TWM585428U - Substrate transferring apparatus and semiconductor process machine - Google Patents
Substrate transferring apparatus and semiconductor process machine Download PDFInfo
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本揭示是關於一種基板傳送設備,特別是關於一種具有定位功能的基板傳送設備The present disclosure relates to a substrate transfer device, and more particularly, to a substrate transfer device having a positioning function.
為了能使製程速度加快,半導體製程機台使用機械手臂等方式來傳遞晶圓。例如以機械手臂從下貨區的卡匣中取出晶圓,再送至製程腔體中的載台或轉盤上。若晶圓放置在轉盤上的位置並未對正,則在轉盤旋轉時有可能造成不穩定並影響製程良率。In order to speed up the process, semiconductor manufacturing equipment uses robotic arms to transfer wafers. For example, a robotic arm removes a wafer from a cassette in the unloading area, and sends it to a carrier or a turntable in the process chamber. If the wafer is placed on the turntable without being aligned, it may cause instability and affect the process yield when the turntable is rotated.
請參照圖1,放置晶圓1的卡匣2並未與晶圓1緊配。晶圓1放置於卡匣2中的位置會有些許不同,造成後續機械手臂持取晶圓1放到載台或轉盤上時,晶圓1的圓心無法對準轉盤的轉軸。Referring to FIG. 1, the cassette 2 on which the wafer 1 is placed is not closely fitted to the wafer 1. The position where the wafer 1 is placed in the cassette 2 may be slightly different, so that when the subsequent robot arm holds the wafer 1 and places it on a stage or a turntable, the center of the wafer 1 cannot be aligned with the rotation axis of the turntable.
習知技術使用機械定位或雷射光學定位,步驟繁複,浪費許多製程時間。另有使用影像定位的方式,但是對於透明的晶圓材料或不透明的晶圓材料無法一體適用。對於有翹曲情況的晶圓亦無法準確定位。Conventional techniques use mechanical positioning or laser optical positioning. The steps are complicated and waste a lot of process time. There is another method of image positioning, but it is not applicable to transparent wafer materials or opaque wafer materials. It is also impossible to accurately position wafers with warpage.
有些影像定位技術,將取像單元設置於製程腔體之中。但是因為製程腔體中通常還需要配置其他的設備以便處理製程腔體中的基板,所以不易將取像單元的光軸配置成與基板的對稱軸重疊。取像單元獲取的影像將因此產生畸變,增加定位的難度與時間。另外,製程腔體中常常要施加反應氣體或物質,容易汙染取像單元的鏡頭,使得半導體機台必須時常停機維修。Some image positioning technologies place the image capturing unit in the process cavity. However, because other equipment is usually required in the processing cavity to process the substrate in the processing cavity, it is not easy to configure the optical axis of the imaging unit to overlap the symmetry axis of the substrate. The image acquired by the imaging unit will be distorted as a result, increasing the difficulty and time of positioning. In addition, a reactive gas or substance is often applied in the process cavity, which easily contaminates the lens of the imaging unit, so that the semiconductor machine must be shut down for maintenance.
為解決上述習知技術之問題,本揭示之目的在於提供一種基板傳送設備及一種半導體製程機台,其可有效地解決現有技術中定位方式複雜,無法定位翹曲晶圓的問題。In order to solve the problems of the above-mentioned conventional technologies, an object of the present disclosure is to provide a substrate transfer device and a semiconductor process machine, which can effectively solve the problem that the positioning methods in the prior art are complicated and the warped wafer cannot be positioned.
為達成上述目的,本揭示提供一種基板傳送設備,適於將該基板從一下貨區傳送至一載台上。該基板傳送設備包括一傳送裝置以及一定位裝置。該傳送裝置用以承托該基板並傳送該基板到該載台上。該定位裝置設置於該下貨區與該載台之間,用以定位該基板的一待測位置。該傳送裝置用以於傳送該基板至該載台上之前,先傳送該基板至該定位裝置進行定位。該定位裝置用以計算該基板的該待測位置。若該待測位置與一第一預設位置相同,則該定位裝置提供一預設傳送座標至該傳送裝置,以使該基板能被該傳送裝置傳送至該載台上之一第二預設位置。若該待測位置與該第一預設位置不同,則該定位裝置提供一修正傳送座標至該傳送裝置,以使該基板能被該傳送裝置傳送至該載台上之該第二預設位置。該修正傳送座標包含該預設傳送座標以及一座標修正值。該第一預設位置為一預設圓心座標,該待測位置為該基板的一圓心座標檢測值,且該座標修正值為該圓心座標檢測值與該預設圓心座標的差值。To achieve the above object, the present disclosure provides a substrate transfer device, which is suitable for transferring the substrate from a lower cargo area to a carrier. The substrate transfer apparatus includes a transfer device and a positioning device. The transfer device is used to support the substrate and transfer the substrate to the stage. The positioning device is disposed between the unloading area and the carrier, and is used for positioning a position to be measured of the substrate. The transfer device is used to transfer the substrate to the positioning device for positioning before transferring the substrate to the stage. The positioning device is used to calculate the measured position of the substrate. If the position to be measured is the same as a first preset position, the positioning device provides a preset transfer coordinate to the transfer device, so that the substrate can be transferred by the transfer device to a second preset on the stage. position. If the position to be measured is different from the first preset position, the positioning device provides a correction transfer coordinate to the transfer device, so that the substrate can be transferred by the transfer device to the second preset position on the stage. . The modified transmission coordinate includes the preset transmission coordinate and a coordinate correction value. The first preset position is a preset circle center coordinate, the measured position is a circle center coordinate detection value of the substrate, and the coordinate correction value is a difference between the circle center detection value and the preset circle center coordinate.
