捕捉針線圏,將捕捉到的針線圏藉由線鉤所保持的線鉤線而與其他線進行打環(looping),藉此在布料之縫製部分形成鍊縫之針腳。Sewing machines are classified according to the form of sewing, which can be roughly divided into two categories: Lock Stitching and Chain Stitching. Chain stitching is to sew the sewing part of the fabric along the upper surface of the needle plate on the one hand. Feeding in the direction of travel, on the other hand, by holding the needle thread and moving up and down at least one needle to form a needle loop under the needle plate, and perform the forward and retreat movement in a direction substantially orthogonal to the needle up and down movement path Before the thread hook, the needle thread loop is captured, and the caught needle thread loop is looped with other threads by the thread hook thread held by the thread hook, thereby forming the stitches of the chain stitch in the sewing part of the cloth.
其中鍊縫大都被運用在內衣褲、衣襟、袖管等裝飾性縫紉上,且為了避免縫線的鬆脫發生,鍊縫線在縫紉於布料之上下表面時,其長度皆會遠大於布料的長度並且外露出布料而形成有縫紉殘線,其後再透過人力以剪刀對各縫紉殘線逐一剪切,並且預留一段適當的長度來做為反折,最後再利用鎖縫縫紉機將前述反折的縫紉殘線予以車縫固定。Among them, chain stitches are mostly used in decorative sewing such as underwear, plackets, sleeves, etc., and in order to avoid the loosening of the stitches, the length of the chain stitches when sewing on the upper and lower surfaces of the fabric will be much longer than the length of the fabric. And the fabric is exposed to form a sewing residual thread, and then the sewing residual thread is cut one by one with scissors by human power, and a suitable length is reserved for the reflex, and finally the lock stitch sewing machine is used to fold the aforementioned reflex Sewing residual thread to be sewn fixed.
然而,現有對縫紉殘線的處理方式,需要大量的使用人力來進行作業,從而導致人工成本無法有效地獲得降低;另前述以人力的作業方式在生產效能也顯得相當的低落,且品質的穩定性更是難以得到控制和確保。However, the existing methods of handling residual sewing threads require a lot of manpower to perform operations, which leads to an ineffective reduction in labor costs. In addition, the aforementioned manpower operation method also appears to be quite low in production efficiency and stable in quality. Sex is more difficult to control and ensure.
有鑑於此,本新型創作人遂針對上述現有技術的缺失,特潛心研究並配合學理的運用,盡力解決上述之問題點,即成為本新型創作人改良之目標。In view of this, the creator of the new type has focused on researching and cooperating with the application of theories in order to solve the above-mentioned problems in order to solve the above problems, which has become the goal of the new type of creator's improvement.
本新型之一目的,在於提供一種用於縫紉殘線的自動化剪切裝置及其輸氣結構,其可節省人力的作業成本及提高生產效能。One purpose of the present invention is to provide an automatic shearing device for sewing residual thread and its gas transmission structure, which can save labor cost and improve production efficiency.
為了達成上述之目的,本新型提供一種用於縫紉殘線的自動化剪切裝置,包括一輸氣結構、一致動器及一切刀結構,該輸氣結構包括一殼蓋,在該殼蓋內部設有一輸氣管,該輸氣管包括一吸氣段及連通該吸氣段的一輸送段,並在該殼蓋開設有連通該吸氣段和該輸送段的一進氣孔及連通該輸送段的一排氣孔,在該吸氣段遠離該輸送段的端部具有一吸入口;該致動器固定在該殼蓋內;該切刀結構設置在該致動器的上方,該切刀結構包括一刀座、固設在該刀座的一固定刀及受該致動器驅動並與該固定刀配合剪切的一活動刀,其中該吸入口係形成在該固定刀和該活動刀之剪切處的下方位置。In order to achieve the above-mentioned purpose, the present invention provides an automatic cutting device for sewing residual threads, which includes an air delivery structure, an actuator, and a cutting knife structure. The air delivery structure includes a shell cover, and an inside of the shell cover is provided. There is an air pipe, the air pipe includes a suction section and a conveying section connected to the suction section, and the shell cover is provided with an air inlet that communicates the suction section and the conveying section and the conveying section An exhaust hole, with a suction port at the end of the suction section away from the conveying section; the actuator is fixed in the housing cover; the cutter structure is arranged above the actuator, the cutter structure It includes a knife holder, a fixed knife fixed on the knife holder, and a movable knife driven by the actuator and cut in cooperation with the fixed knife, wherein the suction port is formed on the fixed knife and the scissors of the movable knife The lower position of the cut.
