TWM574327U - Network transformer structure capable of improving voltage withstanding characteristics - Google Patents

Network transformer structure capable of improving voltage withstanding characteristics Download PDF

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Publication number
TWM574327U
TWM574327U TW107214887U TW107214887U TWM574327U TW M574327 U TWM574327 U TW M574327U TW 107214887 U TW107214887 U TW 107214887U TW 107214887 U TW107214887 U TW 107214887U TW M574327 U TWM574327 U TW M574327U
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Taiwan
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flange
winding
end electrode
core
network transformer
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TW107214887U
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Chinese (zh)
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謝明諺
申寶琳
楊祥忠
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西北臺慶科技股份有限公司
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Priority to TW107214887U priority Critical patent/TWM574327U/en
Publication of TWM574327U publication Critical patent/TWM574327U/en

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Abstract

一種可提高耐壓特性的網路變壓器結構,包含鐵芯以及由第一繞線至第四繞線所構成的線圈繞組,該鐵心具有繞線部與分別連接於該繞線部兩端的第一凸緣及第二凸緣,其中該第一凸緣與第二凸緣係配置在鐵心之長邊方向上。藉此,本創作即可顯著增加網路變壓器的初級側與次級側之間的耐壓安全距離,從而可具有較佳的耐高壓特性,進而可大幅提高本創作之實用性。 A network transformer structure capable of improving withstand voltage characteristics, comprising a core and a coil winding formed by a first winding to a fourth winding, the core having a winding portion and a first wire respectively connected to the two ends of the winding portion a flange and a second flange, wherein the first flange and the second flange are disposed in a longitudinal direction of the core. Therefore, the creation can significantly increase the withstand voltage safety distance between the primary side and the secondary side of the network transformer, thereby having better high voltage resistance characteristics, thereby greatly improving the practicality of the creation.

Description

可提高耐壓特性的網路變壓器結構 Network transformer structure capable of improving withstand voltage characteristics

本創作係關於一種線圈元件,特別是關於一種網路變壓器。 This creation relates to a coil component, and more particularly to a network transformer.

按,網路變壓器(LAN transformer)是乙太網路傳輸設備(如網路晶片或網路傳輸線)中常見的器件,主要提供隔離、阻抗匹配以及降低雜訊干擾等功用,請參閱第一圖所示,其揭示了一種現有的網路變壓器,該網路變壓器具有一鐵心1以及繞設於該鐵心1之上的第一繞線C1至第四繞線C4,該鐵心1具有一中柱11以及一對分別連接於該中柱11兩端的第一凸緣12與第二凸緣13,該第一凸緣12的頂面分別設有第一端電極21、第二端電極22、第三端電極23與第四端電極24,該第二凸緣13的頂面以相同的方向順序分別設有第五端電極25、第六端電極26及第七端電極27,該第一繞線C1兩端分別連接於該第一端電極21與第五端電極25,該第二繞線C2兩端分別連接於該第二端電極22與第五端電極25,該第三繞線C3兩端分別連接於第三端電極23與第七端電極27,該第四繞線C4兩端分別連接於第四端電極24與第六端電極26,而使該第一繞線C1與第二繞線C2構成網路變壓器的某一次側(即初級側或次級側)的繞組,該第三繞線C3與第四繞線C4則構成網路變壓器的另一次側(即次級側或初級側)的繞組,進而可作為網路變壓器使用。 According to the network transformer (LAN transformer) is a common device in Ethernet transmission equipment (such as network chips or network transmission lines), mainly providing isolation, impedance matching and reducing noise interference, please refer to the first figure. As shown, it discloses a conventional network transformer having a core 1 and a first winding C1 to a fourth winding C4 disposed above the core 1, the core 1 having a center pillar 11 and a pair of first flanges 12 and second flanges 13 respectively connected to the two ends of the center pillar 11, the top surface of the first flange 12 is respectively provided with a first end electrode 21, a second end electrode 22, The third end electrode 23 and the fourth end electrode 24, the top surface of the second flange 13 is respectively provided with a fifth end electrode 25, a sixth end electrode 26 and a seventh end electrode 27 in the same direction, the first winding The two ends of the second winding C2 are respectively connected to the second end electrode 22 and the fifth end electrode 25, and the third winding C3 is connected to the first end electrode 21 and the fifth end electrode 25 respectively. The two ends are respectively connected to the third end electrode 23 and the seventh end electrode 27, and the two ends of the fourth winding C4 are respectively connected to the fourth end a pole 24 and a sixth terminal electrode 26, and the first winding C1 and the second winding C2 form a winding of a primary side (ie, a primary side or a secondary side) of the network transformer, the third winding C3 and The fourth winding C4 constitutes the winding of the other side (ie, the secondary side or the primary side) of the network transformer, and thus can be used as a network transformer.

