TWM569752U - Synthesizing system for in-situ producing calcium carbonate whisker with adhering particles - Google Patents

Synthesizing system for in-situ producing calcium carbonate whisker with adhering particles Download PDF

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TWM569752U
TWM569752U TW107208106U TW107208106U TWM569752U TW M569752 U TWM569752 U TW M569752U TW 107208106 U TW107208106 U TW 107208106U TW 107208106 U TW107208106 U TW 107208106U TW M569752 U TWM569752 U TW M569752U
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Taiwan
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calcium carbonate
tank
situ synthesis
reaction
whiskers
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TW107208106U
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Chinese (zh)
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李維堅
李偉熙
吳睿恩
翁志明
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臺灣塑膠工業股份有限公司
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Abstract

An synthesizing system for in-situ producing calcium carbonate whisker, which including a limestone furnace for thermally decomposing limestone into quicklime and carbon dioxide exhaust, a lime slaking tank for slaking the quicklime into milky calcium hydroxide limewater, a crystallization inducer tank for mixing the calcium hydroxide limewater and water-soluble magnesium salts as crystallization inducer into mixed liquor, and an in-situ synthesizing tank for blowing the carbon dioxide exhaust into the mixed liquor to form defective calcium carbonate whiskers with spherical-like calcium carbonate particles adhering therearound, wherein the surface area of defective calcium carbonate whisker has increased by at least 150% in comparison to the one of pure phase calcium carbonate whisker without adhering calcium carbonate particles.

Description

原位生成具有粒子包覆之缺陷型碳酸鈣晶鬚的合成系統Synthesis system for in situ generation of particle-coated defective calcium carbonate whiskers

本創作大體上與一種碳酸鈣晶鬚的合成系統有關,更具體言之,其係關於一種可原位(in-situ)生成碳酸鈣晶鬚與類球型碳酸鈣的合成系統暨其原位合成方法。This work is generally related to a synthesis system of calcium carbonate whiskers, more specifically, to a synthesis system for in-situ formation of calcium carbonate whiskers and globular calcium carbonates and their in situ resolve resolution.

碳酸鈣是地殼中最豐富的礦產資源之一,其在許多的工業生產應用中都起到重要作用,例如碳酸鈣微粉已廣泛地應用於塑膠、橡膠、油墨、造紙等工業中作為無機填料之用。目前工業上應用的碳酸鈣產品主要有重鈣和輕鈣兩種,其中重鈣主要來源於自然界的礦產資源,如方解石、石灰石和大理石。而輕鈣,又稱為沉澱碳酸鈣,其主要是透過碳酸根(CO 3-)與鈣離子(Ca 2+)反應而沉澱生成的輕質碳酸鈣。碳酸鈣的分子組成雖然一樣,但是其在生成與沉澱的過程中會產生不同晶型或結構,所表現出來的物化性質也會有顯著差異。 Calcium carbonate is one of the most abundant mineral resources in the earth's crust. It plays an important role in many industrial production applications. For example, calcium carbonate micropowder has been widely used as an inorganic filler in plastics, rubber, ink, paper and other industries. use. At present, calcium carbonate products used in industry mainly include heavy calcium and light calcium. Among them, heavy calcium is mainly derived from natural mineral resources such as calcite, limestone and marble. Light calcium, also known as precipitated calcium carbonate, is mainly formed by the reaction of carbonate (CO 3- ) and calcium ions (Ca 2+ ) to precipitate the formation of light calcium carbonate. Although the molecular composition of calcium carbonate is the same, it will produce different crystal forms or structures during the formation and precipitation, and the physicochemical properties exhibited will be significantly different.

業界多年前就發現纖維型態的無機礦物具有特殊的材料強化功能,例如目前纖維強化塑膠(fibre-reinforced plastic, FRP)等以聚合物為基質的複合材料應用,而近年的研究更發現晶鬚型態的碳酸鈣具有非常優良的強化與增韌性能。晶鬚是指以單晶形式生長的短纖維,由於結晶型態缺陷極少,其會具有極高的強度、彈性模量、耐熱隔熱性能,而且作為增強材料使用時具有比短纖維材料更好的加工性能,但存在適量表面缺陷或附著適量雜質之晶鬚,對於本身強度無太大影響,可些許提高比表面積,利於高分子基材與晶鬚之結合,並且給予半結晶性高分子更多成核點,讓補強效果更加明顯。以碳酸鈣晶鬚作為填料可以改善塑膠製品的力學、阻燃、耐熱以及加工等特性,或是改善油墨的光澤度與透明度以用於製備高檔紙張,以及可用作為摩擦材料以提高耐磨性。因此,現今碳酸鈣晶鬚具有廣泛的應用前景。Many years ago, the industry discovered that fiber-type inorganic minerals have special material strengthening functions, such as polymer-based composite materials such as fiber-reinforced plastic (FRP), and recent studies have found whiskers. The type of calcium carbonate has very good strengthening and toughening properties. Whisker refers to short fibers grown in single crystal form. Due to the few defects in crystalline form, it has extremely high strength, elastic modulus, heat and heat insulation properties, and is better as a reinforcing material than short fiber materials. The processing property, but the presence of appropriate surface defects or whiskers with appropriate amount of impurities, does not have much influence on its own strength, can slightly increase the specific surface area, facilitate the combination of polymer substrate and whisker, and give semi-crystalline polymer more More nucleation points make the reinforcement effect more obvious. The use of calcium carbonate whiskers as fillers can improve the mechanical, flame retardant, heat and processing properties of plastic products, or improve the gloss and transparency of inks for the preparation of high-grade paper, and can be used as a friction material to improve wear resistance. Therefore, today's calcium carbonate whiskers have broad application prospects.

現今業界關於碳酸鈣晶鬚的生產仍有需多方面有改善的空間,例如如何有效地提高晶鬚的產量、降低所需使用的添加劑含量以節省成本並避免汙染、以及對碳酸鈣晶鬚進行表面修飾以進一步增強其功效等。如何達成上述這些訴求是現在本領域的技藝人士所急需努力研究開發者。There is still room for improvement in the production of calcium carbonate whiskers in the industry today, such as how to effectively increase the production of whiskers, reduce the amount of additives required to save costs and avoid pollution, and carry out calcium carbonate whiskers. Surface modification to further enhance its efficacy and the like. How to achieve these demands is now an urgent need for researchers in the field to research developers.

