TWM593663U - Conductive frame of batteries - Google Patents

Conductive frame of batteries Download PDF

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Publication number
TWM593663U
TWM593663U TW108216165U TW108216165U TWM593663U TW M593663 U TWM593663 U TW M593663U TW 108216165 U TW108216165 U TW 108216165U TW 108216165 U TW108216165 U TW 108216165U TW M593663 U TWM593663 U TW M593663U
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Taiwan
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conductive
conductive portion
battery
frame
item
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TW108216165U
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Chinese (zh)
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張古博
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新盛力科技股份有限公司
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Publication of TWM593663U publication Critical patent/TWM593663U/en

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Abstract

The invention provides a conductive frame of batteries for connecting a plurality of battery cells, wherein the conductive frame comprises a first conductive portion and a plurality of second conductive portions, and the upper surface of each second conductive portion is connected to the first conductive portion through a eutectic portion. The lower surface of each second conductive portion is provided with at least one protruding welding portion, wherein the second conductive portion is connected to the housing of the battery cell through the protruding welding portion. The first conductive portion and the second conductive portion are made of different materials, wherein the resistance of the second conductive portion is greater than the resistance of the first conductive portion. Thus, a small current can be used to connect to the conductive frame and the battery cell, which not only reduces the consumption of energy, but also avoids damage of the battery cell during the electric welding process.

Description

電池導電架Battery conductive frame

本新型提供一種電池導電架,用以連接電池芯,並可避免在連接電池芯的過程中對電池芯造成損害。The present invention provides a battery conductive frame for connecting battery cells, and can avoid damage to the battery cells during the process of connecting the battery cells.

二次電池主要包括鎳氫電池、鎳鎘電池、鋰離子電池、鋰高分子電池,鋰電池具有能量密度高、操作電壓高、使用溫度範圍大、無記憶效應、壽命長、可歷經多次充放電等優點,並被廣泛的使用在可攜式電子產品如手機、筆記型電腦、數位相機等,近年來更擴及汽車領域。Secondary batteries mainly include nickel-metal hydride batteries, nickel-cadmium batteries, lithium-ion batteries, and lithium polymer batteries. Lithium batteries have high energy density, high operating voltage, wide use temperature range, no memory effect, long life, and can be charged many times. Discharge and other advantages, and is widely used in portable electronic products such as mobile phones, notebook computers, digital cameras, etc. In recent years, it has expanded to the automotive field.

電池芯(Cell)的構造主要包括正極材料、電解液、負極材料、隔離層及殼體,其中隔離膜將正極材料及負極材料隔開以避免短路,而電解液則設置在多孔隙的隔離膜中,並作為離子電荷的傳導工作。殼體用以包覆上述的正極材料、隔離膜、電解液及負極材料,一般而言殼體通常由金屬材質所製成。The structure of the cell mainly includes the positive electrode material, the electrolyte, the negative electrode material, the separation layer and the case, wherein the separation film separates the positive electrode material and the negative electrode material to avoid short circuit, and the electrolyte is provided on the porous separation film , And work as the conduction of ionic charge. The casing is used to cover the foregoing positive electrode material, separator, electrolyte and negative electrode material. Generally speaking, the casing is usually made of metal material.

在使用時會透過電池導電架串聯及/或並聯複數個電池芯以形成一電池組,使得電池組可輸出產品需要的電壓。一般而言,會透過電銲的方式連接電池導電架及電池芯,在電銲的過程中需要增加電池導電架及電池芯的溫度,並將電池導電架向電池芯的正極/或負極的殼體施壓,以完成電池導電架與電池芯的連接。然而在上述連接電池導電架及電池芯的過程中,電池芯的殼體往往會因為承受過大的壓力及/或過高的溫度而產生破損,進而導致電池芯的損壞。In use, a plurality of battery cells are connected in series and/or in parallel through the battery conductive frame to form a battery pack, so that the battery pack can output the voltage required by the product. Generally speaking, the battery conductive frame and the battery core will be connected by electric welding. During the welding process, it is necessary to increase the temperature of the battery conductive frame and the battery core, and apply the battery conductive frame to the positive electrode or negative electrode casing of the battery core. Press to complete the connection between the battery conductive frame and the battery core. However, in the above-mentioned process of connecting the battery conductive frame and the battery cell, the battery cell case is often damaged due to excessive pressure and/or excessive temperature, which in turn causes damage to the battery cell.

本新型一目的,在於提供一種電池導電架,包括一第一導電部及複數個第二導電部,其中第一導電部透過共晶部連接第二導電部。第一導電部及第二導電部分別為不同的金屬材質,其中第二導電部的電阻大於第一導電部的電阻。透過本新型所述的電池導電架的應用,可減少透過電銲方式連接電池導電架及電池芯時所消耗的能量,更可降低在電銲過程中對電池芯的結構造成的損害,以提高產品的良率及可靠度。An object of the present invention is to provide a battery conductive frame including a first conductive portion and a plurality of second conductive portions, wherein the first conductive portion is connected to the second conductive portion through the eutectic portion. The first conductive portion and the second conductive portion are made of different metal materials, wherein the resistance of the second conductive portion is greater than the resistance of the first conductive portion. Through the application of the battery conductive frame described in the present invention, the energy consumed when the battery conductive frame and the battery core are connected by electric welding can be reduced, and the damage to the structure of the battery core during the electric welding process can be reduced to improve the product's Yield and reliability.

本新型一目的,在於提供一種電池導電架,主要包括一第一導電部及複數個第二導電部,其中第二導電部與第一導電部完全重疊,並在第一導電部的表面形成一凸起。電池導電架透過第二導電部連接電池芯,其中第一導電部與電池芯之間會形成一間隙,使得由故障的電池芯噴出的電池液氣體可由間隙排出,並降低電池液氣體與電池導電架或其他電池芯接觸的機會及可能造成的損害。An object of the present invention is to provide a battery conductive frame, which mainly includes a first conductive portion and a plurality of second conductive portions, wherein the second conductive portion completely overlaps the first conductive portion, and forms a surface on the surface of the first conductive portion Raised. The battery conductive frame is connected to the battery core through the second conductive portion, wherein a gap is formed between the first conductive portion and the battery core, so that the battery liquid gas ejected from the failed battery core can be discharged through the gap, and the battery liquid gas and the battery conduction are reduced The chance of contact with the battery holder or other battery cells and the possible damage.