由於現代的SMD(Surface Mount Device,表面接著元件)元件大多具有特定的的尺寸規格與標準化的標示規則,舉例而言,常見的尺寸規格代號4532即代表這個SMD元件的長(L)與寬(W)分別為4.5mm與3.2mm(此為公制代號,若改用英制代號來表示則為1812),亦即,現有的SMD元件在長寬尺寸上多半具有一個長邊與一個短邊,對此,請繼續參閱第一圖所示,習知的網路變壓器其第一凸緣12與第二凸緣13係設置於整個網路變壓器的短邊方向上,若以4532的尺寸為例,該網路變壓器的第一凸緣12或第二凸緣13的長度L1即為3.2mm,此時,由於該網路變壓器之初級側與次級側之間的距離H1(即第二端電極22與第三端電極23之間的距離)係明顯小於第一凸緣12的長度L1,如此一來,在網路變壓器之尺寸固定不變的前提之下,其耐壓安全距離(又稱Hi-Pot安全距離,其中Hi-Pot即為High Potential的簡寫)顯然較小,導致該變壓器的耐高壓特性較差,因此,如何針對上述問題加以改進,即為本案創作人欲解決之技術困難點所在。 Since modern SMD (Surface Mount Device) components mostly have specific dimensions and standardized marking rules, for example, the common dimensional specification code 4532 represents the length (L) and width of this SMD component ( W) is 4.5mm and 3.2mm respectively (this is the metric code, if it is changed to the English code, it is 1812), that is, the existing SMD component has a long side and a short side in the length and width dimensions, Therefore, please refer to the first figure, the first flange 12 and the second flange 13 of the conventional network transformer are disposed in the short side direction of the entire network transformer, if the size of the 4532 is taken as an example, The length L1 of the first flange 12 or the second flange 13 of the network transformer is 3.2 mm, at this time, due to the distance H1 between the primary side and the secondary side of the network transformer (ie, the second terminal electrode The distance between the 22 and the third end electrode 23 is significantly smaller than the length L1 of the first flange 12, so that under the premise that the size of the network transformer is fixed, the pressure safety distance (also called Hi-Pot safe distance, where Hi-Pot is short for High Potential) Small, resulting in poor breakdown voltage of the transformer, therefore, how to improve the above problems, the present case is the creation of technical difficulties wishes to point solution lies.

有鑑於習用網路變壓器的上述問題,因此本創作之目的在於發展一種可具有較佳之耐高壓特性的網路變壓器。 In view of the above problems with conventional network transformers, the purpose of this creation is to develop a network transformer that can have better high voltage resistance.