於本揭示其中之一實施例中,該定位裝置包括一取像單元以及一背光單元相對該取像單元而設置。該背光單元的一光軸與該取像單元的一光軸重疊。該傳送裝置用以將該基板傳送至該背光單元與該取像單元之間,以使該基板位於該取像單元的一取像範圍中。In one embodiment of the present disclosure, the positioning device includes an image capturing unit and a backlight unit disposed opposite the image capturing unit. An optical axis of the backlight unit and an optical axis of the image capturing unit overlap. The transferring device is used for transferring the substrate between the backlight unit and the image capturing unit, so that the substrate is located in an image capturing range of the image capturing unit.
於本揭示其中之一實施例中,該第一預設位置位於該背光單元與該取像單元之間的該取像範圍之中。In one embodiment of the present disclosure, the first preset position is located in the image capturing range between the backlight unit and the image capturing unit.
於本揭示其中之一實施例中,當該傳送裝置抵達一預設裝置位置時,該定位裝置才檢測該基板是否位於該第一預設位置,且該預設裝置位置位於該背光單元與該取像單元之間。In one embodiment of the present disclosure, the positioning device detects whether the substrate is located at the first preset position when the transmission device reaches a preset device position, and the preset device position is located between the backlight unit and the backlight unit. Between image capturing units.
於本揭示其中之一實施例中,該待測位置為該基板的多個該圓心座標檢測值的平均值。In one embodiment of the present disclosure, the position to be measured is an average value of a plurality of detection values of the center coordinates of the substrate.
於本揭示其中之一實施例中,該定位裝置包含一運算單元,用以計算該基板的該圓心座標檢測值。該圓心座標檢測值是由該運算裝置以一圖形比對法、一圓弧計算法或一圓適配卡尺法其中之一計算而得到。In one embodiment of the present disclosure, the positioning device includes an operation unit for calculating a detection value of the center coordinate of the substrate. The circle center coordinate detection value is calculated by the computing device using one of a graphic comparison method, a circular arc calculation method, or a circular adapter caliper method.
於本揭示其中之一實施例中,該定位裝置用以操作該取像單元獲取該基板的完整影像。In one embodiment of the present disclosure, the positioning device is used to operate the image capturing unit to obtain a complete image of the substrate.
本揭示還提供一種半導體製程機台包括一反應腔、一下貨區以及一基板傳送設備。該反應腔用以進行半導體製程。該反應腔中設置一載台。該下貨區用以放置至少一基板。該基板傳送設備包括一傳送裝置以及一定位裝置。該傳送裝置用以承托該基板並將該基板從該下貨區傳送到該載台上。該定位裝置設置於該下貨區與該載台之間,用以定位該基板的一待測位置。該傳送裝置用以於傳送該基板至該載台上之前,先傳送該基板至該定位裝置進行定位。該定位裝置用以計算該基板的該待測位置。若該待測位置與一第一預設位置相同,則該定位裝置提供一預設傳送座標至該傳送裝置,以使該基板能被該傳送裝置傳送至該載台上之一第二預設位置。若該待測位置與該第一預設位置不同,則該定位裝置提供一修正傳送座標至該傳送裝置,以使該基板能被該傳送裝置傳送至該載台上之該第二預設位置。其中該修正傳送座標包含該預設傳送座標以及一座標修正值。該第一預設位置為一預設圓心座標,該待測位置為該基板的一圓心座標檢測值,且該座標修正值為該圓心座標檢測值與該預設圓心座標的差值。The present disclosure also provides a semiconductor process machine including a reaction chamber, a lower cargo area, and a substrate transfer device. The reaction chamber is used for performing a semiconductor process. A stage is set in the reaction chamber. The loading area is used to place at least one substrate. The substrate transfer apparatus includes a transfer device and a positioning device. The transfer device is used for supporting the substrate and transferring the substrate from the unloading area to the carrier. The positioning device is disposed between the unloading area and the carrier, and is used for positioning a position to be measured of the substrate. The transfer device is used to transfer the substrate to the positioning device for positioning before transferring the substrate to the stage. The positioning device is used to calculate the measured position of the substrate. If the position to be measured is the same as a first preset position, the positioning device provides a preset transfer coordinate to the transfer device, so that the substrate can be transferred by the transfer device to a second preset on the stage. position. If the position to be measured is different from the first preset position, the positioning device provides a correction transfer coordinate to the transfer device, so that the substrate can be transferred by the transfer device to the second preset position on the stage. . The modified transmission coordinate includes the preset transmission coordinate and a coordinate correction value. The first preset position is a preset circle center coordinate, the measured position is a circle center coordinate detection value of the substrate, and the coordinate correction value is a difference between the circle center detection value and the preset circle center coordinate.
於本揭示其中之一實施例的半導體製程機台中,該定位裝置包括一取像單元以及一背光單元相對該取像單元而設置。該背光單元的一光軸與該取像單元的一光軸重疊。該傳送裝置用以將該基板傳送至該背光單元與該取像單元之間,以使該基板位於該取像單元的一取像範圍中。In the semiconductor manufacturing machine according to one of the embodiments of the present disclosure, the positioning device includes an image capturing unit and a backlight unit disposed opposite the image capturing unit. An optical axis of the backlight unit and an optical axis of the image capturing unit overlap. The transferring device is used for transferring the substrate between the backlight unit and the image capturing unit, so that the substrate is located in an image capturing range of the image capturing unit.
相較於先前技術,本揭示的基板傳送設備、半導體製程機台以及基板傳送方法藉由定位裝置的取像單元以及背光單元檢測並取得基板的圓心座標檢測值,修正傳送裝置的傳送座標,如此可快速準確的提供晶圓定位,不受晶圓翹曲的影響,有效地避免現有技術中的問題。Compared with the prior art, the substrate transfer equipment, semiconductor processing machine, and substrate transfer method of the present disclosure detect and obtain the center-coordinate detection value of the substrate by the imaging unit and the backlight unit of the positioning device, and correct the transfer coordinates of the transfer device. It can quickly and accurately provide wafer positioning without being affected by wafer warping, and effectively avoid problems in the prior art.
