TWM563545U - Ultrasonic flow meter - Google Patents

Ultrasonic flow meter Download PDF

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Publication number
TWM563545U
TWM563545U TW107202262U TW107202262U TWM563545U TW M563545 U TWM563545 U TW M563545U TW 107202262 U TW107202262 U TW 107202262U TW 107202262 U TW107202262 U TW 107202262U TW M563545 U TWM563545 U TW M563545U
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Taiwan
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acoustic wave
acoustic
unit
signal
ultrasonic flowmeter
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TW107202262U
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Chinese (zh)
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洪國雄
黃大維
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光吶全球科技股份有限公司
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Priority to TW107202262U priority Critical patent/TWM563545U/en
Publication of TWM563545U publication Critical patent/TWM563545U/en

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Abstract

The ultrasonic flow meter of the present utility includes: a housing, a first acoustic transceiver, a second acoustic transceiver, and an acoustic reflection unit. The first acoustic transceiver is configured to transmit a first acoustic signal and receive a second acoustic signal. The second acoustic transceiver is configured to transmit the second acoustic signal and receive the first acoustic signal, wherein the second acoustic transceiver and the first acoustic transceiver are disposed on the same line of an outer peripheral surface of the housing. The acoustic reflection unit is disposed within the housing, for reflecting the first acoustic signal and the second acoustic signal, wherein the first acoustic transceiver and the second acoustic transceiver are alternately switched so as to measure the flow velocity and the flow rate of the fluid by measuring a time difference in ultrasonic transmission.

Description

超音波流量計Ultrasonic flowmeter

本創作係關於一種超音波流量計,特別是一種利用超音波傳遞的時間差來測量流體的流量之超音波流量計。This creation is about an ultrasonic flowmeter, especially an ultrasonic flowmeter that uses the time difference of ultrasonic transmission to measure the flow of a fluid.

習知利用超音波傳遞的時間差來測量流體的流量之超音波流量計大致可分為四種構造。Ultrasonic flowmeters that utilize the time difference of ultrasonic transmission to measure the flow of a fluid can be roughly classified into four configurations.

請參照第1圖,第1圖係為第一先前技術之超音波流量計910的縱截面示意圖。如第1圖所示,第一聲波傳收器911和第二聲波傳收器912隔著距離夾在流通管路之外周表面的同一線上,在超音波流量計910中,第一聲波傳收器911產生聲波訊號(例如超音波訊號)並往流通管路傳遞,再由流通管路之內面朝圖中之虛線箭頭方向反射,藉此,可由第二聲波傳收器912接收,再與由流通管路之內面反射從第二聲波傳收器912發出之超音波訊號,且由第一聲波傳收器911接收之超音波訊號傳送的時間差來測量流量。Please refer to FIG. 1. FIG. 1 is a longitudinal cross-sectional view of the first prior art ultrasonic flowmeter 910. As shown in Fig. 1, the first acoustic wave transmitter 911 and the second acoustic wave transmitter 912 are sandwiched by the same line on the outer peripheral surface of the flow conduit, and the first acoustic wave is transmitted in the ultrasonic flowmeter 910. The 911 generates an acoustic wave signal (for example, an ultrasonic signal) and transmits it to the circulation line, and then is reflected by the inner surface of the circulation line toward the dotted arrow in the figure, thereby being received by the second acoustic wave transmitter 912, and then The flow rate is measured by reflecting the ultrasonic signal transmitted from the second acoustic wave transmitter 912 from the inner surface of the flow path and the time difference of the ultrasonic signal transmitted by the first acoustic wave transmitter 911.

超音波流量計910的缺點是:由於反射會使超音波訊號的減弱變大,因此不易測量微少流量,也有不易安裝第一聲波傳收器911、第二聲波傳收器912的問題。The disadvantage of the ultrasonic flowmeter 910 is that since the reflection causes the attenuation of the ultrasonic signal to be large, it is difficult to measure the minute flow rate, and the first acoustic wave transmitter 911 and the second acoustic wave transmitter 912 are difficult to be mounted.

