TWM588049U - A device assembly useful for producing a molded silicone rubber product via injection molding - Google Patents

A device assembly useful for producing a molded silicone rubber product via injection molding Download PDF

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TWM588049U
TWM588049U TW108206835U TW108206835U TWM588049U TW M588049 U TWM588049 U TW M588049U TW 108206835 U TW108206835 U TW 108206835U TW 108206835 U TW108206835 U TW 108206835U TW M588049 U TWM588049 U TW M588049U
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liquid silicone
composition
device assembly
inhibitor
substrate
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TW108206835U
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Chinese (zh)
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泰德 強森
妮可 麥克馬倫
李安 布朗
托德 勞倫斯
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美商埃肯矽樹脂美國股份有限公司
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Publication of TWM588049U publication Critical patent/TWM588049U/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/18Feeding the material into the injection moulding apparatus, i.e. feeding the non-plastified material into the injection unit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/74Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • B29B7/7476Systems, i.e. flow charts or diagrams; Plants
    • B29B7/7495Systems, i.e. flow charts or diagrams; Plants for mixing rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/24Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
    • B29C67/246Moulding high reactive monomers or prepolymers, e.g. by reaction injection moulding [RIM], liquid injection moulding [LIM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/002Methods
    • B29B7/007Methods for continuous mixing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58Component parts, details or accessories; Auxiliary operations
    • B29B7/72Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0001Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/02Transfer moulding, i.e. transferring the required volume of moulding material by a plunger from a "shot" cavity into a mould cavity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/18Feeding the material into the injection moulding apparatus, i.e. feeding the non-plastified material into the injection unit
    • B29C45/1866Feeding multiple materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/2756Cold runner channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/06Preparatory processes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/06Preparatory processes
    • C08G77/08Preparatory processes characterised by the catalysts used
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/12Polysiloxanes containing silicon bound to hydrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2083/00Use of polymers having silicon, with or without sulfur, nitrogen, oxygen, or carbon only, in the main chain, as moulding material
    • B29K2083/005LSR, i.e. liquid silicone rubbers, or derivatives thereof

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

本案所請創作至少提供一種用於經由射出成型而產生一模製矽膠產品的裝置總成,其可允許使用精確定量及混合單元,因此產生一靈活程序以較快自液態矽膠組合物(「LSR」)產生固化矽膠產品。 The author of this case asked to provide at least one device assembly for producing a molded silicone product through injection molding, which can allow the use of precise dosing and mixing units, thus generating a flexible procedure to quickly dispense liquid silicone compositions ("LSR" ") To produce cured silicone products.

Description

用於經由射出成型產生模製矽膠產品的裝置總成 Device assembly for producing a molded silicone product via injection molding

本創作係關於一種用於經由射出成型自液態矽膠組合物(「LSR」)產生模製矽膠產品的裝置總成。 This creation is about a device assembly for producing a molded silicone product from a liquid silicone composition ("LSR") by injection molding.

使用液態矽膠(「LSR」)組合物來形成模製矽膠產品之液態矽膠射出成型裝置總成已存在近五十年。藉由加成-交聯來反應之LSR組合物在矽膠領域中已眾所周知。 Liquid silicone injection molding device assemblies using liquid silicone ("LSR") compositions to form molded silicone products have existed for nearly fifty years. LSR compositions that react by addition-crosslinking are well known in the silicone art.

LSR組合物歸於熱固化橡膠類。與固體聚矽氧或彈性體相比,一特有特徵係其在處理期間之低黏度。兩組分混合物藉由加成程序來不斷交聯。此意謂反應在無任何分解產品形成之情況下發生。此對於射出成型領域而言係一重要益處,因為無固化副產品且無需擔憂沈積物形成於模具上。 LSR compositions are classified as heat-curable rubbers. A unique feature compared to solid silicone or elastomer is its low viscosity during processing. The two-component mixture is continuously cross-linked by an addition procedure. This means that the reaction takes place without any decomposition products being formed. This is an important benefit in the field of injection molding because there are no curing by-products and there is no need to worry about deposits forming on the mold.

與先前橡膠處理設備一樣,塑膠處理設備很快適於製造LSR產品。LSR組合物之射出成型通常為矽膠部件之生產者之較佳選擇。此係因為其為企業提供易處理性、大量成型、一致部件品質及提高生產率。使用一LSR圓筒總成來執行LSR之射出成型。 As with previous rubber processing equipment, plastic processing equipment will soon be suitable for manufacturing LSR products. Injection molding of the LSR composition is usually a better choice for producers of silicone parts. This is because it provides companies with ease of handling, high volume molding, consistent part quality, and increased productivity. An LSR cylinder assembly is used to perform LSR injection molding.

通常,使用一兩部分鉑催化加成固化反應來製造LSR模製橡膠產品,其中第一組分係乙烯基矽氧烷聚合物、經處理之非晶發煙矽石及鉑催化劑之一混合物(組分A或部分A),且第二組分係乙烯基矽氧烷聚合物、經處理之非晶發煙矽石、氫矽氧烷交聯聚合物及固化率抑制劑之一混合物(組分B或部分B)。由於LSR組合物作為兩部分滾筒(20升或200升)自製造商運輸,因此組分A及組分B材料之移除由針對LSR所設計之定量單元執行。在此等定量單元中,將具有相同滾筒直徑之一圓形裝置(所謂之「從板」)壓入至滾筒中以在施加壓力之作用下將材料排出至一供給線軟管中。活塞泵安裝為輸送及定量泵。兩種組分通過導管而至其中首次使其等在一起之一混合單元。將兩個泵設定為同步運行以達成一所要1:1混合比。在遞送至射出成型模壓機之前使材料組分運行通過其之一靜態混合器安裝於下游用於進一步均勻混合。將具有單獨小定量單元之定量系統用於添加劑(顏料、色素或其他)。 Generally, one or two parts of platinum-catalyzed addition-curing reactions are used to make LSR molded rubber products, in which the first component is a mixture of a vinyl siloxane polymer, treated amorphous fumed silica, and a platinum catalyst ( Component A or Part A), and the second component is a mixture of one of the group consisting of vinylsiloxane polymer, treated amorphous fuming silica, hydrosiloxane crosslinked polymer, and curing rate inhibitor (group Point B or Part B). Since the LSR composition is shipped from the manufacturer as a two-part drum (20 or 200 liters), the removal of component A and component B materials is performed by a dosing unit designed for LSR. In these dosing units, a circular device (so-called "slave plate") having the same drum diameter is pressed into the drum to discharge the material into a supply line hose under the effect of pressure. The piston pump is installed as a delivery and dosing pump. The two components are passed through a conduit to a mixing unit in which they are brought together for the first time. Set the two pumps to run synchronously to achieve a desired 1: 1 mix ratio. The material components are run downstream through one of their static mixers for further homogeneous mixing before being delivered to the injection molding press. Dosing systems with separate small dosing units are used for additives (pigments, pigments or others).

在此步驟中,定量及混合單元係關鍵步驟,因為用於混合A及B部分及添加添加劑之精確計量很重要且具挑戰性。其實,兩種單獨組分之非比率計量及混合將導致存在於在射出成型之前製備之可交聯LSR組合物中之矽氧烷氫化物聚合物與矽氧烷烯基聚合物之不平衡比率。此可導致不穩定注射固化率及具有可變物理性質之固化部分。 In this step, the quantification and mixing unit are the key steps, because the precise metering for mixing parts A and B and adding additives is important and challenging. In fact, the non-ratio metering and mixing of the two separate components will result in an unbalanced ratio of the siloxane siloxane polymer to the siloxane alkenyl polymer present in the crosslinkable LSR composition prepared before injection molding . This can lead to unstable injection cure rates and cured parts with variable physical properties.

在注射至一模具中之前,在LSR轉移螺旋機中進一步混合A及B混合物。用於氫化矽烷化硫化反應之抑制劑係使用於LSR組合物中之關鍵化學品,因為若不使用抑制劑,則即使處於室溫,但交聯反應會在混合兩種組分之後即時開始。因此,抑制劑之含量係給定交聯反應開始之前之所需處理時間所需之一關鍵參數。接著,在取決於部件大小之一特定 時間及溫度熱固化A及B混合物。自模具頂出固化成品,且重複程序。 Prior to injection into a mold, the A and B mixtures were further mixed in an LSR transfer screw. Inhibitors for hydrogenated silylation vulcanization reactions are key chemicals used in LSR compositions, because if no inhibitor is used, the cross-linking reaction will begin immediately after mixing the two components even at room temperature. Therefore, the content of inhibitor is one of the key parameters required for a given processing time before the start of a given crosslinking reaction. Then, depending on the size of the part Time and temperature thermally cure the A and B mixtures. Eject the cured product from the mold and repeat the procedure.

先前技術之實例包含美國專利第3,884,866號,其揭示一種使用兩種不同乙烯基矽氧烷聚合物、鉑催化劑及經預處理矽石填充劑作為第一組分且使用相同乙烯基矽氧烷聚合物及經預處理矽石填充劑+含氫聚矽氧烷及固化率抑制劑作為第二組分的兩部分LSR程序。美國專利第4,162,243號揭示一種使用經原位處理非晶矽石填充劑之兩部分LSR程序。美國專利第5,977,220號揭示一種使用氮有機陽離子鹽來改良聚矽氧混合物之壓縮形變之兩部分LSR程序。美國專利第6,034,199號揭示一種具有經改良固化率抑制劑之兩部分LSR程序。美國專利第6,464,923號揭示一種三部分LSR程序。第一組分係二有機聚矽氧烷聚合物及無機填充劑,第二組分係液態催化劑及二有機聚矽氧烷聚合物混合物,且第三組分係與有機聚矽氧烷聚合物混合之氫矽氧烷。該專利亦揭示使用碳黑作為無機填充劑。三個單獨部分導致相較於兩部分LSR程序之提高儲存穩定性。 Examples of prior art include U.S. Patent No. 3,884,866, which discloses a polymerization using two different vinylsiloxane polymers, a platinum catalyst, and a pretreated silica filler as a first component and using the same vinylsiloxane A two-part LSR procedure with a pre-treated silica filler + hydrogen-containing polysiloxane and a curing rate inhibitor as the second component. U.S. Patent No. 4,162,243 discloses a two-part LSR procedure using an in-situ treated amorphous silica filler. US Patent No. 5,977,220 discloses a two-part LSR procedure using a nitrogen organic cation salt to improve the compression set of a polysiloxane mixture. US Patent No. 6,034,199 discloses a two-part LSR procedure with an improved cure rate inhibitor. US Patent No. 6,464,923 discloses a three-part LSR procedure. The first component is a diorganopolysiloxane polymer and an inorganic filler, the second component is a liquid catalyst and a mixture of a diorganopolysiloxane polymer, and the third component is a polymer with an organic polysiloxane Mixed Hydrosilane. The patent also discloses the use of carbon black as an inorganic filler. Three separate sections result in improved storage stability compared to a two-part LSR procedure.

總言之,上述所有標準LSR程序存在若干問題。第一問題與兩種單獨組分之非比率計量及混合有關,其可導致存在於成品中之聚矽氧氫化物交聯劑之量不平衡以從而導致不穩定注射固化率及具有可變物理性質之固化部分。第二問題係需要昂貴設備來將兩種單獨混合物泵抽至計量及混合裝置中。第三問題係獲得多日室溫工作期所需之存在於組分B中之大量且特定(不可變或設定)量抑制劑。抑制劑含量會減緩模製產品之固化率,其將延長工作期。 In summary, there are several problems with all the standard LSR procedures described above. The first problem is related to the non-ratio metering and mixing of two separate components, which can lead to an imbalance in the amount of polysiloxane crosslinker present in the finished product, leading to unstable injection cure rates and variable physics The cured part of nature. The second problem is the need for expensive equipment to pump two separate mixtures into a metering and mixing device. The third problem is the large and specific (immutable or set) amount of inhibitor present in component B required to obtain a multi-day room temperature working period. The inhibitor content will slow down the curing rate of the molded product, which will extend the working life.

在一不同方法中,美國專利第8,063,137號及美國專利第8,198,357號描述一種使用一液態矽膠(LSR)基材來產生一模製矽膠產品之方法,該LSR基材包括至少一種乙烯基矽氧烷聚合物、至少一種氫化物交 聯劑且視情況包括用於氫化矽烷化硫化反應之至少一種抑制劑,但此基材中不存在催化劑。接著,將單一LSR基材供給至一混合裝置中,且亦將包括用於氫化矽烷化硫化反應之至少一種液態抑制劑及至少一種乙烯基矽氧烷聚合物之一抑制劑母料及包括至少一種催化劑及至少一種乙烯基矽氧烷聚合物之一催化劑母料供給至混合裝置中。接著,執行成型以允許一些循環時間改良。然而,仍需要一種可在執行此程序時給予更大靈活性及自動化之裝置總成。此外,迫切需要可允許最少時間及材料浪費,同時允許模製矽膠產品之製造更靈活之裝置總成。 In a different method, U.S. Patent No. 8,063,137 and U.S. Patent No. 8,198,357 describe a method for producing a molded silicone product using a liquid silicone (LSR) substrate that includes at least one vinyl siloxane Polymer, at least one hydride Crosslinkers and optionally at least one inhibitor for the hydrosilylation vulcanization reaction, but no catalyst is present in this substrate. Next, a single LSR substrate is supplied to a mixing device and will also include at least one liquid inhibitor for hydrogenated silylation vulcanization reaction and at least one inhibitor masterbatch for vinylsiloxane polymer and at least one The catalyst and a catalyst masterbatch, one of the at least one vinylsiloxane polymer, are supplied to a mixing device. Next, forming is performed to allow some cycle time improvement. However, there is still a need for a device assembly that allows greater flexibility and automation in performing this procedure. In addition, there is an urgent need for device assemblies that allow for minimal time and material waste, while allowing more flexible manufacturing of molded silicone products.