為了讓本揭示的上述及其他目的、特徵、優點能更明顯易懂,下文將特舉本揭示優選實施例,並配合所附圖式,作詳細說明如下。再者,本揭示所提到的方向用語,例如上、下、頂、底、前、後、左、右、內、外、側層、周圍、中央、水平、橫向、垂直、縱向、軸向、徑向、最上層或最下層等,僅是參考附加圖式的方向。因此,使用的方向用語是用以說明及理解本揭示,而非用以限制本揭示。In order to make the above and other objects, features, and advantages of the present disclosure more comprehensible, the following describes the preferred embodiments of the present disclosure and the accompanying drawings in detail, as follows. Furthermore, the directional terms mentioned in this disclosure are, for example, top, bottom, top, bottom, front, back, left, right, inside, outside, side layer, surrounding, center, horizontal, horizontal, vertical, vertical, axial , Radial, uppermost or lowermost, etc., are only directions referring to additional drawings. Therefore, the terminology used is to explain and understand the disclosure, but not to limit the disclosure.
在圖中,結構相似的單元是以相同標號表示。In the figures, similarly structured units are denoted by the same reference numerals.
參照圖2及圖3,本揭示提供一種基板傳送設備100,適於將該基板10從一下貨區200傳送至一載台30上。該基板傳送設備100包括一傳送裝置110以及一定位裝置120。該傳送裝置110用以承托該基板10並傳送該基板10到該載台30上。該定位裝置120設置於該下貨區200與該載台30之間,用以定位該基板10的一待測位置M_P。該傳送裝置110用以於傳送該基板10至該載台30上之前,先傳送該基板10至該定位裝置120進行定位。該定位裝置120用以計算該基板10的該待測位置M_P。若該待測位置M_P與一第一預設位置P_P1相同,則該定位裝置120提供一預設傳送座標P_C至該傳送裝置110,以使該基板10能被該傳送裝置110傳送至該載台30上之一第二預設位置P_P2。若該待測位置M_P與該第一預設位置P_P1不同,則該定位裝置120提供一修正傳送座標A_C至該傳送裝置110,以使該基板10能被該傳送裝置110傳送至該載台30上之該第二預設位置P_P2。該修正傳送座標A_C包含該預設傳送座標P_C以及一座標修正值。該第一預設位置P_P1為一預設圓心座標P_CC,該待測位置M_P為該基板10的一圓心座標檢測值M_CC,且該座標修正值為該圓心座標檢測值M_CC與該預設圓心座標P_CC的差值。2 and 3, the present disclosure provides a substrate transfer apparatus 100 adapted to transfer the substrate 10 from the lower cargo area 200 to a carrier 30. The substrate transfer apparatus 100 includes a transfer device 110 and a positioning device 120. The transferring device 110 is used for supporting the substrate 10 and transferring the substrate 10 to the stage 30. The positioning device 120 is disposed between the unloading area 200 and the stage 30 to position a position M_P of the substrate 10 to be measured. The transfer device 110 is used to transfer the substrate 10 to the positioning device 120 for positioning before transferring the substrate 10 to the stage 30. The positioning device 120 is used to calculate the measured position M_P of the substrate 10. If the measured position M_P is the same as a first preset position P_P1, the positioning device 120 provides a preset transfer coordinate P_C to the transfer device 110 so that the substrate 10 can be transferred by the transfer device 110 to the stage One of 30 second preset positions P_P2. If the measured position M_P is different from the first preset position P_P1, the positioning device 120 provides a corrected transfer coordinate A_C to the transfer device 110 so that the substrate 10 can be transferred by the transfer device 110 to the stage 30 The second preset position P_P2. The modified transmission coordinate A_C includes the preset transmission coordinate P_C and a coordinate correction value. The first preset position P_P1 is a preset circle center coordinate P_CC, the measured position M_P is a circle center detected value M_CC of the substrate 10, and the coordinate correction value is the circle center detected value M_CC and the preset circle center coordinate. The difference of P_CC.
具體的,該基板傳送設備100應先進行校正,使得若該待測位置M_P與該第一預設位置P_P1相同時,該傳送裝置110能以該預設傳送座標P_C將該基板10送至該載台30的該第二預設位置P_P2。圖3所示為該待測位置M_P與該第一預設位置P_P1不相同的例子。圖2、圖3中,第一預設位置P_P1或第二預設位置P_P2的黑點僅為說明示意之用,並非表示在該基板傳送設備100中必須畫出對位的黑點或記號。Specifically, the substrate transfer device 100 should first perform calibration so that if the measured position M_P is the same as the first preset position P_P1, the transfer device 110 can send the substrate 10 to the preset transfer coordinate P_C. The second preset position P_P2 of the carrier 30. FIG. 3 shows an example where the measured position M_P is different from the first preset position P_P1. In FIG. 2 and FIG. 3, the black dots at the first preset position P_P1 or the second preset position P_P2 are for illustrative purposes only, and do not indicate that a black dot or mark for registration must be drawn in the substrate transfer device 100.
具體的,圖3所示為透明的基板10,故可透過基板看到下方的傳送裝置110。傳送裝置110例如為機械手臂,本發明不限於此。圖6所示為不透明或透明度較低的基板10’。Specifically, FIG. 3 shows a transparent substrate 10, so the transmission device 110 below can be seen through the substrate. The transmission device 110 is, for example, a robot arm, and the present invention is not limited thereto. Fig. 6 shows an opaque or less transparent substrate 10 '.