本新型一目的,在於提供一種電池導電架,用以串聯及/或並聯複數個電池芯,其中電池芯包括一正極、一負極及一絕緣環,絕緣環用以隔離電池芯的正極及負極。電池導電架可透過第二導電部連接電池芯的正極,其中第二導電部的截面積小於正極或絕緣環形成的環繞區域的截面積。An object of the present invention is to provide a battery conductive frame for connecting a plurality of battery cells in series and/or parallel, wherein the battery core includes a positive electrode, a negative electrode and an insulating ring, and the insulating ring is used to isolate the positive electrode and the negative electrode of the battery core. The battery conductive frame can be connected to the positive electrode of the battery core through the second conductive portion, wherein the cross-sectional area of the second conductive portion is smaller than the cross-sectional area of the surrounding area formed by the positive electrode or the insulating ring.

本新型提出一種電池導電架,包括:一第一導電部;複數個第二導電部,包括一第一表面及一第二表面,其中第二導電部的第一表面經由一共晶部連接第一導電部;及至少一凸出銲部,設置在第二導電部的第二表面,並用以連接一電池芯,其中第一導電部及第二導電部為不同的材質,且第二導電部的電阻大於第一導電部的電阻。The present invention provides a battery conductive frame, including: a first conductive portion; a plurality of second conductive portions, including a first surface and a second surface, wherein the first surface of the second conductive portion is connected to the first via a eutectic portion Conductive part; and at least one protruding welding part, which is provided on the second surface of the second conductive part and used to connect a battery cell, wherein the first conductive part and the second conductive part are made of different materials, and the second conductive part The resistance is greater than the resistance of the first conductive portion.

所述的電池導電架,其中第二導電部包括至少一凹部,位於第二導電部的第一表面,凹部的位置對應凸出銲部。In the battery conductive frame, the second conductive portion includes at least one concave portion, which is located on the first surface of the second conductive portion, and the position of the concave portion corresponds to the protruding welding portion.

所述的電池導電架,其中第二導電部與第一導電部部分重疊。In the battery conductive frame, the second conductive portion partially overlaps the first conductive portion.

所述的電池導電架,其中第二導電部上的凸出銲部不與第一導電部重疊。In the battery conductive frame, the protruding welding portion on the second conductive portion does not overlap with the first conductive portion.

所述的電池導電架,其中第二導電部與第一導電部完全重疊,並在第一導電部的一表面形成一凸起,使得第一導電部與相連接的電池芯之間具有一間隙。In the battery conductive frame, the second conductive portion completely overlaps the first conductive portion, and a protrusion is formed on a surface of the first conductive portion, so that there is a gap between the first conductive portion and the connected battery core .

所述的電池導電架,包括一絕緣環用以隔離電池芯的一正極及一負極,絕緣環具有一環繞區域,而電池芯的正極位於環繞區域內,且第二導電部的截面積小於或等於絕緣環的環繞區域或正極的截面積。The battery conductive frame includes an insulating ring for isolating a positive electrode and a negative electrode of the battery core, the insulating ring has a surrounding area, and the positive electrode of the battery core is located in the surrounding area, and the cross-sectional area of the second conductive portion is less than or It is equal to the surrounding area of the insulating ring or the cross-sectional area of the positive electrode.

所述的電池導電架,其中第二導電部包括至少一凹部,位於第二導電部的第一表面,凹部的位置對應凸出銲部,而共晶部則連接第二導電部的第一表面及凹部。In the battery conductive frame, the second conductive portion includes at least one concave portion located on the first surface of the second conductive portion, the position of the concave portion corresponds to the protruding welding portion, and the eutectic portion is connected to the first surface of the second conductive portion And recesses.

所述的電池導電架,其中第一導電部包括複數個分枝,分別連接各個第二導電部。In the battery conductive frame, the first conductive portion includes a plurality of branches, which are respectively connected to the second conductive portions.

所述的電池導電架,其中第一導電部包括複數個分枝,分別連接複數個次分枝,並透過次分枝連接一第二導電部。In the battery conductive frame, the first conductive portion includes a plurality of branches, respectively connected to the plurality of sub-branches, and a second conductive portion is connected through the sub-branches.

請參閱圖1及圖2,分別為本新型電池導電架一實施例的俯視圖及側視圖。如圖所示,電池導電架10主要包括一第一導電部11、至少一第二導電部13及至少一凸出銲部151,其中第一導電部11及第二導電部13為不同的材質,並經由一共晶部12連接第一導電部11及第二導電部13。Please refer to FIGS. 1 and 2, which are respectively a top view and a side view of an embodiment of a new type battery conductive frame. As shown in the figure, the battery conductive frame 10 mainly includes a first conductive portion 11, at least one second conductive portion 13 and at least one protruding welding portion 151, wherein the first conductive portion 11 and the second conductive portion 13 are made of different materials And connect the first conductive portion 11 and the second conductive portion 13 through a eutectic portion 12.

第二導電部13包括一第一表面131及一第二表面133,例如第一表面131及第二表面133可以是第二導電部13上相對的兩個表面,其中第二導電部13的部分第一表面131透過共晶部12連接第一導電部11,以形成電池導電架10的主體構造,例如可透過銲接(welding)的方式連接第一導電部11及第二導電部13。The second conductive portion 13 includes a first surface 131 and a second surface 133. For example, the first surface 131 and the second surface 133 may be two opposite surfaces on the second conductive portion 13, wherein a portion of the second conductive portion 13 The first surface 131 is connected to the first conductive portion 11 through the eutectic portion 12 to form the main structure of the battery conductive frame 10, and the first conductive portion 11 and the second conductive portion 13 can be connected by welding, for example.

