TWM582082U - Cracking-proof wood screw - Google Patents
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Abstract
一種防裂木螺絲,包含一螺頭、一自該螺頭一體延伸的桿體、一螺旋環設於該桿體的螺牙,及一螺旋凹設於該桿體及該螺牙上的螺旋切槽。該螺旋切槽在該桿體上連續螺旋延伸一預定長度,該螺旋切槽的截面概呈一個長底朝向外側的梯形,能在鎖入時容置並排出木屑,有效省力且防止木裂狀況。製造本新型防裂木螺絲時,以牙板輾牙而製造截面概呈梯形的該螺旋切槽時,由於該螺旋切槽具有稜角,能和牙板確實嚙合而不產生位移,故該螺旋切槽的成型狀況優異,且能與該螺牙在一次加工中成型,有效節省加工的成本並且提高製造品質。A crack-proof wood screw comprising a screw head, a rod body extending integrally from the screw head, a screw thread provided on the rod body, and a spiral spirally disposed on the rod body and the screw thread Grooving. The spiral grooving is continuously spirally extended on the rod body by a predetermined length. The spiral grooving section has a trapezoidal shape with a long bottom facing outward, which can accommodate and discharge wood chips when locked, effectively saving labor and preventing wood cracking. . When the spiral cracker of the present invention is manufactured, when the spiral cut groove having a trapezoidal cross section is manufactured by the tooth decay, since the spiral cut groove has an angular shape, it can be surely engaged with the dental plate without displacement, so the spiral cut The groove is excellent in molding state, and can be molded in one process with the screw, which saves processing cost and improves manufacturing quality.
Description
本新型是有關於一種螺絲,特別是指一種防裂木螺絲。The present invention relates to a screw, and more particularly to a crack-proof wood screw.
參閱圖1,為一習知的螺絲1,包含一末端呈尖銳狀的桿體11、一螺旋環設於該桿體11上的螺紋12,及一自該桿體11末端沿軸向凹設一段距離的容屑槽13。該容屑槽13用以在該螺絲1進行鎖入時容置產生的木屑。參閱圖2,為了使得容置的木屑更多,該習知的螺絲1亦可包含二個以上容屑槽13。如圖3所示,為另一種習知的螺絲2,包含一末端呈四角錐狀的桿體21,及一螺旋環設於該桿體21的螺紋22。該螺紋22具有多數自末端陸續間隔凹設的波形槽221,使得靠近該桿體21末端的螺紋22得以具有較佳的切削能力,產生鎖入時能更加順利的功效。Referring to FIG. 1 , a conventional screw 1 includes a rod body 11 having a sharp end, a thread 12 of a spiral ring disposed on the rod body 11 , and a recessed axially from the end of the rod body 11 . a chip flute 13 at a distance. The chip flute 13 is for accommodating the generated wood chips when the screw 1 is locked. Referring to Figure 2, the conventional screw 1 may also include more than two chip flutes 13 in order to accommodate more wood chips. As shown in FIG. 3, another conventional screw 2 includes a rod body 21 having a quadrangular pyramid shape at the end, and a spiral ring 22 is provided on the thread 22 of the rod body 21. The thread 22 has a plurality of corrugated grooves 221 recessed from the end, so that the thread 22 near the end of the rod 21 can have better cutting ability, resulting in a smoother function when locked.
然而,如圖1至圖3所示的螺絲1、2在未鑽設預鑽孔而鎖入木塊的情況下,由於螺紋12、22及桿體11、21與木塊的摩擦力逐漸增加,故需要越來越大的力道才得以順利鎖入,且由於該容屑槽13僅自該桿體11的尖端延伸一段距離,故當容納木屑的量逐漸變多時,仍有可能擠壓木塊而產生木裂的情況。因此,為了解決此一問題,必須使得鎖入時所產生的木屑具有更多容置空間,或者即時排除所述的木屑。However, the screws 1 and 2 shown in FIGS. 1 to 3 are gradually increased in frictional force between the threads 12, 22 and the rods 11, 21 and the wood block without being drilled into the pre-drilled hole and locked into the wooden block. Therefore, more and more force is required to be smoothly locked, and since the chip flute 13 extends only a distance from the tip end of the rod body 11, when the amount of wood chips is gradually increased, it is still possible to squeeze. The case of wood cracks caused by wood blocks. Therefore, in order to solve this problem, it is necessary to make the wood chips generated at the time of locking have more accommodation space, or to eliminate the wood chips immediately.