為了讓閱者對本創作之面向有基本的了解,以下段落提出了本創作的簡要說明。此概要並非是本新型內容詳盡的綜覽,並未意欲要表明本新型的所有關鍵或必要元件或是要限定本新型之範疇,其訴求僅在於對後續所將探討的本新型細節描述先以簡化的形式提出其中的某些概念。In order to give readers a basic understanding of the purpose of this creation, the following paragraphs present a brief description of the creation. This summary is not an exhaustive overview of the present disclosure, and is not intended to identify all of the key or essential elements of the present invention or to limit the scope of the present invention. The only claim is to describe the details of the present invention which will be discussed later. Some of these concepts are presented in a simplified form.

本新型的目的即在於提出一種碳酸鈣晶鬚合成系統及其相關製程,其能夠合成出缺陷型碳酸鈣晶鬚以及原位生成附著在該碳酸鈣晶鬚表面的類球形碳酸鈣,且其製程所需使用的添加劑較少,可以有效節省成本並避免汙染。The purpose of the novel is to propose a calcium carbonate whisker synthesis system and a related process thereof, which are capable of synthesizing defective calcium carbonate whiskers and in-situ formation of spherical calcium carbonate adhered to the surface of the calcium carbonate whiskers, and the process thereof Less additives are required to save costs and avoid contamination.

本新型的面向之一在於提出一種生產碳酸鈣晶鬚的原位合成系統,其包含一石灰爐,可在高溫環境下將石灰石加熱分解成生石灰與二氧化碳廢氣、一石灰消化槽,可加水消化該生石灰成為氫氧化鈣石灰乳、一晶型誘導劑調配槽,可以一定比例混和該氫氧化鈣石灰乳與作為晶型誘導劑的水溶性鎂鹽成為混和液、以及一原位合成反應槽,在該混和液中通入該二氧化碳廢氣作為反應氣體以進行曝氣反應,同時形成缺陷型碳酸鈣晶鬚以及類球形碳酸鈣,其中多個該類球形碳酸鈣以粒子的型態包覆在該缺陷型碳酸鈣晶鬚的周圍,使得該具有粒子包覆的缺陷型碳酸鈣晶鬚的表面積較未受到該類球形碳酸鈣包覆的純相無缺陷型碳酸鈣晶鬚的表面積提高至少150%。One of the aspects of the present invention is to propose an in-situ synthesis system for producing calcium carbonate whiskers, which comprises a lime furnace, which can heat-decompose limestone into quicklime and carbon dioxide waste gas, a lime digestion tank in a high temperature environment, and can be digested with water. The quicklime is a calcium hydroxide lime milk and a crystal type inducer mixing tank, and the calcium hydroxide lime milk and the water-soluble magnesium salt as a crystal form inducer can be mixed in a certain ratio to form a mixed liquid, and an in-situ synthesis reaction tank is The carbon dioxide waste gas is introduced into the mixed liquid as a reaction gas to perform an aeration reaction, and at the same time, defective calcium carbonate whiskers and spherical spherical calcium carbonate are formed, wherein a plurality of the spherical calcium carbonates are coated in the form of particles in the defect. The surface of the type of calcium carbonate whiskers is such that the surface area of the particle-coated defective calcium carbonate whiskers is increased by at least 150% compared to the surface area of the pure phase non-defective calcium carbonate whiskers not coated with the spherical calcium carbonate.

本新型的另一面向在於提出一種形成碳酸鈣晶鬚與類球型碳酸鈣的原位合成方法,其步驟包含在高溫環境下將石灰石加熱分解成生石灰與二氧化碳廢氣、加水消化該生石灰成為氫氧化鈣石灰乳、將該氫氧化鈣石灰乳與作為晶型誘導劑的水溶性鎂鹽以一定比例混和成混和液、以及在該混和液中通入該二氧化碳廢氣進行曝氣反應,以原位合成出缺陷型碳酸鈣晶鬚以及附著在該碳酸鈣晶鬚表面的類球形碳酸鈣,其中該缺陷型碳酸鈣晶鬚的表面缺陷與該類球形碳酸鈣增加該碳酸鈣晶鬚的表面粗糙度並提高該碳酸鈣晶鬚的表面積至少150%。Another aspect of the present invention is to provide an in-situ synthesis method for forming calcium carbonate whiskers and a spherical calcium carbonate, the steps comprising: heating and decomposing limestone into quicklime and carbon dioxide waste gas in a high temperature environment, and digesting the quicklime into water by adding water. Calcium and lime milk, the calcium hydroxide milk and the water-soluble magnesium salt as a crystal form inducer are mixed into a mixed liquid in a certain ratio, and the carbon dioxide waste gas is introduced into the mixed liquid for aeration reaction to be synthesized in situ a defective calcium carbonate whisker and a spherical spherical calcium carbonate attached to the surface of the calcium carbonate whisker, wherein a surface defect of the defective calcium carbonate whisker and the spherical calcium carbonate increase the surface roughness of the calcium carbonate whisker The surface area of the calcium carbonate whiskers is increased by at least 150%.

本新型的這類目的與其他目的在閱者讀過下文中以多種圖形與繪圖來描述的較佳實施例細節說明後必然可變得更為明瞭顯見。This and other objects and advantages of the present invention will become more apparent from the detailed description of the preferred embodiments.

在下文的本新型細節描述中,元件符號會標示在隨附的圖示中成為其中的一部份,並且以可實行該實施例之特例描述方式來表示。這類的實施例會說明足夠的細節俾使該領域之一般技藝人士得以具以實施。為了圖例清楚之故,圖示中可能有部分元件的厚度會加以誇大。閱者須瞭解到本新型中亦可利用其他的實施例或是在不悖離所述實施例的前提下作出結構性、邏輯性、及電性上的改變。因此,下文之細節描述將不欲被視為是一種限定,反之,其中所包含的實施例將由隨附的申請專利範圍來加以界定。In the following detailed description of the present invention, the component symbols are marked as part of the accompanying drawings, and are described in the manner of the specific examples in which the embodiments can be practiced. Such embodiments will be described in sufficient detail to enable those of ordinary skill in the art to practice. For the sake of clarity, some of the components may be exaggerated in thickness. The reader is aware that other embodiments may be utilized and structural, logical, and electrical changes may be made without departing from the embodiments. Therefore, the following detailed description is not to be considered as a limitation, and the embodiments included herein are defined by the scope of the accompanying claims.