具體的,因為基板10多半為圓形,具有對稱性,所以採用圓心座標來做為定位的基準,可以快速準確的達成基板的定位。而且對於有翹曲的基板或是對位缺口的基板亦可適用。Specifically, since the substrate 10 is mostly circular and has symmetry, the center of the circle is used as a reference for positioning, and the positioning of the substrate can be achieved quickly and accurately. It can also be applied to a substrate with warpage or a substrate with alignment notches.
參照圖4,於本揭示其中之一實施例中,該定位裝置120包括一取像單元121以及一背光單元122相對該取像單元121而設置。該背光單元122的一光軸O_A與該取像單元121的一光軸O_A’重疊。該傳送裝置110用以將該基板10傳送至該背光單元122與該取像單元121之間,以使該基板10位於該取像單元121的一取像範圍C_F中。Referring to FIG. 4, in one embodiment of the present disclosure, the positioning device 120 includes an image capturing unit 121 and a backlight unit 122 disposed opposite the image capturing unit 121. An optical axis O_A of the backlight unit 122 and an optical axis O_A 'of the image capturing unit 121 overlap. The transferring device 110 is used to transfer the substrate 10 between the backlight unit 122 and the image capturing unit 121 so that the substrate 10 is located in an image capturing range C_F of the image capturing unit 121.
具體的,背光單元122的一光軸O_A與該取像單元121的一光軸O_A’重疊,且光軸O_A垂直傳送裝置110的承托平面,可以使取像單元121獲取的影像不致產生畸變,降低辨識與運算的難度,縮短製程時間。Specifically, an optical axis O_A of the backlight unit 122 overlaps an optical axis O_A 'of the image capturing unit 121, and the optical axis O_A is perpendicular to the supporting plane of the transmission device 110, so that the image acquired by the image capturing unit 121 will not be distorted. , Reduce the difficulty of identification and calculation, shorten the process time.
於本揭示其中之一實施例中,該第一預設位置P_P1位於該背光單元122與該取像單元121之間的該取像範圍C_F之中。In one embodiment of the present disclosure, the first preset position P_P1 is located in the image capturing range C_F between the backlight unit 122 and the image capturing unit 121.
參照圖5,於本揭示其中之一實施例中,當該傳送裝置110抵達一預設裝置位置P_DP時,該定位裝置120才檢測該基板10是否位於該第一預設位置P_P1,且該預設裝置位置P_DP位於該背光單元122與該取像單元121之間。Referring to FIG. 5, in one embodiment of the present disclosure, when the transfer device 110 reaches a preset device position P_DP, the positioning device 120 detects whether the substrate 10 is located at the first preset position P_P1, and the preset It is assumed that the device position P_DP is located between the backlight unit 122 and the image capturing unit 121.
具體的,傳送裝置110應先校正,使得傳送裝置110能準確抵達該預設裝置位置P_DP。當該傳送裝置110抵達一預設裝置位置P_DP時,觸發該定位裝置120檢測該基板10的位置。Specifically, the transmitting device 110 should be calibrated first, so that the transmitting device 110 can accurately reach the preset device position P_DP. When the transfer device 110 reaches a preset device position P_DP, the positioning device 120 is triggered to detect the position of the substrate 10.
於本揭示其中之一實施例中,該待測位置M_P為該基板10的多個該圓心座標檢測值M_CC的平均值。In one embodiment of the present disclosure, the measured position M_P is an average value of a plurality of circle center coordinate detection values M_CC of the substrate 10.
具體的,雖然僅提供一小段圓弧也可計算出圓心位置,但是對於有翹曲狀況的基板,只以一小段圓弧來計算圓心會有較大的誤差,因此本揭示取較大範圍的圓影像,計算出多個圓心座標並加以平均,以取得較佳的對位結果。Specifically, although only a small segment of the arc can be provided to calculate the position of the center of the circle, for a substrate with warpage, there will be a large error in calculating the center of the circle with only a small segment of the arc. For circle images, multiple circle center coordinates are calculated and averaged to obtain better alignment results.
參照圖2,於本揭示其中之一實施例中,該定位裝置120 包含一運算單元130,用以計算該基板10的該圓心座標檢測值M_CC。該圓心座標檢測值是由該運算裝置以一圖形比對法(Pattern Match)、一圓弧計算法(Curve Fit)或一圓適配卡尺法(Circle Fit Caliper)其中之一計算而得到。Referring to FIG. 2, in one embodiment of the present disclosure, the positioning device 120 includes an operation unit 130 for calculating the circle center coordinate detection value M_CC of the substrate 10. The circle center coordinate detection value is calculated by the computing device using one of a pattern match method, a curve fit method, or a circle fit caliper method.
具體的,圖形比對法需要完整的基板影像,且適用於不透明或透明度較低的基板。圖形比對法將基板影像切成小塊面積,並計算所有小塊面積所形成的圖案重心位置,即為基板的圓心位置。圓弧計算法適用於透明或不透明的基板。圓弧計算法將基板的圓周適當分割成數小段,計算每一段圓弧的中垂線。圓弧小段之間可以部分重疊。兩條中垂線的交會處便是圓心位置。本揭示計算多個圓心位置後加以平均,並設定上下限以便在計算平均圓心位置前消去座標值過度偏離的圓心。圓適配卡尺法適用於透明、不透明或翹曲的基板。圓適配卡尺法是以軟體卡尺在基板影像圓周上進行適配,建構最佳擬合圓(Virtual Circle))而獲得圓心座標。本揭示以軟體卡尺適配多段圓弧段取得多個圓心座標後再取平均值以降低誤差。Specifically, the pattern comparison method requires a complete substrate image, and is suitable for opaque or low-transparency substrates. The pattern comparison method cuts the substrate image into small areas, and calculates the position of the center of gravity of the pattern formed by all the small areas, which is the position of the center of the circle of the substrate. The arc calculation method is suitable for transparent or opaque substrates. The arc calculation method appropriately divides the circumference of the substrate into several small segments, and calculates the mid-perpendicular line of each segment of the arc. The arc segments can partially overlap. The center of the circle is where the two vertical lines meet. The present disclosure calculates a plurality of circle center positions and averages them, and sets upper and lower limits so as to eliminate the circle centers whose coordinates are excessively deviated before calculating the average circle center positions. The circular adapter caliper method is suitable for transparent, opaque or warped substrates. The circle adapting caliper method uses a software caliper to adapt on the circumference of the substrate image and construct a best fit circle (Virtual Circle) to obtain the center coordinates of the circle. In the present disclosure, a software caliper is used to adapt multiple arc segments to obtain multiple circle center coordinates, and then an average value is taken to reduce the error.