本創作之目的係提供一種用於經由射出成型來產生一模製矽膠產品之裝置總成,其允許使用精確定量及混合單元以因此產生自液態矽膠(LSR)較快產生固化矽膠產品之一靈活程序。 The purpose of this creation is to provide a device assembly for the production of a molded silicone product via injection molding, which allows the use of precise dosing and mixing units to produce flexible silicone products faster from liquid silicone (LSR). program.

本創作之另一目的係提供一種裝置總成,其在執行先前技術之美國專利第8,063,137號及美國專利第8,198,357號中所描述之程序方法時提供更大靈活性及自動化。 Another object of this creation is to provide a device assembly that provides greater flexibility and automation in implementing the program methods described in the prior art US Patent No. 8,063,137 and US Patent No. 8,198,357.

1‧‧‧平台 1‧‧‧ platform

1'‧‧‧托板 1'‧‧‧ pallet

2‧‧‧定量系統 2‧‧‧Quantitative system

3‧‧‧第一供應容器 3‧‧‧ the first supply container

4‧‧‧第二供應容器 4‧‧‧Second supply container

5‧‧‧從板 5‧‧‧ slave board

6‧‧‧垂直可調固持裝置 6‧‧‧ Vertical adjustable holding device

7‧‧‧泵 7‧‧‧ pump

8‧‧‧第一基材供給線軟管 8‧‧‧First substrate supply line hose

9‧‧‧流量控制元件 9‧‧‧ flow control element

10‧‧‧第二基材供給線軟管 10‧‧‧Second substrate supply line hose

11‧‧‧流量控制元件 11‧‧‧Flow control element

12‧‧‧供給線 12‧‧‧ Supply Line

13‧‧‧流量控制元件 13‧‧‧Flow control element

14‧‧‧供給線 14‧‧‧ Supply Line

15‧‧‧流量控制元件 15‧‧‧ flow control element

16‧‧‧供給線軟管 16‧‧‧Supply line hose

17‧‧‧流量控制元件 17‧‧‧Flow control element

18‧‧‧混合槽 18‧‧‧ mixing tank

18'‧‧‧靜態混合器 18'‧‧‧ static mixer

19‧‧‧驅動單元 19‧‧‧Drive unit

20‧‧‧控制單元 20‧‧‧Control unit

21‧‧‧調節單元 21‧‧‧Adjustment unit

22‧‧‧感測器 22‧‧‧Sensor

23‧‧‧感測器 23‧‧‧Sensor

24‧‧‧感測器 24‧‧‧ Sensor

25‧‧‧機筒 25‧‧‧Barrel

26‧‧‧模壓機 26‧‧‧Moulding machine

27‧‧‧模具 27‧‧‧Mould

28‧‧‧放氣閥 28‧‧‧ air release valve

29‧‧‧顯示單元 29‧‧‧display unit

30‧‧‧供應容器 30‧‧‧ supply container

31‧‧‧供應容器 31‧‧‧ supply container

32‧‧‧供應容器 32‧‧‧ supply container

33‧‧‧滾入裝置 33‧‧‧Roll-in device

34‧‧‧冷澆道系統 34‧‧‧ Cold runner system

36‧‧‧空氣線 36‧‧‧Airline

為進一步理解本創作之本質、目的及優點,應參考結合以下圖式所解讀之以下詳細描述,其中相同元件符號表示相同元件。 In order to further understand the essence, purpose, and advantages of this creation, reference should be made to the following detailed description, which is interpreted in conjunction with the following drawings, where the same element symbols represent the same elements.

圖1及圖2係用於經由射出成型來產生一模製矽膠產品之一裝置總成之示意圖,其中抑制劑及催化劑母料與不含一催化劑之液態矽膠基材分離,且抑制劑及催化劑流在其引入至射出成型模壓機之機筒之前供給至一混合槽(18)中,混合槽(18)較佳為一靜態混合器(18')。 Figures 1 and 2 are schematic diagrams of a device assembly for producing a molded silicone product via injection molding, in which the inhibitor and catalyst masterbatch are separated from the liquid silicone substrate without a catalyst, and the inhibitor and catalyst The stream is fed into a mixing tank (18) before it is introduced into the barrel of the injection molding press, and the mixing tank (18) is preferably a static mixer (18 ').

在進一步描述本創作之前,應瞭解,本創作不受限於下文將描述之本創作之特定實施例,因為可在隨附申請專利範圍之範疇內對特定實施例作出變動。亦應瞭解,所採用之術語係為了描述特定實施例且不意在限制。相反地,本創作之範疇將由隨附申請專利範圍確定。 Before further describing this creation, it should be understood that this creation is not limited to the specific embodiments of this creation that will be described below, as changes to the specific embodiments can be made within the scope of the accompanying patent application. It should also be understood that terminology employed is for the purpose of describing particular embodiments and is not intended to be limiting. Instead, the scope of this creation will be determined by the scope of the accompanying patent application.

在本說明書及隨附申請專利範圍中,除非內文另有清楚指示,否則單數形式「一」及「該」包含複數參考物。除非另有界定,否則本文中所使用之所有科技術語具有與本創作所屬技術之一般者通常所理解之含義相同之含義。 In this specification and the scope of the accompanying patent application, unless the context clearly indicates otherwise, the singular forms "a" and "the" include plural references. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by the ordinary person of the technology to which this creation belongs.

本創作尤其達成此等目的,本創作係關於一種用於經由射出成型來產生一模製矽膠產品之裝置總成,其包括:1)一定量系統(2),其輸送液體且包含一平台(1)或一托板(1');2)一第一供應容器(3)及一選用第二供應容器(4),其等兩者放置於該固定平台(1)上或該托板(1')上且分別容納一液態矽膠基材組合物A1及A2,該液態矽膠基材組合物A1及A2不含一催化劑且包括:˙至少一種有機聚矽氧烷A,其每分子含有鍵結至矽原子之至少2個烯基,˙至少一種有機聚矽氧烷B,其每分子B含有至少2個矽鍵結氫原子且較佳地每分子B含有至少3個矽鍵結氫原子,˙至少一種選用填充劑C,˙至少一種選用抑制劑E,其用於氫化矽烷化硫化反應,及˙至少一種選用添加劑F;3)數個從板(5),其等安置於該等液態矽膠基材組合物A1及A2之表面上且其等之大小及形狀經選擇以緊密密封該等供應容器(3)及(4),且該 等從板(5)由垂直可調固持裝置(6)維持;4)數個泵(7),其等連接至該等從板(5)且由一控制單元(20)操作之驅動單元(19)驅動且視情況由調節單元(21)驅動以轉移該液態矽膠基材組合物A1且視情況轉移該矽膠基材組合物A2;5)一第一基材供給線軟管(8),其用於輸送該液態矽膠基材組合物A1,該第一基材供給線軟管(8)含有由該控制單元(20)操作之一流量控制元件(9);6)一選用第二基材供給線軟管(10),其用於輸送該液態矽膠基材組合物A2,該第二基材供給線軟管(10)含有由該控制單元(20)操作之一流量控制元件(11);7)一供應容器(30),其容納一催化劑母料C1,該催化劑母料C1包括至少一種鉑基催化劑D,該供應容器(30)連結至含有一流量控制元件(13)及一選用感測器(22)(皆由該控制單元(20)操作)之一供給線(12);8)一供應容器(31),其容納一抑制劑母料E1,該抑制劑母料E1包括用於氫化矽烷化硫化反應之至少一種抑制劑E,該供應容器(31)連結至含有一流量控制元件(15)及一選用感測器(23)(皆由該控制單元(20)操作)之一供給線(14);9)至少一個選用供應容器(32),其容納至少一種添加劑F,該供應容器(32)連結至含有一流量控制元件(17)及一選用感測器(24)(皆由該控制單元(20)操作)之一供給線軟管(16);10)一選用混合槽(18),其較佳為一靜態混合器(18'),其中轉移及混合該液態矽膠基材A1、該催化劑母料C1、該抑制劑母料E1、該選用液態矽膠基材A2及該等選用添加劑F以獲得一可交聯液態矽膠組合物A3,該 可交聯液態矽膠組合物A3包括:a)至少一種有機聚矽氧烷A,其每分子含有鍵結至矽原子之至少2個烯基,b)至少一種有機聚矽氧烷B,其每分子B含有至少2個矽鍵結氫原子且較佳地每分子B含有至少3個矽鍵結氫原子,c)至少一種選用填充劑C,d)至少一種鉑基催化劑D,e)用於氫化矽烷化硫化反應之至少一種抑制劑E,及f)至少一種選用添加劑F;及11)一控制單元(20),其視情況連結至一顯示單元(29),該控制單元(20)控制該等感測器(22)及(23)及該等流量控制元件(13)及(15)以調整該可交聯液態矽膠組合物A3中該鉑基催化劑D及用於氫化矽烷化硫化反應之該抑制劑E之添加量,且該等添加量經較佳調整以得到用於氫化矽烷化硫化反應之該抑制劑E與該鉑基催化劑D之鉑原子的一莫耳比,該莫耳比在自0.1至900(0.1:1至900:1)、最佳地自10至900(10:1至900:1)及甚至更佳地自20至250(20:1至250:1)之範圍內;12)一機筒(25),其係一射出成型模壓機(26)之部分且其中引入:-來自該混合槽(18)之該可交聯液態矽膠組合物A3,或-該液態矽膠基材A1、該催化劑母料C1、該抑制劑母料E1、該選用液態矽膠基材A2及該等選用添加劑F以獲得該可交聯液態矽膠組合物A3;及13)一模具(27),其安裝於該模壓機(26)中且其中轉移該可交聯液態矽膠組合物A3以較佳地藉由以自80℃至高達220℃範圍內之一溫度加熱 來固化以獲得一模製矽膠產品。 This creation achieves these goals in particular. This creation is about a device assembly for producing a molded silicone product via injection molding, which includes: 1) a certain amount of system (2), which transports liquid and includes a platform ( 1) or a pallet (1 '); 2) a first supply container (3) and an optional second supply container (4), both of which are placed on the fixed platform (1) or the pallet ( 1 ') and respectively contain a liquid silicone substrate composition A1 and A2. The liquid silicone substrate compositions A1 and A2 do not contain a catalyst and include: at least one organic polysiloxane A, each of which contains a bond At least 2 alkenyl groups bonded to silicon atoms, at least one organic polysiloxane B, which contains at least 2 silicon-bonded hydrogen atoms per molecule B and preferably contains at least 3 silicon-bonded hydrogen atoms per molecule B ˙ at least one selects a filler C, ˙ at least one selects an inhibitor E, which is used for the hydrosilylation vulcanization reaction, and ˙ at least one selects an additive F; 3) several slave plates (5), etc. Liquid silicone substrate compositions A1 and A2 on the surface and their sizes and shapes are selected to tightly seal these supply containers (3) and (4), and the The slave plate (5) is maintained by a vertically adjustable holding device (6); 4) several pumps (7), which are connected to the slave plates (5) and operated by a control unit (20), a drive unit (20) 19) driven and optionally driven by the adjustment unit (21) to transfer the liquid silicone substrate composition A1 and optionally the silicone substrate composition A2; 5) a first substrate supply line hose (8), It is used to convey the liquid silicone substrate composition A1. The first substrate supply line hose (8) contains a flow control element (9) operated by the control unit (20); 6) a second substrate is selected. Material supply line hose (10) for conveying the liquid silicone substrate composition A2, the second substrate supply line hose (10) contains a flow control element (11) operated by the control unit (20) ); 7) A supply container (30) containing a catalyst master batch C1, the catalyst master batch C1 including at least one platinum-based catalyst D, the supply container (30) is connected to a container containing a flow control element (13) and a One of the supply lines (12) of the sensor (22) (all operated by the control unit (20)) is selected; 8) a supply container (31), which contains an inhibitor master batch E1, the inhibitor master batch E1 Included for At least one inhibitor E for silylation vulcanization reaction, the supply container (31) is connected to one containing a flow control element (15) and an optional sensor (23) (all operated by the control unit (20)) A supply line (14); 9) at least one optional supply container (32) containing at least one additive F, the supply container (32) being connected to a flow control element (17) and an optional sensor (24) ( All are operated by the control unit (20). One of the supply line hoses (16); 10) A mixing tank (18) is selected, which is preferably a static mixer (18 '), in which the liquid silicone rubber is transferred and mixed Base material A1, the catalyst master batch C1, the inhibitor master batch E1, the selection of liquid silicone substrate A2 and the selection of additives F to obtain a crosslinkable liquid silicone composition A3, the The crosslinkable liquid silicone composition A3 includes: a) at least one organic polysiloxane A, each of which contains at least 2 alkenyl groups bonded to a silicon atom, b) at least one organic polysiloxane B, each Molecule B contains at least 2 silicon-bonded hydrogen atoms and preferably each molecule B contains at least 3 silicon-bonded hydrogen atoms, c) at least one optional filler C, d) at least one platinum-based catalyst D, e) for At least one inhibitor E of the hydrosilylation vulcanization reaction, and f) at least one optional additive F; and 11) a control unit (20), which is optionally connected to a display unit (29), the control unit (20) controls The sensors (22) and (23) and the flow control elements (13) and (15) are used to adjust the platinum-based catalyst D in the crosslinkable liquid silicone composition A3 and are used for the hydrogenated silylation and sulfurization reaction. The amount of the inhibitor E is added, and the amount of the addition is preferably adjusted to obtain a molar ratio of the inhibitor E to the platinum atom of the platinum-based catalyst D for the hydrogenation silylation reaction. Than from 0.1 to 900 (0.1: 1 to 900: 1), optimally from 10 to 900 (10: 1 to 900: 1) and even better from 20 to 250 (20: Within the range of 1 to 250: 1); 12) a barrel (25), which is part of an injection molding press (26) and introduced therein:-the crosslinkable liquid from the mixing tank (18) Silicone composition A3, or-the liquid silicone base material A1, the catalyst master batch C1, the inhibitor masterbatch E1, the selected liquid silicone base material A2 and the selected additives F to obtain the crosslinkable liquid silicone rubber composition A3; and 13) a mold (27) installed in the press (26) and in which the crosslinkable liquid silicone composition A3 is transferred to preferably by a temperature ranging from 80 ° C to up to 220 ° C Temperature heating To cure to obtain a molded silicone product.