為達成以上之目的,本創作係提供一種可提高耐壓特性的網路變壓器結構,包含:一鐵心,具有一繞線部以及分別連接於該繞線部兩端的一第一凸緣與一第二凸緣,該第一凸緣與第二凸緣具有相同的尺寸,該第一凸緣具有一背向該繞線部的外側面以及一相對的內側面,該第二凸緣也具有一外側面以及一相對的內側面,該第一凸緣的長度大於該第一凸緣的外側面與第二凸緣的外側面之間的間距,又該鐵心於第一凸緣的上表 面沿該第一凸緣的長度方向依序設有一第一端電極、一第二端電極、一第三端電極與一第四端電極,該鐵心於第二凸緣的上表面以相同的方向順序依序設有一第五端電極、一第六端電極與一第七端電極;一第一繞線,繞設於該鐵心的繞線部上,且該第一繞線的兩端分別連接於該第一端電極與第五端電極;一第二繞線,繞設於該鐵心的繞線部上,且該第二繞線的兩端分別連接於該第二端電極與第五端電極;一第三繞線,繞設於該鐵心的繞線部上,且該第三繞線的兩端分別連接於該第三端電極與第七端電極;一第四繞線,繞設於該鐵心的繞線部上,且該第四繞線的兩端分別連接於該第四端電極與第六端電極。 In order to achieve the above object, the present invention provides a network transformer structure capable of improving withstand voltage characteristics, comprising: a core having a winding portion and a first flange and a first portion respectively connected to the two ends of the winding portion a second flange having the same size as the second flange, the first flange having an outer side facing away from the winding portion and an opposite inner side, the second flange also having a An outer side surface and an opposite inner side surface, the length of the first flange is greater than a distance between an outer side surface of the first flange and an outer side surface of the second flange, and the iron core is on the upper surface of the first flange a first end electrode, a second end electrode, a third end electrode and a fourth end electrode are disposed along the longitudinal direction of the first flange, and the core is identical to the upper surface of the second flange. a fifth end electrode, a sixth end electrode and a seventh end electrode are sequentially arranged in the direction; a first winding is wound around the winding portion of the core, and the two ends of the first winding are respectively Connecting to the first end electrode and the fifth end electrode; a second winding is wound around the winding portion of the core, and two ends of the second winding are respectively connected to the second end electrode and the fifth end a third winding is wound around the winding portion of the core, and two ends of the third winding are respectively connected to the third end electrode and the seventh end electrode; a fourth winding is wound around The wire is disposed on the winding portion of the core, and the two ends of the fourth wire are respectively connected to the fourth end electrode and the sixth end electrode.

其中,該繞線部具有一中段部以及兩個分別連接於該中段部兩端的端部,該第一凸緣與第二凸緣分別與該繞線部的兩個端部相連接,又該端部的寬度係大於該中段部的寬度。 Wherein, the winding portion has a middle portion and two end portions respectively connected to the two ends of the middle portion, and the first flange and the second flange are respectively connected to the two ends of the winding portion, and The width of the end is greater than the width of the midsection.

藉此,本創作可顯著增加網路變壓器的耐壓安全距離,從而可具有較佳的耐高壓特性,進而可大幅提高本創作之實用性。 In this way, the creation can significantly increase the voltage and safety distance of the network transformer, thereby having better high-voltage resistance characteristics, thereby greatly improving the practicality of the creation.