在本新型一實施例中,第二導電部13的第一表面131上可設置至少一凸出銲部155,其中凸出銲部155可為凸出第二導電部13的第一表面131的凸點,第二導電部13可經由凸出銲部155連接第一導電部11。在實際應用時可透過電阻銲連接第一導電部11及第二導電部13,例如可將位於第二導電部13的第一表面131上的凸出銲部155接觸第一導電部11的下表面,並透過第一導電部11對第二導電部13供電,以提高第二導電部13的凸出銲部155與接觸的第一導電部11的溫度,並在第一導電部11及第二導電部13之間形成共晶部12。In an embodiment of the present invention, at least one protruding welding portion 155 may be provided on the first surface 131 of the second conductive portion 13, wherein the protruding welding portion 155 may protrude from the first surface 131 of the second conductive portion 13 For bumps, the second conductive portion 13 may be connected to the first conductive portion 11 via the protruding solder portion 155. In practical applications, the first conductive portion 11 and the second conductive portion 13 can be connected by resistance welding, for example, the protruding solder portion 155 on the first surface 131 of the second conductive portion 13 can be contacted under the first conductive portion 11 Power supply to the second conductive portion 13 through the first conductive portion 11 to increase the temperature of the protruding solder portion 155 of the second conductive portion 13 and the first conductive portion 11 in contact, and between the first conductive portion 11 and the first A eutectic portion 12 is formed between the two conductive portions 13.

此外第二導電部13的第二表面133設置至少一凸出銲部151,其中凸出銲部151可為凸出第二導電部13的第二表面133的凸點,第二導電部13可經由凸出銲部151連接電池芯17的殼體171,例如連接殼體的正極或負極。In addition, the second surface 133 of the second conductive portion 13 is provided with at least one protruding welding portion 151, wherein the protruding welding portion 151 may be a bump protruding from the second surface 133 of the second conductive portion 13, and the second conductive portion 13 may The case 171 of the battery cell 17 is connected via the protruding weld 151, for example, the positive or negative electrode of the case is connected.

在本新型一實施例中,可透過衝壓成型的方式分別在第二導電部13的第一表面131及第二表面133上形成凸出銲部155/151,而第二導電部13的第二表面133及第一表面131則會形成至少一凹部157/153,其中凹部157/153的位置對應凸出銲部155/151的位置。In an embodiment of the present invention, the protruding welding portions 155/151 can be formed on the first surface 131 and the second surface 133 of the second conductive portion 13 by stamping, respectively, and the second of the second conductive portion 13 At least one concave portion 157/153 is formed on the surface 133 and the first surface 131, wherein the position of the concave portion 157/153 corresponds to the position of the protruding welding portion 155/151.

當然以衝壓成型方式製作第二導電部13僅為本新型一實施例,而非本新型權利範圍的限制,因此第二導電部13的第一表面131及第二表面133上具有至少一凹部153/157並非本新型的限制。在實際應用時可以其它方式製作第二導電部13,例如以鑄造的方式製作第二導電部13,使得第二導電部13的第一表面131及第二表面133上不存在凹部153/157。Of course, the second conductive portion 13 manufactured by stamping is only an embodiment of the present invention, and is not limited by the scope of the rights of the new type. Therefore, the first surface 131 and the second surface 133 of the second conductive portion 13 have at least one concave portion 153 /157 is not a limitation of this new model. In actual application, the second conductive portion 13 may be manufactured in other ways, for example, the second conductive portion 13 is manufactured by casting, so that there are no concave portions 153/157 on the first surface 131 and the second surface 133 of the second conductive portion 13.

在本新型實施例中,第二導電部13及第一導電部11部分重疊,其中第二導電部13的凸出銲部151及/或凹部153不會與第一導電部11重疊。具體而言可將凸出銲部151及/或凹部153設置在第二導電部13上未與第一導電部11重疊的區域,使得連接第一導電部11及第二導電部13的共晶部12不會接觸第二導電部13的凹部153。In the embodiment of the present invention, the second conductive portion 13 and the first conductive portion 11 partially overlap, wherein the protruding solder portion 151 and/or the concave portion 153 of the second conductive portion 13 will not overlap with the first conductive portion 11. Specifically, the protruding solder portion 151 and/or the recessed portion 153 may be provided in the region of the second conductive portion 13 that does not overlap with the first conductive portion 11 so that the eutectic connecting the first conductive portion 11 and the second conductive portion 13 The portion 12 does not contact the concave portion 153 of the second conductive portion 13.

在實際應用時主要透過銲接的方式連接第二導電部13、凸出銲部151及電池芯17的殼體171,銲接是一種透過加熱或加壓方式接合異質金屬的工藝技術。In practical application, the second conductive portion 13, the protruding welding portion 151 and the case 171 of the battery core 17 are mainly connected by welding. Welding is a process technology for joining heterogeneous metals by heating or pressing.

本新型一實施例中,可透過電阻銲的方式連接第二導電部13、凸出銲部151及電池芯17的殼體171,首先將第二導電部13上的凸出銲部151接觸電池芯17,例如接觸電池芯17的正極或負極的殼體171,其中殼體171為金屬材質。In an embodiment of the present invention, the second conductive portion 13, the protruding welding portion 151 and the case 171 of the battery core 17 can be connected by resistance welding. First, the protruding welding portion 151 on the second conductive portion 13 contacts the battery The core 17 is, for example, a case 171 contacting the positive electrode or the negative electrode of the battery cell 17, wherein the case 171 is made of metal.

而後向第二導電部13、凸出銲部151及電池芯17的殼體171供給電流,由於第二導電部13、凸出銲部151及電池芯17的殼體171皆是金屬材質並具有電阻,因此電流通過第二導電部13、凸出銲部151及電池芯17的殼體171時,會使得凸出銲部151及其接觸的電池芯17的殼體171的溫度上升。Then, current is supplied to the second conductive portion 13, the protruding welding portion 151, and the case 171 of the battery cell 17, since the second conductive portion 13, the protruding welding portion 151, and the case 171 of the battery cell 17 are all made of metal and have Because of the resistance, when the current passes through the second conductive portion 13, the protruding welding portion 151 and the case 171 of the battery cell 17, the temperature of the protruding welding portion 151 and the case 171 of the battery cell 17 in contact with it increases.