為達成此目的,申請人能夠證明,現可利用根據本創作之裝置總成來更有效執行先前技術之美國專利第8,063,137號及美國專利第8,198,357號中所描述的方法。 To achieve this, the applicant was able to demonstrate that the device assembly according to the present invention can now be used to more effectively implement the methods described in US Patent No. 8,063,137 and US Patent No. 8,198,357 of the prior art.

確實,根據本創作之裝置總成以一有效方式使用容納不含一催化劑之一LSR基材組合物之一單一容器,因為所需催化劑僅需在現場添加且在成型之前經由一單獨供給線軟管(12)來添加,其中供給線軟管(12)含有一流量控制元件(13)及一選用感測器(22)(皆由控制單元(20)操作)。此避免容器之長期儲存期間與預固化有關的問題。 Indeed, the device assembly according to this creation uses a single container containing an LSR substrate composition that does not contain a catalyst in an efficient manner because the required catalyst needs to be added only on site and softened via a separate supply line before molding The tube (12) is added, wherein the supply line hose (12) contains a flow control element (13) and an optional sensor (22) (both are operated by the control unit (20)). This avoids problems related to pre-curing during long-term storage of the container.

與根據本創作之裝置總成之使用有關的另一優點係現可僅在模具射出之前經由不同供給線軟管來將一抑制劑母料E1、不含一催化劑之一液態矽膠基材、一催化劑母料C1及一添加劑F單獨供給至一混合器中,因為感測器及流量控制元件全部由一單一控制單元(20)操作,其允許完全控制整個程序。 Another advantage related to the use of the device assembly according to this creation is that an inhibitor masterbatch E1, a liquid silicone substrate without a catalyst, The catalyst master batch C1 and an additive F are separately supplied to a mixer, because the sensor and the flow control element are all operated by a single control unit (20), which allows complete control of the entire process.

此外,現可由視情況連結至一顯示單元(29)的控制單元(20)容易地調整添加至矽膠基材組合物中之鉑基催化劑D及液態射出成型抑制劑E的量以因此允許控制可交聯液態矽膠組合物的固化速度。藉由在射出成型之一工作範圍內控制射出成型抑制劑E與鉑基催化劑D之鉑原子的莫耳比,根據本創作之裝置總成提供更大靈活性。此比率之較佳工作範圍係自0.1至900(0.1:1至900:1)、自10至900(10:1至900:1),及自20至250(20:1至250:1)。 In addition, the amount of the platinum-based catalyst D and the liquid injection molding inhibitor E added to the silicone substrate composition can now be easily adjusted by the control unit (20) connected to a display unit (29) as appropriate to thereby allow control of the Curing speed of the crosslinked liquid silicone composition. By controlling the molar ratio of the platinum atoms of the injection molding inhibitor E and the platinum-based catalyst D within one of the working ranges of injection molding, the device assembly according to the present invention provides greater flexibility. The preferred working ranges for this ratio are from 0.1 to 900 (0.1: 1 to 900: 1), from 10 to 900 (10: 1 to 900: 1), and from 20 to 250 (20: 1 to 250: 1) .

根據本創作之裝置總成之另一優點係可依一高效方式使用LSR固化系統之一關鍵參數之一精確預設值,其係乙烯基矽氧烷聚合物與 氫化矽氧烷聚合物之比率。眾所周知,此比率會影響交聯密度及一些關鍵物理性質,諸如模製矽膠之硬度計硬度。其實,因為此比率係預設的,所以其抑制與用於輸送及混合先前技術之LSR程序之兩個部分之複合泵的使用相關聯的計量誤差。 Another advantage of the device assembly according to this creation is that one of the key preset parameters of the LSR curing system can be used in an efficient way, with precise preset values, which are vinyl siloxane polymers and Ratio of hydrogenated silicone polymer. It is well known that this ratio affects the crosslink density and some key physical properties, such as the hardness of the durometer of the molded silicone. In fact, because this ratio is preset, it suppresses metering errors associated with the use of compound pumps used to transport and mix the two parts of the prior art LSR procedure.

在一較佳實施例中,控制單元(20)連結至一顯示單元(29),使得操作員可看見所有所需資訊,該操作員可修改模壓機之條件且尤其修改感測器(22)及(23)及流量控制元件(13)及(15)之控制。另外或替代地,控制單元可適於監測及識別射出成型抑制劑E與鉑基催化劑D之鉑原子之莫耳比之預界定工作範圍外之偏差。控制單元可經設計以回應於偵測到此偏差而觸發一警報/信號以警告一操作員潛在品質控制問題。控制單元亦可監測透過不同供給線所運輸之材料之流動速率以維持一預定最小流量以確保最佳操作準確度。 In a preferred embodiment, the control unit (20) is connected to a display unit (29) so that the operator can see all the required information, the operator can modify the conditions of the molding machine and in particular the sensor (22) ) And (23) and flow control elements (13) and (15). Additionally or alternatively, the control unit may be adapted to monitor and identify deviations outside the predefined working range of the molar ratio of platinum atoms of the injection molding inhibitor E and the platinum-based catalyst D. The control unit may be designed to trigger an alarm / signal to alert an operator to a potential quality control problem in response to detecting this deviation. The control unit can also monitor the flow rate of the materials transported through different supply lines to maintain a predetermined minimum flow rate to ensure the best operating accuracy.

在另一較佳實施例中,將容納液態矽膠基材A2之一第二供應容器(4)添加至裝置總成以允許使用經組態用於標準兩部分LSR程序之一標準LSR混合裝置且因此無需設置複雜定量系統。一供應容器(4)之使用允許一連續及自動化產生序列以給予在無需停止成型序列之情況下移除空容器且由一新填充容器替換其之靈活性。 In another preferred embodiment, a second supply container (4) containing one of the liquid silicone substrates A2 is added to the device assembly to allow the use of a standard LSR mixing device configured for one of the standard two-part LSR procedures and Therefore, there is no need to set up a complex dosing system. The use of a supply container (4) allows a continuous and automated production sequence to give the flexibility to remove the empty container and replace it with a new filled container without stopping the forming sequence.

此外,在另一較佳實施例中,使用一托板(1'),使得無需費力將容器轉移至裝置總成,因為其可使用一堆垛車或類似設備來容易地移動。例如,可將其上供應容器之托板(1')直接推入至裝置總成中。可在一單一遞送操作中將多個容器遞送至裝置總成。在另一較佳實施例中,托板(1')與潔淨室相容且較佳由塑膠、鋼、鍍鋅鋼或不鏽鋼組成。此等材料易於清潔且因此可與一潔淨室相容。 In addition, in another preferred embodiment, a pallet (1 ') is used, so that it is not necessary to transfer the container to the device assembly because it can be easily moved using a stacker or the like. For example, the pallet (1 ') on which the container is supplied can be pushed directly into the device assembly. Multiple containers can be delivered to the device assembly in a single delivery operation. In another preferred embodiment, the pallet (1 ') is compatible with the clean room and preferably consists of plastic, steel, galvanized steel or stainless steel. These materials are easy to clean and are therefore compatible with a clean room.

在另一較佳實施例中,從板(5)含有連接至可由控制單元(20)操作之一壓力感測器之至少一個放氣閥(28),因為在將從板放置於液體表面上之後,容器可能含有空氣,必須在開始自容器釋放材料之前移除空氣,因為液體中所含之空氣不得進入生產程序,否則會導致不正確量測。 In another preferred embodiment, the slave plate (5) contains at least one bleed valve (28) connected to one of the pressure sensors operable by the control unit (20), since the slave plate is placed on the liquid surface Later, the container may contain air, which must be removed before starting to release material from the container, as the air contained in the liquid must not enter the production process, otherwise it will cause incorrect measurement.

在另一較佳實施例中,垂直可調固持裝置(6)係活塞,其驅動從板(5)向下以排出液態矽膠基材組合物A1且視情況排出液態矽膠基材組合物A2。 In another preferred embodiment, the vertically adjustable holding device (6) is a piston, which is driven downward from the plate (5) to discharge the liquid silicone substrate composition A1 and optionally the liquid silicone substrate composition A2.

在另一較佳實施例中,感測器可配置於垂直可調固持裝置(6)內。感測器量測容器中之位準且連接至一調節單元,調節單元繼而連接至用於排空容器之泵。一感測器量測容器內之位準以經由調節單元來控制排空之配置避免否則可保留於一容器中之殘留液體以確保完全排空容器。 In another preferred embodiment, the sensor may be configured in the vertically adjustable holding device (6). The sensor measures the level in the container and is connected to an adjustment unit, which in turn is connected to a pump for emptying the container. A sensor measures the level in the container to control the emptying configuration through the adjustment unit to avoid residual liquid that could otherwise remain in a container to ensure complete emptying of the container.

在另一較佳實施例中,泵(7)係一鏟斗活塞泵、一齒輪泵、一偏心螺桿泵、一擠壓泵、一螺旋軸泵或一戽斗活塞泵,且泵(7)較佳為一螺旋軸泵。螺旋軸泵之一顯著優點係其恆定輸出壓力及其恆定輸出容量。可在任何時間點維持一準確混合比。 In another preferred embodiment, the pump (7) is a bucket piston pump, a gear pump, an eccentric screw pump, a squeeze pump, a screw shaft pump or a bucket piston pump, and the pump (7) is more It is preferably a screw shaft pump. One of the significant advantages of screw shaft pumps is their constant output pressure and their constant output capacity. An accurate mixing ratio can be maintained at any point in time.

在另一較佳實施例中,泵(7)係螺旋軸泵且連接至從板(5),從板(5)可垂直調整且靜置於各自液體之表面上且密封各自容器。螺旋軸泵之一優點係其恆定輸出壓力及其恆定輸出容量。 In another preferred embodiment, the pump (7) is a screw shaft pump and is connected to the slave plate (5). The slave plate (5) is vertically adjustable and rests on the surface of the respective liquid and seals the respective container. One advantage of the screw shaft pump is its constant output pressure and its constant output capacity.

在此實施例之另一態樣中,泵(7)係經氣動、液壓或電驅動且由一控制單元(20)操作之一擠壓泵。 In another aspect of this embodiment, the pump (7) is a squeeze pump that is pneumatically, hydraulically, or electrically driven and operated by a control unit (20).

在另一較佳實施例中,流量控制元件(9)、(11)、(13)、 (15)及(17)係流量控制閥。 In another preferred embodiment, the flow control elements (9), (11), (13), (15) and (17) are flow control valves.

在另一較佳實施例中,供應容器(3)及(4)係具有高達500升之一容積且較佳地高達250升之一容積之滾筒。 In another preferred embodiment, the supply containers (3) and (4) are drums having a volume of up to 500 liters, and preferably a volume of up to 250 liters.

在另一較佳實施例中,供應容器(30)、(31)及(32)連接至空氣線(36),空氣線(36)將其內容物驅動至混合槽(18)中或在混合槽(18)不存在時將其內容物驅動至機筒(25)中。 In another preferred embodiment, the supply containers (30), (31), and (32) are connected to the air line (36), and the air line (36) drives its contents into the mixing tank (18) or during mixing When the tank (18) is not present, its contents are driven into the barrel (25).

