TWM590807U - Cable connector - Google Patents
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- TWM590807U TWM590807U TW108206033U TW108206033U TWM590807U TW M590807 U TWM590807 U TW M590807U TW 108206033 U TW108206033 U TW 108206033U TW 108206033 U TW108206033 U TW 108206033U TW M590807 U TWM590807 U TW M590807U
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Abstract
Description
本新型創作是有關於一種纜線連接器。This new creation is about a cable connector.
以往,用於電纜連接印刷電路板(PCB)的連接器,按照各種體系而被標準化。在汽車技術中,已知有在歐洲、美國作為標準而採用的被稱為FAKRA(Fachkreis Automobiltechnik)的體系。該FAKRA是代表汽車領域的國際標準化的關心的德國標準協會內的汽車標準委員會(Normenausschuss Kraftfahrzeuge),由FAKRA推廣的標準被命名為FAKRA標準,這是採用了制定標準體系的組織名。一般在汽車用途中,多用於GPS、AM/FM收音機、手機、安全氣囊系統、多媒體裝置等。Conventionally, connectors for connecting printed circuit boards (PCBs) with cables have been standardized according to various systems. In automobile technology, a system called FAKRA (Fachkreis Automobiltechnik) adopted as a standard in Europe and the United States is known. The FAKRA is the Automotive Standards Committee (Normenausschuss Kraftfahrzeuge) within the German Standards Association, which is concerned with international standardization in the automotive field. The standard promoted by FAKRA is named FAKRA Standard, which is the name of the organization that adopted the standard system. Generally used in automobiles, it is mostly used for GPS, AM/FM radio, mobile phones, airbag systems, multimedia devices, etc.
現有符合FAKRA標準的電連接器的結構中,是藉由從絕緣體延伸出承靠部,以方便將端子以及纜線的線芯置放在承靠部上,而後再以治具進行壓接。然而,在壓接過程中,所述承靠部的結構強度不足,常會因壓接力量過大而損壞,進而降低製程良率。In the structure of the existing electrical connector conforming to the FAKRA standard, the bearing portion is extended from the insulator to facilitate placing the core of the terminal and the cable on the bearing portion, and then crimping with a jig. However, during the crimping process, the structural strength of the bearing portion is insufficient, which is often damaged due to excessive crimping force, thereby reducing the yield of the process.
本新型創作提供一種纜線連接器,其壓接部與線芯經由殼體的避讓空間而暴露於纜線的纜體與絕緣體之外,因此利於外部治具經由避讓空間而進行壓接工序。The novel creation provides a cable connector, the crimping portion and the core of the cable are exposed to the cable body and the insulator of the cable through the escape space of the housing, thus facilitating the crimping process of the external jig through the escape space.
本新型創作的纜線連接器,包括纜線、絕緣體、端子以及殼體。纜線具有線芯,線芯突出於纜線的纜體(cable body)。端子配置於絕緣體內,且端子具有第一壓接(crimping)部,突出於絕緣體外。線芯被壓接於第一壓接部以將纜線與絕緣體連結在一起,且第一壓接部位於絕緣體與纜體之間。殼體組裝至絕緣體與纜體。殼體具有避讓空間,面對第一壓接部,以供外部治具經由避讓空間而抵接第一壓接部。The cable connector created by the novel includes a cable, an insulator, a terminal and a housing. The cable has a core, which protrudes beyond the cable body of the cable. The terminal is disposed within the insulator, and the terminal has a first crimping portion that protrudes outside the insulator. The wire core is crimped to the first crimping portion to connect the cable and the insulator together, and the first crimping portion is located between the insulator and the cable body. The shell is assembled to the insulator and the cable body. The housing has an escape space, facing the first crimping portion, for the external jig to abut the first crimping portion through the escape space.
在本新型創作的一實施例中,上述的殼體具有第二壓接部、第三壓接部與連接部,第二壓接部包覆絕緣體,第三壓接部包覆纜體的局部。連接部連接在第二壓接部與第三壓接部之間也位在纜體與絕緣體之間。連接部具有上述的避讓空間。In an embodiment of the present invention, the above-mentioned housing has a second crimping part, a third crimping part and a connecting part, the second crimping part covers the insulator, and the third crimping part covers part of the cable body . The connecting portion is connected between the second crimping portion and the third crimping portion and also between the cable body and the insulator. The connection part has the above-mentioned escape space.
在本新型創作的一實施例中,上述的避讓空間包括連接部的開口,外部治具經由開口穿過連接部。In an embodiment of the present invention, the above-mentioned escape space includes an opening of the connecting portion, and the external jig passes through the connecting portion through the opening.