參閱圖4,為中華民國第M460950號新型專利案所揭示的一自攻螺絲3,包含一末端呈尖銳狀的桿體31、一螺旋環設於該桿體31上的螺紋32,及一凹設於該桿體31上的容屑槽33。其中,該螺紋32包括多圈彼此間隔排列的螺牙部321,該容屑槽33則包括多個分別位於每兩螺牙部321之間的凹陷段331。由於該容屑槽33被該等螺牙部321分隔成多個凹陷段331,故僅能增加容置木屑的空間,而無法將形成的木屑有效排除。Referring to FIG. 4, a self-tapping screw 3 disclosed in the new patent No. M460950 of the Republic of China includes a rod body 31 having a sharp end, a thread 32 of a spiral ring disposed on the rod body 31, and a concave surface. a chip pocket 33 provided on the rod body 31. The thread 32 includes a plurality of threaded portions 321 spaced apart from each other, and the chip pockets 33 include a plurality of recessed segments 331 respectively located between each of the two threaded portions 321 . Since the chip flutes 33 are divided into the plurality of recessed sections 331 by the screw portions 321, the space for accommodating the wood chips can be increased, and the formed wood chips cannot be effectively eliminated.
參閱圖5,為中華民國第201013060號專利公開案所揭示的一具螺旋切削槽43之螺絲4,包含一末端呈尖銳狀的桿體41、一形成於該桿體41上的螺紋42,及一螺旋凹設於該桿體41及該螺紋42上的螺旋切削槽43。其中,該螺旋切削槽43得以在該螺絲4進行鎖入時排除木屑。然而,圓桿狀金屬基材在輾牙時,由於成型截面為圓弧狀的螺旋切削槽43與牙板的嚙合狀況不佳,因而容易造成該螺旋切削槽43成型時產生位移,也致使該螺紋42的成型狀況不佳。Referring to FIG. 5, a screw 4 of a spiral cutting groove 43 disclosed in the Japanese Patent Publication No. 201013060 includes a rod 41 having a sharp end, a thread 42 formed on the rod 41, and A spiral recessed groove 43 is provided on the rod body 41 and the thread 42. Among them, the spiral cutting groove 43 can remove wood chips when the screw 4 is locked. However, in the case of a round bar-shaped metal substrate, since the meshing condition of the spiral cutting groove 43 having a circular arc shape and the tooth plate is not good, the displacement of the spiral cutting groove 43 is likely to occur, and the The molding condition of the thread 42 is not good.
因此,本新型之目的,即在提供一種能在鎖入時確實排除木屑而防止木裂,且製造時成型品質佳的防裂木螺絲。Therefore, the object of the present invention is to provide a crack-proof wood screw which is capable of preventing wood chips during locking and preventing wood cracking, and which has good molding quality at the time of manufacture.
於是,本新型防裂木螺絲,包含一螺頭、一自該螺頭沿一軸線一體延伸且末端呈尖銳狀的桿體、一螺旋環設於該桿體的螺牙,及一螺旋凹設於該桿體及該螺牙上,且自與該桿體之末端間隔一段距離的位置起,朝向該螺頭連續螺旋延伸一預定長度的螺旋切槽。其中,該螺旋切槽的截面概呈一個梯形,該梯形具有一短底及一長底,該長底是朝向外側。Therefore, the novel crack-proof wood screw comprises a screw head, a rod body extending integrally from the screw head along an axis and having a sharp end, a screw ring provided on the rod body, and a spiral recess On the rod body and the thread, and from a position spaced apart from the end of the rod body, a spiral slit of a predetermined length is continuously spirally extended toward the screw head. Wherein, the spiral slit has a trapezoidal cross section, and the trapezoid has a short bottom and a long bottom, and the long bottom is outward.