1‧‧‧鐵心 1‧‧‧ iron core

11‧‧‧中柱 11‧‧‧中柱

12‧‧‧第一凸緣 12‧‧‧First flange

13‧‧‧第二凸緣 13‧‧‧second flange

21‧‧‧第一端電極 21‧‧‧First-end electrode

22‧‧‧第二端電極 22‧‧‧second end electrode

23‧‧‧第三端電極 23‧‧‧Terminal electrode

24‧‧‧第四端電極 24‧‧‧ fourth end electrode

25‧‧‧第五端電極 25‧‧‧ fifth end electrode

26‧‧‧第六端電極 26‧‧‧ sixth end electrode

27‧‧‧第七端電極 27‧‧‧ seventh end electrode

3‧‧‧鐵心 3‧‧‧ iron core

31‧‧‧繞線部 31‧‧‧Winding Department

311‧‧‧中段部 311‧‧ mid-section

312‧‧‧端部 312‧‧‧ End

32‧‧‧第一凸緣 32‧‧‧First flange

321‧‧‧外側面 321‧‧‧ outside side

322‧‧‧內側面 322‧‧‧ inside

33‧‧‧第二凸緣 33‧‧‧second flange

331‧‧‧外側面 331‧‧‧Outside

332‧‧‧內側面 332‧‧‧ inside

41‧‧‧第一端電極 41‧‧‧first end electrode

42‧‧‧第二端電極 42‧‧‧second end electrode

43‧‧‧第三端電極 43‧‧‧Terminal electrode

44‧‧‧第四端電極 44‧‧‧ fourth end electrode

45‧‧‧第五端電極 45‧‧‧ fifth end electrode

46‧‧‧第六端電極 46‧‧‧ sixth end electrode

47‧‧‧第七端電極 47‧‧‧ seventh end electrode

C1‧‧‧第一繞線 C1‧‧‧First winding

C2‧‧‧第二繞線 C2‧‧‧second winding

C3‧‧‧第三繞線 C3‧‧‧ third winding

C4‧‧‧第四繞線 C4‧‧‧fourth winding

H1‧‧‧距離 H1‧‧‧ distance

H2‧‧‧距離 H2‧‧‧ distance

L1‧‧‧長度 L1‧‧‧ length

L2‧‧‧長度 L2‧‧‧ length

S1‧‧‧第一繞線 S1‧‧‧First winding

S2‧‧‧第二繞線 S2‧‧‧second winding

S3‧‧‧第三繞線 S3‧‧‧ third winding

S4‧‧‧第四繞線 S4‧‧‧fourth winding

W2‧‧‧間距 W2‧‧‧ spacing

第一圖係習知網路變壓器的俯視示意圖。 The first figure is a top view of a conventional network transformer.

第二圖係本創作之一實施例的立體示意圖。 The second figure is a perspective view of one embodiment of the present creation.

第三圖係本創作之一實施例的俯視示意圖。 The third figure is a top plan view of one embodiment of the present creation.

請參閱第二圖與第三圖所示,分別係為本創作的網路變壓器之一實施例的立體示意圖與俯視示意圖,該網路變壓器包含: 一鐵心3,該鐵心3具有一繞線部31(即中柱)、一第一凸緣32與一第二凸緣33,如第三圖所示的,該繞線部31具有一中段部(midsection portion)311以及兩個分別連接於該中段部311兩端的端部(end portion)312,該第一凸緣32與第二凸緣33分別與該繞線部31的兩個端部312相連接,又該端部312的寬度係大於該中段部311的寬度,該第一凸緣32與第二凸緣33具有相同的尺寸,該第一凸緣32具有一背向該繞線部31的外側面321以及一相對的內側面322,同樣的,該第二凸緣33也具有一外側面331以及一相對的內側面332,其中,該第一凸緣32的長度L2構成了該鐵心3的長度尺寸(length),該第一凸緣32的外側面321與第二凸緣33的外側面331之間的間距W2構成了該鐵心3的寬度尺寸(width),亦即,該第一凸緣32的長度L2係大於該第一凸緣32的外側面321與第二凸緣33的外側面331之間的間距W2,又該鐵心3於第一凸緣32的上表面沿該第一凸緣32的長度方向依序設有一第一端電極41、一第二端電極42、一第三端電極43與一第四端電極44,該鐵心3於第二凸緣33的上表面以相同的方向順序依序設有一第五端電極45、一第六端電極46與一第七端電極47,更具體地,各該端電極可為導電膠如銀膠,在本創作的一個實施例中,該鐵心3的繞線部31、第一凸緣32以及第二凸緣33可為一體成型。 Please refer to the second and third figures, which are respectively a perspective view and a top view of an embodiment of the network transformer of the present invention. The network transformer includes: a core 3 having a winding portion 31 (ie, a center pillar), a first flange 32 and a second flange 33. As shown in the third figure, the winding portion 31 has a middle portion A midsection portion 311 and two end portions 312 respectively connected to both ends of the middle portion 311, the first flange 32 and the second flange 33 and the two end portions 312 of the winding portion 31, respectively Connected, and the width of the end portion 312 is greater than the width of the middle portion 311. The first flange 32 has the same size as the second flange 33, and the first flange 32 has a back portion. The outer side surface 321 of the 31 and the opposite inner side surface 322. Similarly, the second flange 33 also has an outer side surface 331 and an opposite inner side surface 332, wherein the length L2 of the first flange 32 constitutes the The length dimension of the core 3, the distance W2 between the outer side surface 321 of the first flange 32 and the outer side surface 331 of the second flange 33 constitutes the width dimension of the core 3, that is, the length The length L2 of the first flange 32 is greater than the distance W2 between the outer side surface 321 of the first flange 32 and the outer side surface 331 of the second flange 33, and the core 3 is first convex A first end electrode 41, a second end electrode 42, a third end electrode 43 and a fourth end electrode 44 are disposed on the upper surface of the first flange 32 in the longitudinal direction of the first flange 32. The upper surface of the two flanges 33 is sequentially provided with a fifth terminal electrode 45, a sixth terminal electrode 46 and a seventh terminal electrode 47 in the same direction. More specifically, each of the terminal electrodes may be a conductive adhesive such as silver. Glue, in one embodiment of the present creation, the winding portion 31, the first flange 32, and the second flange 33 of the core 3 may be integrally formed.