於本揭示其中之一實施例中,該定位裝置用以操作該取像單元獲取該基板的完整影像。In one embodiment of the present disclosure, the positioning device is used to operate the image capturing unit to obtain a complete image of the substrate.
參照圖2及圖3,本揭示還提供一種半導體製程機台1000包括一反應腔300、一下貨區200以及一基板傳送設備100。該反應腔300用以進行半導體製程。該反應腔300中設置一載台30。該下貨區200用以放置至少一基板10。該基板傳送設備100包括一傳送裝置110以及一定位裝置120。該傳送裝置110用以承托該基板10並將該基板10從該下貨區200傳送到該載台30上。該定位裝置120設置於該下貨區200與該載台30之間,用以定位該基板10的一待測位置M_P。該傳送裝置110用以於傳送該基板10至該載台30上之前,先傳送該基板10至該定位裝置120進行定位。該定位裝置120用以計算該基板10的該待測位置M_P。若該待測位置M_P與一第一預設位置P_P1相同,則該定位裝置120提供一預設傳送座標P_C至該傳送裝置110,以使該基板10能被該傳送裝置110傳送至該載台30上之一第二預設位置P_P2。若該待測位置M_P與該第一預設位置P_P1不同,則該定位裝置120提供一修正傳送座標A_C至該傳送裝置110,以使該基板10能被該傳送裝置110傳送至該載台30上之該第二預設位置P_P2。其中該修正傳送座標A_C包含該預設傳送座標P_C以及一座標修正值。該第一預設位置P_P1為一預設圓心座標P_CC,該待測位置M_P為該基板10的一圓心座標檢測值M_CC,且該座標修正值為該圓心座標檢測值M_CC與該預設圓心座標P_CC的差值。Referring to FIGS. 2 and 3, the present disclosure further provides a semiconductor processing machine 1000 including a reaction chamber 300, a lower cargo area 200, and a substrate transfer device 100. The reaction chamber 300 is used for performing a semiconductor process. A stage 30 is disposed in the reaction chamber 300. The unloading area 200 is used to place at least one substrate 10. The substrate transfer apparatus 100 includes a transfer device 110 and a positioning device 120. The transfer device 110 is used for supporting the substrate 10 and transferring the substrate 10 from the unloading area 200 to the carrier 30. The positioning device 120 is disposed between the unloading area 200 and the stage 30 to position a position M_P of the substrate 10 to be measured. The transfer device 110 is used to transfer the substrate 10 to the positioning device 120 for positioning before transferring the substrate 10 to the stage 30. The positioning device 120 is used to calculate the measured position M_P of the substrate 10. If the measured position M_P is the same as a first preset position P_P1, the positioning device 120 provides a preset transfer coordinate P_C to the transfer device 110 so that the substrate 10 can be transferred by the transfer device 110 to the stage One of 30 second preset positions P_P2. If the measured position M_P is different from the first preset position P_P1, the positioning device 120 provides a corrected transfer coordinate A_C to the transfer device 110 so that the substrate 10 can be transferred by the transfer device 110 to the stage 30 The second preset position P_P2. The modified transmission coordinate A_C includes the preset transmission coordinate P_C and a coordinate correction value. The first preset position P_P1 is a preset circle center coordinate P_CC, the measured position M_P is a circle center detected value M_CC of the substrate 10, and the coordinate correction value is the circle center detected value M_CC and the preset circle center coordinate. The difference of P_CC.
具體的,該基板傳送設備100應先進行校正,使得若該待測位置M_P與該第一預設位置P_P1相同時,該傳送裝置110能以該預設傳送座標P_C將該基板10送至該載台30的該第二預設位置P_P2。圖3所示為該待測位置M_P與該第一預設位置P_P1不相同的例子。圖2、圖3中,第一預設位置P_P1或第二預設位置P_P2的黑點僅為說明示意之用,並非表示在該基板傳送設備100中必須畫出對位的黑點或記號。Specifically, the substrate transfer device 100 should first perform calibration so that if the measured position M_P is the same as the first preset position P_P1, the transfer device 110 can send the substrate 10 to the preset transfer coordinate P_C. The second preset position P_P2 of the carrier 30. FIG. 3 shows an example where the measured position M_P is different from the first preset position P_P1. In FIG. 2 and FIG. 3, the black dots at the first preset position P_P1 or the second preset position P_P2 are for illustrative purposes only, and do not indicate that a black dot or mark for registration must be drawn in the substrate transfer device 100.
具體的,圖3所示為透明的基板10,故可透過基板看到下方的傳送裝置110。傳送裝置110例如為機械手臂,本發明不限於此。圖6所示為不透明或透明度較低的基板10’。Specifically, FIG. 3 shows a transparent substrate 10, so the transmission device 110 below can be seen through the substrate. The transmission device 110 is, for example, a robot arm, and the present invention is not limited thereto. Fig. 6 shows an opaque or less transparent substrate 10 '.
具體的,因為基板10多半為圓形,具有對稱性,所以採用圓心座標來做為定位的基準,可以快速準確的達成基板的定位。而且對於有翹曲的基板或是對位缺口的基板亦可適用。Specifically, since the substrate 10 is mostly circular and has symmetry, the center of the circle is used as a reference for positioning, and the positioning of the substrate can be achieved quickly and accurately. It can also be applied to a substrate with warpage or a substrate with alignment notches.