本新型之功效在於:該螺旋切槽為連續螺旋延伸,除了能在該防裂木螺絲鎖入的過程中容置產生的木屑,並能將所述木屑排出,故該防裂木螺絲得以輕易鎖入木材且力道一致,在鎖入過程中大幅降低旋入扭力,並能平穩、緩慢且低幅度地累積總扭力,明顯產生省力的功效,且能有效防止木裂的情況。另外,該螺牙底部在鎖入時未於木材產生擴孔,故拉出力並未降低,木材得以保有既有的安全結構力,除了改善施工效率外,還能提高結構安全,解決了全球目前相同產業在高比例省力、防止木裂,以及安全拉出力的待解決問題。而製造本新型防裂木螺絲時,由於該螺旋切槽的截面概呈梯形,故因具有稜角而能與牙板產生優異的嚙合力,因此兩者間不易產生位移,優化該螺旋切槽及該螺牙的成型狀況。該螺牙及該螺旋切槽能經由牙板一次成型,該螺旋切槽不須經過二次加工,有效節省加工成本。The utility model has the following advantages: the spiral grooving is a continuous spiral extension, and in addition to being able to accommodate the generated wood chips during the locking of the crack-proof wood screw, and the wood chips can be discharged, the crack-proof wood screw can be easily Locked into the wood and the force is consistent, the screwing torque is greatly reduced during the locking process, and the total torque can be accumulated smoothly, slowly and in a low range, which obviously produces labor-saving effects and can effectively prevent the cracking of the wood. In addition, the bottom of the screw is not reamed in the wood when it is locked, so the pull-out force is not reduced, the wood can maintain the existing safety structural force, in addition to improving the construction efficiency, it can also improve the structural safety and solve the global current The same industry is at a high rate of labor, to prevent cracking, and to safely pull out the problem to be solved. When the novel anti-cracking wood screw is manufactured, since the spiral grooving section has a trapezoidal shape, it has an angular engagement force and an excellent meshing force with the dental plate, so that displacement between the two is difficult, and the spiral grooving is optimized. The molding condition of the screw. The screw thread and the spiral slit can be formed once by the tooth plate, and the spiral groove does not need to be subjected to secondary processing, thereby effectively saving processing cost.
參閱圖6,本新型防裂木螺絲5之一實施例,包含一螺頭51、一自該螺頭51沿一軸線L一體延伸且末端521呈尖銳狀的桿體52、一螺旋環設於該桿體52的螺牙53,及一螺旋凹設於該桿體52及該螺牙53上,且自該桿體52之末端521間隔一段距離的位置起,以朝向該螺頭51的方向連續螺旋延伸一預定長度的螺旋切槽54。其中,該螺旋切槽54延伸的該預定長度至少是該螺牙53的一半,且該螺旋切槽54的導程角α2大於該螺牙53的導程角α1。Referring to FIG. 6 , an embodiment of the present invention is provided with a screw head 51 , a rod body 52 extending integrally from the screw head 51 along an axis L and having a sharp end 521 . The thread 53 of the rod body 52 and a spiral recess are disposed on the rod body 52 and the thread 53 and are spaced apart from the end 521 of the rod body 52 to face the screw head 51. A continuous spiral extends a predetermined length of helical cut 54. The predetermined length of the spiral cut 54 extends at least half of the screw 53 , and the lead angle α2 of the spiral cut 54 is greater than the lead angle α1 of the screw 53 .
參閱圖6與圖7,該螺旋切槽54的截面概呈一個梯形,該梯形具有一短底及一長底,該長底是朝向外側,且該螺旋切槽54為連續螺旋延伸,而該螺旋切槽54之兩側與該桿體52的銜接處分別形成一刃口541。其中,所述的刃口541得以配合該螺牙53的螺旋延伸態樣,額外就其接觸面積的不連續性而產生集中的切削力,優化鎖入的效能。如圖8所示,為該實施例藉由所述螺牙53以及該等刃口541的切削效果而鎖入一木材7的情況,該實施例除了能在該防裂木螺絲5鎖入的過程中容置產生的木屑71,並能將所述木屑71排出,故該防裂木螺絲5得以輕易鎖入木材7且力道一致,在鎖入過程中大幅降低旋入扭力,並能平穩、緩慢且低幅度地累積總扭力,明顯產生省力的功效,且能有效防止木裂的情況。另外,該螺牙53底部在鎖入時未於木材7產生擴孔,故拉出力並未降低,木材7得以保有既有的安全結構力,除了改善施工效率外,還能提高結構安全,解決了全球目前相同產業在高比例省力、防止木裂,以及安全拉出力的待解決問題。Referring to FIG. 6 and FIG. 7 , the spiral slit 54 has a trapezoidal cross section. The trapezoid has a short bottom and a long bottom. The long bottom is facing outward, and the spiral slit 54 is a continuous spiral extension. A cutting edge 541 is formed at each of the two sides of the spiral groove 54 and the rod body 52. Wherein, the cutting edge 541 is matched with the spiral extending state of the screw 53 to additionally generate a concentrated cutting force with respect to the discontinuity of the contact area, thereby optimizing the locking performance. As shown in FIG. 8, in the case where the wood 7 is locked by the cutting effect of the screw 53 and the cutting edges 541, the embodiment can be locked in the crack-proof wood screw 5. The generated wood chips 71 are accommodated in the process, and the wood chips 71 can be discharged, so that the crack-proof wood screws 5 can be easily locked into the wood 7 and the force is consistent, and the screwing torque is greatly reduced during the locking process, and can be smoothly, The total torque is accumulated slowly and in a low range, which obviously produces a labor-saving effect and can effectively prevent the cracking of the wood. In addition, the bottom of the screw 53 is not reamed in the wood 7 when locked, so the pulling force is not reduced, and the wood 7 can retain the existing safety structural force, in addition to improving the construction efficiency, the structure safety can be improved and solved. The problem that the same industry in the world is currently working on a high proportion of labor, preventing cracking, and safe pull-out.