當第二導電部13、凸出銲部151及電池芯17的殼體171的溫度到達一特定值時,將會熔化形成熔池。而後透過第二導電部13及凸出銲部151對電池芯17的殼體171施加壓力,使得第二導電部13上的凸出銲部151陷入電池芯17的殼體171,待第二導電部13、凸出銲部151及電池芯17的殼體171溫度下降後,便完成第二導電部13與電池芯17之間的連接。When the temperatures of the second conductive portion 13, the protruding welding portion 151 and the casing 171 of the battery core 17 reach a certain value, they will melt to form a molten pool. Then, the pressure is applied to the case 171 of the battery core 17 through the second conductive portion 13 and the protruding weld portion 151, so that the protruding weld portion 151 on the second conductive portion 13 sinks into the case 171 of the battery core 17 until the second conductive After the temperature of the portion 13, the protruding welded portion 151, and the case 171 of the battery core 17 drops, the connection between the second conductive portion 13 and the battery core 17 is completed.

一般而言,電池導電架通常會選擇由低電阻及高電導率特性的材質製作,以降低電池芯經由電池導電架進行充放電時所造成的能量損耗。在透過電阻銲的方式連接低電阻的電池導電架及接觸的電池芯的殼體時,勢必要向電池導電架及電池芯的殼體提供較大的電流,並增加銲接電池導電架及電池芯所消耗的能量。Generally speaking, the battery conductive frame is usually made of a material with low resistance and high conductivity characteristics to reduce the energy loss caused when the battery core is charged and discharged through the battery conductive frame. When connecting the low-resistance battery conductive frame and the contacted battery core shell through resistance welding, it is necessary to provide a large current to the battery conductive frame and the battery core shell, and increase the welding of the battery conductive frame and the battery core The energy consumed.

此外電池導電架通常會具有較大的厚度,以增加電池導電架的截面積,並降低電池導電架的電阻。然而隨著電池導電架的厚度增加,將會提高電池導電架的結構強度,使得電池導電架在連接電池芯的殼體時較不容易變形。因此在透過電池導電架向電池芯的殼體施加壓力時,將會導致電池芯的殼體產生較大的形變,例如電池導電架上的凸出銲部將會在電池芯的殼體形成更深或更廣的凹陷。In addition, the battery conductive frame usually has a larger thickness to increase the cross-sectional area of the battery conductive frame and reduce the resistance of the battery conductive frame. However, as the thickness of the battery conductive frame increases, the structural strength of the battery conductive frame will be improved, so that the battery conductive frame is less likely to be deformed when connected to the casing of the battery core. Therefore, when the pressure is applied to the battery core case through the battery conductive frame, it will cause a large deformation of the battery core case, for example, the protruding weld on the battery conductive frame will form a deeper in the battery core case Or a wider depression.

如此一來,在連接電池導電架及電池芯的過程中,將可能會破壞電池芯的殼體結構,例如在電池芯的殼體產生金屬裂紋,進而影響電池芯的可靠度及耐用性。然而若為了避免上述銲接電池導電架及電池芯時產生的問題,而選擇使用高電阻及低電導率的電池導電架,則會增加電池芯透過電池導電架進行充放電時所造成的能量損耗。In this way, during the process of connecting the battery conductive frame and the battery cell, the battery cell shell structure may be damaged, for example, a metal crack is generated in the battery cell shell, which may affect the reliability and durability of the battery cell. However, in order to avoid the above-mentioned problems when welding the battery conductive frame and the battery core, selecting a battery conductive frame with high resistance and low conductivity will increase the energy loss caused by the battery core charging and discharging through the battery conductive frame.

為了解決上述的問題,本新型提出以兩個不同的材質製作電池導電架10,其中第一導電部11及第二導電部13分別是不同的材質,第二導電部13的電阻及/或電阻系數大於第一導電部11,即第一導電部11的電導率高於第二導電部13。例如第一導電部11可以是銅,而第二導電部13可以是鎳。In order to solve the above problems, the present invention proposes to manufacture the battery conductive frame 10 from two different materials, wherein the first conductive portion 11 and the second conductive portion 13 are respectively different materials, and the resistance and/or resistance of the second conductive portion 13 The coefficient is greater than the first conductive portion 11, that is, the conductivity of the first conductive portion 11 is higher than that of the second conductive portion 13. For example, the first conductive portion 11 may be copper, and the second conductive portion 13 may be nickel.

由於第二導電部13具有較大的電阻,因此在以電阻銲的方式連接電池導電架10的第二導電部13及接觸的電池芯17的殼體171時,可降低提供給第二導電部13的電流,便可以電阻焊的方式連接第二導電部13及電池芯17的殼體171,藉此可有效降低連接電池導電部10與電池芯17時所消耗的能量。Since the second conductive portion 13 has a large resistance, when the second conductive portion 13 of the battery conductive frame 10 and the case 171 of the contacted battery core 17 are connected by resistance welding, the supply to the second conductive portion can be reduced The current of 13 can be connected by resistance welding to the second conductive portion 13 and the housing 171 of the battery core 17, thereby effectively reducing the energy consumed when connecting the battery conductive portion 10 and the battery core 17.

此外亦可進一步減小第二導電部13的厚度,以降低第二導電部13的結構強度,例如第二導電渡13的厚度或截面積小於第一導電部11的厚度或截面積。在透過電阻銲連接第二導電部13與電池芯17的殼體171時,第二導電部13及電池芯17的殼體171都會產生變形,可降低電池芯17的殼體171的變形程度,例如第二導電部13上的凸出銲部151在電阻銲的過程中會產生變形,並可減少凸出銲部151對電池芯17的殼體171施壓所產生變形部173的深度及/或面積,如圖3所示。藉此可避免在連接電池導電架10及電池芯17的過程中破壞電池芯17的殼體171結構,例如可防止電池芯17的殼體171產生金屬裂紋,以提高電池芯17的耐用性及可靠度。In addition, the thickness of the second conductive portion 13 can be further reduced to reduce the structural strength of the second conductive portion 13, for example, the thickness or cross-sectional area of the second conductive portion 13 is smaller than that of the first conductive portion 11. When the second conductive portion 13 and the case 171 of the battery core 17 are connected by resistance welding, both the second conductive portion 13 and the case 171 of the battery core 17 are deformed, which can reduce the degree of deformation of the case 171 of the battery core 17, For example, the protruding welding portion 151 on the second conductive portion 13 may be deformed during resistance welding, and may reduce the depth of the deformation portion 173 caused by the protruding welding portion 151 pressing the case 171 of the battery cell 17 and/or Or area, as shown in Figure 3. In this way, the structure of the casing 171 of the battery core 17 can be prevented from being damaged during the process of connecting the battery conductive frame 10 and the battery core 17, for example, the metal casing of the battery core 17 can be prevented from cracking, so as to improve the durability of the battery core 17 and Reliability.