在下文中會提及的本新型之內容,尤其是用於生產包含缺陷型碳酸鈣晶鬚以及附著在該碳酸鈣晶鬚表面的類球形碳酸鈣的合成方法之步驟與其他細節,應了解此等技術細節及具體實例亦適用於本新型產物及其用途。The contents of the novel, which will be mentioned hereinafter, in particular the steps and other details of the synthesis method for producing defective calcium carbonate whiskers and spherical calcium carbonate attached to the surface of the calcium carbonate whiskers, should be understood Technical details and specific examples are also applicable to the novel product and its use.

在本創作所用之術語中,「漿液(slurry)」或「懸浮液(suspension)」詞包含不可溶固體及水及視情況選用之其他添加劑,且通常含有大量固體且因此更黏稠且典型地具有比形成其之液體高的密度。In the terms used in this creation, the words "slurry" or "suspension" contain insoluble solids and water and optionally other additives, and usually contain a large amount of solids and are therefore more viscous and typically have Higher density than the liquid from which it is formed.

在術語「包含」用於本新型說明書及申請專利範圍之情況下,其不排除具有主要或次要功能重要性之其他非特定要素。若在下文中將群組定義為包含至少一定數目之具體實例,則此亦理解為揭示較佳僅由此等具體實例組成之群組。不論何時使用術語「含有」或「具有」,此等術語意謂等效於如上述所定義之「包含」。In the event that the term "comprising" is used in the context of the present specification and claims, it does not exclude other non-specific elements that are of primary or secondary functional importance. If a group is defined below to include at least a certain number of specific examples, it is also understood to disclose a group that is preferably only composed of such specific examples. Whenever the terms "containing" or "having" are used, these terms are equivalent to "including" as defined above.

除非有其他特別規定,否則在涉及單數名詞(例如「一(a/an)」或「該(the)」)時使用不定或定冠詞之情況下,此包括該名詞之複數。Unless otherwise specified, in the case of a singular noun (such as "a" or "the"), the plural or plural is used.

以下為本新型的非限定實施例。本新型的碳酸鈣晶鬚原位合成方法含有批次式生產與連續式生產兩種模式,其流程方塊圖分別揭示在第1圖與第2圖。The following are non-limiting examples of the novel. The novel calcium carbonate whisker in-situ synthesis method includes two modes of batch production and continuous production, and the flow block diagrams thereof are disclosed in Fig. 1 and Fig. 2, respectively.

請參照第1圖,其繪示出根據本新型實施例在批次生產模式下形成碳酸鈣晶鬚與類球型碳酸鈣的原位合成方法。步驟的一開始首要先製備氧化鈣作為反應原料之用。石灰石原料會先在石灰爐101中高溫分解成生石灰(氧化鈣, CaO)與高溫的高濃度二氧化碳(CO 2)廢氣,其反應式如下方式(1)所示: Please refer to FIG. 1 , which illustrates an in-situ synthesis method for forming calcium carbonate whiskers and globular calcium carbonate in a batch production mode according to an embodiment of the present invention. At the beginning of the process, calcium oxide is first prepared as a raw material for the reaction. The limestone raw material is first decomposed into lime (calcium oxide, CaO) and high-temperature high-concentration carbon dioxide (CO 2 ) waste gas in the lime furnace 101, and the reaction formula is as follows (1):

CaCO 3 → CaO + CO 2(1) 凡是以碳酸鈣(CaCO 3)為主要成分的天然岩石,如石灰岩、白堊岩、白雲石等,都可以在此步驟中作為石灰石原料的來源用來生產石灰。石灰爐101可為機械化立窯、半機械化立窯以及回轉窯、沸騰爐等高溫加熱設備,石灰石原料在其中以850℃~1100℃的溫度煆燒分解。分解反應後廢氣中的二氧化碳濃度約介於35%-50%之間。 CaCO 3 → CaO + CO 2 (1) Natural rocks with calcium carbonate (CaCO 3 ) as the main component, such as limestone, chalk, dolomite, etc., can be used as limestone raw materials to produce lime in this step. . The lime furnace 101 can be a high-temperature heating device such as a mechanized vertical kiln, a semi-mechanized vertical kiln, a rotary kiln or a boiling furnace, and the limestone raw material is calcined and decomposed at a temperature of 850 ° C to 1100 ° C. The concentration of carbon dioxide in the exhaust gas after the decomposition reaction is between about 35% and 50%.

在高溫分解石灰石形成生石灰後,接下來將所形成的生石灰在石灰消化槽103中加水消化形成氫氧化鈣(Ca(OH) 2)石灰乳,也稱為熟石灰或消石灰,以作為後續原位合成方法的反應原料之用,其反應式如下方式(2)所示: After pyrolysis of limestone to form quicklime, the formed quicklime is then digested with water in lime digestion tank 103 to form calcium hydroxide (Ca(OH) 2 ) lime milk, also known as slaked lime or slaked lime, for subsequent in situ synthesis. The reaction raw material of the method is as follows: (2):

CaOCaO + H 2O + H 2 O → Ca(OH) 2(2) → Ca(OH) 2 (2)

水與生石灰可以1:4~1:9的比例混合。所形成的氫氧化鈣石灰乳在石灰消化槽103內高速攪拌均勻,並經由多次沉降分級與除渣動作去除底部沉降粗粒和渣滓以得到精製的原料漿液。石灰消化反應中會放熱,其消化溫度維持在45℃〜65℃之間為佳,其中上述反應所得到的氫氧化鈣產物的比表面積(BET)需介於8~15m 2/g(平方公尺/公克)之間,以滿足原料後續反應中所需的吸附效率。 Water and quicklime can be mixed in a ratio of 1:4 to 1:9. The formed calcium hydroxide lime milk is uniformly stirred at a high speed in the lime digestion tank 103, and the bottom sedimentation coarse particles and the dross are removed through a plurality of sedimentation classification and slag removal operations to obtain a refined raw material slurry. The lime digestion reaction will exotherm, and the digestion temperature is preferably maintained between 45 ° C and 65 ° C. The specific surface area (BET) of the calcium hydroxide product obtained by the above reaction needs to be between 8 and 15 m 2 /g (square Between the ft / g) to meet the adsorption efficiency required in the subsequent reaction of the raw materials.