一第一繞線S1,該第一繞線S1係繞設於該鐵心3的繞線部31上,且該第一繞線S1的兩端分別連接於該第一端電極41與第五端電極45。 a first winding S1, the first winding S1 is wound around the winding portion 31 of the core 3, and two ends of the first winding S1 are respectively connected to the first end electrode 41 and the fifth end Electrode 45.

一第二繞線S2,該第二繞線S2係繞設於該鐵心3的繞線部31上,且該第二繞線S2的兩端分別連接於該第二端電極42與第五端電極45。 a second winding S2, the second winding S2 is wound around the winding portion 31 of the core 3, and two ends of the second winding S2 are respectively connected to the second end electrode 42 and the fifth end Electrode 45.

一第三繞線S3,該第三繞線S3係繞設於該鐵心3的繞線部31 上,且該第三繞線S3的兩端分別連接於該第三端電極43與第七端電極47。 a third winding S3, the third winding S3 is wound around the winding portion 31 of the core 3 The two ends of the third winding S3 are respectively connected to the third terminal electrode 43 and the seventh terminal electrode 47.

一第四繞線S4,該第四繞線S4係繞設於該鐵心3的繞線部31上,且該第四繞線S4的兩端分別連接於該第四端電極44與第六端電極46。 a fourth winding S4, the fourth winding S4 is wound around the winding portion 31 of the core 3, and two ends of the fourth winding S4 are respectively connected to the fourth end electrode 44 and the sixth end Electrode 46.

更具體地,本創作之上述各該繞線係繞設於該繞線部31的中段部311上。 More specifically, each of the above windings of the present invention is wound around the middle portion 311 of the winding portion 31.

藉由上述結構,該第一繞線S1與第二繞線S2即可構成本創作之網路變壓器的某一次側(即初級側或次級側)的繞組,該第三繞線S3與第四繞線S4則可構成另一次側(即次級側或初級側)的繞組。 With the above structure, the first winding S1 and the second winding S2 can constitute a winding of a primary side (ie, a primary side or a secondary side) of the network transformer of the present invention, and the third winding S3 and the The four windings S4 can then form the windings of the other secondary side (i.e., the secondary side or the primary side).

底下說明本創作的有益效果:請參閱第二圖所示,藉由令該第一凸緣32的長度L2係大於該第一凸緣32的外側面321與第二凸緣33的外側面331之間的間距W2,也即本創作係將鐵心3其第一凸緣32(與第二凸緣33)設置在網路變壓器的長邊方向上,因而,在網路變壓器之尺寸固定不變的前提之下(例如同樣都是4532的尺寸規格),則本創作之網路變壓器的第一凸緣32或第二凸緣33的長度L2(即4.5mm)顯然就會大於習知網路變壓器的第一凸緣12或第二凸緣13的長度L1(即3.2mm),如此一來,本創作的網路變壓器之初級側與次級側之間的距離H2即可輕易地較習知網路變壓器的初級側與次級側之間的距離H1來得大,同時,再藉由令該繞線部31其端部312的寬度大於中段部311的寬度,而可使各該繞線僅繞設於該繞線部31的中段部311上,從而可加大不同次側的繞線與端電極之間的距離,俾可顯著增加網路變壓器的耐壓安全距離,以提高產品之耐高壓特性,進而可大幅提高本創作之實用性。 The beneficial effects of the present invention are explained below: please refer to the second figure, by making the length L2 of the first flange 32 larger than the outer side surface 321 of the first flange 32 and the outer side surface 331 of the second flange 33. The spacing W2 between the two, that is, the first flange 32 (and the second flange 33) of the core 3 is disposed in the longitudinal direction of the network transformer, and thus the size of the network transformer is fixed. Under the premise (for example, the size specifications of the 4532), the length L2 (ie 4.5 mm) of the first flange 32 or the second flange 33 of the network transformer of the present invention is obviously larger than the conventional network. The length L1 (ie 3.2 mm) of the first flange 12 or the second flange 13 of the transformer, so that the distance H2 between the primary side and the secondary side of the network transformer of the present invention can be easily compared It is known that the distance H1 between the primary side and the secondary side of the network transformer is large, and at the same time, by making the width of the end portion 312 of the winding portion 31 larger than the width of the middle portion 311, each of the windings can be made. It is only wound around the middle portion 311 of the winding portion 31, so that the distance between the windings of the different secondary sides and the terminal electrodes can be increased, which is remarkable. Plus voltage transformer safety distance network, to improve the breakdown voltage of the products, and thus can significantly increase the usefulness of the present Creation.