此外,由於第一導電部11的電阻值較低,因此電池導電架10的電阻值,並不會因為第二導電部13的設置而大幅增加,可減少透過電池導電架10對電池芯17充放電所造成的能量損耗。In addition, since the resistance value of the first conductive portion 11 is low, the resistance value of the battery conductive frame 10 will not increase greatly due to the arrangement of the second conductive portion 13, which can reduce the charging of the battery core 17 through the battery conductive frame 10 Energy loss caused by discharge.

在本新型圖1的實施例中,第一導電部11的外觀近似魚骨狀,並具有複數個分枝111,其中第一導電部11的各個分枝111分別透過共晶部12連接一第二導電部13,例如第一導電部11可包括六個分枝111,並透過六個分枝111分別連接六個第二導電部13,其中六個第二導電部13分別連接一電池芯17,使得電池導電架10串聯及/或並聯六個電池芯17。In the embodiment of FIG. 1 of the present invention, the appearance of the first conductive portion 11 is similar to a fishbone shape, and has a plurality of branches 111, wherein each branch 111 of the first conductive portion 11 is connected to a first through the eutectic portion 12 Two conductive portions 13, for example, the first conductive portion 11 may include six branches 111, and six second conductive portions 13 are respectively connected through the six branches 111, wherein the six second conductive portions 13 are respectively connected to a battery cell 17 , So that the battery conductive frame 10 connects six battery cells 17 in series and/or in parallel.

在本新型另一實施例中,如圖4所示,第一導電部11的各個分枝111可分別設置複數個次分枝113,其中各個次分枝113分別連接一第二導電部13,使得第一導電部11的各個分枝111分別連接複數個第二導電部13。例如第一導電部11可包括六個分枝111,其中各個分枝111分別連接兩個次分枝113,而各個次分枝113分別連接一第二導電部13,使得各個分枝111透過兩個第二導電部13連接一電池芯17。In another embodiment of the present invention, as shown in FIG. 4, each branch 111 of the first conductive portion 11 may be provided with a plurality of sub-branches 113, wherein each sub-branch 113 is connected to a second conductive portion 13, Each branch 111 of the first conductive portion 11 is connected to the plurality of second conductive portions 13 respectively. For example, the first conductive portion 11 may include six branches 111, wherein each branch 111 is connected to two secondary branches 113 respectively, and each secondary branch 113 is connected to a second conductive portion 13 respectively, so that each branch 111 passes through two A second conductive portion 13 is connected to a battery cell 17.

具體來說,第一導電部11上的分枝111及次分枝113的數量、第一導電部11連接的第二導電部13及電池芯17的數量皆不是本新型權利範圍的限制。Specifically, the number of branches 111 and sub-branches 113 on the first conductive portion 11 and the number of second conductive portions 13 and battery cores 17 connected to the first conductive portion 11 are not limited by the scope of the present invention.

請參閱圖5及圖6,分別為本新型電池導電架又一實施例的俯視圖及側視圖。如圖所示,電池導電架20主要包括一第一導電部21、至少一第二導電部23及至少一凸出銲部251,其中第一導電部21及第二導電部23為不同的材質,並經由一共晶部22相連接。Please refer to FIGS. 5 and 6, which are a top view and a side view, respectively, of another embodiment of the new battery conductive frame. As shown, the battery conductive frame 20 mainly includes a first conductive portion 21, at least one second conductive portion 23, and at least one protruding welding portion 251, wherein the first conductive portion 21 and the second conductive portion 23 are made of different materials , And connected through a eutectic section 22.

具體而言,第二導電部23包括一第一表面231及一第二表面233,其中第二導電部23的第一表面231透過共晶部22連接第一導電部21,以形成電池導電架20的主體構造。Specifically, the second conductive portion 23 includes a first surface 231 and a second surface 233, wherein the first surface 231 of the second conductive portion 23 is connected to the first conductive portion 21 through the eutectic portion 22 to form a battery conductive frame 20's main structure.

在本新型一實施例中,第二導電部23的第一表面231上可設置至少一凸出銲部255,其中凸出銲部255可為凸出第二導電部23的第一表面231的凸點,第二導電部23可經由凸出銲部255連接第一導電部21。在實際應用時可透過電阻銲連接第一導電部21及第二導電部23,例如可將位於第二導電部23的第一表面231上的凸出銲部255接觸第一導電部21的下表面,並透過第一導電部21對第二導電部23供電,以提高第二導電部23的凸出銲部255與接觸的第一導電部21的溫度,並在第一導電部21及第二導電部23之間形成共晶部22。In an embodiment of the present invention, at least one protruding welding portion 255 may be provided on the first surface 231 of the second conductive portion 23, wherein the protruding welding portion 255 may protrude from the first surface 231 of the second conductive portion 23 For bumps, the second conductive portion 23 may be connected to the first conductive portion 21 via the protruding solder portion 255. In practical applications, the first conductive portion 21 and the second conductive portion 23 can be connected by resistance welding. For example, the protruding solder portion 255 on the first surface 231 of the second conductive portion 23 can be contacted under the first conductive portion 21 Power supply to the second conductive portion 23 through the first conductive portion 21 to increase the temperature of the protruding solder portion 255 of the second conductive portion 23 and the first conductive portion 21 in contact, and between the first conductive portion 21 and the first A eutectic portion 22 is formed between the two conductive portions 23.