在完成氫氧化鈣之石灰乳之製備後,等石灰乳降溫至接近常溫,接著在晶型誘導劑調配槽104中將該氫氧化鈣石灰乳與作為晶型誘導劑的水溶性鎂鹽以一定比例混和成混和液。該水溶性鎂鹽可選自氯化鎂(MgCl 2)、含水氯化鎂(MgCl 2•6H 2O)、或氟化鎂(MgBr 2)等成分中一種或兩種以上的組合,其存在於石灰乳中將可促使後續製程中所形成的亞穩態針狀文石碳酸鈣晶體定向生長而成為晶鬚態(whisker)。此調配步驟中會控制石灰乳濃度和晶型誘導劑的濃度,使得混合液中投料的鎂離子(Mg 2+)與鈣離子(Ca 2+)的莫耳比例約介於2~6之間。加入的鎂鹽過少,會導致反應存在嚴重批次差異、產物產量過少,加入的鎂鹽過多會導致整個製程成本增加且其廢液處理不易。晶型誘導劑調配槽104可包含回收中轉槽、回收處理槽、以及濃度控制槽等部位。在製程中鎂離子並不會被消耗,其殘留於產物之部分在後續水洗過程中會被洗去,晶型誘導劑調配槽10可將反應過後的晶型誘導劑回收再利用,以減少鎂鹽用量與處理成本。 After the preparation of the lime milk of the calcium hydroxide is completed, the lime milk is cooled to near normal temperature, and then the calcium hydroxide lime milk and the water-soluble magnesium salt as the crystal form inducer are fixed in the crystal type inducer mixing tank 104. The ratio is mixed into a mixture. The water-soluble magnesium salt selected from magnesium chloride (MgCl 2), an aqueous magnesium chloride (MgCl 2 • 6H 2 O) , magnesium fluoride, or (MgBr 2) and other components of one or two or more combinations, present in the milk of lime It will promote the orientation growth of the metastable acicular aragonite calcium carbonate crystal formed in the subsequent process to become a whisker. In this mixing step, the concentration of the milk of the lime and the concentration of the crystal form inducer are controlled such that the ratio of the magnesium ion (Mg 2+ ) to the calcium ion (Ca 2+ ) in the mixed solution is between about 2 and 6. . Too little magnesium salt will be added, resulting in serious batch differences in the reaction and too little product yield. Excessive magnesium salt will increase the cost of the entire process and its waste liquid treatment is not easy. The crystal form inducer preparation tank 104 may include a recovery transfer tank, a recovery treatment tank, and a concentration control tank. In the process, magnesium ions are not consumed, and the remaining part of the product is washed away in the subsequent washing process, and the crystal form inducer tank 10 can recover and reuse the reacted crystal form inducer to reduce magnesium. Salt usage and treatment costs.

在調配好氫氧化鈣石灰乳與晶型誘導劑的混合液後,接下來則要進行氫氧化鈣與二氧化碳的曝氣反應。之前石灰石鍛燒製程中所收集的二氧化碳廢氣在此階段會通入原位合成反應槽105中,來與槽內混合液中的氫氧化鈣反應,其反應式如下方式(3)所示:After mixing a mixture of calcium hydroxide milk and a crystal form inducer, an aeration reaction of calcium hydroxide and carbon dioxide is carried out next. The carbon dioxide waste gas collected in the previous limestone forging process will be introduced into the in-situ synthesis reaction tank 105 at this stage to react with the calcium hydroxide in the mixed liquid in the tank, and the reaction formula is as follows (3):

CaCa (OH) 2+ CO 2 (OH) 2 + CO 2 → CaCO 3(3) → CaCO 3 (3)

此曝氣反應所生成的碳酸鈣都是以亞穩態存在的文石(Aragonite),其在正常狀態下會在極短時間內轉換成最穩態的方解石(Calcite),但由於鎂基晶型誘導劑的加入之故,碳酸鈣的亞穩態與最穩態之間的能量壁壘會增加,阻止碳酸鈣往最穩態發展而繼續以文石態定向生長,最終成為晶鬚。此階段所使用的原位合成反應槽105可為不鏽鋼管槽體,其容易實現高徑比至少大於等於10的反應器,達到工業化生產需求。原位合成反應槽105內可具有多個曝氣岐管,如第3圖所示,其環設在原位合成反應槽105的底部且會與原位合成反應槽105的側壁呈一向槽底傾斜的角度,如30-70°。曝氣岐管110可將該二氧化碳廢氣通入氫氧化鈣石灰乳與晶型誘導劑混和液中,且可進行個別曝氣岐管110的開關動作。此曝氣岐管110的開關組態以及朝向槽底的環形設置可在混合液內產生規律的氣流來使曝氣反應更為均勻,其中通入該混和液中的廢氣流量可為100L/min - 1000L/min(公升/分鐘),其中二氧化碳在該廢氣中的濃度約為8%-25%。原位合成反應槽105高徑比的晶體成長環境可延長反應氣體滯留在反應液中的時間,而曝氣岐管所產生的二氧化碳氣體湍流可翻攪混和液,以增加反應氣體的利用率。The calcium carbonate formed by this aeration reaction is aragonite which exists in metastable state, and it will be converted into the most stable calcite in a very short time under normal conditions, but due to the magnesium base crystal When the type of inducer is added, the energy barrier between the metastable state and the most stable state of calcium carbonate will increase, preventing the calcium carbonate from continuing to develop in the most steady state and continuing to grow in the aragonite state, eventually becoming whiskers. The in-situ synthesis reaction tank 105 used in this stage may be a stainless steel tube tank, which is easy to realize a reactor having a high aspect ratio of at least 10 or more, and meets industrial production requirements. The in-situ synthesis reaction tank 105 may have a plurality of aeration manifolds. As shown in FIG. 3, the ring is disposed at the bottom of the in-situ synthesis reaction tank 105 and is formed as a groove bottom with the side wall of the in-situ synthesis reaction tank 105. The angle of inclination, such as 30-70 °. The aeration manifold 110 can pass the carbon dioxide waste gas into the mixture of the calcium hydroxide lime milk and the crystal form inducer, and can perform the switching operation of the individual aeration manifolds 110. The switch configuration of the aeration manifold 110 and the annular arrangement toward the bottom of the tank can generate a regular air flow in the mixed liquid to make the aeration reaction more uniform, wherein the flow rate of the exhaust gas into the mixed liquid can be 100 L/min. - 1000 L/min (liters per minute), wherein the concentration of carbon dioxide in the exhaust gas is about 8% to 25%. The crystal growth environment of the in-situ synthesis reaction tank 105 can increase the time for the reaction gas to remain in the reaction liquid, and the turbulent flow of carbon dioxide gas generated by the aeration manifold can pulverize the mixed liquid to increase the utilization rate of the reaction gas.