在本新型創作的一實施例中,上述的連接部部分環繞第一壓接部,避讓空間包括連接部未環繞第一壓接部而暴露出第一壓接部的空間。In an embodiment of the invention, the connecting portion partially surrounds the first crimping portion, and the escape space includes a space where the connecting portion does not surround the first crimping portion and exposes the first crimping portion.
在本新型創作的一實施例中,上述第二壓接部的局部背離連接部延伸而突出於絕緣體,以與絕緣體形成插座結構。In an embodiment of the present invention, the second crimping portion partially extends away from the connecting portion and protrudes beyond the insulator to form a socket structure with the insulator.
在本新型創作的一實施例中,上述的纜線具有接地層,位於纜體且電性絕緣於線芯。第三壓接部包括第一部分與第二部分,第一部分壓接包覆纜體的外表面,第二部分壓接包覆於接地層,以使殼體與接地層電性導通。In an embodiment of the invention, the above-mentioned cable has a ground layer, is located on the cable body, and is electrically insulated from the core. The third crimping portion includes a first part and a second part. The first part is crimped to cover the outer surface of the cable body, and the second part is crimped to cover the ground layer, so that the housing and the ground layer are electrically connected.
在本新型創作的一實施例中,上述的第一壓接部、第二壓接部與第三壓接部分別以開闔式結構夾持對應的線芯、絕緣體與纜體。In an embodiment of the invention, the first crimping portion, the second crimping portion, and the third crimping portion respectively clamp the corresponding wire core, insulator, and cable body in an open-close structure.
在本新型創作的一實施例中,上述的纜線連接器是插座電連接器。In an embodiment of the invention, the above-mentioned cable connector is a socket electrical connector.
在本新型創作的一實施例中,上述的第一壓接部懸置在絕緣體與纜體之間。In an embodiment of the invention, the first crimping portion is suspended between the insulator and the cable.
在本新型創作的一實施例中,上述的第一壓接部不接觸絕緣體與纜體。In an embodiment of the present invention, the first crimping portion does not contact the insulator and the cable.
基於上述,纜線連接器藉由其殼體具備面對第一壓接部的避讓空間,並在纜體與絕緣體之間的第一壓接部上放置線芯,進而讓外部治具得以經由避讓空間而順利抵接至第一壓接部,而有利於壓接動作的進行。換句話說,纜線連接器在絕緣體與纜體之間僅環繞有殼體的局部,且所述殼體的局部還具有避讓空間,因此在將線芯壓接至第一壓接部的製程中,外部治具將不會與殼體產生結構干涉,而得以順利進行壓接。Based on the above, the cable connector has an escape space facing the first crimping portion through its housing, and the wire core is placed on the first crimping portion between the cable body and the insulator, thereby allowing the external jig to pass through Avoiding the space and smoothly abutting the first crimping portion is beneficial to the crimping operation. In other words, the cable connector only surrounds a part of the housing between the insulator and the cable body, and the part of the housing also has an escape space, so the process of crimping the wire core to the first crimping part In the middle, the external jig will not interfere with the structure of the shell, and can be smoothly crimped.
為讓本新型創作的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the creation of the new model more obvious and understandable, the embodiments are specifically described below and described in detail in conjunction with the accompanying drawings.
圖1是依據本新型創作一實施例的纜線連接器。圖2是以另一視角繪示圖1的纜線連接器。圖3是圖1的纜線連接器在壓接前的爆炸圖,且圖3所示殼體140與端子130是尚未壓接的狀態。請同時參考圖1至圖3,在本實施例中,纜線連接器100是符合FAKRA標準的插座電連接器,其包括纜線110、絕緣體120、端子130以及殼體140,其中纜線110具有線芯111,且線芯111突出於纜線110的纜體(cable body)112。端子130配置(插設)於絕緣體120內,且端子130具有第一壓接(crimping)部131以及對接部132,第一壓接部131突出於絕緣體120之外,對接部132隱沒於絕緣體120之內但背離纜線110,以作為纜線連接器100與另一纜線連接器(插頭電連接器)對接的訊號傳輸媒介。FIG. 1 is a cable connector according to an embodiment of the novel creation. FIG. 2 illustrates the cable connector of FIG. 1 from another perspective. FIG. 3 is an exploded view of the cable connector of FIG. 1 before crimping, and the