在另一實施例中,感測器(21)、(22)、(23)及(24)係流量感測器,其等可為容積計、流量計或差壓流量感測器。各種流量感測器在本技術中係已知的。流量感測器分類成容積計(即,容積流量計)及流量計。容積計(即,容積流量計)包含直接流量計(即,排量計)(諸如橢圓輪流量計、擺動活塞流量計或旋轉活塞流量計)及間接流量計(諸如渦輪葉輪流量計、葉輪流量計、測流葉片、蝸輪流量計、渦流流量計或旋流流量計)。流量計包含容積流量計(諸如差壓量測程序)、轉子流量計、磁感應流量計或超音波流量計以及質量流量計(諸如柯氏(Coriolis)質量流量計或熱質量流量計)。一差壓流量感測器量測流量控制閥前後之壓力且自壓力差推導流動速率。 In another embodiment, the sensors (21), (22), (23), and (24) are flow sensors, which may be volume meters, flow meters, or differential pressure flow sensors. Various flow sensors are known in the art. Flow sensors are classified into volume meters (ie, volume flow meters) and flow meters. Volumemeters (i.e., volumetric flowmeters) include direct flowmeters (i.e., displacement meters) (such as oval flowmeters, swing piston flowmeters, or rotary piston flowmeters) and indirect flowmeters (such as turbine impeller flowmeters, impeller flowmeters) Meter, flow measuring vane, worm wheel flow meter, vortex flow meter or swirl flow meter). Flow meters include volume flow meters (such as differential pressure measurement programs), rotor flow meters, magnetic induction flow meters or ultrasonic flow meters, and mass flow meters (such as Coriolis mass flow meters or thermal mass flow meters). A differential pressure flow sensor measures the pressure before and after the flow control valve and derives the flow rate from the pressure difference.

在另一實施例中,模具(27)包含至少兩個對應部件,其等可在一打開位置與一閉合位置之間移動且在模具處於一閉合位置中時形成至少一個模腔。 In another embodiment, the mold (27) includes at least two corresponding parts that are movable between an open position and a closed position and form at least one mold cavity when the mold is in a closed position.

在另一實施例中,液態矽膠射出成型裝置總成進一步包括連接至模具(27)之一冷澆道系統(34)。冷澆道系統(34)使可交聯液態矽膠組合物A3保持冷卻直至其注射至模具(27)之熱腔中以因此減少潛在浪費。 In another embodiment, the liquid silicone injection molding device assembly further includes a cold runner system (34) connected to one of the molds (27). The cold runner system (34) keeps the crosslinkable liquid silicone composition A3 cool until it is injected into the hot cavity of the mold (27) to thereby reduce potential waste.

在另一實施例中,用於氫化矽烷化硫化反應之抑制劑E選 自由以下各者組成之群組:1-乙炔基-1-環己醇、2-甲基-3-丁炔-2-醇、3-丁炔-1-醇、3-丁炔-2-醇、炔丙醇、2-苯基-2-丙炔-1-醇、3,5-二甲基-1-己炔-3-醇、1-乙炔基環戊醇、1-苯基-2-丙炔醇、3-甲基-1-戊烯-4-炔-3-醇及其等之混合物。 In another embodiment, the inhibitor E used for the hydrosilylation sulfurization reaction is selected A group consisting of: 1-ethynyl-1-cyclohexanol, 2-methyl-3-butyn-2-ol, 3-butyn-1-ol, 3-butyne-2- Alcohol, propargyl alcohol, 2-phenyl-2-propyn-1-ol, 3,5-dimethyl-1-hexyn-3-ol, 1-ethynylcyclopentanol, 1-phenyl- 2-propynol, 3-methyl-1-pentene-4-yn-3-ol, and mixtures thereof.

每分子含有鍵結至矽原子之至少2個烯基之有機聚矽氧烷A:Organic polysiloxanes containing at least 2 alkenyl groups bonded to silicon atoms per molecule:

有機聚矽氧烷A係每分子含有鍵結至矽原子之至少2個矽鍵結烯基之一液態聚二有機矽氧烷。適合烯基含有自2個至10個碳原子,且較佳實例係:乙烯基、異丙烯基、烯丙基及5-己烯基。有機聚矽氧烷A包括除烯基之外之矽鍵結有機基。此等矽鍵結有機基通常選自通常含有自1個至10個碳原子(其等未經或經不干擾固化之基(諸如鹵素原子)取代)之一價飽和烴基及通常含有自6個至12個碳原子之一價芳香族烴基。較佳矽鍵結有機基係(例如):烷基,諸如甲基、乙基及丙基;鹵代烷基,諸如3,3,3-三氟丙基;及芳基,諸如苯基。 The organopolysiloxane A is a liquid polydiorganosiloxane containing at least one silicon-bonded alkenyl group bonded to a silicon atom per molecule. Suitable alkenyl groups contain from 2 to 10 carbon atoms, and preferred examples are vinyl, isopropenyl, allyl and 5-hexenyl. Organic polysiloxanes A include silicon-bonded organic groups other than alkenyl groups. These silicon-bonded organic groups are usually selected from monovalent saturated hydrocarbon groups usually containing from 1 to 10 carbon atoms (which are substituted without or without interference curing groups such as halogen atoms) and usually containing from 6 A monovalent aromatic hydrocarbon group of up to 12 carbon atoms. Preferred silicon-bonded organic groups are, for example ,: alkyl groups such as methyl, ethyl, and propyl; haloalkyl groups such as 3,3,3-trifluoropropyl; and aryl groups such as phenyl.

根據本創作之適合有機聚矽氧烷A之實例係下式(1)之聚合物:

Figure TWM588049U_D0001
Examples of suitable organic polysiloxanes A based on this creation are polymers of formula (1):
Figure TWM588049U_D0001

其中:R及R"經彼此獨立選擇且係通常含有自1個至10個碳原子之一價飽和烴基或通常含有自6個至12個碳原子(其等未經或經不干擾固化反應之基(諸如鹵素原子)取代)之一價芳香族烴基。矽鍵結有機基之較佳物種係(例如):烷基,諸如甲基、乙基及丙基;鹵代烷基,諸如3,3,3-三氟丙基;及芳基,諸如苯基。 Among them: R and R "are independently selected from each other and are usually monovalent saturated hydrocarbon groups containing from 1 to 10 carbon atoms or usually containing from 6 to 12 carbon atoms (which have not undergone or do not interfere with the curing reaction) (Such as a halogen atom) is substituted) a monovalent aromatic hydrocarbon group. Preferred species of silicon-bonded organic groups (for example): alkyl groups such as methyl, ethyl, and propyl; haloalkyl groups such as 3,3, 3-trifluoropropyl; and aryl, such as phenyl.

R'係各含有自2個至14個碳原子之烯基,該烯基較佳地選自由乙烯基、烯丙基、己烯基、癸烯基及十四烯基組成之群組,且該烯基最佳為乙烯基,且R'最佳為乙烯基且n表示聚合度且其應足以使其在25℃處達到至少100mPa.s之一黏度。聚合度之上限無特別限制且通常僅受本創作之LSR組合物之加工性限制。 R 'is an alkenyl group each containing from 2 to 14 carbon atoms, the alkenyl group is preferably selected from the group consisting of vinyl, allyl, hexenyl, decenyl and tetradecenyl, and The alkenyl group is most preferably vinyl, and R ′ is most preferably vinyl and n represents the degree of polymerization and it should be sufficient to achieve a viscosity of at least 100 mPa.s at 25 ° C. The upper limit of the degree of polymerization is not particularly limited and is usually limited only by the processability of the LSR composition of the present invention.

本說明書中考量之所有黏度對應於在25℃處使用一布氏(Brookfield)黏度計依本身已知之一方式量測之一動態黏度量值。關於流體產品,本說明書中考量之黏度係25℃處之動態黏度,稱為「牛頓(Newtonian)」黏度,即,以足以使所量測之黏度與速率梯度無關之一低剪切速率梯度依本身已知之一方式量測之動態黏度。 All viscosities considered in this specification correspond to a dynamic viscosity measurement value measured at 25 ° C using a Brookfield viscometer in a manner known per se. Regarding fluid products, the viscosity considered in this specification is the dynamic viscosity at 25 ° C, called the "Newtonian" viscosity, that is, a low shear rate gradient that is sufficient to make the measured viscosity independent of the rate gradient. The dynamic viscosity is measured in a manner known per se.

有用有機聚矽氧烷A之其他實例可關注:適合有機聚矽氧烷A之其他實例包含三甲矽烷氧基封端之二甲基矽氧烷-甲基乙烯基矽氧烷共聚物、三甲矽烷氧基封端之甲基乙烯基矽氧烷-甲基苯基矽氧烷共聚物、三甲矽烷氧基封端之二甲基矽氧烷-甲基乙烯基矽氧烷-甲基苯基矽氧烷共聚物、二甲基乙烯基矽烷氧基封端之二甲基聚矽氧烷、二甲基乙烯基矽烷氧基封端之甲基乙烯基聚矽氧烷、二甲基乙烯基矽烷氧基封端之甲基乙烯基苯基矽氧烷、二甲基乙烯基矽烷氧基封端之二甲基乙烯基矽氧烷-甲基乙烯基矽氧烷共聚物、二甲基乙烯基矽烷氧基封端之二甲基矽氧烷-甲基苯基矽氧烷共聚物、二甲基乙烯基矽烷氧基封端之二甲基矽氧烷-二苯基矽氧烷共聚物及包括上述有機聚矽氧烷之至少一者之混合物。 Other examples of useful organopolysiloxanes A may be concerned: Other examples of suitable organopolysiloxanes A include trimethylsiloxy-terminated dimethylsiloxane-methylvinylsiloxane copolymers, trimethylsilane Oxygen-terminated methylvinylsiloxane-methylphenylsiloxane copolymer, trimethylsiloxy-terminated dimethylsiloxane-methylvinylsiloxane-methylphenylsiloxane Oxane copolymer, dimethylvinylsiloxy terminated dimethylpolysiloxane, dimethylvinylsiloxy terminated methylvinylpolysiloxane, dimethylvinylsilane Oxygen-terminated methylvinylphenylsiloxane, dimethylvinylsiloxyoxy-terminated dimethylvinylsiloxane-methylvinylsiloxane copolymer, dimethylvinyl Silyloxy-terminated dimethylsiloxane-methylphenylsiloxane copolymer, dimethylvinylsiloxy-terminated dimethylsiloxane-diphenylsiloxane copolymer, and A mixture comprising at least one of the above-mentioned organic polysiloxanes.

在一較佳實施例中,有機聚矽氧烷A選自以下各者:二甲基乙烯基矽烷氧基封端之聚二甲基矽氧烷、二甲基乙烯基矽烷氧基封端之聚甲基-3,3,3-三氟丙基矽氧烷、二甲基乙烯基矽烷氧基封端之二甲基矽氧 烷-3,3,3-三氟丙基甲基矽氧烷共聚物及二甲基乙烯基矽烷氧基封端之二甲基矽氧烷/甲基苯基矽氧烷共聚物。 In a preferred embodiment, the organopolysiloxane A is selected from the following: dimethylvinylsiloxy-terminated polydimethylsiloxane, dimethylvinylsiloxy-terminated Polymethyl-3,3,3-trifluoropropylsiloxane, dimethylvinylsiloxy terminated dimethylsiloxy Alkane-3,3,3-trifluoropropylmethylsiloxane copolymer and dimethylvinylsilaneoxy-terminated dimethylsiloxane / methylphenylsiloxane copolymer.

每分子含有至少2個矽鍵結氫原子之有機聚矽氧烷BOrganic polysiloxane B containing at least 2 silicon-bonded hydrogen atoms per molecule

有機聚矽氧烷B含有至少2個矽鍵結氫原子,且較佳地含有至少3個矽鍵結氫原子。此組分藉由在存在下文將提及之一催化劑之條件下使有機聚矽氧烷B之矽鍵結氫原子與有機聚矽氧烷A成分之烯基發生加成反應以與其形成一網路結構且藉此固化組合物來充當有機聚矽氧烷A之一交聯劑。 The organic polysiloxane B contains at least 2 silicon-bonded hydrogen atoms, and preferably contains at least 3 silicon-bonded hydrogen atoms. This component forms a network by adding a silicon-bonded hydrogen atom of organopolysiloxane B to an alkenyl group of organopolysiloxane A in the presence of one of the catalysts mentioned below. Structure and thereby curing the composition to act as a cross-linking agent for organopolysiloxane A.

有機聚矽氧烷B之分子結構無特別限制,且其可為直鏈、含支鏈聚合物或環狀。儘管此成分之分子量無特別限制,但黏度通常為在25℃處自0.001Pa.s至100Pa.s以與其他成分良好混溶。 The molecular structure of the organopolysiloxane B is not particularly limited, and it may be a straight-chain, branch-chain-containing polymer, or cyclic. Although the molecular weight of this ingredient is not particularly limited, the viscosity is usually from 0.001 Pa.s to 100 Pa.s at 25 ° C to be well miscible with other ingredients.