具體的,圖2所示半導體製程機台1000的下貨區200、反應腔300等的數目與配置僅為說明之用,本揭示不限於此。Specifically, the number and configuration of the unloading area 200, the reaction chamber 300, and the like of the semiconductor processing machine 1000 shown in FIG. 2 are for illustrative purposes only, and the present disclosure is not limited thereto.
具體的,載台30例如為轉盤(Spin Chuck)。基板10例如為晶圓(Wafer)。下貨區200可設置晶圓卡匣(Wafer Cassette)以承載多個晶圓。Specifically, the carrier 30 is, for example, a spin chuck. The substrate 10 is, for example, a wafer. A wafer cassette (Wafer Cassette) can be set in the unloading area 200 to carry a plurality of wafers.
參照圖4,於本揭示其中之一實施例的半導體製程機台1000中,該定位裝置120包括一取像單元121以及一背光單元122相對該取像單元121而設置。該背光單元122的一光軸O_A與該取像單元121的一光軸O_A’重疊。該傳送裝置110用以將該基板10傳送至該背光單元122與該取像單元121之間,以使該基板10位於該取像單元121的一取像範圍C_F中。Referring to FIG. 4, in a semiconductor processing machine 1000 according to one embodiment of the present disclosure, the positioning device 120 includes an image capturing unit 121 and a backlight unit 122 disposed opposite the image capturing unit 121. An optical axis O_A of the backlight unit 122 and an optical axis O_A 'of the image capturing unit 121 overlap. The transferring device 110 is used to transfer the substrate 10 between the backlight unit 122 and the image capturing unit 121 so that the substrate 10 is located in an image capturing range C_F of the image capturing unit 121.
具體的,背光單元122的一光軸O_A與該取像單元121的一光軸O_A’重疊,且光軸O_A垂直傳送裝置110的承托平面,可以使取像單元121獲取的影像不致產生畸變,降低辨識與運算的難度,縮短製程時間。具體的,取像單元121的一光軸O_A’大致與基板10的對稱軸重疊以獲取畸變程度較低的影像。Specifically, an optical axis O_A of the backlight unit 122 overlaps an optical axis O_A 'of the image capturing unit 121, and the optical axis O_A is perpendicular to the supporting plane of the transmission device 110, so that the image acquired by the image capturing unit 121 will not be distorted. , Reduce the difficulty of identification and calculation, shorten the process time. Specifically, an optical axis O_A 'of the image capturing unit 121 substantially overlaps the axis of symmetry of the substrate 10 to obtain an image with a low degree of distortion.
參照圖7,本揭示還提供一種基板傳送方法,適於將該基板10從一下貨區200傳送至一載台30上,其中該基板傳送方法包括:步驟S10:提供一傳送裝置110;步驟S20:提供一定位裝置120,設置於該下貨區200與該載台30之間;步驟S30:該傳送裝置110承托該基板10並將該基板10傳送至該定位裝置120;步驟S40:該定位裝置120檢測該基板10的一待測位置M_P;步驟S50: 該定位裝置120判斷該待測位置M_P與一第一預設位置P_P1是否相同,若該待測位置M_P與一第一預設位置P_P1相同則執行步驟S60:該定位裝置120提供一預設傳送座標P_C至該傳送裝置110;步驟S70:該傳送裝置110依該預設傳送座標P_C傳送該基板10至該載台30上之一第二預設位置P_P2; 若該待測位置M_P與該第一預設位置P_P1不同,則執行步驟S80:該定位裝置120提供一修正傳送座標A_C至該傳送裝置110;以及步驟S90:該傳送裝置110依該修正傳送座標A_C傳送該基板10至該載台30上之一第二預設位置P_P2。其中該修正傳送座標A_C包含該預設傳送座標P_C以及一座標修正值,該第一預設位置P_P1為一預設圓心座標P_CC,該待測位置M_P為該基板10的一圓心座標檢測值M_CC,且該座標修正值為該圓心座標檢測值M_CC與該預設圓心座標P_CC的差值。Referring to FIG. 7, the present disclosure also provides a substrate transfer method adapted to transfer the substrate 10 from the lower cargo area 200 to a carrier 30. The substrate transfer method includes: Step S10: providing a transfer device 110; Step S20 : Providing a positioning device 120 disposed between the loading area 200 and the carrier 30; step S30: the transfer device 110 supports the substrate 10 and transfers the substrate 10 to the positioning device 120; step S40: the The positioning device 120 detects a measured position M_P of the substrate 10; step S50: The positioning device 120 determines whether the measured position M_P is the same as a first preset position P_P1. If the measured position M_P is a first preset If the position P_P1 is the same, step S60 is performed: the positioning device 120 provides a preset transfer coordinate P_C to the transfer device 110; step S70: the transfer device 110 transfers the substrate 10 to the carrier 30 according to the preset transfer coordinate P_C. A second preset position P_P2; if the measured position M_P is different from the first preset position P_P1, step S80 is performed: the positioning device 120 provides a corrected transmission coordinate A_C to the transmission device 110; and step S90: the Teleporter 110 transfers the substrate 30 of the second one of P_P2 10 to a predetermined position by the stage transfer the correction coordinate A_C. The modified transmission coordinate A_C includes the preset transmission coordinate P_C and a coordinate correction value. The first preset position P_P1 is a preset circle center coordinate P_CC, and the measured position M_P is a circle center coordinate detection value M_CC of the substrate 10. , And the coordinate correction value is a difference between the circle center coordinate detection value M_CC and the preset circle center coordinate P_CC.