為了達成上述之目的,本新型還提供一種自動化剪切裝置的輸氣結構,包括一殼蓋,在該殼蓋內部設有一輸氣管,該輸氣管包括一吸氣段及連通該吸氣段的一輸送段,並在該殼蓋開設有連通該吸氣段和該輸送段的一進氣孔及連通該輸送段的一排氣孔,在該吸氣段遠離該輸送段的端部具有一吸入口。In order to achieve the above-mentioned purpose, the present invention also provides a gas transmission structure of an automatic shearing device, which includes a shell cover, and a gas transmission pipe is arranged inside the shell cover. The gas transmission pipe includes a suction section and a suction section connected to the suction section. A conveying section, and an air inlet connecting the suction section and the conveying section and an exhaust hole connecting the conveying section are opened on the cover, and an end of the suction section away from the conveying section is provided suction point.
本新型還具有以下功效,藉由輸氣管隱收在殼蓋的內部,從而使輸氣結構的體積能夠被大幅度地的縮小,而適用於嬰幼兒之衣褲的小管口加工。透過固定刀容設在針板座的固定刀容槽中,且與固定刀配合剪切的活動刀之刀片可提升至鄰近於針板座的上表面,使得剪切後的線頭短且美觀平整。利用吸氣段為被動式吸氣通道設計,不僅可省略吸氣裝置的設置成本,且以吹氣方式來達成吸氣段的吸氣效果,在使用效能等方面更為經濟實惠。The new model also has the following functions. By concealing the air delivery pipe inside the shell cover, the volume of the air delivery structure can be greatly reduced, and it is suitable for the processing of small nozzles of infant clothes. The fixed knife is accommodated in the fixed knife accommodating groove of the needle plate seat, and the blade of the movable knife that is cut in cooperation with the fixed knife can be raised to be adjacent to the upper surface of the needle plate seat, so that the cut thread is short and beautiful smooth. Using the suction section as a passive suction channel design can not only omit the installation cost of the suction device, but also achieve the suction effect of the suction section by blowing air, which is more economical in terms of use efficiency.
有關本新型之詳細說明及技術內容,配合圖式說明如下,然而所附圖式僅提供參考與說明用,並非用來對本新型加以限制者。The detailed description and technical content of the present invention are described as follows with the drawings. However, the drawings are only provided for reference and explanation, and are not intended to limit the present invention.
請參閱圖1至圖4所示,本新型提供一種用於縫紉殘線的自動化剪切裝置,其主要包括一輸氣結構10、一致動器20及一切刀結構30。Please refer to FIG. 1 to FIG. 4, the present invention provides an automatic cutting device for sewing residual thread, which mainly includes an
如圖3及圖4所示,輸氣結構10包括一殼蓋11,其大致呈一U字形立體結構,在殼蓋11內部設有一輸氣管12,輸氣管12主要包括一吸氣段121及連通吸氣段121的一輸送段122,並在殼蓋11的二側邊位置開設有連通吸氣段121和輸送段122的一進氣孔13及連通輸送段122的一排氣孔14,在吸氣段121遠離輸送段122的端部具有一吸入口1211。3 and 4, the