適合有機聚矽氧烷B之實例包含(但不限於)三甲矽烷氧基封端之甲基氫聚矽氧烷、三甲矽烷氧基封端之二甲基矽氧烷-甲基氫矽氧烷共聚物、三甲矽烷氧基封端之甲基氫矽氧烷-甲基苯基矽氧烷共聚物、三甲矽烷氧基封端之二甲基矽氧烷-甲基氫矽氧烷-甲基苯基矽氧烷共聚物、二甲基氫矽烷氧基封端之二甲基聚矽氧烷、二甲基氫矽烷氧基封端之甲基氫聚矽氧烷、二甲基氫矽烷氧基封端之二甲基矽氧烷-甲基氫矽氧烷共聚物、二甲基氫矽烷氧基封端之二甲基矽氧烷-甲基苯基矽氧烷共聚物、二甲基氫矽烷氧基封端之甲基苯基聚矽氧烷、包括(H)(CH3)2SiO1/2單元(M'單元)及SiO4/2單元(Q單元)之聚矽氧樹脂M'Q及包括(CH3)3SiO1/2單元(M單元)、(CH3)2HSiO1/2單元及SiO4/2單元之聚矽氧樹脂MM'Q。 Examples of suitable organic polysiloxanes B include, but are not limited to, trimethylsiloxy-terminated methylhydropolysiloxane, trimethylsiloxy-terminated dimethylsiloxane-methylhydrosiloxane Copolymer, Trimethylsiloxy-terminated methylhydrosilane-methylphenylsiloxane copolymer, Trimethylsiloxy-terminated dimethylsiloxane-methylhydrosilane-methyl Phenylsiloxane copolymer, dimethylhydrosiloxy-terminated dimethylpolysiloxane, dimethylhydrosiloxy-terminated methylhydropolysiloxane, dimethylhydrosilane Base-terminated dimethylsiloxane-methylhydrosiloxane copolymer, dimethylhydrosiloxy-terminated dimethylsiloxane-methylphenylsiloxane copolymer, dimethyl Hydrosilyloxy-terminated methylphenylpolysiloxane, polysiloxane resin including (H) (CH 3 ) 2 SiO 1/2 unit (M 'unit) and SiO 4/2 unit (Q unit) M'Q and a polysiloxane resin MM'Q including (CH 3 ) 3 SiO 1/2 units (M units), (CH 3 ) 2 HSiO 1/2 units and SiO 4/2 units.

以足以使組合物固化之一量,較佳地,以在含烯基有機聚矽氧烷A中每烯基提供自約1.0個至約10個矽鍵結氫原子之一數量使用含 氫矽鍵結有機聚矽氧烷B。 It is used in an amount sufficient to cure the composition, preferably in an amount of from about 1.0 to about 10 silicon-bonded hydrogen atoms per alkenyl group in the alkenyl-containing organopolysiloxane A. Hydrogen-silicon bonded organic polysiloxane B.

填充劑CFiller C

為達成高級物理性質,一增強填充劑(諸如精細分散矽石)及其他增強填充劑通常經一或多種已知填充劑處理劑處理以防止在可固化組合物之處理期間發生指稱「起皺」或「起皺硬化」之一現象。 To achieve advanced physical properties, a reinforcing filler (such as finely dispersed silica) and other reinforcing fillers are usually treated with one or more known filler treating agents to prevent alleged "wrinkling" from occurring during processing of the curable composition. Or "wrinkle hardening" phenomenon.

通常,填充劑使用(例如)脂肪酸或脂肪酸酯(諸如硬脂酸酯)來表面處理或經有機矽烷、聚二有機矽氧烷或有機矽氮烷、六烷基二矽氮烷或短鏈矽氧烷二醇表面處理以使(若干)填充劑具疏水性且因此易於處置及獲得與其他成分之一均勻混合物。 Generally, fillers are surface-treated with, for example, fatty acids or fatty acid esters such as stearates or are treated with an organosilane, polydiorganosiloxane or organosilazane, hexaalkyldisilazane, or short The surface treatment of the siloxanes is to make the filler (s) hydrophobic and therefore easy to handle and obtain a homogeneous mixture with one of the other ingredients.

膠態矽石因其相對較高表面積(其通常為每克至少50m2)而特別適合。可提供膠態矽石作為發煙矽石或可經過表面處理之一沈澱矽石。在一表面處理方法中,使發煙矽石或沈澱矽石在加熱及加壓下暴露於環狀有機聚矽氧烷。處理填充劑之一額外方法係在存在胺化合物之條件下使矽石暴露於矽氧烷或矽烷。 Colloidal silica is particularly suitable because of its relatively high surface area, which is usually at least 50 m 2 per gram. Colloidal silica is available as fumed silica or it can be precipitated by one of the surface treatments. In a surface treatment method, fumed silica or precipitated silica is exposed to cyclic organic polysiloxane under heat and pressure. An additional method of treating the filler is to expose the silica to silica or silane in the presence of an amine compound.

表面處理矽石填充劑之另一方法採用甲基矽烷或矽氮烷表面處理劑。經甲基矽烷或矽氮烷表面處理之發煙或沈澱矽石填充劑展現產生可泵抽聚矽氧化合物之性質,且亦不過度增加未固化液態前驅聚矽氧組合物之低黏度。在固化之後,經矽氮烷處理之矽石賦予固化彈性體一提高撕裂強度。美國專利第3,365,743號及第3,847,848號揭示此等方法。 Another method for surface treating silica fillers is to use methylsilane or silazane surface treating agents. Fume or precipitated silica fillers treated with methylsilane or silazane surface exhibit properties that produce pumpable polysiloxanes without excessively increasing the low viscosity of the uncured liquid precursor polysiloxane composition. After curing, the silazane-treated silica imparts an increased tear strength to the cured elastomer. U.S. Patent Nos. 3,365,743 and 3,847,848 disclose such methods.

更佳之矽石填充劑係原位形成之發煙矽石,其具有根據布厄特(Brunauer-Emmett-Teller(BET))方法所量測之約50m2/g至約600m2/g之間且最佳地約100m2/g至約400m2/g之間之一表面積。經原位處理之發煙矽石發生於發煙矽石之表面上之矽烷醇由含矽原子之烷基、芳基或 烯基側基封端且在混合器中與聚合物化合時。此程序可利用六甲基二矽氮烷、四甲基二乙烯基二矽氮烷或本技術中已知之一適合矽烷醇封端劑(諸如三甲基矽烷醇及二甲基乙烯基矽烷醇)來處理填充劑。 A better silica filler is fumed silica formed in situ, which has between about 50 m 2 / g and about 600 m 2 / g as measured by the Brunauer-Emmett-Teller (BET) method. And preferably a surface area between about 100 m 2 / g and about 400 m 2 / g. The in-situ treated fumed silica occurs when the silanol on the surface of the fumed silica is capped with a silicon atom-containing alkyl, aryl or alkenyl side group and is combined with the polymer in a mixer. This procedure can utilize hexamethyldisilazane, tetramethyldivinyldisilazane or one of the known silanol capping agents known in the art, such as trimethylsilanol and dimethylvinylsilanol ) To process the filler.

用於本創作之可固化LSR組合物中之精細分散矽石或其他增強填充劑的量係至少部分由固化彈性體期望的物理性質判定。在每100份有機聚矽氧烷A中,本創作之可固化LSR組合物通常包括自5重量份至100重量份,通常為自10重量份至60重量份,之一增強填充劑。 The amount of finely dispersed silica or other reinforcing filler used in the curable LSR composition used in this creation is determined at least in part by the desired physical properties of the cured elastomer. The curable LSR composition of the present invention usually includes one reinforcing filler per 5 parts by weight to 100 parts by weight, usually from 10 parts by weight to 60 parts by weight, per 100 parts of organopolysiloxane.

一適合填充劑之另一實例係疏水性矽石氣凝膠,其係具有高比表面積、高孔隙率、低密度、低介電常數及優異隔熱性質之一奈米結構材料。經由超臨界乾燥程序或經由環境壓力乾燥技術來合成矽石氣凝膠以獲得多孔結構。其現已廣泛商業化。 Another example of a suitable filler is a hydrophobic silica aerogel, which is a nanostructured material with high specific surface area, high porosity, low density, low dielectric constant, and excellent thermal insulation properties. Silica aerogels are synthesized via supercritical drying procedures or via ambient pressure drying techniques to obtain a porous structure. It is now widely commercialized.

疏水性矽石氣凝膠係以各經由BET方法所判定之自500m2/g至1500m2/g,替代地,自500m2/g至1200m2/g,範圍內之一表面積為特徵。疏水性矽石氣凝膠可進一步以其高於80%,替代地高於90%之孔隙率為特徵。疏水性矽石氣凝膠可具有藉由雷射光散射所量測之自5μm至1000μm,替代地自5μm至100μm,替代地自5μm至25μm之一平均粒徑。疏水性矽石氣凝膠之一實例係三甲基矽烷化氣凝膠。疏水性矽石氣凝膠可以相對於可固化液態矽膠之總重量之自1重量%至30重量%之一量存在於可固化液態矽膠組合物中。 The hydrophobic silica aerogel is characterized by a surface area within a range from 500 m 2 / g to 1500 m 2 / g, and alternatively from 500 m 2 / g to 1200 m 2 / g, as determined by the BET method. Hydrophobic silica aerogels can be further characterized by a porosity higher than 80%, instead higher than 90%. The hydrophobic silica aerogel may have an average particle diameter measured from laser light scattering from 5 μm to 1000 μm, alternatively from 5 μm to 100 μm, alternatively from 5 μm to 25 μm. One example of a hydrophobic silica aerogel is a trimethylsilanized aerogel. The hydrophobic silica aerogel may be present in the curable liquid silicone composition in an amount of from 1% to 30% by weight relative to the total weight of the curable liquid silicone.

鉑基催化劑DPlatinum-based catalyst D

適合催化劑之實例包含氫化矽烷化催化劑(諸如美國專利第3,715,334中所展示之卡斯特(Karstedt)催化劑或本技術已知之其他鉑催化劑),且亦包含微囊化氫化矽烷化催化劑(例如本技術者已知之催化劑,諸 如美國專利第5,009,957號中所見)。催化劑可視情況與一惰性或活性載體組合。可使用之較佳催化劑之實例包含鉑類催化劑,諸如氯鉑酸、氯鉑酸之醇溶液、鉑及烯烴之絡合物、鉑及1,3-二乙烯基-1,1,3,3-四甲基二矽氧烷之絡合物(稱為卡斯特催化劑)及載有鉑之粉末等等。文獻中完全描述鉑催化劑。特定言之,可特別關注美國專利第3,159,601號、第3,159,602號及第3,220,972號及歐洲專利EP-A-057,459、EP-188,978及EP-A-190,530中所描述之鉑及有機產品之絡合物及美國專利第3,419,593號、第3,715,334號、第3,377,432號、第3,814,730號及第3,775,452號中所描述之鉑及乙烯化有機聚矽氧烷之絡合物。 Examples of suitable catalysts include hydrosilylation catalysts (such as the Karstedt catalyst shown in U.S. Patent No. 3,715,334 or other platinum catalysts known in the art), and also include microencapsulated hydrosilylation catalysts (e.g., the technology Known catalysts, (As seen in US Patent No. 5,009,957). The catalyst may optionally be combined with an inert or active support. Examples of preferred catalysts that can be used include platinum-based catalysts such as chloroplatinic acid, chloroplatinic acid alcohol solutions, platinum and olefin complexes, platinum and 1,3-divinyl-1,1,3,3 -Tetramethyldisilanes complexes (known as Custer catalysts) and platinum-supported powders, etc. Platinum catalysts are fully described in the literature. In particular, special attention may be paid to the complexes of platinum and organic products described in U.S. Patent Nos. 3,159,601, 3,159,602 and 3,220,972 and European Patent EP-A-057,459, EP-188,978, and EP-A-190,530 And complexes of platinum and vinylated organopolysiloxanes as described in US Patent Nos. 3,419,593, 3,715,334, 3,377,432, 3,814,730, and 3,775,452.

用於氫化矽烷化硫化反應之抑制劑EInhibitor E for hydrogenated silylation vulcanization

用於氫化矽烷化反應之抑制劑經設計以減緩固化反應且亦稱為固化率控制劑。固化率控制劑在本技術中已眾所周知且此等材料之實例可見於美國專利中。美國專利3,923,705提及含乙烯基之環狀矽氧烷之使用。美國專利3,445,420描述炔醇之使用。美國專利3,188,299展示雜環胺之有效性。美國專利4,256,870描述用於控制固化之馬來酸烷基酯。亦可使用烯烴矽氧烷,如美國專利3,989,667中所描述。亦使用含有乙烯基之聚二有機矽氧烷且此技術可見於美國專利3,498,945、4,256,870及4,347,346中。此組合物之較佳抑制劑係1,3,5,7-四甲基-1,3,5,7-四乙烯基-環四矽氧烷、3-甲基-1-丁炔-3-醇、2-甲基-3-丁炔-2-醇、3-丁炔-1-醇、3-丁炔-2-醇、炔丙醇、2-苯基-2-丙炔-1-醇、3,5-二甲基-1-己炔-3-醇、1-乙炔基環戊醇、1-苯基-2-丙炔醇、3-甲基-1-戊烯-4-炔-3-醇、1-乙炔基-1-環己醇(ECH)及其等之混合物,且最佳為1-乙炔基-1-環己醇(ECH)。 Inhibitors for hydrosilylation reactions are designed to slow down the curing reaction and are also known as curing rate control agents. Curing rate control agents are well known in the art and examples of such materials can be found in US patents. U.S. Patent 3,923,705 mentions the use of vinyl-containing cyclic siloxanes. U.S. Patent 3,445,420 describes the use of alkynols. U.S. Patent 3,188,299 shows the effectiveness of heterocyclic amines. US Patent 4,256,870 describes alkyl maleates for controlling curing. Alkylsiloxanes can also be used, as described in U.S. Patent 3,989,667. Polydiorganosiloxanes containing vinyl groups are also used and this technology can be found in U.S. Patents 3,498,945, 4,256,870, and 4,347,346. Preferred inhibitors of this composition are 1,3,5,7-tetramethyl-1,3,5,7-tetravinyl-cyclotetrasiloxane, 3-methyl-1-butyne-3 -Alcohol, 2-methyl-3-butyn-2-ol, 3-butyn-1-ol, 3-butyn-2-ol, propargyl alcohol, 2-phenyl-2-propyne-1 -Alcohol, 3,5-dimethyl-1-hexyn-3-ol, 1-ethynylcyclopentanol, 1-phenyl-2-propynol, 3-methyl-1-pentene-4 -Alkyn-3-ol, 1-ethynyl-1-cyclohexanol (ECH) and mixtures thereof, and most preferably 1-ethynyl-1-cyclohexanol (ECH).

