TWM598193U - Locking device of back roller locking ring - Google Patents
Locking device of back roller locking ring Download PDFInfo
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- TWM598193U TWM598193U TW109204832U TW109204832U TWM598193U TW M598193 U TWM598193 U TW M598193U TW 109204832 U TW109204832 U TW 109204832U TW 109204832 U TW109204832 U TW 109204832U TW M598193 U TWM598193 U TW M598193U
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Abstract
本創作之背輥鎖緊環之鎖緊裝置包含一鎖緊環棘輪扳手與一驅動裝置。該鎖緊環棘輪扳手包含:一固定座,具有環狀結構,用以套在一背輥鎖緊環上;一棘輪,具有環狀結構,用以套在該背輥鎖緊環上,該棘輪的內圈凸出有一卡榫,用以嵌入該背輥鎖緊環的一凹槽內,該棘輪的外圈上形成有複數個凸齒;一止動爪,其一端樞接到該固定座,而另一端係用以抵接到該棘輪外圈上的該些凸齒;以及一推拉桿,從該固定座的外圈向外延伸出。該驅動裝置係連接到該推拉桿,用以施力在該推拉桿上以使該固定座轉動。The locking device of the back roller locking ring of this creation includes a locking ring ratchet wrench and a driving device. The locking ring ratchet wrench includes: a fixing seat with a ring structure to be sleeved on a back roller locking ring; a ratchet wheel with a ring structure to be sleeved on the back roller locking ring, the The inner ring of the ratchet wheel protrudes with a tenon for inserting into a groove of the back roller locking ring, a plurality of protruding teeth are formed on the outer ring of the ratchet wheel; a stop pawl, one end of which is pivotally connected to the fixed Seat, and the other end is used to abut the convex teeth on the outer ring of the ratchet; and a push-pull rod extending outward from the outer ring of the fixed seat. The driving device is connected to the push-pull rod for applying force on the push-pull rod to rotate the fixing seat.
Description
本創作係有關一種鎖緊裝置,更特別有關一種背輥鎖緊環之鎖緊裝置。This creation is related to a locking device, more particularly a locking device of the back roller locking ring.
業界現有一種熱軋鋼帶工場之軋機為四重式軋機,其構造除兩支上下工輥外,尚有兩支上下背輥支撐。工輥與背輥在使用一段時間後,表面會出現劣化而需進行更換。The existing hot-rolled steel strip mill in the industry is a quadruple mill. In addition to two upper and lower work rolls, its structure is supported by two upper and lower back rolls. After working for a period of time, the work roll and back roll will deteriorate and need to be replaced.
更換下來的背輥軋輥組合會吊運至拆裝機上拆解。先使背輥與軸承箱分離,再將背輥吊運至磨床進行表面研磨,然後再由背輥輥架將研磨後的背輥吊運至拆裝機上,再將背輥與軸承箱組合。當背輥軋輥組合在進行軋輥與軸承箱拆解和組裝時,必須將鎖緊環與扣環拆除或安裝。在拆除或安裝鎖緊環時,須調整鎖緊環之公牙側位置才能拆裝。而在調整鎖緊環公牙側的位置時,須以鎖緊環專用板手並使用天車副鉤拉動鎖緊環專用板手來轉動公牙側之鎖緊環以調整其位置,使鎖緊環抵住扣環,來達到固定軸承箱位置的目的。The replaced back roll roll assembly will be lifted to the disassembly machine for disassembly. Separate the back roller from the bearing box, then hoist the back roller to the grinder for surface grinding, and then lift the ground back roller to the disassembly machine by the back roller rack, and then combine the back roller with the bearing box . When the back roll roll assembly is disassembling and assembling the roll and the bearing box, the locking ring and the retaining ring must be removed or installed. When removing or installing the locking ring, the male side of the locking ring must be adjusted before disassembly. When adjusting the position of the male side of the locking ring, you must use the special wrench for the locking ring and use the overhead crane auxiliary hook to pull the special wrench for the locking ring to rotate the locking ring on the male side to adjust its position and make the lock The tightening ring is against the retaining ring to achieve the purpose of fixing the position of the bearing box.