其中吸氣段121並不是使用吸氣裝置進行抽吸所形成,而是利用氣體從進氣孔13吹入後,並且經過輸送段122再從排氣孔14輸出,在前述氣體流動的過程中,將使吸氣段121內部的氣體被前述輸送段122內的氣體帶走,從而在吸氣段121內部形成一被動式吸氣通道。The
進一步地,殼蓋11和輸氣管12係一體構成,並在殼蓋11內部與輸氣管12的外周緣設有複數補強肋15和複數定位肋16。另在對應於排氣孔14的位置成型有一接頭17,此接頭17是形成在殼蓋11的側邊處。又,在殼蓋11的底部設有一承載座18。Further, the
致動器20是固定在殼蓋11內,且其可為一電動缸、一氣壓缸或其它致動元件,本實施例為一氣壓缸,其是透過螺絲等螺固元件鎖固在前述承載座18上,致動器20具有一傳動軸21和固接在傳動軸21的一驅動齒輪22。The
切刀結構30設置在致動器20的上方且形成在殼蓋11的內部空間中,此切刀結構30主要包括一刀座31、一固定刀32、一活動刀33、一扇形齒輪34及一軸座35;刀座31架設在前述各定位肋16之間並且透過螺固元件鎖固在軸座35上方,在刀座31的上部設有一刀片容槽311。The
固定刀32透過螺固元件鎖固在刀座31上,軸座35透過螺固元件鎖固在致動器20上,活動刀33具有一軸桿331及連接在軸桿331端部的一刀片332,軸桿331依序穿設刀座31和扇形齒輪34並且可旋轉地樞接軸座35,扇形齒輪34是與驅動齒輪22相互囓合傳動,刀片332是容設在前述刀片容槽311中且形成在固定刀32的下方,透過扇形齒輪34受到驅動齒輪22的傳動後,將使軸桿331產生旋轉,同時帶動刀片332與固定刀32配合剪切。The
其中吸氣段121的吸入口1211是形成在固定刀32和活動刀之刀片332之剪切處的下方位置。The
進一步地,本新型用於縫紉殘線的自動化剪切裝置還包括一針板座40,其是透過螺固元件鎖固在刀座31並且覆蓋在殼蓋11的上方,針板座40設有供前述固定刀32容設的一固定刀容槽41及與固定刀容槽41連通的一缺口42,此缺口42是形成在前述吸入口1211的正上方位置。Further, the automatic cutting device for sewing residual thread of the present invention also includes a
請參閱圖5及圖6所示,本新型用於縫紉殘線的自動化剪切裝置是可以安裝在一縫紉機8上,此縫紉機8具有一機臂81及一底座82,自動化剪切裝置是裝設在底座82的前端位置,並且透過一進氣管83連通前述進氣孔13,一排線管84連接前述接頭17並與前述排氣孔14連通,縫紉機8還包括一壓具85及其它相關的裝置。Please refer to Figures 5 and 6, the new automatic cutting device for sewing residual thread can be installed on a
請參閱圖7至圖10所示,操作時,將一布料9放置在針板座40上方,布料9上具有一鍊縫線91及自鍊縫線91延伸並且凸露出至布料9外部的一縫紉殘線92,將縫紉殘線92對位於缺口42位置(如圖7所示),踩踏操作踏板後(圖未示出),壓具85將向下移動並下壓布料9(如圖8所示),此時致動器20尚未作動,驅動齒輪22則和扇形齒輪34維持囓合狀態,而活動刀33的刀片332則處在刀片容槽311內並且偏離於固定刀32的一側配置(如圖9及圖10所示)。Please refer to Figures 7 to 10, during operation, a
請續參閱圖11至圖13所示,透過進氣管83對進氣孔13輸送氣體,在氣體流經輸送段122後,將讓吸氣段121內部形成一被動式吸氣通道,從而將縫紉殘線92從吸入口1211吸入吸氣段121中;透過致動器20的驅動齒輪22驅動扇形齒輪34做旋轉,將令活動刀33的軸桿331跟隨扇形齒輪34做旋動,並帶動刀片332和固定刀32共同對縫紉殘線92做剪切加工,被剪切後的縫紉殘線92將從輸送段122沿著排線管84方向排出,未被剪切的縫紉殘線92透過壓具85帶著布料9朝針板和針桿方向做拖行移動,此時未被剪切的縫紉殘線92將順勢被折入布料9下方,最後透過車縫加工將未被剪切的縫紉殘線92固定在布料9下。Please refer to Figures 11 to 13, the air is delivered to the
綜上所述,本新型用於縫紉殘線的自動化剪切裝置及其輸氣結構,確可達到預期之使用目的,而解決習知之缺失,又因極具新穎性及進步性,完全符合新型專利申請要件,爰依專利法提出申請,敬請詳查並賜准本案專利,以保障新型創作人之權利。In summary, the new type of automatic shearing device for sewing residual thread and its air delivery structure can indeed achieve the expected purpose of use, and solve the lack of conventional knowledge, and because of its novelty and progress, it is fully in line with the new For patent application requirements, an application is filed in accordance with the Patent Law. Please check and grant the patent in this case to protect the rights of the creator of the new type.