再者,如圖1與圖3所示,藉由將纜線110的線芯111被壓接於第一壓接部131,而使纜線110與絕緣體120連結在一起,且使第一壓接部131位於絕緣體120與纜體112之間。殼體140組裝至絕緣體120與纜體112,且殼體140具有避讓空間144,以面對第一壓接部131。Furthermore, as shown in FIGS. 1 and 3, by crimping the
進一步地說,殼體140具有第二壓接部141、第三壓接部142與連接部143,其中第二壓接部141用以壓接且包覆絕緣體120,也就是使絕緣體120被嵌設於第二壓接部141之內。第三壓接部142則壓接且包覆纜體112的局部。據此,絕緣體120與纜線110便能藉由殼體140而組裝在一起。再者,連接部143連接在第二壓接部141與第三壓接部142之間,且也位在纜體112與絕緣體120之間而實質上面對第一壓接部131。Further, the
圖4是圖1的纜線連接器的壓接示意圖。請同時參考圖3與圖4,圖中所繪示殼體140的第三壓接部142包括第一部分142a與第二部分142b,且皆是尚未壓接的狀態,同時,端子130的第一壓接部131也是尚未壓接的狀態。在此,壓接工序是先將絕緣體120結合至殼體140而被第二壓接部141包覆,如圖2所示,結合後的第二壓接部141的局部背離連接部143延伸而突出於絕緣體120,並與絕緣體120形成插座結構,以利與另一纜線連接器(插頭電連接器)對接。4 is a schematic view of crimping the cable connector of FIG. 1. Please refer to FIG. 3 and FIG. 4 at the same time. The
接著,將端子130沿軸向X1插設於絕緣體120,並使第一壓接部131外露且對應殼體140的避讓空間144,如圖4所示;接著,將纜線110置入殼體140,以使線芯111置於第一壓接部131,纜體112置於第三壓接部142的第一部分142a,且纜線110還具有位於纜體112但外露於纜體112的接地層113,且其電性絕緣於線芯111。當纜線110置入殼體140後,接地層113置於第三壓接部142的第二部分142b;最後,利用壓接工具(未繪示)分別對第一壓接部131與線芯111、第三壓接部142的第一部分142a與纜體112、第三壓接部142的第二部分142b與接地層113,進行對應的壓接動作。Next, the terminal 130 is inserted into the
基於上述,完成壓接工序後的纜線連接器100即如圖1與圖2所示,第一壓接部131與線芯111彼此壓接在一起而固定且電性導通,第三壓接部142的第一部分142a與纜體112壓接在一起而固定,第三壓接部142的第二部分142b與接地層113壓接在一起而固定且電性導通。藉此,第一壓接部131、第二壓接部141與第三壓接部142分別以開闔式結構夾持對應的線芯111、絕緣體120與纜體112(與接地層113),且這幾處的壓接分別達到電性導通且同時達到結構固定的效果,其中殼體140即能藉此與纜線110的接地層113電性導通而使纜線連接器100與另一纜線連接器(插頭電連接器)對接時能提供所需的接地效果。Based on the above, the
值得注意的是,殼體140的連接部143連接在第二壓接部141與第三壓接部142之間也同時位在纜體112與絕緣體120之間,並具有前述的避讓空間144。在本實施例中,避讓空間144包括位在連接部143底部的開口V2,以及在第一壓接部131的周邊未被連接部143的實體結構所圍繞的空間V1。也就是說,本實施例的連接部143部分環繞第一壓接部131,且所述空間V1是連接部143並未環繞第一壓接部131而暴露出第一壓接部131的空間。It is worth noting that the connecting
據此,當進行壓接動作時,壓接工具便移入空間V1,而更重要的是讓外部治具200(繪示於圖4)能經由開口V2穿過連接部143並抵接至第一壓接部131。如此一來,藉由壓接工具與外部治具200的上、下抵接,而完成將線芯111與第一壓接部131壓接在一起的動作。需說明的是,此舉讓插置於絕緣部120的端子130毋須藉由額外的承靠結構,而改用外部治具200取代,因此除能簡化纜線連接器100的結構外,也能有效避免現有承靠部結構強度不足的困擾。換句話說,壓接後的第一壓接部131是懸置在絕緣體120與纜體112之間,且實質上不接觸絕緣體120與纜體112。簡化後的纜線連接器便不需要針對壓接工序而設置多餘的支撐結構。According to this, when the crimping operation is performed, the crimping tool moves into the space V1, and more importantly, the external jig 200 (shown in FIG. 4) can pass through the connecting
綜上所述,在本新型創作的上述實施例中,纜線連接器藉由其殼體具備面對第一壓接部的避讓空間,並在纜體與絕緣體之間的第一壓接部上放置線芯,進而讓外部治具得以經由避讓空間而順利抵接至第一壓接部,而有利於壓接動作的進行。換句話說,纜線連接器在絕緣體與纜體之間僅環繞有殼體的局部,且所述殼體的局部還具有避讓空間,因此在將線芯壓接至第一壓接部的製程中,外部治具將不會與殼體產生結構干涉,而得以順利進行壓接。此舉讓壓接後的第一壓接部與線芯實質上懸置於絕緣體與纜體之外,也就是讓纜線連接器的結構得以簡化,而毋須為了壓接而提供額外的支撐結構。In summary, in the above-mentioned embodiment of the present invention, the cable connector has an escape space facing the first crimping portion through its housing, and the first crimping portion between the cable body and the insulator The wire core is placed on the top, so that the external jig can be smoothly abutted to the first crimping portion through the escape space, which is beneficial to the crimping operation. In other words, the cable connector only surrounds a part of the housing between the insulator and the cable body, and the part of the housing also has an escape space, so the process of crimping the wire core to the first crimping part In the middle, the external jig will not interfere with the structure of the shell, and can be smoothly crimped. This allows the crimped first crimping portion and the wire core to be substantially suspended outside the insulator and the cable body, that is, to simplify the structure of the cable connector without providing an additional support structure for crimping .