原位合成反應槽105內的製程溫度則較佳維持在70°C~90°C之間,其可透過加入水蒸氣、高溫二氧化碳廢氣、或是直接使用加熱器之方式來達成。此原位合成反應槽105具有自發的粉體粒徑與鈍化表面之調控機制,反應液中初成核之粉體將會受到槽內的氣流與液流往上帶,其懸浮在反應液中直到成長至特定粒徑後,因重量增加往下沉而脫離主要反應區。因此所製得的碳酸鈣晶鬚的粒徑相當集中。此外在反應過程中,如果採用通入蒸氣之方式來加熱石灰乳,此舉可逐漸稀釋反應液中鎂離子誘導劑之濃度,進而達到本創作所需之類球型碳酸鈣的生成條件,使得該類球型碳酸鈣原位生成並附著於碳酸鈣晶鬚表面生成,形成原生表面修飾碳酸鈣晶鬚,此特徵在後述的實施例中會有詳細說明。The process temperature in the in-situ synthesis reaction tank 105 is preferably maintained between 70 ° C and 90 ° C, which can be achieved by adding steam, high-temperature carbon dioxide gas, or directly using a heater. The in-situ synthesis reaction tank 105 has a spontaneous powder particle size and a passivation surface regulation mechanism, and the powder of the initial nucleation in the reaction liquid is subjected to the gas flow and the liquid flow in the tank, and is suspended in the reaction liquid. Until it grows to a specific particle size, it sinks due to weight gain and leaves the main reaction zone. Therefore, the particle size of the prepared calcium carbonate whiskers is quite concentrated. In addition, in the course of the reaction, if the lime milk is heated by means of steaming, the concentration of the magnesium ion inducer in the reaction liquid can be gradually diluted, thereby achieving the formation condition of the spherical calcium carbonate required for the creation, so that This type of spherical calcium carbonate is formed in situ and adheres to the surface of calcium carbonate whiskers to form primary surface-modified calcium carbonate whiskers, which will be described in detail in the examples to be described later.

在碳酸鈣晶鬚反應完成後,接下來反應液會在過濾水洗機106處進行過濾與洗滌的動作,經由過濾收集初產物,並且將濾液回收至晶型誘導劑調配槽104使晶型誘導劑得以再被利用,初產物水再經過洗滌去除殘留之誘導劑。最後過濾洗滌過後的反應產物會在儲水烘乾機107處以140°C~180°C的溫度烘乾去除水分,最終得到粒徑一致、高純度的碳酸鈣晶鬚。該碳酸鈣晶鬚的長徑比約介於10~25之間,直徑介於0.5-5um之間。After the calcium carbonate whisker reaction is completed, the reaction liquid is subjected to filtration and washing at the filtered water washing machine 106, the primary product is collected by filtration, and the filtrate is recovered to the crystal form inducer mixing tank 104 to make the crystal form inducer. It can be reused, and the initial product water is washed to remove residual inducer. Finally, the filtered reaction product is dried at a temperature of 140 ° C to 180 ° C in the water storage dryer 107 to remove moisture, thereby finally obtaining calcium carbonate whiskers having uniform particle diameter and high purity. The calcium carbonate whiskers have a length to diameter ratio of between about 10 and 25 and a diameter of between 0.5 and 5 um.

現在參照第2圖,其繪示出根據本新型實施例在連續生產模式下形成碳酸鈣晶鬚與類球型碳酸鈣的原位合成方法。第2圖所示實施例與第1圖的實施例大同小異,差異僅在於多了一個漿料分流單元108來達成連續生產效果。漿料分流單元108可為水旋風分離器,經過水旋風分離後的漿料會分成高濃度含粗粒徑之漿料,以及低濃度小粒徑之漿料,其中高濃度漿料與低濃度漿料的比例約為8~11。漿料分流單元108在連續生產模式下會於反應進行一段時間後啟動,其將直徑3μm(微米)以下的低濃度產物漿料回流至晶型誘導劑調配槽104處準備再次進行原位合成反應。同時,含有直徑大於3μm產物的高濃度漿料則繼續送往過濾水洗機106與處水烘乾機107進行過濾、洗滌、及烘乾動作。如此的粒徑分流機制優點在於可提供連續生產效果,其不需如批次生產模式般等整槽的混和液都反應完全才能進行後續處理,也可改善批次反應時需要將大量物料預先加熱的動力成本,同時也能得到粒徑一致的碳酸鈣晶鬚產物。Referring now to Figure 2, there is illustrated an in situ synthesis process for the formation of calcium carbonate whiskers and globular calcium carbonate in a continuous production mode in accordance with an embodiment of the present invention. The embodiment shown in Fig. 2 is similar to the embodiment of Fig. 1, except that only one slurry splitting unit 108 is added to achieve a continuous production effect. The slurry splitting unit 108 may be a water cyclone separator, and the slurry after the water cyclone separation is divided into a slurry having a high concentration of a coarse particle diameter, and a slurry having a low concentration and a small particle diameter, wherein the high concentration slurry and the low concentration The ratio of the slurry is about 8-11. The slurry splitting unit 108 is started in the continuous production mode after the reaction is carried out for a period of time, and the low-concentration product slurry having a diameter of 3 μm or less is returned to the crystal form inducer mixing tank 104 to prepare for the in-situ synthesis reaction again. . At the same time, the high-concentration slurry containing the product having a diameter of more than 3 μm is continuously sent to the filtering water washing machine 106 and the water drying machine 107 for filtration, washing, and drying operations. The advantage of such a particle size distribution mechanism is that it can provide a continuous production effect, and it is not necessary to complete the subsequent treatment of the mixed liquid of the whole tank as in the batch production mode, and it is also necessary to preheat the large amount of materials when the batch reaction is improved. The power cost, as well as the uniformity of the calcium carbonate whisker product.