但以天車副鉤拉動鎖緊環專用板手來調整鎖緊環時,因不易控制拉力與方向,板手容易脫落或鋼索拉斷,而致撞擊作業人員,因此有高的作業風險,並且也不易調整鎖緊環的鎖緊程度,以致造成鎖太緊而使軸承箱的軸襯(bush)及套筒(sleeve)損壞。另外,當板手的把手轉動至呈現垂直狀態且與鋼索成一直線後,須將板手取下,再使板手的把手呈現水平狀態且與鋼索成90度,而後套入鎖緊環。重複上述步驟以達到所需調整的位置,因此作業費時費力。However, when adjusting the locking ring by pulling the special wrench of the locking ring with the auxiliary hook of the overhead crane, because it is not easy to control the tension and direction, the wrench is easy to fall off or the wire rope is broken, which may hit the operator, so there is a high risk of operation. It is not easy to adjust the locking degree of the locking ring, so that the locking is too tight and the bush and sleeve of the bearing box are damaged. In addition, when the handle of the wrench is turned to a vertical state and is in line with the steel cable, the wrench must be removed, and then the handle of the wrench is horizontal and 90 degrees with the steel cable, and then the locking ring is inserted. Repeat the above steps to reach the required adjustment position, so the operation is time-consuming and laborious.
有鑑於此,本創作提出一種背輥鎖緊環之鎖緊裝置,可避免使用天車與鋼索來拉動扳手的作業風險。In view of this, this creation proposes a locking device for the back roller locking ring, which can avoid the risk of using cranes and steel cables to pull the wrench.
為達上述目的,本創作之背輥鎖緊環之鎖緊裝置包含一鎖緊環棘輪扳手與一驅動裝置。該鎖緊環棘輪扳手包含:一固定座,具有環狀結構,用以套在一背輥鎖緊環上;一棘輪,具有環狀結構,用以套在該背輥鎖緊環上,該棘輪的內圈凸出有一卡榫,用以嵌入該背輥鎖緊環的一凹槽內,該棘輪的外圈上形成有複數個凸齒;一止動爪,其一端樞接到該固定座,而另一端係用以抵接到該棘輪外圈上的該些凸齒;以及一推拉桿,從該固定座的外圈向外延伸出。該驅動裝置係連接到該推拉桿,用以施力在該推拉桿上以使該固定座轉動。In order to achieve the above purpose, the locking device of the back roller locking ring of this creation includes a locking ring ratchet wrench and a driving device. The locking ring ratchet wrench includes: a fixing seat with a ring structure to be sleeved on a back roller locking ring; a ratchet wheel with a ring structure to be sleeved on the back roller locking ring, the The inner ring of the ratchet wheel protrudes with a tenon for inserting into a groove of the back roller locking ring, a plurality of protruding teeth are formed on the outer ring of the ratchet wheel; a stop pawl, one end of which is pivotally connected to the fixed Seat, and the other end is used to abut the convex teeth on the outer ring of the ratchet; and a push-pull rod extending outward from the outer ring of the fixed seat. The driving device is connected to the push-pull rod for applying force on the push-pull rod to rotate the fixing seat.
為了讓本創作之上述和其他目的、特徵和優點能更明顯,下文將配合所附圖示,詳細說明如下。此外,於本創作之說明中,相同之構件係以相同之符號表示,於此先述明。In order to make the above and other purposes, features and advantages of this creation more obvious, the following will be accompanied by the attached drawings, and the detailed description is as follows. In addition, in the description of this creation, the same components are represented by the same symbols, which are explained here first.
本創作之背輥鎖緊環之鎖緊裝置包含有一鎖緊環棘輪扳手與一驅動裝置。請參照圖1,本創作之鎖緊環棘輪扳手100包含有一棘輪110與一扳手外殼120。棘輪110為環狀結構,其內圈上向內凸出有兩個呈180度對向的卡榫112,分別用以嵌入鎖緊環的兩凹槽以轉動鎖緊環。棘輪110的外圈形成有複數個均勻排列的凸齒114,該些凸齒114係順著同一方向傾斜。扳手外殼120為中空結構,主要包含有一固定座122、一蓋板124與兩推拉桿126。固定座122為環狀結構,並面對棘輪110設置,且可相對棘輪110轉動。固定座122的表面裝設有至少一個止動爪128,較佳係為複數個,例如是四個且對稱設置。各止動爪128的一端樞接到固定座122,而另一端則用以抵接到棘輪110外圈上的凸齒114。蓋板124為環狀結構,並面對棘輪110設置。蓋板124連接到固定座122,且蓋板124與固定座122之間形成有一容置空間,其中棘輪110設置在該容置空間內,亦即棘輪110被包夾在蓋板124與固定座122之間。兩推拉桿126係相對設置,並從固定座122外圈的相對兩側朝反方向延伸出。The locking device of the back roller locking ring of this creation includes a locking ring ratchet wrench and a driving device. Please refer to FIG. 1, the locking