雖然本新型創作已以實施例揭露如上,然其並非用以限定本新型創作,任何所屬技術領域中具有通常知識者,在不脫離本新型創作的精神和範圍內,當可作些許的更動與潤飾,故本新型創作的保護範圍當視後附的申請專利範圍所界定者為準。Although the new creation has been disclosed as above with examples, it is not intended to limit the creation of the new creation. Anyone with ordinary knowledge in the technical field of the subject can make some changes and without departing from the spirit and scope of the creation of the new creation. Retouching, so the scope of protection of this new creation shall be subject to the scope defined in the appended patent application.
100‧‧‧纜線連接器
110‧‧‧纜線
111‧‧‧線芯
112‧‧‧纜體
113‧‧‧接地層
120‧‧‧絕緣體
130‧‧‧端子
131‧‧‧第一壓接部
132‧‧‧對接部
140‧‧‧殼體
141‧‧‧第二壓接部
142‧‧‧第三壓接部
142a‧‧‧第一部分
142b‧‧‧第二部分
143‧‧‧連接部
144‧‧‧避讓空間
200‧‧‧外部治具
V1‧‧‧空間
V2‧‧‧開口
X1‧‧‧軸向
100‧‧‧
圖1是依據本新型創作一實施例的纜線連接器。 圖2是以另一視角繪示圖1的纜線連接器。 圖3是圖1的纜線連接器在壓接前的爆炸圖。 圖4是圖1的纜線連接器的壓接示意圖。 FIG. 1 is a cable connector according to an embodiment of the novel creation. FIG. 2 illustrates the cable connector of FIG. 1 from another perspective. 3 is an exploded view of the cable connector of FIG. 1 before crimping. 4 is a schematic view of crimping the cable connector of FIG. 1.
100‧‧‧纜線連接器 100‧‧‧Cable connector
110‧‧‧纜線 110‧‧‧Cable
111‧‧‧線芯 111‧‧‧core
112‧‧‧纜體 112‧‧‧Cable
113‧‧‧接地層 113‧‧‧Ground
120‧‧‧絕緣體 120‧‧‧Insulator
131‧‧‧第一壓接部 131‧‧‧ First Crimping Department
140‧‧‧殼體 140‧‧‧Housing
141‧‧‧第二壓接部 141‧‧‧Second Crimping Department
142‧‧‧第三壓接部 142‧‧‧The third crimping department
142a‧‧‧第一部分 142a‧‧‧Part 1
142b‧‧‧第二部分 142b‧‧‧Part II
143‧‧‧連接部 143‧‧‧Connection
144‧‧‧避讓空間 144‧‧‧ avoidance space
V1‧‧‧空間 V1‧‧‧Space
V2‧‧‧開口 V2‧‧‧ opening
X1‧‧‧軸向 X1‧‧‧axial
Claims (10)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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TW108206033U TWM590807U (en) | 2019-05-15 | 2019-05-15 | Cable connector |
CN202020710401.7U CN212304016U (en) | 2019-05-15 | 2020-05-04 | Cable connector |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW108206033U TWM590807U (en) | 2019-05-15 | 2019-05-15 | Cable connector |
Publications (1)
Publication Number | Publication Date |
---|---|
TWM590807U true TWM590807U (en) | 2020-02-11 |
Family
ID=70414181
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW108206033U TWM590807U (en) | 2019-05-15 | 2019-05-15 | Cable connector |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN212304016U (en) |
TW (1) | TWM590807U (en) |
-
2019
- 2019-05-15 TW TW108206033U patent/TWM590807U/en unknown
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2020
- 2020-05-04 CN CN202020710401.7U patent/CN212304016U/en active Active
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Publication number | Publication date |
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CN212304016U (en) | 2021-01-05 |
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