額外適合抑制劑類別包含肼、三唑、膦、硫醇、有機氮化 合物、炔醇、矽烷化炔醇、馬來酸酯、富馬酸酯、乙烯或芳香族不飽和醯胺、乙烯不飽和異氰酸酯、烯烴矽氧烷、不飽和烴單酯及二酯、共軛烯炔、氫過氧化物、腈及二氮雜環丙烷。 Additional suitable inhibitor categories include hydrazine, triazole, phosphine, thiol, organic nitriding Compounds, alkynyl alcohols, silylated alkynyl alcohols, maleates, fumarates, ethylene or aromatic unsaturated amides, ethylene unsaturated isocyanates, olefin siloxanes, unsaturated hydrocarbon monoesters and diesters, Conjugyne, hydroperoxide, nitrile and diazacyclopropane.

為獲得可交聯液態矽膠組合物A3之一較長工作時間或「適用期」,例如在混合槽18中,透過供給線軟管(12)來精確調整用於氫化矽烷化硫化反應之抑制劑E之數量以達到所要「適用期」。若存在於矽膠基材組合物A1及A2中,則所添加之催化劑抑制劑之濃度保持非常低且其濃度將根據所使用之特定抑制劑及有機氫聚矽氧烷之性質來廣泛變動。 In order to obtain one of the longer working time or "pot life" of the crosslinkable liquid silicone composition A3, for example, in the mixing tank 18, the inhibitor for the hydrogenated silylation vulcanization reaction is precisely adjusted through the supply line hose (12) E in order to reach the desired "application period". If present in the silicone substrate compositions A1 and A2, the concentration of the catalyst inhibitor added is kept very low and its concentration will vary widely depending on the specific inhibitor used and the nature of the organohydrogenpolysiloxane.

添加劑FAdditive F

用於本創作之典型添加劑包含加色母料、UV光穩定劑、潤濕劑、壓縮形變添加劑、增塑劑、自黏合添加劑、抗菌添加劑、熱穩定劑、阻燃劑、助黏劑、導電填充劑、導熱填充劑、非導電填充劑、潤滑劑、抗靜電添加劑、低壓縮形變添加劑、硬度調節添加劑、耐油添加劑、防縐硬化添加劑、脫模添加劑、增塑劑、增稠劑或稠度提高添加劑、增鏈劑、發泡劑及其等之組合。 Typical additives used in this creation include color masterbatches, UV light stabilizers, wetting agents, compression set additives, plasticizers, self-adhesive additives, antibacterial additives, thermal stabilizers, flame retardants, adhesion promoters, conductive Fillers, thermally conductive fillers, non-conductive fillers, lubricants, antistatic additives, low compression set additives, hardness adjustment additives, oil resistance additives, anti-crepe hardening additives, mold release additives, plasticizers, thickeners or increased consistency Additives, chain extenders, blowing agents and combinations thereof.

若添加劑不呈一液態形式,則其可與諸如聚二甲基矽氧烷及/或有機聚矽氧烷A之聚矽氧稀釋劑組合,使得其可(例如)在混合槽18中透過供給線軟管(16)來直接添加至矽膠基材組合物A1及A2或可交聯液態矽膠組合物A3中。 If the additive is not in a liquid form, it can be combined with a polysiloxane diluent such as polydimethylsiloxane and / or organopolysiloxane A such that it can be supplied through, for example, in the mixing tank 18 The wire hose (16) is directly added to the silicone substrate compositions A1 and A2 or the crosslinkable liquid silicone composition A3.

適用於聚矽氧彈性體但不抑制氫化矽烷化催化加成反應之任何顏料及染料可用於本創作中。在本創作之一較佳實施例中,顏料及染料以由其等組成之分散於聚二有機矽氧烷中之顏料母料之形式使用。添加劑之實例包含顏料,諸如碳黑、氧化鐵、二氧化鈦、氧化鉻、氧化鉍釩及 其等之混合物或衍生物。「顏料」意謂一有色、黑色、白色或螢光顆粒有機或無機固體,其通常不溶於其中併入該固體之載體或基質中且基本上物理及化學上不受其中併入該固體之載體或基質影響。其藉由選擇性吸收及/或藉由光散射來改變外觀。一顏料在整個著色程序中一般保持一晶體或顆粒結構。其亦包含著色劑,諸如甕染料、反應染料、酸性染料、鉻染料、分散染料、陽離子染料及其等之混合物。「染料」僅意謂一有色或螢光有機物質,其藉由選擇性吸收光來賦予一基質色彩。顏料及染料在本技術中已眾所周知且無需在本文中詳細描述。 Any pigments and dyes that are suitable for polysiloxane elastomers but do not inhibit the hydrosilylation-catalyzed addition reaction can be used in this creation. In a preferred embodiment of the present invention, the pigments and dyes are used in the form of a pigment masterbatch composed of them dispersed in polydiorganosiloxane. Examples of additives include pigments such as carbon black, iron oxide, titanium dioxide, chromium oxide, bismuth vanadium oxide, and A mixture or derivative thereof. "Pigment" means a colored, black, white, or fluorescent particulate organic or inorganic solid that is generally insoluble in a carrier or matrix into which the solid is incorporated and is substantially physically and chemically unsupported by the carrier into which the solid is incorporated. Or matrix effects. It changes appearance by selective absorption and / or by light scattering. A pigment generally maintains a crystalline or granular structure throughout the coloring process. It also contains colorants such as vat dyes, reactive dyes, acid dyes, chromium dyes, disperse dyes, cationic dyes, and mixtures thereof. "Dye" simply means a colored or fluorescent organic substance that imparts color to a matrix by selectively absorbing light. Pigments and dyes are well known in the art and need not be described in detail herein.

導電填充劑之實例包含(但不限於)碳(諸如石墨、碳黑、氣相生長碳纖維及碳奈米管)及導電金屬。產生固化聚矽氧之導電性之顆粒及微粒導電材料之實例係金、銀、鎳、銅及其類似者以及含有上述金屬之至少一者之合金之粉末及微粉末及藉由將一金屬(諸如金、銀、鎳、銅及其等之合金及其類似者)真空沈積或電鍍至一陶瓷、玻璃、石英或有機樹脂微粉末及其類似者之表面上所製造之粉末及微粉末。符合以上描述之填充劑之實例係銀、鍍銀鋁、鍍銀銅、鍍銀固體及中空玻璃、鍍銀陶瓷、鍍銀鎳、鎳、鍍鎳石墨、碳及其類似者。 Examples of conductive fillers include, but are not limited to, carbon (such as graphite, carbon black, vapor-grown carbon fibers, and carbon nanotubes) and conductive metals. Examples of conductive particles and particulate conductive materials that produce cured polysiloxane are powders and fine powders of gold, silver, nickel, copper, and the like, and alloys containing at least one of the foregoing metals, and by mixing a metal ( Alloys such as gold, silver, nickel, copper, and the like, and the like) are vacuum deposited or plated onto a ceramic, glass, quartz, or organic resin fine powder and the like and powders produced on the surface thereof. Examples of fillers that meet the above description are silver, silver-plated aluminum, silver-plated copper, silver-plated solids and insulating glass, silver-plated ceramics, silver-plated nickel, nickel, nickel-plated graphite, carbon, and the like.

熱穩定劑之實例包含氧化鐵及碳黑、羧酸鐵鹽、水合鈰、二氧化鈦、鋯酸鋇、辛酸鈰鋯及卟啉。 Examples of the thermal stabilizer include iron oxide and carbon black, iron carboxylate, cerium hydrate, titanium dioxide, barium zirconate, cerium zirconium octoate, and porphyrin.

阻燃劑可包含(例如)碳黑、水合氫氧化鋁、氫氧化鎂、碳鈣鎂礦/水菱鎂礦摻合物、硼酸鋅及矽酸鹽(諸如矽灰石)、鉑及鉑化合物及其等之混合物或衍生物。三水合鋁(ATH)係一常見阻燃劑。其在被加熱至高於180℃至200℃時分解,在該溫度點處,其吸收熱且釋放水來熄滅火焰。氫氧化鎂(MDH)具有比ATH高之一熱穩定性。吸熱(熱吸收)分解在 300℃處開始,隨後釋放可充當一阻燃劑之水。碳鈣鎂礦/水菱鎂礦摻合(Mg3Ca(CO3)4/Mg5(CO3)4(OH)2.4H2O)。碳鈣鎂礦及水菱鎂礦幾乎性質混合。水菱鎂礦在220℃(露天)至250℃(在一擠壓機之壓力下)之間開始分解,該溫度區間足以使其用作一阻燃劑。水菱鎂礦放出水且吸收熱,非常像ATH及MDH。相比而言,碳鈣鎂礦在400℃以上分解以吸收熱但釋放二氧化碳。 Flame retardants can include, for example, carbon black, aluminum hydroxide hydrate, magnesium hydroxide, carbamate / hydromagnesite blends, zinc borate and silicates (such as wollastonite), platinum, and platinum compounds And mixtures or derivatives thereof. Aluminum trihydrate (ATH) is a common flame retardant. It decomposes when heated above 180 ° C to 200 ° C, at which point it absorbs heat and releases water to extinguish the flame. Magnesium hydroxide (MDH) has a higher thermal stability than ATH. The endothermic (heat absorption) decomposition starts at 300 ° C and subsequently releases water which acts as a flame retardant. Calcium and magnesium ore carbon / blending hydromagnesite (Mg 3 Ca (CO 3) 4 / Mg 5 (CO 3) 4 (OH) 2 .4H 2 O). Carbamagnesite and hydromagnesite are almost mixed in nature. Hydromagnesite begins to decompose between 220 ° C (open air) and 250 ° C (under the pressure of an extruder), a temperature range sufficient to make it useful as a flame retardant. Hydromagnesite releases water and absorbs heat, much like ATH and MDH. In comparison, carbasite is decomposed above 400 ° C to absorb heat but release carbon dioxide.

非導電填充劑之實例包含石英粉、矽藻土、滑石、黏土、礬土、雲母、碳酸鈣、碳酸鎂、中空玻璃及尤其是中空玻璃珠(諸如中空硼矽酸鹽玻璃微球(亦稱為玻璃氣泡或玻璃微氣泡))、玻璃纖維、中空樹脂及電鍍粉末及其等之混合物或衍生物。 Examples of non-conductive fillers include quartz powder, diatomaceous earth, talc, clay, alumina, mica, calcium carbonate, magnesium carbonate, hollow glass, and especially hollow glass beads such as hollow borosilicate glass microspheres (also known as It is glass bubbles or glass micro bubbles)), glass fiber, hollow resin and electroplated powder and mixtures or derivatives thereof.

增鏈劑之實例包含二矽氧烷或在末端位置處含有2個矽鍵結氫原子之低分子量聚有機矽氧烷,諸如四甲基二氫二矽氧烷或二甲基氫封端之聚二甲基矽氧烷。 Examples of chain extenders include disiloxanes or low molecular weight polyorganosiloxanes containing two silicon-bonded hydrogen atoms at the terminal positions, such as tetramethyldihydrodisiloxane or dimethylhydrogen-terminated Polydimethylsiloxane.

助黏劑之實例包含鋯螯合物及矽烷,諸如3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、3-環氧丙氧基丙基甲基二甲氧基矽烷、4-環氧丙氧基丁基三甲氧基矽烷、5,6-環氧己基三乙氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、2-(3,4-環氧環己基)乙基三乙氧基矽烷、甲基丙烯醯氧基甲基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基-二甲基甲氧基矽烷、3-甲基丙烯醯氧基丙基-三乙氧基矽烷、3-甲基丙烯醯氧基丙基-甲基二乙氧基矽烷、3-甲基丙烯醯氧基異丁基-三甲氧基矽烷、3-丙烯醯氧基丙基-三甲氧基矽烷、3-丙烯醯氧基丙基-甲基二甲氧基矽烷、3-丙烯醯氧基丙基-二甲基-甲氧基矽烷及3-丙烯醯氧基丙 基-三乙氧基矽烷及其等之混合物。 Examples of adhesion promoters include zirconium chelates and silanes such as 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxy Propylmethyldimethoxysilane, 4-glycidoxybutyltrimethoxysilane, 5,6-epoxyhexyltriethoxysilane, 2- (3,4-epoxycyclohexyl) ethyl Trimethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltriethoxysilane, methacryloxymethyltrimethoxysilane, 3-methacryloxypropyltrimethyl Oxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyl-dimethylmethoxysilane, 3-methacryloxypropyl -Triethoxysilane, 3-methacryloxypropyl-methyldiethoxysilane, 3-methacryloxyisobutyl-trimethoxysilane, 3-propenyloxy Propyl-trimethoxysilane, 3-propenyloxypropyl-methyldimethoxysilane, 3-propenyloxypropyl-dimethyl-methoxysilane, and 3-propenyloxypropyl -Triethoxysilane and mixtures thereof.