接下來段落要對本新型實施例進行個別說明:The following paragraphs are to be individually described for the new embodiment:

[實施例1][Example 1]

此實施例使用批次生產模式,整個原位合成反應槽105的有效反應體積約為100公升,晶型誘導劑調配槽104中投料的鎂離子(Mg 2+)與鈣離子(Ca 2+)莫耳比例約介於1~3之間,氫氧化鈣在整體混和液中的重量百分比為1~10%。從曝氣岐管110通入的廢氣流量約為150~800L/min,其中的二氧化碳濃度約為8~25%,溫度約為20~50度。整個原位合成反應採用通入蒸氣的方式來恆定加熱,如此在保持反應溫度的同時還可逐漸稀釋反應液中鎂離子誘導劑之濃度。由於反應的過程中作為晶型誘導劑的鎂離子濃度逐漸被稀釋之故,最終產物會得到具有表面缺陷與粒子包覆的缺陷型碳酸鈣晶鬚,其長徑比提升至約20,直徑約2μm。再者,碳酸鈣晶鬚產物的結構如第4圖和第5圖所示,其分別為碳酸鈣晶鬚在較小倍率下與較大倍率下的掃描式電子顯微鏡(SEM)圖像。從第4圖中可以看到,在此非恆定反應環境下生成的碳酸鈣晶鬚會具有表面缺陷,凹凸不平的表面使其粗糙度與表面積都會增大。另一方面,如第5圖所示,由於反應過程中鎂離子濃度逐漸下降,此反應也會原位合成出類球形狀的碳酸鈣,其以小顆粒子的形式直接附著在缺陷型碳酸鈣晶鬚的表面,使整體碳酸鈣產物的表面積至少提高150%,比表面積(BET)介於2~3m 2/g,產率約為90%。此批次生產方法的優點在於產物合成的當下即同時完成了表面改質、修飾、功能性第二產物(類球形碳酸鈣)同步生成的動作,節省製程成本與工序,但產量會較連續生產方式的小。 This embodiment uses a batch production mode in which the effective reaction volume of the entire in-situ synthesis reaction tank 105 is about 100 liters, and the magnesium ion (Mg 2+ ) and calcium ions (Ca 2+ ) charged in the crystal form inducer tank 104 are mixed. The molar ratio is between about 1 and 3, and the weight percentage of calcium hydroxide in the overall mixture is 1 to 10%. The flow rate of the exhaust gas from the aeration manifold 110 is about 150 to 800 L/min, and the carbon dioxide concentration is about 8 to 25%, and the temperature is about 20 to 50 degrees. The entire in-situ synthesis reaction is heated by means of steam, so that the concentration of the magnesium ion inducer in the reaction solution can be gradually diluted while maintaining the reaction temperature. Since the magnesium ion concentration as a crystal form inducer is gradually diluted during the reaction, the final product will obtain defective calcium carbonate whiskers having surface defects and particle coating, and the aspect ratio is increased to about 20, and the diameter is about 2 μm. Further, the structure of the calcium carbonate whisker product is as shown in Figs. 4 and 5, which are scanning electron microscope (SEM) images of calcium carbonate whiskers at a small magnification and a large magnification, respectively. It can be seen from Fig. 4 that the calcium carbonate whiskers formed in this non-constant reaction environment will have surface defects, and the uneven surface will increase the roughness and surface area. On the other hand, as shown in Fig. 5, due to the gradual decrease of the magnesium ion concentration during the reaction, the reaction also synthesizes a spherical-like calcium carbonate in situ, which is directly attached to the defective calcium carbonate in the form of small particles. The surface of the whisker increases the surface area of the overall calcium carbonate product by at least 150%, the specific surface area (BET) is between 2 and 3 m 2 /g, and the yield is about 90%. The advantage of this batch production method is that the simultaneous synthesis, modification, and functional second product (spheroidal calcium carbonate) are simultaneously generated by the product synthesis, which saves process cost and process, but the output is more continuous. The way is small.

[對照例1][Comparative Example 1]

此對照例也是採用批次生產模式,整個原位合成反應槽105的有效反應體積約為100公升,晶型誘導劑調配槽104中投料的鎂離子(Mg 2+)與鈣離子(Ca 2+)的莫耳比例約介於1~3之間,氫氧化鈣在整體混和液中的重量百分比為1~10%。從曝氣岐管110通入的廢氣流量約為150~1000L/min,其中的二氧化碳濃度約為8~25%,溫度約為20~50度。與前述實施例1不同的是,此例的合成反應是使用一般的加熱器恆定加熱的方式,如此其反應液中鎂離子誘導劑之濃度並不會被稀釋改變。其最終碳酸鈣晶鬚產物的結構如第6圖所示,在此恆定反應環境下所生成的碳酸鈣晶鬚較為粗短,其長徑比僅有10左右,直徑約為3.5μm。再者,這類碳酸鈣晶鬚並沒有產生表面改質修飾的效果,其表面平整無缺陷,且無同時產生的類球形碳酸鈣作為功能性第二產物,整體碳酸鈣產物的表面積沒有提高,比表面積(BET)僅介於0.8~1.2m 2/g之間,產率約為90%。 This comparative example also employs a batch production mode in which the effective reaction volume of the entire in-situ synthesis reaction tank 105 is about 100 liters, and the magnesium ion (Mg 2+ ) and calcium ions (Ca 2+ ) charged in the crystal type inducer preparation tank 104 are used. The molar ratio is about 1 to 3, and the weight percentage of calcium hydroxide in the whole mixture is 1 to 10%. The flow rate of the exhaust gas from the aeration manifold 110 is about 150 to 1000 L/min, and the carbon dioxide concentration is about 8 to 25%, and the temperature is about 20 to 50 degrees. Different from the foregoing embodiment 1, the synthesis reaction of this example is a method of constant heating using a general heater, so that the concentration of the magnesium ion inducer in the reaction liquid is not changed by dilution. The structure of the final calcium carbonate whisker product is as shown in Fig. 6. The calcium carbonate whisker formed in this constant reaction environment is relatively short and has a length to diameter ratio of only about 10 and a diameter of about 3.5 μm. Moreover, such calcium carbonate whiskers do not have the effect of surface modification, the surface is flat and defect-free, and there is no simultaneous generation of spherical calcium carbonate as a functional second product, and the surface area of the whole calcium carbonate product is not improved. The specific surface area (BET) is only between 0.8 and 1.2 m 2 /g, and the yield is about 90%.