相較於先前技術,本揭示的基板傳送設備、半導體製程機台以及基板傳送方法藉由定位裝置的取像單元以及背光單元檢測並取得基板的圓心座標檢測值,修正傳送裝置的傳送座標,如此可快速準確的提供晶圓定位,不受晶圓翹曲的影響,有效地避免現有技術中的問題。Compared with the prior art, the substrate transfer equipment, semiconductor processing machine, and substrate transfer method of the present disclosure detect and obtain the center-coordinate detection value of the substrate by the imaging unit and the backlight unit of the positioning device, and correct the transfer coordinates of the transfer device. It can quickly and accurately provide wafer positioning without being affected by wafer warping, and effectively avoid problems in the prior art.
儘管已經相對於一個或多個實現方式顯示並描述了本揭示,但是本領域技術人員基於對本說明書和附圖的閱讀和理解將會想到等價變型和修改。本揭示包括所有這樣的修改和變型,並且僅由所附發明申請專利範圍限制。特別地關於由上述元件執行的各種功能,用於描述這樣的元件的術語旨在對應於執行所述元件的指定功能(例如其在功能上是等價的)的任意元件(除非另外指示),即使在結構上與執行本文所示的本說明書的示範性實現方式中的功能的公開結構不等同。此外,儘管本說明書的特定特徵已經相對於若干實現方式中的僅一個被公開,但是這種特徵可以與如可以對給定或特定應用而言是期望和有利的其他實現方式的一個或多個其他特徵組合。而且,就術語“包括”、“具有”、“含有”或其變形被用在具體實施方式或權利要求中而言,這樣的術語旨在以與術語“包含”相似的方式包括。Although the present disclosure has been shown and described with respect to one or more implementations, equivalent variations and modifications will occur to those skilled in the art upon the reading and understanding of this specification and the drawings. This disclosure includes all such modifications and variations and is limited only by the scope of the appended patent applications. In particular with regard to the various functions performed by the aforementioned elements, the terminology used to describe such elements is intended to correspond to any element (unless otherwise indicated) that performs the specified function of the element (eg, it is functionally equivalent), Even if it is not structurally equivalent to the disclosed structure that performs the functions in the exemplary implementation of the present specification shown herein. Furthermore, although a particular feature of this specification has been disclosed with respect to only one of several implementations, this feature may be compared to one or more of other implementations as may be desirable and advantageous for a given or specific application. Other feature combinations. Moreover, to the extent that the terms "including," "having," "containing," or variations thereof are used in the detailed description or claims, such terms are intended to be included in a manner similar to the term "comprising."
以上僅是本揭示的優選實施方式,應當指出,對於本領域普通技術人員,在不脫離本揭示原理的前提下,還可以做出若干改進和潤飾,這些改進和潤飾也應視為本揭示的保護範圍。The above are only the preferred embodiments of the present disclosure. It should be noted that, for those of ordinary skill in the art, without departing from the principles of the present disclosure, several improvements and retouches can be made. protected range.
1‧‧‧晶圓1‧‧‧ wafer
10、10’‧‧‧基板
100‧‧‧基板傳送設備10, 10'‧‧‧ substrate
100‧‧‧ substrate transfer equipment
110‧‧‧傳送裝置
120‧‧‧定位裝置110‧‧‧ transmission device
120‧‧‧ Positioning device
121‧‧‧取像單元
122‧‧‧背光單元121‧‧‧Image acquisition unit
122‧‧‧ backlight unit
130‧‧‧運算單元
1000‧‧‧半導體製程機台130‧‧‧ Computing Unit
1000‧‧‧ semiconductor process equipment
2‧‧‧卡匣
200‧‧‧下貨區2‧‧‧ Cassette
200‧‧‧Unloading area
300‧‧‧反應腔
30‧‧‧載台300‧‧‧ reaction chamber
30‧‧‧ carrier
M_P‧‧‧待測位置
P_P1‧‧‧第一預設位置M_P‧‧‧Measured position
P_P1‧‧‧First preset position
P_P2‧‧‧第二預設位置
P_C‧‧‧預設傳送座標P_P2‧‧‧Second preset position
P_C‧‧‧Default transmission coordinates
A_C‧‧‧修正傳送座標
P_CC‧‧‧預設圓心座標A_C‧‧‧Correct transmission coordinates
P_CC‧‧‧ preset circle center coordinates
M_CC‧‧‧圓心座標檢測值
O_A、O_A’‧‧‧光軸M_CC‧‧‧Circle center coordinate detection value
O_A, O_A'‧‧‧ Optical axis
C_F‧‧‧取像範圍
P_DP‧‧‧預設裝置位置C_F‧‧‧ Acquisition range
P_DP‧‧‧Default device location
S10~S90‧‧‧步驟 S10 ~ S90‧‧‧step
圖1顯示習知技術中放置晶圓的卡匣的結構示意圖;FIG. 1 is a schematic structural diagram of a cassette for placing a wafer in a conventional technology; FIG.
圖2顯示根據本揭示的一實施例中半導體製程機台的結構示意圖;FIG. 2 is a schematic structural diagram of a semiconductor process machine according to an embodiment of the present disclosure; FIG.
圖3顯示根據本揭示的一實施例中第一預設位置與第二預設位置的示意圖;3 is a schematic diagram showing a first preset position and a second preset position according to an embodiment of the present disclosure;
圖4顯示根據本揭示的一實施例中取像單元以及背光單元的結構示意圖;4 is a schematic structural diagram of an image capturing unit and a backlight unit according to an embodiment of the disclosure;
圖5顯示根據本揭示的一實施例中預設裝置位置的示意圖;FIG. 5 is a schematic diagram of a preset device position according to an embodiment of the disclosure; FIG.
圖6顯示根據本揭示的一實施例中取像單元所獲得的影像示意圖;6 is a schematic diagram of an image obtained by an image capturing unit according to an embodiment of the present disclosure;
圖7顯示根據本揭示的一實施例的基板傳送方法的流程示意圖。FIG. 7 is a schematic flowchart of a substrate transfer method according to an embodiment of the disclosure.