參閱圖9並配合圖6,製造本新型防裂木螺絲的方法,依序包含一成型步驟91,及一輾牙步驟92。該成型步驟91是切割一呈圓桿狀的金屬基材,形成一段預定長度的桿體52,並於該桿體52之一端藉由沖壓成型出一螺頭51,而該輾牙步驟92是使用一牙板在該桿體52上連續輾造出一呈螺旋延伸的螺牙53,及一螺旋凹設於桿體52及該螺牙53上,並自該桿體52之末端521間隔一段距離的位置起,以朝向該螺頭51的方向連續螺旋延伸一預定長度的螺旋切槽54,該螺旋切槽54的截面概呈一個長底朝向外側的梯形。其中要特別說明的是,由於該螺旋切槽54的截面概呈梯形,故能藉由所述梯形的稜角並配合相對較慢的牙板移動速度,該牙板進行輾牙時的移動速度,相較於現今習知的操作而言,減速了25%至35%,目的是為了讓該牙板在成型該螺牙53以及螺旋切槽54時,使金屬基材與牙板能確實嚙合且彼此間不產生位移,成型出形狀完整的型態,藉此優化該螺牙53的切削能力,而該牙板為在輾造時能增加相對於該桿體52之滾動圈數40%~60%的加長型牙板,配合該牙板相對較慢的移動速度,確保該螺旋切槽54從頭至尾的截面形狀皆能呈現所需的梯形態樣。Referring to Figure 9 and in conjunction with Figure 6, the method of making the novel split-proof screw includes a forming step 91 and a cavities step 92. The molding step 91 is to cut a metal substrate in the shape of a round rod to form a rod body 52 of a predetermined length, and a screw head 51 is formed by stamping at one end of the rod body 52, and the cavities step 92 is A spirally extending thread 53 is continuously formed on the rod body 52 by using a tooth plate, and a spiral recess is provided on the rod body 52 and the thread 53 and spaced apart from the end 521 of the rod body 52. From the position of the distance, a spiral slit 54 of a predetermined length is continuously spirally extended in the direction of the screw head 51, and the spiral slit 54 has a trapezoidal shape with a long base facing outward. It should be particularly noted that since the cross section of the spiral slit 54 is substantially trapezoidal, the moving speed of the tooth plate during the tooth decay can be performed by the angular shape of the trapezoid and the relatively slow moving speed of the tooth plate. Compared with the conventional operations, the deceleration is 25% to 35%, in order to allow the dental plate to positively engage the metal substrate and the dental plate while molding the screw 53 and the spiral groove 54. No displacement is generated between each other, and a shape of a complete shape is formed, thereby optimizing the cutting ability of the screw 53, and the tooth plate can increase the number of rolling turns relative to the rod 52 by 40% to 60 during the manufacturing. The lengthening type of the tooth plate, in conjunction with the relatively slow moving speed of the tooth plate, ensures that the cross-sectional shape of the spiral groove 54 from the head to the tail can exhibit the desired ladder shape.
除此之外,該螺牙53及該螺旋切槽54能經由牙板一次成型,該螺旋切槽54不須經過二次加工,還有效節省加工成本。In addition, the screw 53 and the spiral slit 54 can be formed at one time via a dental plate, and the spiral slit 54 does not need to be subjected to secondary processing, thereby effectively saving processing costs.
綜上所述,本新型防裂木螺絲5對木材7進行鎖入時,能藉由該螺旋切槽54容置並且排出產生的木屑71,達成省力且防止木裂的目的,而製造該防裂木螺絲5時,截面概呈梯形的該螺旋切槽54,能藉由所述梯形的稜角,並且透過該螺旋切槽54短底所呈現的形狀,與使用的牙板確實嚙合,避免兩者產生位移,有效優化該防裂木螺絲5的成型品質,故確實能達成本新型之目的。In summary, when the wood splitting screw 5 of the present invention locks the wood 7, the wood chip 71 can be accommodated and discharged by the spiral slit 54 to save labor and prevent cracking, thereby manufacturing the defense. When the wood screw 5 is cracked, the spiral groove 54 having a trapezoidal cross section can be surely meshed with the used tooth plate by the angular shape of the trapezoid and transmitted through the short bottom of the spiral groove 54 to avoid two The displacement is generated, and the molding quality of the crack-proof wood screw 5 is effectively optimized, so that the object of the present invention can be achieved.
惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,凡是依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above is only the embodiment of the present invention, and when it is not possible to limit the scope of the present invention, all the simple equivalent changes and modifications according to the scope of the patent application and the contents of the patent specification are still This new patent covers the scope.
1‧‧‧螺絲 11‧‧‧桿體 12‧‧‧螺紋 13‧‧‧容屑槽 2‧‧‧螺絲 21‧‧‧桿體 22‧‧‧螺紋 221‧‧‧波形槽 3‧‧‧自攻螺絲 31‧‧‧桿體 32‧‧‧螺紋 321‧‧‧螺牙部 33‧‧‧容屑槽 331‧‧‧凹陷段 4‧‧‧具螺旋切削槽之螺絲 41‧‧‧桿體 42‧‧‧螺紋 43‧‧‧螺旋切削槽 5‧‧‧防裂木螺絲 51‧‧‧螺頭 52‧‧‧桿體 521‧‧‧末端 53‧‧‧螺牙 54‧‧‧螺旋切槽 541‧‧‧刃口 7‧‧‧木材 71‧‧‧木屑 91‧‧‧成型步驟 92‧‧‧輾牙步驟 α1‧‧‧導程角 α2‧‧‧導程角 L‧‧‧軸線 1‧‧‧ screws 11‧‧‧ rod body 12‧‧‧ thread 13‧‧‧ chip flute 2‧‧‧ screws 21‧‧‧ rod body 22‧‧‧ thread 221‧‧‧ Waveform slot 3‧‧‧ Self-tapping screws 31‧‧‧ rod body 32‧‧‧ thread 321‧‧‧ threaded parts 33‧‧‧ chip flute 331‧‧‧ Depression 4‧‧‧screws with helical cutting grooves 41‧‧‧ rod body 42‧‧‧Thread 43‧‧‧Spiral cutting groove 5‧‧‧ crack-proof wood screws 51‧‧‧ screw head 52‧‧‧ rod body End of 521‧‧‧ 53‧‧‧ thread 54‧‧‧Spiral grooving 541‧‧‧ cutting edge 7‧‧‧ timber 71‧‧‧Sawdust 91‧‧‧Molding steps 92‧‧‧ tooth decay steps 11‧‧‧ lead angle 22‧‧‧ lead angle L‧‧‧ axis
本新型之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1與圖2皆是局部正視圖,說明一習知的螺絲; 圖3是一立體圖,說明另一習知的螺絲; 圖4是一立體圖,說明中華民國第M460950號新型專利案所揭示的一自攻螺絲; 圖5是一立體圖,說明中華民國第201013060號專利公開案所揭示的一具螺旋切削槽之螺絲; 圖6是一正視圖,說明本新型防裂木螺絲的一實施例; 圖7是一剖視圖,輔助圖6說明該實施例的一螺旋切槽; 圖8是一示意圖,說明使用該實施例的狀況;及 圖9是一方塊流程圖,說明製造本新型防裂木螺絲的方法。 Other features and effects of the present invention will be apparent from the following description of the drawings, in which: Figure 1 and Figure 2 are partial front elevational views showing a conventional screw; Figure 3 is a perspective view showing another conventional screw; Figure 4 is a perspective view showing a self-tapping screw disclosed in the new patent No. M460950 of the Republic of China; Figure 5 is a perspective view showing a screw of a spiral cutting groove disclosed in Japanese Patent Publication No. 201013060; Figure 6 is a front elevational view showing an embodiment of the novel crack-proof wood screw; Figure 7 is a cross-sectional view, and Figure 6 illustrates a spiral cut slot of the embodiment; Figure 8 is a schematic view showing the state in which the embodiment is used; Figure 9 is a block flow diagram illustrating a method of making the novel split-proof wood screws.
Claims (4)
Priority Applications (1)
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TW108205477U TWM582082U (en) | 2016-11-15 | 2016-11-15 | Cracking-proof wood screw |
Applications Claiming Priority (1)
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TW108205477U TWM582082U (en) | 2016-11-15 | 2016-11-15 | Cracking-proof wood screw |
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TWM582082U true TWM582082U (en) | 2019-08-11 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI815704B (en) * | 2022-10-19 | 2023-09-11 | 寬仕工業股份有限公司 | Anti-cracking wood screws and method for forming arc-shaped cutting grooves |
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2016
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI815704B (en) * | 2022-10-19 | 2023-09-11 | 寬仕工業股份有限公司 | Anti-cracking wood screws and method for forming arc-shaped cutting grooves |
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