在本新型實施例中,如圖6所示,第二導電部23的截面積A2小於第一導電部21的截面積A1,其中第二導電部23與第一導電部21完全重疊,並在第一導電部21的表面形成一凸起,例如第一導電部21與第二導電部23的第一表面231及/或第二表面233完全重疊。第二導電部23透過共晶部22連接第一導電部21後,第二導電部23將會在第一導電部21的表面(如下表面)上形成一凸起的導電部。In the embodiment of the present invention, as shown in FIG. 6, the cross-sectional area A2 of the second conductive portion 23 is smaller than the cross-sectional area A1 of the first conductive portion 21, wherein the second conductive portion 23 completely overlaps the first conductive portion 21, and A protrusion is formed on the surface of the first conductive portion 21, for example, the first conductive portion 21 completely overlaps the first surface 231 and/or the second surface 233 of the second conductive portion 23. After the second conductive portion 23 is connected to the first conductive portion 21 through the eutectic portion 22, the second conductive portion 23 will form a convex conductive portion on the surface of the first conductive portion 21 (below surface).

第二導電部23的第二表面233設設置至少一凸出銲部251,其中凸出銲部251可為凸出第二導電部213的第二表面233的凸點,而第二導電部23的第一表面231可設置至少一凹部253,其中凹部253的設置位置對應凸出銲部251的設置位置。在不同實施例中,第二導電部23的第一表面231可上不存在凹部253。The second surface 233 of the second conductive portion 23 is provided with at least one protruding welding portion 251, wherein the protruding welding portion 251 may be a bump protruding from the second surface 233 of the second conductive portion 213, and the second conductive portion 23 The first surface 231 may be provided with at least one concave portion 253, wherein the installation position of the concave portion 253 corresponds to the installation position of the protruding welding portion 251. In different embodiments, the first surface 231 of the second conductive portion 23 may not have the concave portion 253.

由於第二導電部23與第一導電部21完全重疊,因此第二導電部23上的凸出銲部251及/或凹部253亦會與第一導電部21重疊。當第二導電部23的第一表面231具有凹部253時,連接第一導電部21及第二導電部23的共晶部22可僅位於第二導電部23的第一表面231上,其中凹部253內則未設置共晶部22。在不同實施例中,第二導電部23的第一表面231及凹部253內皆設置共晶部22。Since the second conductive portion 23 completely overlaps the first conductive portion 21, the protruding solder portion 251 and/or the concave portion 253 on the second conductive portion 23 also overlap the first conductive portion 21. When the first surface 231 of the second conductive portion 23 has a concave portion 253, the eutectic portion 22 connecting the first conductive portion 21 and the second conductive portion 23 may be located only on the first surface 231 of the second conductive portion 23, wherein the concave portion In 253, the eutectic portion 22 is not provided. In different embodiments, the first surface 231 and the concave portion 253 of the second conductive portion 23 are all provided with the eutectic portion 22.

本新型一實施例中,可透過電阻銲的方式連接第二導電部23、凸出銲部251及電池芯27的殼體271,以完成第二導電部23與電池芯27之間的連接。在本新型實施例以兩個不同的材質製作電池導電架20,其中第二導電部23的電阻及/或電阻系數大於第一導電部21,即第一導電部21的電導率高於第二導電部23。例如第一導電部21可以是銅,而第二導電部23可以是鎳。In an embodiment of the present invention, the second conductive portion 23, the protruding welding portion 251 and the case 271 of the battery core 27 can be connected by resistance welding to complete the connection between the second conductive portion 23 and the battery core 27. In the present embodiment, the battery conductive frame 20 is made of two different materials, wherein the resistance and/or resistivity of the second conductive portion 23 is greater than that of the first conductive portion 21, that is, the conductivity of the first conductive portion 21 is higher than that of the second Conductive part 23. For example, the first conductive portion 21 may be copper, and the second conductive portion 23 may be nickel.

因此在以電阻銲的方式連接電池導電架20及接觸的電池芯27的殼體271時,可降低由第一導電部21提供給第二導電部23及電池芯27的殼體271的電流,可有效降低連接電池導電部20與電池芯27時所消耗的能量。Therefore, when the battery conductive frame 20 and the case 271 of the contacted battery core 27 are connected by resistance welding, the current supplied by the first conductive portion 21 to the second conductive portion 23 and the case 271 of the battery core 27 can be reduced. The energy consumed when connecting the battery conductive portion 20 and the battery core 27 can be effectively reduced.

此外亦可減小第二導電部23的厚度,以降低第二導電部23的結構強度,使得第二導電部23上的凸出銲部251在電阻銲的過程中亦會產生變形,可減少凸出銲部251對電池芯27的殼體271施壓所產生變形部273的深度及/或面積,如圖7所示,以避免在連接時破壞電池芯27的殼體結構。In addition, the thickness of the second conductive portion 23 can also be reduced to reduce the structural strength of the second conductive portion 23, so that the protruding welding portion 251 on the second conductive portion 23 will also be deformed during the resistance welding process, which can be reduced The depth and/or area of the deformed portion 273 generated by the protrusion welding portion 251 pressing the case 271 of the battery core 27 is shown in FIG. 7 to avoid damaging the case structure of the battery core 27 when connected.

在本新型圖5的實施例中,第一導電部21的外觀近似魚骨狀,具有複數個分枝211,並分別於第一導電部21的各個分枝211上透過共晶部22連接一第二導電部23,其中各個第二導電部23分別與連接的第一導電部21的分枝211完全重疊。In the embodiment of FIG. 5 of the present invention, the appearance of the first conductive portion 21 is similar to a fish-bone shape, having a plurality of branches 211, and respectively connected to each branch 211 of the first conductive portion 21 through the eutectic portion 22 The second conductive portions 23, wherein each second conductive portion 23 completely overlaps the branch 211 of the connected first conductive portion 21, respectively.

在本新型另一實施例中,如圖8所示,第一導電部21的各個分枝211可分別連接複數個次分枝213,其中各個次分枝213分別連接一第二導電部23,使得第一導電部21的各個分枝211分別連接複數個第二導電部23,並透過複數個第二導電部23連接一電池芯27。In another embodiment of the present invention, as shown in FIG. 8, each branch 211 of the first conductive portion 21 may be connected to a plurality of secondary branches 213 respectively, wherein each secondary branch 213 is respectively connected to a second conductive portion 23, Each branch 211 of the first conductive portion 21 is connected to a plurality of second conductive portions 23 respectively, and a battery cell 27 is connected through the plurality of second conductive portions 23.