Claims (2)

一種可提高耐壓特性的網路變壓器結構,包含:一鐵心,具有一繞線部以及分別連接於該繞線部兩端的一第一凸緣與一第二凸緣,該第一凸緣與第二凸緣具有相同的尺寸,該第一凸緣具有一背向該繞線部的外側面以及一相對的內側面,該第二凸緣也具有一外側面以及一相對的內側面,該第一凸緣的長度大於該第一凸緣的外側面與第二凸緣的外側面之間的間距,又該鐵心於第一凸緣的上表面沿該第一凸緣的長度方向依序設有一第一端電極、一第二端電極、一第三端電極與一第四端電極,該鐵心於第二凸緣的上表面以相同的方向順序依序設有一第五端電極、一第六端電極與一第七端電極;一第一繞線,繞設於該鐵心的繞線部上,且該第一繞線的兩端分別連接於該第一端電極與第五端電極;一第二繞線,繞設於該鐵心的繞線部上,且該第二繞線的兩端分別連接於該第二端電極與第五端電極;一第三繞線,繞設於該鐵心的繞線部上,且該第三繞線的兩端分別連接於該第三端電極與第七端電極;一第四繞線,繞設於該鐵心的繞線部上,且該第四繞線的兩端分別連接於該第四端電極與第六端電極。 A network transformer structure capable of improving withstand voltage characteristics, comprising: a core having a winding portion and a first flange and a second flange respectively connected to the two ends of the winding portion, the first flange and The second flange has the same size, the first flange has an outer side facing away from the winding portion and an opposite inner side surface, the second flange also has an outer side surface and an opposite inner side surface, The length of the first flange is greater than the distance between the outer side surface of the first flange and the outer side surface of the second flange, and the core is aligned on the upper surface of the first flange along the length of the first flange a first end electrode, a second end electrode, a third end electrode and a fourth end electrode are disposed, and the core is sequentially provided with a fifth end electrode in the same direction on the upper surface of the second flange. a sixth end electrode and a seventh end electrode; a first winding wound around the winding portion of the core, and two ends of the first winding are respectively connected to the first end electrode and the fifth end electrode a second winding wound around the winding portion of the core, and the two ends of the second winding are divided Connected to the second end electrode and the fifth end electrode; a third winding is wound around the winding portion of the core, and two ends of the third winding are respectively connected to the third end electrode and the seventh The fourth electrode is wound around the winding portion of the core, and the two ends of the fourth winding are respectively connected to the fourth terminal electrode and the sixth terminal electrode. 如申請專利範圍第1項所述之可提高耐壓特性的網路變壓器結構,其中該繞線部具有一中段部以及兩個分別連接於該中段部兩端的端部,該第一凸緣與第二凸緣分別與該繞線部的兩個端部相連接,又該端部的寬度係大於該中段部的寬度。 The network transformer structure according to claim 1, wherein the winding portion has a middle portion and two end portions respectively connected to the two ends of the middle portion, the first flange and the first flange The second flanges are respectively connected to the two ends of the winding portion, and the width of the ends is greater than the width of the middle portion.
TW107214887U 2018-11-01 2018-11-01 Network transformer structure capable of improving voltage withstanding characteristics TWM574327U (en)

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