適合發泡劑之實例包含藉由化學分解或蒸發來產生氣體之任何液體或固體,如技術人員所熟知。該發泡劑較佳為一化學發泡劑,且該發泡劑最佳地選自由酸式碳酸銨、碳酸氫銨、鹼金屬碳酸氫鹽及其等之混合物組成之群組。 Examples of suitable blowing agents include any liquid or solid that produces a gas by chemical decomposition or evaporation, as is well known to the skilled person. The blowing agent is preferably a chemical blowing agent, and the blowing agent is optimally selected from the group consisting of acid ammonium carbonate, ammonium bicarbonate, alkali metal bicarbonate, and mixtures thereof.

實例Examples

實例1:本創作之一例示性裝置總成結構化如下。 Example 1: An exemplary device assembly of this creation is structured as follows.

參考圖1,根據本創作之一定量系統(2),其輸送LSR材料且包含用於含有一液態矽膠基材組合物A1之滾筒(3)之一平台(1),液態矽膠基材組合物A1不含一催化劑且包括:˙至少一種有機聚矽氧烷A,其每分子含有鍵結至矽原子之至少2個烯基;˙至少一種有機聚矽氧烷B,其每分子B含有至少2個矽鍵結氫原子且較佳地每分子B含有至少3個矽鍵結氫原子;˙至少一種選用填充劑C;˙至少一種選用液態射出成型抑制劑E;及˙至少一種選用添加劑F。 Referring to FIG. 1, a quantitative system (2) according to the present invention, which conveys LSR material and includes a platform (1) for a roller (3) containing a liquid silicone substrate composition A1, and a liquid silicone substrate composition A1 does not contain a catalyst and includes: at least one organopolysiloxane A containing at least 2 alkenyl groups bonded to a silicon atom per molecule; and at least one organopolysiloxane B containing at least two molecules per molecule B 2 silicon-bonded hydrogen atoms and preferably at least 3 silicon-bonded hydrogen atoms per molecule B; ˙ at least one selected from filler C; C at least one selected from liquid injection molding inhibitor E; and ˙ at least one selected from additive F .

可提供用於移動定量系統(2)、固定平台(1)或托板(1')之一滾入裝置(33)(圖中未繪製)以允許不費力排出。一從板(5)安置於液態矽膠基材組合物A1之表面上,且其大小及形狀根據該表面來選擇以緊密密封供應容器(3)。從板(5)由能夠上下移動從板(5)之一垂直可調固持裝置(6)維持。固持裝置(6)較佳為驅動從板(5)向下以排出液態矽膠基材組合物A1之一活塞。從板(5)可具有不同直徑且適於排空供應容器(3)。當從板(5)放 置於供應容器(3)上時,較佳地空氣必須能夠逸出,其由可由控制單元(20)操作之放氣閥(28)確保。 A roll-in device (33) (not shown) for mobile dosing system (2), fixed platform (1) or pallet (1 ') can be provided to allow effortless discharge. A slave plate (5) is placed on the surface of the liquid silicone substrate composition A1, and its size and shape are selected according to the surface to tightly seal the supply container (3). The slave plate (5) is maintained by a vertically adjustable holding device (6) capable of moving one of the slave plates (5) up and down. The holding device (6) is preferably driven downward from the plate (5) to discharge one of the pistons of the liquid silicone substrate composition A1. The slave plate (5) can have different diameters and is suitable for emptying the supply container (3). When putting from the board (5) When placed on the supply container (3), preferably the air must be able to escape, which is ensured by an air release valve (28) which can be operated by the control unit (20).

在大多數情況中,供應容器(3)係一滾筒。一靜態密封件可用於密封容器。可將一可充氣密封件用於20升至200升滾筒。此可處理具有輕微缺陷之滾筒。從板(5)可為輕型建構(例如,重量低於15kg,使得職業健康及安全規定允許由操作人員替換)。供給容器(3)之材料由供給泵(7)(諸如一鏟斗活塞泵、齒輪泵、偏心螺桿泵、擠壓泵、螺旋軸泵、戽斗活塞泵或任何其他泵)泵抽。泵(7)由一控制單元(20)操作且視情況由一調節單元(21)操作之驅動單元(19)驅動。其允許經由含有由控制單元(20)操作之一流量控制元件(9)之一供給線軟管(8)來將液態矽膠基材組合物A1轉移至一混合槽(18)(此圖式選擇之選項)(其較佳為一靜態混合器(18'))或直接轉移至機筒(25)(其係一射出成型模壓機(26)(未繪製此選項)之部分)中。 In most cases, the supply container (3) is a drum. A static seal can be used to seal the container. An inflatable seal can be used for 20 to 200 liter drums. This can handle rollers with minor defects. The slave plate (5) can be lightweight (for example, weigh less than 15 kg, so that occupational health and safety regulations allow replacement by the operator). The material of the supply container (3) is pumped by a supply pump (7) such as a bucket piston pump, gear pump, eccentric screw pump, squeeze pump, screw shaft pump, bucket piston pump or any other pump. The pump (7) is operated by a control unit (20) and optionally a drive unit (19) operated by an adjustment unit (21). It allows the liquid silicone substrate composition A1 to be transferred to a mixing tank (18) via a supply line hose (8) containing a flow control element (9) operated by the control unit (20) (selection of this scheme) Option) (which is preferably a static mixer (18 ')) or directly transferred to the barrel (25) (which is part of an injection molding press (26) (not shown)).

容納包括至少一種鉑基催化劑D之一催化劑母料C1之一供應容器(30)連結至含有一流量控制元件(13)及一選用感測器(22)(皆由控制單元(20)操作)之一供給線(12)。其允許將其內容物轉移至混合槽(18)(此圖式選擇之選項)中或直接轉移至機筒(25)(未繪製此選項)中。 A supply container (30) containing one of the catalyst master batches C1 including at least one platinum-based catalyst D is connected to a flow control element (13) and an optional sensor (22) (all operated by the control unit (20)) One supply line (12). It allows its contents to be transferred to the mixing tank (18) (the option selected by this scheme) or directly to the barrel (25) (the option is not drawn).

容納包括至少一種液態射出成型抑制劑E之一抑制劑母料E1之一供應容器(31)連結至含有一流量控制元件(15)及一選用感測器(23)(皆由控制單元(20)操作)之一供給線軟管(14)。其允許將其內容物轉移至混合槽(18)(此圖式選擇之選項)中或直接轉移至機筒(25)(未繪製此選項)中。混合槽(18)較佳為一靜態混合裝置。 A supply container (31) containing at least one liquid injection molding inhibitor E, one of the inhibitor master batches E1, is connected to a flow control element (15) and an optional sensor (23) (both by the control unit (20) ) Operate one of the supply hoses (14). It allows its contents to be transferred to the mixing tank (18) (the option selected by this scheme) or directly to the barrel (25) (the option is not drawn). The mixing tank (18) is preferably a static mixing device.

容納至少一種添加劑F之一選用供應容器(32)連結至含有一 流量控制元件(17)及一選用感測器(24)(皆由控制單元(20)操作)之一供給線(16)。其允許將其內容物轉移至混合槽(18)(此圖式選擇之選項)中或直接轉移至機筒(25)(未繪製此選項)中。 An optional supply container (32) containing one of at least one additive F is attached to a container containing one A supply line (16) of a flow control element (17) and an optional sensor (24) (both operated by the control unit (20)). It allows its contents to be transferred to the mixing tank (18) (the option selected by this scheme) or directly to the barrel (25) (the option is not drawn).

在混合槽(18)(若存在)及機筒(25)中獲得一可交聯液態矽膠組合物A3,其包括:a)至少一種有機聚矽氧烷A,其每分子含有鍵結至矽原子之至少2個烯基;b)至少有機聚矽氧烷B,其每分子B含有至少2個矽鍵結氫原子且較佳地每分子B含有至少3個矽鍵結氫原子;c)至少一種選用填充劑C;d)至少一種選用鉑基催化劑D;e)用於氫化矽烷化硫化反應之至少一種抑制劑E;及f)至少一種選用添加劑F。 A crosslinkable liquid silicone composition A3 is obtained in the mixing tank (18) (if present) and the barrel (25), which includes: a) at least one organic polysiloxane A, each of which contains a bond to silicon At least 2 alkenyl groups of the atom; b) at least an organic polysiloxane B containing at least 2 silicon-bonded hydrogen atoms per molecule B and preferably at least 3 silicon-bonded hydrogen atoms per molecule B; c) At least one selected filler C; d) at least one selected platinum-based catalyst D; e) at least one inhibitor E used for the hydrosilylation sulfurization reaction; and f) at least one selected additive F.

視情況連結至一顯示單元(29)(此圖式選擇之選項)之一控制單元(20)操作感測器(22)及(23)及流量控制元件(13)及(15)以調整可交聯液態矽膠組合物A3中鉑基催化劑D及液態射出成型抑制劑E之添加量。添加量經較佳調整以使射出成型抑制劑E與鉑基催化劑D之鉑原子的一莫耳比維持在0.1至900(0.1:1至900:1)之範圍內且最佳地在10至900(10:1至900:1)之範圍內。 Optionally connected to a display unit (29) (an option selected in this diagram) a control unit (20) operates the sensors (22) and (23) and the flow control elements (13) and (15) to adjust the The amount of the platinum-based catalyst D and the liquid injection molding inhibitor E in the crosslinked liquid silicone composition A3. The amount of addition is preferably adjusted so that the molar ratio of the platinum atoms of the injection molding inhibitor E to the platinum-based catalyst D is maintained in the range of 0.1 to 900 (0.1: 1 to 900: 1) and optimally in the range of 10 to 900 (10: 1 to 900: 1).

一機筒(25),其係一射出成型模壓機(26)之部分且其中引入:-來自混合槽(18)之可交聯液態矽膠組合物A3;或-液態矽膠基材A1、催化劑母料C1、包括用於氫化矽烷化硫化反應 之抑制劑的抑制劑母料E1、選用之液態矽膠基材A2及添加劑F以獲得可交聯液態矽膠組合物A3。 A barrel (25), which is part of an injection molding press (26) and introduced therein:-a crosslinkable liquid silicone composition A3 from a mixing tank (18); or-a liquid silicone substrate A1, a catalyst Master batch C1, including for hydrosilylation vulcanization reaction The inhibitor masterbatch E1, the selected liquid silicone substrate A2, and the additive F are used to obtain a crosslinkable liquid silicone composition A3.

需要在可交聯LSR組合物A3進入射出單元之前調節壓力。此裝置(圖中未展示)允許限制可增加壓力之流體路徑,其允許適當注射定量。壓力調節器可調,但通常保持在0.7MPa至3.5MPa(100psi至500psi)範圍內以防止計量注射過度壓縮。 The pressure needs to be adjusted before the crosslinkable LSR composition A3 enters the injection unit. This device (not shown in the figure) allows to restrict the fluid path that can increase pressure, which allows proper injection dosing. The pressure regulator is adjustable, but is usually maintained in the range of 0.7 MPa to 3.5 MPa (100 psi to 500 psi) to prevent excessive compression of the metered injection.

為防止定量及射出期間之過早交聯或固化,射出單元機筒可經水冷卻。此限制發生在可交聯LSR組合物A3、螺桿及機筒之間的黏性加熱之效應。 To prevent premature crosslinking or curing during dosing and injection, the injection unit barrel can be water cooled. This limitation occurs due to the effect of viscous heating between the crosslinkable LSR composition A3, the screw and the barrel.

亦可使用具有一正向關斷之一螺桿尖端(圖中未展示)或止回閥,諸如球形止回閥,其具有在射出期間處於關閉位置中但在注射定量期間打開之一彈簧加載或浮動球。 It is also possible to use a spring-loaded or non-return valve, such as a ball check valve, Floating ball.

較佳地使用一關斷噴嘴,其經水冷卻以防止在將可交聯液態矽膠組合物A3引入至模具(27)中之前之射出及定量期間過早交聯且防止部分固化期間之回流。在噴嘴內,圍繞一活塞轉移材料,該活塞驅動關斷針且重新引入至噴嘴尖端附近之流動路徑。一冷澆道系統(34)亦可連接至模具(27)。 A shut-off nozzle is preferably used, which is cooled with water to prevent premature cross-linking during injection and dosing before the cross-linkable liquid silicone composition A3 is introduced into the mold (27) and to prevent backflow during partial curing. Within the nozzle, the material is transferred around a piston that drives the shut-off needle and is reintroduced into the flow path near the nozzle tip. A cold runner system (34) can also be connected to the mold (27).

一旦使用可交聯LSR組合物A3來填充模具(27)完成,則在材料上保持填充壓力,直至在自80℃至220℃且較佳地自160℃至220℃範圍內之溫度處發生固化。一固化時間在射出及封裝之後且取決於部件幾何形狀:部件越厚,時間越長,且部件越薄,時間越短。 Once the mold (27) is filled with the cross-linkable LSR composition A3, the filling pressure is maintained on the material until curing occurs at a temperature ranging from 80 ° C to 220 ° C, and preferably from 160 ° C to 220 ° C. . A curing time after injection and packaging depends on the geometry of the part: the thicker the part, the longer the time, and the thinner the part, the shorter the time.

當固化完成時,模具(27)打開以允許部件脫模且繼續下一注射。 When curing is complete, the mold (27) is opened to allow the part to be demolded and the next injection is continued.