具體來說,第一導電部21上的分枝211及次分枝213的數量、第一導電部21連接的第二導電部23及電池芯27的數量皆不是本新型權利範圍的限制。Specifically, the number of branches 211 and sub-branches 213 on the first conductive portion 21, and the number of second conductive portions 23 and battery cores 27 connected to the first conductive portion 21 are not limited by the scope of the present invention.

由於第二導電部23與第一導電部21完全重疊,並凸出第一導電部21的表面(如下表面),因此電池導電架20透過第二導電部23連接電池芯27的殼體271時,第一導電部21與相連接的電池芯27之間會形成一間隙G,如圖7所示。當電池芯27損壞而造成電池液的氣體噴出時,噴出的電池液氣體可以由第一導電部21與電池芯27之間的間隙G排出,並降低電池液氣體與電池導電架20及/或其他電池芯27接觸的時間或機會,以減少對其他電池芯27造成的損害。Since the second conductive portion 23 completely overlaps the first conductive portion 21 and protrudes from the surface (as shown below) of the first conductive portion 21, when the battery conductive frame 20 is connected to the case 271 of the battery core 27 through the second conductive portion 23 A gap G is formed between the first conductive portion 21 and the connected battery core 27, as shown in FIG. 7. When the battery core 27 is damaged and gas of the battery liquid is ejected, the ejected battery liquid gas may be discharged through the gap G between the first conductive portion 21 and the battery core 27, and the battery liquid gas and the battery conductive frame 20 and/or The time or opportunity for other battery cells 27 to contact to reduce damage to other battery cells 27.

在本新型一實施例中,電池芯27可包括一正極272及一負極274,並透過一絕緣環275隔離電池芯27的正極272及負極274。具體而言,絕緣環275可形成一環繞區域24,其中電池芯27的正極272位於絕緣環275的環繞區域24內,且正極272的面積小於或等於環繞區域24的面積,而負極274則位於絕緣環275的外部。In an embodiment of the present invention, the battery cell 27 may include a positive electrode 272 and a negative electrode 274, and the positive electrode 272 and the negative electrode 274 of the battery cell 27 are separated by an insulating ring 275. Specifically, the insulating ring 275 may form a surrounding area 24 in which the positive electrode 272 of the battery cell 27 is located in the surrounding area 24 of the insulating ring 275, the area of the positive electrode 272 is less than or equal to the area of the surrounding area 24, and the negative electrode 274 is located The outside of the insulating ring 275.

在本新型一實施例中,第二導電部23的截面積A2小於或等於絕緣環275內部的環繞區域24的截面積A3,即第二導電部23的截面積A2小於或等於電池芯27的正極272的截面積。當電池導電架20連接電池芯27的正極時,只有第二導電部23會與位於絕緣環275內的正極接觸。In an embodiment of the present invention, the cross-sectional area A2 of the second conductive portion 23 is less than or equal to the cross-sectional area A3 of the surrounding area 24 inside the insulating ring 275, that is, the cross-sectional area A2 of the second conductive portion 23 is less than or equal to the The cross-sectional area of the positive electrode 272. When the battery conductive frame 20 is connected to the positive electrode of the battery cell 27, only the second conductive portion 23 will be in contact with the positive electrode located in the insulating ring 275.

一般而言,當電池芯27故障時,電池芯27內部的電池液氣體通常會由正極272與負極274交界的絕緣環275噴出電池芯27。在本新型實施例中,因為第二導電部23僅連接絕緣環275內部的正極272,而第一導電部21與電池芯27的絕緣環275及殼體271之間則會具有一間隙G,使得由電池芯27噴出的電池液氣體可由間隙G傳遞到外部。Generally speaking, when the battery cell 27 fails, the battery liquid inside the battery cell 27 is usually ejected from the battery cell 27 by the insulating ring 275 at the boundary between the positive electrode 272 and the negative electrode 274. In the present embodiment, because the second conductive portion 23 is only connected to the positive electrode 272 inside the insulating ring 275, and there is a gap G between the first conductive portion 21 and the insulating ring 275 of the battery cell 27 and the case 271, As a result, the battery liquid gas discharged from the battery cell 27 can be transferred to the outside through the gap G.

以上所述者,僅為本新型之一較佳實施例而已,並非用來限定本新型實施之範圍,即凡依本新型申請專利範圍所述之形狀、構造、特徵及精神所為之均等變化與修飾,均應包括於本新型之申請專利範圍內。The above is only one of the preferred embodiments of the new model, and is not intended to limit the scope of the implementation of the new model, that is, any changes in shape, structure, features and spirit described in the patent application of the new model Modifications should be included in the patent application of this new model.

10:電池導電架 11:第一導電部 111:分枝 113:次分枝 12:共晶部 13:第二導電部 131:第一表面 133:第二表面 151:凸出銲部 153:凹部 17:電池芯 171:殼體 173:變形部 20:電池導電架 21:第一導電部 211:分枝 213:次分枝 22:共晶部 23:第二導電部 231:第一表面 233:第二表面 24:環繞區域 251:凸出銲部 253:凹部 27:電池芯 271:殼體 272:正極 273:變形部 274:負極 275:絕緣環 A1:截面積 A2:截面積 A3:截面積 G:間隙 10: Battery conductive frame 11: The first conductive part 111: branch 113: secondary branch 12: Eutectic Department 13: Second conductive part 131: first surface 133: Second surface 151: Protruding weld 153: recess 17: battery cell 171: Shell 173: Deformation 20: battery conductive frame 21: The first conductive part 211: Branch 213: Secondary branch 22: Eutectic Department 23: Second conductive part 231: The first surface 233: Second surface 24: Surrounding area 251: Protruding weld 253: recess 27: battery cell 271: Shell 272: Positive 273: Deformation 274: negative 275: Insulation ring A1: Cross-sectional area A2: Cross-sectional area A3: Cross-sectional area G: gap

圖1:為本新型的電池導電架一實施例的俯視圖。Fig. 1: A top view of an embodiment of a new type of battery conductive frame.