[實施例2][Embodiment 2]

此實施例使用連續生產模式,其漿料分流單元108採用水旋風分離器來對混和液進行濃縮與分流動作。整個原位合成反應槽105的有效反應體積約為100公升,晶型誘導劑調配槽104中投料的鎂離子(Mg 2+)與鈣離子(Ca 2+)莫耳比例約介於3~4之間,氫氧化鈣在整體混和液中的重量百分比為1~10%。從曝氣岐管110通入的廢氣流量約為150~1000L/min,其中的二氧化碳濃度約為8~25%,溫度約為50~90度,通入的高溫二氧化碳可同時用來維持系統反應溫度。在反應進行一段時間後漿料分流單元108會啟動,其將含有長徑比約10、直徑3μm以上的碳酸鈣晶鬚產物的高濃度漿料送往過濾水洗機106與除水烘乾機107進行過濾水洗烘乾之工序。含有直徑未達3μm的碳酸鈣晶鬚的低濃度漿料一起回流至晶型誘導劑調配槽104準備進行再次反應。漿料分流單元108會在反應期間持續進行,於處理系統總體機1~4個循環數後關閉,每3~4小時取料0.5 kg ~2kg。期間晶型誘導劑調配槽104會持續加料讓系統的pH值維持在8~9.5之間。此連續生產方式之優點在於可達到收料時不中斷反應、粒徑控制、反應系統穩定、誘導劑再利用的生產模式,其產量較批次生產方式大,但是使用高溫氣體而非水蒸氣維持反應溫度之方式較不能彰顯原位生成類球形碳酸鈣功能性第二產物的優點。 This embodiment uses a continuous production mode in which the slurry split unit 108 employs a water cyclone to concentrate and divert the mixed liquid. The effective reaction volume of the entire in-situ synthesis reaction tank 105 is about 100 liters, and the ratio of magnesium ion (Mg 2+ ) to calcium ion (Ca 2+ ) molar ratio in the crystal inducer preparation tank 104 is about 3 to 4 Between the weight percentage of calcium hydroxide in the overall mixture is 1 to 10%. The flow rate of the exhaust gas from the aeration manifold 110 is about 150~1000L/min, wherein the carbon dioxide concentration is about 8~25%, the temperature is about 50~90 degrees, and the high temperature carbon dioxide can be used to maintain the system reaction at the same time. temperature. The slurry splitting unit 108 is started after the reaction is carried out for a period of time, and the high-concentration slurry containing the calcium carbonate whisker product having an aspect ratio of about 10 and a diameter of 3 μm or more is sent to the filter washing machine 106 and the water removing dryer 107. The process of filtering and washing and drying is carried out. A low-concentration slurry containing calcium carbonate whiskers having a diameter of less than 3 μm is refluxed together to the crystal form inducer compounding tank 104 to be subjected to re-reaction. The slurry splitting unit 108 is continuously continued during the reaction, and is closed after 1 to 4 cycles of the overall system of the processing system, and 0.5 kg to 2 kg is taken every 3 to 4 hours. During the period, the crystal inducer mixing tank 104 is continuously fed to maintain the pH of the system between 8 and 9.5. The advantage of this continuous production method is that it can achieve the production mode without interrupting the reaction, particle size control, stable reaction system, and inducing agent reuse. The output is larger than the batch production mode, but it is maintained by using high temperature gas instead of water vapor. The manner of the reaction temperature is less indicative of the advantages of in situ formation of a functional second product of spherical calcium carbonate.

以上所述僅為本新型之較佳實施例,凡依本新型申請專利範圍所做之均等變化與修飾,皆應屬本新型之涵蓋範圍。The above description is only the preferred embodiment of the present invention, and all the equivalent changes and modifications made by the scope of the present patent application should fall within the scope of the present invention.

101‧‧‧石灰爐101‧‧‧ lime stove

102‧‧‧石灰爐廢氣102‧‧‧ Lime furnace exhaust

103‧‧‧石灰消化槽103‧‧‧Lime Digestion Tank

104‧‧‧晶型誘導劑調配槽104‧‧‧Formation inducer mixing tank

105‧‧‧原位合成反應槽105‧‧‧In situ synthesis reaction tank

106‧‧‧過濾水洗機106‧‧‧Filter washing machine

107‧‧‧除水烘乾機107‧‧‧Water Remover

108‧‧‧漿料分流單元108‧‧‧Slurry split unit

110‧‧‧曝氣岐管110‧‧‧Aeration tube

本說明書含有附圖併於文中構成了本說明書之一部分,俾使閱者對本新型實施例有進一步的瞭解。該些圖示係描繪了本創作的一些實施例並連同本文描述一起說明了其原理。在該些圖示中: 第1圖繪示出根據本新型實施例在批次生產模式下形成碳酸鈣晶鬚與類球型碳酸鈣的原位合成方法; 第2圖繪示出根據本新型實施例在連續生產模式下形成碳酸鈣晶鬚與類球型碳酸鈣的原位合成方法; 第3圖繪示出曝氣岐管在原位合成反應槽中的設置態樣; 第4圖和第5圖分別為本新型中碳酸鈣晶鬚產物在較小倍率下與較大倍率下的掃描式電子顯微鏡圖像;以及 第6圖為一般碳酸鈣晶鬚產物在較小倍率下的掃描式電子顯微鏡圖像。 須注意本說明書中的所有圖示皆為圖例性質,為了清楚與方便圖示說明之故,圖示中的各部件在尺寸與比例上可能會被誇大或縮小地呈現,一般而言,圖中相同的參考符號會用來標示修改後或不同實施例中對應或類似的元件特徵。The present specification contains the drawings and constitutes a part of the specification in the specification, and the reader will further understand the present embodiment. The drawings depict some embodiments of the present teachings and together with the description herein. In the drawings: FIG. 1 illustrates an in-situ synthesis method for forming calcium carbonate whiskers and globular calcium carbonate in a batch production mode according to the present embodiment; FIG. 2 illustrates the present invention according to the present invention. EXAMPLES In-situ synthesis of calcium carbonate whiskers and globular calcium carbonates in a continuous production mode; Figure 3 depicts an arrangement of aeration manifolds in an in situ synthesis reaction tank; Figure 5 is a scanning electron microscope image of the new calcium carbonate whisker product at a small magnification and a large magnification, respectively; and Figure 6 is a scanning of a general calcium carbonate whisker product at a small magnification. Electron microscope image. It should be noted that all the illustrations in the specification are in the nature of the illustrations. For the sake of clarity and convenience of illustration, the components in the drawings may be exaggerated or reduced in size and proportion. Generally, in the figure The same reference symbols will be used to identify corresponding or similar component features in the modified or different embodiments.