Claims (9)
一傳送裝置,用以承托該基板並傳送該基板到該載台上;以及
一定位裝置,設置於該下貨區與該載台之間,用以定位該基板的一待測位置,其中
該傳送裝置用以於傳送該基板至該載台上之前,先傳送該基板至該定位裝置進行定位;
該定位裝置用以計算該基板的該待測位置;
若該待測位置與一第一預設位置相同,則該定位裝置提供一預設傳送座標至該傳送裝置,以使該基板能被該傳送裝置傳送至該載台上之一第二預設位置;以及
若該待測位置與該第一預設位置不同,則該定位裝置提供一修正傳送座標至該傳送裝置,以使該基板能被該傳送裝置傳送至該載台上之該第二預設位置,其中該修正傳送座標包含該預設傳送座標以及一座標修正值,該第一預設位置為一預設圓心座標,該待測位置為該基板的一圓心座標檢測值,且該座標修正值為該圓心座標檢測值與該預設圓心座標的差值。 A substrate transfer device is adapted to transfer the substrate from a lower cargo area to a carrier. The substrate transfer device includes:
A transfer device for supporting the substrate and transferring the substrate to the carrier; and a positioning device disposed between the unloading area and the carrier for positioning a position to be tested of the substrate, wherein The transfer device is used to transfer the substrate to the positioning device for positioning before transferring the substrate to the stage;
The positioning device is used to calculate the measured position of the substrate;
If the position to be measured is the same as a first preset position, the positioning device provides a preset transfer coordinate to the transfer device, so that the substrate can be transferred by the transfer device to a second preset on the stage. Position; and if the position to be measured is different from the first preset position, the positioning device provides a correction transfer coordinate to the transfer device so that the substrate can be transferred by the transfer device to the second on the stage A preset position, wherein the modified transmission coordinate includes the preset transmission coordinate and a coordinate correction value, the first preset position is a preset circle center coordinate, the measured position is a circle center coordinate detection value of the substrate, and the The coordinate correction value is the difference between the circle center detection value and the preset circle center coordinate.
該定位裝置包括一取像單元以及一背光單元相對該取像單元而設置;
該背光單元的一光軸與該取像單元的一光軸重疊;以及
該傳送裝置用以將該基板傳送至該背光單元與該取像單元之間,以使該基板位於該取像單元的一取像範圍中。 The substrate transfer device according to item 1 of the patent application scope, wherein the positioning device includes an image capturing unit and a backlight unit disposed opposite the image capturing unit;
An optical axis of the backlight unit overlaps an optical axis of the image capturing unit; and the transfer device is used to transfer the substrate between the backlight unit and the image capturing unit so that the substrate is located in the image capturing unit. One in the image range.
一反應腔,用以進行半導體製程,其中該反應腔中設置一載台;
一下貨區,用以放置至少一基板;以及
一基板傳送設備,包括:
一傳送裝置,用以承托該基板並將該基板從該下貨區傳送到該載台上;以及
一定位裝置,設置於該下貨區與該載台之間,用以定位該基板的一待測位置,其中
該傳送裝置用以於傳送該基板至該載台上之前,先傳送該基板至該定位裝置進行定位;
該定位裝置用以計算該基板的該待測位置;
若該待測位置與一第一預設位置相同,則該定位裝置提供一預設傳送座標至該傳送裝置,以使該基板能被該傳送裝置傳送至該載台上之一第二預設位置;以及
若該待測位置與該第一預設位置不同,則該定位裝置提供一修正傳送座標,至該傳送裝置,以使該基板能被該傳送裝置傳送至該載台上之該第二預設位置,其中該修正傳送座標包含該預設傳送座標以及一座標修正值,該第一預設位置為一預設圓心座標,該待測位置為該基板的一圓心座標檢測值,且該座標修正值為該圓心座標檢測值與該預設圓心座標的差值。 A semiconductor process machine includes:
A reaction chamber for semiconductor processing, wherein a stage is set in the reaction chamber;
A cargo area for placing at least one substrate; and a substrate transfer device, including:
A transfer device for supporting the substrate and transferring the substrate from the unloading area to the carrier; and a positioning device provided between the unloading area and the carrier for positioning the substrate A position to be measured, wherein the transfer device is used to transfer the substrate to the positioning device for positioning before transferring the substrate to the stage;
The positioning device is used to calculate the measured position of the substrate;
If the position to be measured is the same as a first preset position, the positioning device provides a preset transfer coordinate to the transfer device, so that the substrate can be transferred by the transfer device to a second preset on the stage. Position; and if the position to be measured is different from the first preset position, the positioning device provides a correction transfer coordinate to the transfer device so that the substrate can be transferred by the transfer device to the first position on the carrier. Two preset positions, wherein the modified transmission coordinate includes the preset transmission coordinate and a coordinate correction value, the first preset position is a preset circle center coordinate, the position to be measured is a circle center coordinate detection value of the substrate, and The coordinate correction value is a difference between the circle center coordinate detection value and the preset circle center coordinate.
該定位裝置包括一取像單元以及一背光單元相對該取像單元而設置;
該背光單元的一光軸與該取像單元的一光軸重疊;以及
該傳送裝置用以將該基板傳送至該背光單元與該取像單元之間,以使該基板位於該取像單元的一取像範圍中。 The semiconductor process machine according to item 8 of the scope of patent application, wherein the positioning device includes an image capturing unit and a backlight unit disposed opposite the image capturing unit;
An optical axis of the backlight unit overlaps an optical axis of the image capturing unit; and the transfer device is used to transfer the substrate between the backlight unit and the image capturing unit so that the substrate is located in the image capturing unit. One in the image range.
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