圖2:為本新型電池導電架與電池芯一實施例的側視圖。Figure 2: This is a side view of an embodiment of a new type of battery conductive frame and battery core.

圖3:為本新型電池導電架與電池芯一實施例的側面連接圖。Figure 3: This is a side connection diagram of an embodiment of the new-type battery conductive frame and battery core.

圖4:為本新型電池導電架又一實施例的俯視圖。Figure 4: A top view of another embodiment of the new battery conductive frame.

圖5:為本新型電池導電架又一實施例的俯視圖。Figure 5: A top view of another embodiment of the new battery conductive frame.

圖6:為本新型電池導電架與電池芯又一實施例的側視圖。Figure 6: A side view of another embodiment of the new type battery conductive frame and battery core.

圖7:為本新型電池導電架與電池芯一實施例的側面連接圖Figure 7: A side connection diagram of an embodiment of the new type battery conductive frame and battery core

圖8:為本新型電池導電架又一實施例的俯視圖。Figure 8: A top view of another embodiment of the new battery conductive frame.

10:電池導電架 10: Battery conductive frame

11:第一導電部 11: The first conductive part

12:共晶部 12: Eutectic Department

13:第二導電部 13: Second conductive part

131:第一表面 131: first surface

133:第二表面 133: Second surface

151:凸出銲部 151: Protruding weld

153:凹部 153: recess

17:電池芯 17: battery cell

171:殼體 171: Shell

Claims (10)

一種電池導電架,包括: 一第一導電部; 複數個第二導電部,包括一第一表面及一第二表面,其中該第二導電部的該第一表面經由一共晶部連接該第一導電部;及 至少一凸出銲部,設置在該第二導電部的該第二表面,並用以連接一電池芯,其中該第一導電部及該第二導電部為不同的材質,且該第二導電部的電阻大於該第一導電部的電阻。 A battery conductive frame, including: A first conductive part; A plurality of second conductive portions, including a first surface and a second surface, wherein the first surface of the second conductive portion is connected to the first conductive portion via a eutectic portion; and At least one protruding welding portion is provided on the second surface of the second conductive portion and is used to connect a battery cell, wherein the first conductive portion and the second conductive portion are made of different materials, and the second conductive portion Has a resistance greater than that of the first conductive part. 如申請專利範圍第1項所述的電池導電架,其中該第二導電部包括至少一凹部,位於該第二導電部的該第一表面,該凹部的位置對應該凸出銲部。The battery conductive frame as described in Item 1 of the patent application range, wherein the second conductive portion includes at least one concave portion located on the first surface of the second conductive portion, and the position of the concave portion corresponds to the protruding welding portion. 如申請專利範圍第1項所述的電池導電架,其中該第二導電部與該第一導電部部分重疊。The battery conductive frame as described in item 1 of the patent application range, wherein the second conductive portion partially overlaps the first conductive portion. 如申請專利範圍第3項所述的電池導電架,其中該第二導電部上的該凸出銲部不與該第一導電部重疊。The battery conductive frame as described in item 3 of the patent application range, wherein the protruding welding portion on the second conductive portion does not overlap with the first conductive portion. 如申請專利範圍第1項所述的電池導電架,其中該第二導電部與該第一導電部完全重疊,並在該第一導電部的一表面形成一凸起,使得該第一導電部與相連接的該電池芯之間具有一間隙。The battery conductive frame as described in item 1 of the patent application range, wherein the second conductive portion completely overlaps the first conductive portion, and a protrusion is formed on a surface of the first conductive portion so that the first conductive portion There is a gap between the connected battery core. 如申請專利範圍第5項所述的電池導電架,包括一絕緣環用以隔離該電池芯的一正極及一負極,該絕緣環具有一環繞區域,而該電池芯的該正極位於該環繞區域內,且該第二導電部的截面積小於或等於該絕緣環的該環繞區域或該正極的截面積。The battery conductive frame as described in item 5 of the patent application scope includes an insulating ring for isolating a positive electrode and a negative electrode of the battery cell, the insulating ring has a surrounding area, and the positive electrode of the battery cell is located in the surrounding area And the cross-sectional area of the second conductive portion is less than or equal to the cross-sectional area of the surrounding area of the insulating ring or the positive electrode. 如申請專利範圍第5項所述的電池導電架,其中該第二導電部包括至少一凹部,位於該第二導電部的該第一表面,該凹部的位置對應該凸出銲部,而該共晶部則連接該第二導電部的該第一表面及該凹部。The battery conductive frame as described in item 5 of the patent application range, wherein the second conductive portion includes at least one recessed portion located on the first surface of the second conductive portion, the position of the recessed portion corresponds to the protruding welding portion, and the The eutectic portion connects the first surface of the second conductive portion and the recess. 如申請專利範圍第1項所述的電池導電架,其中該第一導電部包括複數個分枝,分別連接各個該第二導電部。The battery conductive frame as described in item 1 of the patent application range, wherein the first conductive portion includes a plurality of branches, which are respectively connected to the second conductive portions. 如申請專利範圍第1項所述的電池導電架,其中該第一導電部包括複數個分枝,分別連接複數個次分枝,並透過該次分枝連接一該第二導電部。The battery conductive frame as described in item 1 of the patent application range, wherein the first conductive portion includes a plurality of branches, respectively connected to a plurality of sub-branches, and a second conductive portion is connected through the sub-branches. 如申請專利範圍第1項所述的電池導電架,其中該第二導電部的厚度或截面積小於該第一導電部的厚度或截面積。The battery conductive frame as described in item 1 of the patent application range, wherein the thickness or cross-sectional area of the second conductive portion is smaller than the thickness or cross-sectional area of the first conductive portion.
TW108216165U 2019-12-04 2019-12-04 Conductive frame of batteries TWM593663U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI732371B (en) * 2019-12-04 2021-07-01 新盛力科技股份有限公司 Conductive frame of batteries

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI732371B (en) * 2019-12-04 2021-07-01 新盛力科技股份有限公司 Conductive frame of batteries

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