Claims (7)

一種生產碳酸鈣晶鬚的原位(in-situ)合成系統,包含:一石灰爐,在高溫環境下將石灰石原料加熱分解成生石灰與二氧化碳廢氣;一石灰消化槽,與該石灰爐連接並加水消化該生石灰成為氫氧化鈣石灰乳;一晶型誘導劑調配槽,與該石灰消化槽連接並混和該氫氧化鈣石灰乳與作為晶型誘導劑的水溶性鎂鹽成為混和液;以及一原位合成反應槽,與該晶型誘導劑調配槽連接並在該混和液中通入該二氧化碳廢氣作為反應氣體以進行曝氣反應,同時形成缺陷型碳酸鈣晶鬚以及類球形碳酸鈣,其中多個該類球形碳酸鈣以粒子的型態包覆在該缺陷型碳酸鈣晶鬚的周圍,使得該具有粒子包覆的缺陷型碳酸鈣晶鬚的表面積較未受到該類球形碳酸鈣包覆的純相無缺陷型碳酸鈣晶鬚的表面積提高至少150%。An in-situ synthesis system for producing calcium carbonate whiskers, comprising: a lime furnace for decomposing limestone raw materials into quicklime and carbon dioxide waste gas in a high temperature environment; a lime digestion tank connected to the lime furnace and adding water Digesting the quicklime into calcium hydroxide lime milk; a crystal type inducer mixing tank, connecting the lime digesting tank and mixing the calcium hydroxide milk and the water-soluble magnesium salt as a crystal form inducer into a mixed liquid; a synthesis reaction tank connected to the crystal type inducing agent mixing tank and introducing the carbon dioxide exhaust gas as a reaction gas in the mixed liquid to perform an aeration reaction, and simultaneously forming defective calcium carbonate whiskers and spherical spherical calcium carbonate, among which The spherical calcium carbonate of this kind is coated with the particle type around the defective calcium carbonate whisker, so that the surface area of the particle-coated defective calcium carbonate whisker is not covered by the spherical calcium carbonate. The surface area of the pure phase non-defective calcium carbonate whiskers is increased by at least 150%. 如申請專利範圍第1項所述之生產碳酸鈣晶鬚的原位合成系統,其中該原位合成反應槽通入水蒸氣將該曝氣反應的溫度維持在70℃-90℃之間並逐漸稀釋該混合液的濃度。An in-situ synthesis system for producing calcium carbonate whiskers according to claim 1, wherein the in-situ synthesis reaction tank is passed through water vapor to maintain the temperature of the aeration reaction between 70 ° C and 90 ° C and gradually dilute. The concentration of the mixture. 如申請專利範圍第1項所述之生產碳酸鈣晶鬚的原位合成系統,更包含一漿料分流單元,與該原位合成反應槽連接並於連續生產時在反應進行一段時間後啟動,其中該漿料分流單元將該混和液中所生成直徑3um以下的該缺陷型碳酸鈣晶鬚以及部分該混和液回流至該晶型誘導劑調配槽,並同時將直徑大於3um的該缺陷型碳酸鈣晶鬚以及部分該混和液送至過濾水洗機與除水烘乾機來取得產物。The in-situ synthesis system for producing calcium carbonate whiskers as described in claim 1 further comprises a slurry splitting unit connected to the in-situ synthesis reaction tank and started after a reaction for a period of time in continuous production. Wherein the slurry splitting unit returns the defective calcium carbonate whisker having a diameter of 3 μm or less and a part of the mixed liquid formed in the mixed liquid to the crystal type inducer compounding tank, and at the same time, the defective carbonic acid having a diameter of more than 3 μm Calcium whiskers and a portion of the mixture are sent to a filtered water washer and a water removal dryer to obtain a product. 如申請專利範圍第3項所述之生產碳酸鈣晶鬚的原位合成系統,其中該漿料分流單元為水旋風分離器。An in-situ synthesis system for producing calcium carbonate whiskers as described in claim 3, wherein the slurry split unit is a water cyclone separator. 如申請專利範圍第1項所述之生產碳酸鈣晶鬚的原位合成系統,其中該原位合成反應槽為高徑比至少10的不鏽鋼管槽體。The in-situ synthesis system for producing calcium carbonate whiskers according to claim 1, wherein the in-situ synthesis reaction tank is a stainless steel tube tank having a height to diameter ratio of at least 10. 如申請專利範圍第1項所述之生產碳酸鈣晶鬚的原位合成系統,更包含多個曝氣岐管,設置在該原位合成反應槽的底部周圍並與該原位合成反應槽的側壁呈一向槽底傾斜的角度,該曝氣岐管用來將該二氧化碳廢氣通入該混和液中。The in-situ synthesis system for producing calcium carbonate whiskers according to claim 1, further comprising a plurality of aeration manifolds disposed around the bottom of the in-situ synthesis reaction tank and with the in-situ synthesis reaction tank The side wall is inclined at an angle to the bottom of the groove, and the aeration manifold is used to pass the carbon dioxide waste gas into the mixed liquid. 如申請專利範圍第1項所述之生產碳酸鈣晶鬚的原位合成系統,其中該混和液中的鎂離子與鈣離子的莫耳比例介於1~4之間。The in-situ synthesis system for producing calcium carbonate whiskers according to claim 1, wherein the molar ratio of magnesium ions to calcium ions in the mixed solution is between 1 and 4.
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