10:輸氣結構10: Gas transmission structure
11:殼蓋11: Shell cover
12:輸氣管12: Air pipe
121:吸氣段121: Inspiratory section
1211:吸入口1211: suction port
122:輸送段122: Conveying section
13:進氣孔13: Air intake
14:排氣孔14: Vent
15:補強肋15: reinforcement ribs
16:定位肋16: positioning rib
17:接頭17: Connector
18:承載座18: bearing seat
20:致動器20: Actuator
21:傳動軸21: drive shaft
22:驅動齒輪22: drive gear
30:切刀結構30: Cutter structure
31:刀座31: knife holder
311:刀片容槽311: blade pocket
32:固定刀32: fixed knife
33:活動刀33: active knife
331:軸桿331: Axle
332:刀片332: Blade
34:扇形齒輪34: sector gear
35:軸座35: Axle seat
40:針板座40: Needle plate seat
41:固定刀容槽41: Fixed knife pocket
42:缺口42: gap
8:縫紉機8: Sewing machine
81:機臂81: Arm
82:底座82: Base
83:進氣管83: intake pipe
84:排線管84: cable pipe
85:壓具85: Press tool
9:布料9: Cloth
91:鍊縫線91: chain stitch
92:縫紉殘線92: Sewing residual thread
圖1 係本新型之針板座與各組成結構的分離示意圖。Figure 1 is a schematic diagram of the separation of the needle plate base of the present invention and each component structure.
圖2 係本新型自動化剪切裝置分解圖。Figure 2 is an exploded view of the new automatic shearing device.
圖3 係本新型之輸氣結構立體外觀圖。Figure 3 is a perspective view of the gas delivery structure of the present invention.
圖4 係本新型之輸氣結構剖視圖。Figure 4 is a cross-sectional view of the gas transmission structure of the present invention.
圖5 係本新型自動化剪切裝置應用於縫紉機組合示意圖。Figure 5 is a schematic diagram of the new automatic shearing device applied to the sewing machine assembly.
圖6 係本新型自動化剪切裝置應用於縫紉機之另一視角組合示意圖。Figure 6 is another perspective view of the combination of the new automatic cutting device applied to the sewing machine.
圖7~13 係本新型自動化剪切裝置應用於縫紉機使用狀態剖視圖(一)~(七)。Figures 7 to 13 are cross-sectional views of the new automatic shearing device applied to the sewing machine (1) to (7).
10:輸氣結構 10: Gas transmission structure
11:殼蓋 11: Shell cover
20:致動器 20: Actuator
30:切刀結構 30: Cutter structure
31:刀座 31: knife holder
311:刀片容槽 311: blade pocket
32:固定刀 32: fixed knife
33:活動刀 33: active knife
40:針板座 40: Needle plate seat
41:固定刀容槽 41: Fixed knife pocket
42:缺口 42: gap
Claims (10)
Priority Applications (1)
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TW109203139U TWM598317U (en) | 2020-03-19 | 2020-03-19 | Automatic cutting device for sewing residual thread and its gas transmission structure |
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TW109203139U TWM598317U (en) | 2020-03-19 | 2020-03-19 | Automatic cutting device for sewing residual thread and its gas transmission structure |
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Publication Number | Publication Date |
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TWM598317U true TWM598317U (en) | 2020-07-11 |
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ID=72603165
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TW109203139U TWM598317U (en) | 2020-03-19 | 2020-03-19 | Automatic cutting device for sewing residual thread and its gas transmission structure |
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TW (1) | TWM598317U (en) |
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2020
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