參考圖2,根據本創作之一定量系統(2),其係另一實施例。與圖1之唯一不同係添加容納一液態矽膠基材組合物A2之一第二供應容器(4),液態矽膠基材組合物A2不含一催化劑且包括:˙至少一種有機聚矽氧烷A,其每分子含有鍵結至矽原子之至少2個烯基;˙至少一種有機聚矽氧烷B,其每分子B含有至少2個矽鍵結氫原子且較佳地每分子B含有至少3個矽鍵結氫原子;˙至少一種選用填充劑C;˙用於氫化矽烷化硫化反應之至少一種選用抑製劑E;及˙至少一種選用添加劑F。 Referring to FIG. 2, a quantitative system (2) according to one of the present creations is another embodiment. The only difference from FIG. 1 is the addition of a second supply container (4) containing a liquid silicone substrate composition A2. The liquid silicone substrate composition A2 does not contain a catalyst and includes: at least one organic polysiloxane A Which contains at least 2 alkenyl groups bonded to silicon atoms per molecule; ˙ at least one organic polysiloxane B, which contains at least 2 silicon-bonded hydrogen atoms per molecule B and preferably contains at least 3 per molecule B One silicon bond hydrogen atom; ˙ at least one kind of filler C is selected; 至少 at least one kind of selection inhibitor E is used for hydrogenation silylation and sulfurization reaction; and ˙ at least one kind of additive F is selected.

此第二供應容器(4)可恰好在排空第一供應容器(3)之後使用以允許一連續程序以最佳化生產循環時間,或其可(例如)藉由允許使用具有不同硬度計性質之兩種不同LSR基材(不同含量之填充劑及其他組分)來與第一供應容器(3)一起使用以允許更靈活製造不同類型之矽膠材料。 This second supply container (4) can be used right after emptying the first supply container (3) to allow a continuous process to optimize the production cycle time, or it can, for example, by allowing the use of different durometer properties Two different LSR substrates (different levels of fillers and other components) are used with the first supply container (3) to allow more flexible manufacturing of different types of silicone materials.

Claims (10)

一種用於經由射出成型來產生一模製矽膠產品之裝置總成,其包括:一定量系統(2),其輸送液體且包含一平台(1)或一托板(1');一第一供應容器(3)及一選用第二供應容器(4),其等兩者係放置於該固定平台(1)或該托板(1')上且分別容納一液態矽膠基材組合物A1及A2,該液態矽膠基材組合物A1及A2不含一催化劑,且包括:至少一種有機聚矽氧烷A,其每分子含有鍵結至矽原子之至少2個烯基,至少一種有機聚矽氧烷B,其每分子B含有至少2個矽鍵結氫原子,且每分子B宜含有至少3個矽鍵結氫原子,至少一種選用填充劑C,用於氫化矽烷化硫化反應之至少一種選用抑制劑E,及至少一種選用添加劑F;數個從板(5),其等經安置於該等液態矽膠基材組合物A1及A2之表面上,且其等之大小及形狀係根據該表面來選擇,以緊密密封該等供應容器(3)及(4),且該等從板(5)係由垂直可調固持裝置(6)維持;數個泵(7),其等經連接至該等從板(5)且由一控制單元(20)操作,且視情況由調節單元(21)操作之驅動單元(19)驅動以轉移該液態矽膠基材組合物A1,且視情況轉移該矽膠基材組合物A2;一第一基材供給線軟管(8),用於輸送該液態矽膠基材組合物A1,該第一基材供給線軟管(8)含有由該控制單元(20)操作之一流量控制元件;一選用之第二基材供給線軟管(10),用於輸送該液態矽膠基材組合物A2,該第二基材供給線軟管(10)含有由該控制單元(20)操作之一流量控制元件(11);一供應容器(30),其容納包括至少一種鉑基催化劑D之一催化劑母料C1,該供應容器(30)經連結至一供給線(12),該供給線(12)含有皆由該控制單元(20)操作之一流量控制元件(13)及一選用感測器(22);一供應容器(31),其容納包括用於氫化矽烷化硫化反應之至少一種抑制劑E之一抑制劑母料E1,該供應容器(31)經連結至一供給線(14),該供給線(14)含有皆由該控制單元(20)操作之一流量控制元件(15)及一選用感測器(23);至少一個選用供應容器(32),其容納至少一種添加劑F,該供應容器(32)經連結至一供給線軟管(16),該供給線軟管(16)含有皆由該控制單元(20)操作之一流量控制元件(17)及一選用感測器(24);一選用混合槽(18),其宜為一靜態混合器(18'),其中轉移及並混合該液態矽膠基材A1、該催化劑母料C1、該抑制劑母料E1、選用之該液態矽膠基材A2及該等添加劑F,以獲得一可交聯液態矽膠組合物A3,該可交聯液態矽膠組合物A3包括:至少一種有機聚矽氧烷A,其每分子含有鍵結至矽原子之至少2個烯基,至少有機聚矽氧烷B,其每分子B含有至少2個矽鍵結氫原子,且每分子B宜含有至少3個矽鍵結氫原子,至少一種選用填充劑C,至少一種鉑基催化劑D,用於氫化矽烷化硫化反應之至少一種抑制劑E,及至少一種選用添加劑F;及一控制單元(20),其視情況被連結至一顯示單元(29),該控制單元(20)控制該等感測器(22)及(23)及該等流量控制元件(13)及(15),以調整該可交聯液態矽膠組合物A3中該鉑基催化劑D及用於氫化矽烷化硫化反應之該抑制劑E的添加量,且該等添加量經較佳調整以得到用於氫化矽烷化硫化反應之該抑制劑E與該鉑基催化劑D之鉑原子之一莫耳比,該莫耳比在自0.1至900(0.1:1至900:1),最佳地自10至900(10:1至900:1),且甚至更佳地自20至250(20:1至250:1)之範圍內;一機筒(25),其係一射出成型模壓機(26)之部分,且其中引入:來自該混合槽(18)之該可交聯液態矽膠組合物A3,或該液態矽膠基材A1、該催化劑母料C1、該抑制劑母料E1、選用之該液態矽膠基材A2及該等添加劑F,以獲得該可交聯液態矽膠組合物A3;及一模具(27),其經安裝於該模壓機(26)中,且其中轉移該可交聯液態矽膠組合物A3以較佳地藉由以自80℃至高達220℃範圍內之一溫度加熱來固化,以獲得一模製矽膠產品。A device assembly for producing a molded silicone product via injection molding, comprising: a certain amount of system (2), which conveys liquid and includes a platform (1) or a pallet (1 '); a first A supply container (3) and a second supply container (4) are selected, and the two are placed on the fixed platform (1) or the pallet (1 ') and respectively contain a liquid silicone substrate composition A1 and A2, the liquid silicone substrate compositions A1 and A2 do not contain a catalyst, and include: at least one organic polysiloxane A, each of which contains at least 2 alkenyl groups bonded to silicon atoms, at least one organic polysilicon Oxane B, which contains at least 2 silicon-bonded hydrogen atoms per molecule B, and preferably contains at least 3 silicon-bonded hydrogen atoms per molecule B, at least one kind of filler C is selected, which is used for at least one kind of hydrogenated silanization and sulfurization Inhibitor E is selected, and at least one additive F is selected; several slave plates (5) are disposed on the surfaces of the liquid silicone substrate compositions A1 and A2, and their sizes and shapes are according to the The surface is chosen to tightly seal the supply containers (3) and (4), and the slave plates (5) are The holding device (6) is maintained; a number of pumps (7) are connected to the slave plates (5) and are operated by a control unit (20), and optionally a drive unit (21) operated by an adjustment unit (21) 19) Drive to transfer the liquid silicone substrate composition A1, and if appropriate, transfer the silicone substrate composition A2; a first substrate supply line hose (8) for conveying the liquid silicone substrate composition A1 The first substrate supply line hose (8) contains a flow control element operated by the control unit (20); an optional second substrate supply line hose (10) is used to transport the liquid silicone rubber base Material composition A2, the second substrate supply line hose (10) contains a flow control element (11) operated by the control unit (20); a supply container (30) containing at least one platinum-based catalyst A catalyst master batch C1, the supply container (30) is connected to a supply line (12), the supply line (12) contains a flow control element (13) and a A sensor (22) is selected; a supply container (31) containing an inhibitor masterbatch E1 including one of at least one inhibitor E for hydrogenated silylation vulcanization reaction The supply container (31) is connected to a supply line (14), and the supply line (14) contains a flow control element (15) and an optional sensor (23) all operated by the control unit (20); At least one optional supply container (32) contains at least one additive F, the supply container (32) is connected to a supply line hose (16), and the supply line hose (16) contains the control unit (20) ) Operate a flow control element (17) and an optional sensor (24); an optional mixing tank (18), which is preferably a static mixer (18 '), in which the liquid silicone substrate is transferred and mixed A1, the catalyst masterbatch C1, the inhibitor masterbatch E1, the liquid silicone base material A2 and the additives F selected to obtain a crosslinkable liquid silicone composition A3, the crosslinkable liquid silicone composition A3 Including: at least one organic polysiloxane A containing at least 2 alkenyl groups bonded to silicon atoms per molecule, at least organic polysiloxane B containing at least 2 silicon bonded hydrogen atoms per molecule B, and Each molecule B should preferably contain at least 3 silicon-bonded hydrogen atoms, at least one optional filler C, and at least one platinum-based catalyst D for hydrogenation At least one inhibitor E of the silylation vulcanization reaction, and at least one optional additive F; and a control unit (20), which is connected to a display unit (29) as appropriate, and the control unit (20) controls the sensing (22) and (23) and the flow control elements (13) and (15) to adjust the platinum-based catalyst D in the crosslinkable liquid silicone composition A3 and the inhibition for the hydrogenated silylation vulcanization reaction The amount of the additive E is preferably adjusted to obtain a molar ratio of one of the platinum atoms of the inhibitor E and the platinum-based catalyst D used in the hydrosilylation sulfurization reaction. 0.1 to 900 (0.1: 1 to 900: 1), optimally from 10 to 900 (10: 1 to 900: 1), and even more preferably from 20 to 250 (20: 1 to 250: 1) Inside; a barrel (25), which is part of an injection molding press (26), and introduced therein: the crosslinkable liquid silicone composition A3 from the mixing tank (18), or the liquid silicone base Material A1, the catalyst master batch C1, the inhibitor master batch E1, the liquid silicone rubber substrate A2 and the additives F selected to obtain the crosslinkable liquid silicone rubber composition A3; and (27), which is installed in the molding machine (26), and wherein the crosslinkable liquid silicone composition A3 is transferred to be preferably heated at a temperature ranging from 80 ° C to up to 220 ° C To cure to obtain a molded silicone product. 如請求項1之裝置總成,其中該模具(27)包含至少兩個對應部件,該至少兩個對應部件可在一打開位置與一關閉位置之間移動,且在該模具處於一關閉位置中時形成至少一個模腔。If the device assembly of claim 1, wherein the mold (27) contains at least two corresponding parts, the at least two corresponding parts can be moved between an open position and a closed position, and the mold is in a closed position At least one mold cavity is formed at a time. 如請求項1之裝置總成,進一步包括經連接至該模具(27)之一冷澆道系統(34)。The device assembly of claim 1, further comprising a cold runner system (34) connected to the mold (27). 如請求項1之裝置總成,其中該等垂直可調固持裝置(6)係驅動該等從板(5)向下以排出該液態矽膠基材組合物A1且視情況排出該液態矽膠基材組合物A2之活塞。If the device assembly of claim 1, wherein the vertical adjustable holding devices (6) are driven down from the plate (5) to discharge the liquid silicone substrate composition A1 and discharge the liquid silicone substrate as appropriate Piston of composition A2. 如請求項1之裝置總成,其中該等從板(5)含有由該控制單元(20)操作之至少一個放氣閥(28)。If the device assembly of claim 1, wherein the slave plates (5) contain at least one air release valve (28) operated by the control unit (20). 如請求項1之裝置總成,其中該泵(7)係一鏟斗活塞泵、一齒輪泵、一偏心螺桿泵、一擠壓泵、一螺旋軸泵,或一戽斗活塞泵。The device assembly of claim 1, wherein the pump (7) is a bucket piston pump, a gear pump, an eccentric screw pump, a squeeze pump, a screw shaft pump, or a bucket piston pump. 如請求項6之裝置總成,其中該泵(7)係經氣動、液壓或電驅動且由一控制單元(20)操作之一擠壓泵。The device assembly of claim 6, wherein the pump (7) is a squeeze pump which is pneumatically, hydraulically or electrically driven and operated by a control unit (20). 如請求項1之裝置總成,其中該等流量控制元件(9)、(11)、(13)、(15)及(17)係流量控制閥。If the device assembly of claim 1, wherein the flow control elements (9), (11), (13), (15) and (17) are flow control valves. 如請求項1之裝置總成,其中該等供應容器(30)、(31)及(32)經連接至空氣線(36),該等空氣線(36)將該等供應容器(30)、(31)及(32)之內容物驅動至該混合槽(18)中,或在該混合槽(18)不存在時驅動至該機筒(25)中。If the device assembly of claim 1, wherein the supply containers (30), (31) and (32) are connected to an air line (36), the air lines (36) connect the supply containers (30), The contents of (31) and (32) are driven into the mixing tank (18), or into the barrel (25) when the mixing tank (18) is not present. 如請求項1之裝置總成,其中該等供應容器(3)及(4)係具有高達500升之一容積且較佳地高達250升之一容積的滾筒。The device assembly of claim 1, wherein the supply containers (3) and (4) are rollers having a volume of up to 500 liters, and preferably up to a volume of 250 liters.
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