請參照圖2,本創作之驅動裝置200包含有一油壓缸210,該油壓缸210的底部利用一轉軸連接到一底座220,亦即油壓缸210能夠在底座220上轉動。油壓缸210前端伸出有一活動心軸212,其能夠在油壓缸210上進行往復式的伸縮運動。活動心軸212的上端係鎖上一下開口接頭230,該下開口接頭230再以一心軸連接到一上開口接頭240。上開口接頭240係能夠以一螺栓連接於鎖緊環棘輪扳手100的其中之一推拉桿126。Please refer to FIG. 2, the
請參照圖3及4,在使用本創作之背輥鎖緊環之鎖緊裝置來鎖緊背輥鎖緊環時,係將鎖緊環棘輪扳手100套在鎖緊環310上,使棘輪110內側凸出的兩卡榫112分別嵌入鎖緊環310外側的兩凹槽內。驅動裝置200的油壓缸210的底部利用轉軸連接到底座220,而上開口接頭240則以螺栓連接於鎖緊環棘輪扳手100的推拉桿126(請見圖3)。之後啟動油壓缸210將其活動心軸212推出,推動推拉桿126逆時針方向轉動,這時扳手外殼120的固定座122上的止動爪128會和棘輪110外圈上的凸齒114作用而將棘輪110也逆時針方向轉動,因此帶動鎖緊環310逆時針方向轉動而往外推。當油壓缸210的活動心軸212上升至極限後(請見圖4),操作活動心軸212往下移動,此時會拉動扳手外殼120的推拉桿126往順時針方向轉,而止動爪128並無作動棘輪110,因此棘輪110和鎖緊環310皆不會轉動。當油壓缸210的活動心軸212下降至極限後,再操作使其上升,反覆以上步驟直到鎖緊環310往外頂住扣環320,於是使軸承箱固定至定位。當鎖緊環310要放鬆時,只要將鎖緊環棘輪扳手100換翻面使用即可轉換作動方向。Please refer to Figures 3 and 4, when using the locking device of the back roller locking ring of this creation to lock the back roller locking ring, set the locking
本創作是利用一般棘輪扳手的作動原理與構造製作鎖緊環棘輪扳手,使其使用時,可以只產生單一轉向的推力,將直線的施力方向轉換為圓周方向施力,藉以調整鎖緊環,來達到固鎖軸承箱定位之目的。而當鎖緊環要放鬆時,只要將棘輪扳手換翻面使用即可轉換作動方向。This creation uses the principle and structure of the general ratchet wrench to make a locking ring ratchet wrench, so that when it is used, it can produce only a single turning thrust, and convert the linear force direction into the circumferential direction to adjust the lock ring. , To achieve the purpose of locking the bearing box positioning. When the locking ring is to be loosened, the operating direction can be changed by turning the ratchet wrench upside down.
另外,本創作還使用油壓缸來驅動鎖緊環棘輪扳手,可避免使用天車與鋼索來拉動扳手的作業風險。油壓缸的作動係可設置一手動控制閥來達成,利用油壓作動速度慢且壓力較大的特性,使作業人員容易控制操作。油壓缸底部係以轉軸連接到底座,加上下開口接頭與上開口接頭以及上開口接頭與推拉桿之間亦以轉軸連接,使油壓缸推出與收回時,能順著鎖緊環棘輪扳手的推拉桿移動弧度做偏移,使油壓缸動作更順暢。In addition, this creation also uses a hydraulic cylinder to drive the locking ring ratchet wrench, which can avoid the risk of using cranes and steel cables to pull the wrench. The actuation system of the hydraulic cylinder can be achieved by setting a manual control valve. The slow actuation speed and high pressure of the hydraulic cylinder are used to make the operation easier for the operator. The bottom of the hydraulic cylinder is connected to the base by a rotating shaft, and the lower split joint and the upper split joint, and the upper split joint and the push-pull rod are also connected by a rotating shaft, so that when the hydraulic cylinder is pushed out and retracted, it can follow the locking ring ratchet wrench The push-pull rod moves to offset the arc, so that the hydraulic cylinder moves more smoothly.
本創作之背輥鎖緊環之鎖緊裝置具有至少下列優點:The locking device of the back roller locking ring of this creation has at least the following advantages:
1. 鎖緊環棘輪扳手與油壓缸係機構簡單、不易損壞且維修容易。1. The mechanism of the locking ring ratchet wrench and the hydraulic cylinder is simple, not easy to damage and easy to maintain.
2. 當調整鎖緊環迫緊或放鬆時,只要將鎖緊環棘輪扳手翻面使用,即可轉換作動方向,因此只須準備一組鎖緊環棘輪扳手即可。2. When adjusting the tightening or loosening of the locking ring, just turn the locking ring ratchet wrench upside down and use it to change the operating direction. Therefore, you only need to prepare a set of locking ring ratchet wrenches.
3. 使用鎖緊環棘輪扳手作業時,係可將油壓缸的直線往復運動,轉換成圓周運動來轉動公牙側之鎖緊環而調整其位置。3. When using the locking ring ratchet wrench to work, the linear reciprocating motion of the hydraulic cylinder can be converted into a circular motion to rotate the locking ring on the male side to adjust its position.
4. 鎖緊環棘輪扳手的機構簡單,只需將其套在鎖緊環齒上,再將油壓缸機械手臂前端的上開口接頭連接到鎖緊環棘輪扳手的推拉桿上,然後操作油壓缸上下運作即可,因此操作簡易方便,不用頻繁將板手移出與套入,省時又省力,減輕人員作業負擔。4. The mechanism of the locking ring ratchet wrench is simple. You only need to put it on the locking ring teeth, and then connect the upper opening joint at the front end of the hydraulic cylinder robot arm to the push-pull rod of the locking ring ratchet wrench, and then operate the oil The pressure cylinder can be operated up and down, so the operation is simple and convenient, and the wrench does not need to be removed and inserted frequently, which saves time and effort, and reduces the workload of personnel.
5. 油壓動作速度慢、控制容易且安全性高,可降低作業風險,提高工作人員的作業安全。5. The oil pressure action is slow, easy to control and high in safety, which can reduce operation risks and improve the safety of workers.
6. 使用既有的方法來拆組裝背輥軋輥組合時,因天車不易控制拉力與方向,大約每拆裝240組會有一個軸承箱的軸襯和套筒損壞。而使用本創作之鎖緊環棘輪扳手來作業時,因容易控制鎖緊環的鎖緊力道,故不會造成軸承箱的軸襯和套筒損壞,每年可節省維護成本約90萬元。6. When using the existing method to disassemble and assemble the back roll combination, because the crane is not easy to control the tension and direction, about every 240 sets of disassembly and assembly, the bushing and sleeve of the bearing box will be damaged. When using the locking ring ratchet wrench of this creation to work, because it is easy to control the locking force of the locking ring, it will not cause damage to the bushing and sleeve of the bearing box, and it can save about 900,000 yuan in maintenance costs every year.
雖然本創作已以前述實例揭示,然其並非用以限定本創作,任何本創作所屬技術領域中具有通常知識者,在不脫離本創作之精神和範圍內,當可作各種之更動與修改。因此本創作之保護範圍當視後附之申請專利範圍所界定者為準。Although this creation has been disclosed with the aforementioned examples, it is not intended to limit the creation. Anyone with ordinary knowledge in the technical field to which this creation belongs can make various changes and modifications without departing from the spirit and scope of this creation. Therefore, the scope of protection of this creation shall be subject to the scope of the attached patent application.
100:鎖緊環棘輪扳手 110:棘輪 112:卡榫 114:凸齒 120:扳手外殼 122:固定座 124:蓋板 126:推拉桿 128:止動爪 200:驅動裝置 210:油壓缸 212:活動心軸 220:底座 230:下開口接頭 240:上開口接頭 310:鎖緊環 320:扣環100: Locking ring ratchet wrench 110: Ratchet 112: Tenon 114: convex tooth 120: Wrench housing 122: fixed seat 124: cover 126: push rod 128: Stop claw 200: Drive 210: Hydraulic cylinder 212: Activity Mandrel 220: base 230: Lower opening joint 240: Upper opening connector 310: Locking ring 320: Buckle
圖1為本創作之鎖緊環棘輪扳手的示意圖。 圖2為本創作之驅動裝置的示意圖。 圖3至4顯示如何使用本創作之背輥鎖緊環之鎖緊裝置。 Figure 1 is a schematic diagram of the locking ring ratchet wrench created. Figure 2 is a schematic diagram of the driving device created. Figures 3 to 4 show how to use the locking device of the back roller locking ring of this creation.
100:鎖緊環棘輪扳手 100: Locking ring ratchet wrench
112:卡榫 112: Tenon
122:固定座 122: fixed seat
124:蓋板 124: cover
126:推拉桿 126: push rod
200:驅動裝置 200: Drive
210:油壓缸 210: Hydraulic cylinder
212:活動心軸 212: Activity Mandrel
220:底座 220: base
230:下開口接頭 230: Lower opening joint
240:上開口接頭 240: Upper opening connector
310:鎖緊環 310: Locking ring
320:扣環 320: Buckle
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW109204832U TWM598193U (en) | 2020-04-23 | 2020-04-23 | Locking device of back roller locking ring |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW109204832U TWM598193U (en) | 2020-04-23 | 2020-04-23 | Locking device of back roller locking ring |
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Publication Number | Publication Date |
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TWM598193U true TWM598193U (en) | 2020-07-11 |
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Application Number | Title | Priority Date | Filing Date |
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TW109204832U TWM598193U (en) | 2020-04-23 | 2020-04-23 | Locking device of back roller locking ring |
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