請參照第2圖,第2圖係第二先前技術之超音波流量計1010的縱截面示意圖。如第2圖所示,流體係朝第2圖之實線箭頭方向在流通管路內流動,第一聲波傳收器1011、第二聲波傳收器1012係成對夾在流通管路的外周表面之相對的位置且不是同一環上的位置上,第一聲波傳收器1011於相對於流通管路中之流體的流動方向斜向地傳送(第2圖中之虛線箭頭方向) 超音波訊號,且由第二聲波傳收器1012所接收,此時切換第一聲波傳收器1011、第二聲波傳收器1012之傳送接收,由第二聲波傳收器1012於相對於流通管路中之流體的相反流動方向斜向地傳送(圖中之虛線箭頭的相反方向) 超音波訊號,且由第一聲波傳收器1011所接收,如此便可從超音波訊號之傳遞時間差來測量流量。Please refer to FIG. 2, which is a schematic longitudinal cross-sectional view of a second prior art ultrasonic flowmeter 1010. As shown in Fig. 2, the flow system flows in the flow line toward the solid arrow in Fig. 2, and the first acoustic wave transmitter 1011 and the second acoustic wave transmitter 1012 are sandwiched in the outer circumference of the flow line. The position of the opposite surface of the surface is not at the same position on the same ring, and the first acoustic wave transmitter 1011 is obliquely transmitted with respect to the flow direction of the fluid in the flow line (the direction of the dotted arrow in FIG. 2). And received by the second acoustic wave transmitter 1012. At this time, the transmission and reception of the first acoustic wave transmitter 1011 and the second acoustic wave transmitter 1012 are switched, and the second acoustic wave transmitter 1012 is in the flow line. The opposite flow direction of the fluid is transmitted obliquely (the opposite direction of the dashed arrow in the figure) to the ultrasonic signal, and is received by the first acoustic wave transmitter 1011, so that the flow rate can be measured from the time difference of the ultrasonic signal transmission.

超音波流量計1010的缺點是:在測量小管徑流通管路時,需增加第一聲波傳收器1011、第二聲波傳收器1012的軸向距離來維持流速量測的精確度,如此一來,便需要更長的流通管路來安裝第一聲波傳收器1011、第二聲波傳收器1012。再者,為了減少來自流通管路的反射,必須在中間隔著傳送速度較流通管路慢的材質,例如環氧樹脂等,以作為提高量測精確度的方法,然而,當僅使用樹脂時,會有超音波振動的減弱變大等不利之處。The disadvantage of the ultrasonic flowmeter 1010 is that the axial distance of the first acoustic wave transmitter 1011 and the second acoustic wave transmitter 1012 needs to be increased to maintain the accuracy of the flow velocity measurement when measuring the small diameter flow conduit. In the first place, a longer flow line is required to install the first acoustic wave transmitter 1011 and the second acoustic wave transmitter 1012. Furthermore, in order to reduce the reflection from the flow line, it is necessary to use a material having a slower transfer speed than the flow line, such as an epoxy resin, as a method for improving the accuracy of the measurement, however, when only the resin is used. There will be disadvantages such as the weakening of the ultrasonic vibration.

請參照第3圖,第3圖係第三先前技術之超音波流量計1110的縱截面示意圖。第3圖中,第一聲波傳收器1111、第二聲波傳收器1112配置於流通管路之橫直管部1113的兩側。在超音波流量計1110中,當流體流經管路時,上游的第一聲波傳收器1111會藉由從換能器(未標示)產生超音波訊號,且傳送至流通管路之橫直管部1113內的流體,並由下游的超音波傳收器1112接收,且由換能器變換為電信號。然後下一時間下游的第二聲波傳收器1112會藉由從換能器產生超音波訊號,且傳送至流通管路之橫直管部1113內的流體,並由上游的聲波傳收器1111接收,且由換能器變換為電信號。此時,利用超音波訊號傳送的時間差,便可求得流通管路內的流體流速並測量流量。Please refer to FIG. 3, which is a longitudinal cross-sectional view of a third prior art ultrasonic flowmeter 1110. In Fig. 3, the first acoustic wave transmitter 1111 and the second acoustic wave transmitter 1112 are disposed on both sides of the horizontal straight tube portion 1113 of the circulation line. In the ultrasonic flowmeter 1110, when the fluid flows through the pipeline, the upstream first acoustic wave transmitter 1111 generates an ultrasonic signal from the transducer (not shown) and transmits it to the horizontal pipe portion of the circulation pipe. The fluid within 1113 is received by the downstream ultrasonic transmitter 1112 and converted by the transducer into an electrical signal. Then, the second acoustic wave transmitter 1112 downstream of the next time generates the ultrasonic signal from the transducer and transmits it to the fluid in the horizontal pipe portion 1113 of the circulation line, and is received by the upstream acoustic wave transmitter 1111. And converted by the transducer into an electrical signal. At this time, by using the time difference of the ultrasonic signal transmission, the fluid flow rate in the circulation line can be obtained and the flow rate can be measured.

超音波流量計1110的缺點是:當在該超音波流量計1110的流通管路內流動的流體黏度較高時,由於該流通管路呈U字形,因此,高黏度流體會堆積且固定在流通管路之曲部,而妨礙超音訊號之傳遞。另外,由於流通管路具有曲部,因此,在流通管路內會發生流體之壓力損失等問題,不但無法測量正確的流速,更無法進行高精度之流量測量。再者,由於管路呈大致U字形,因此會有製作成本較高的問題。A disadvantage of the ultrasonic flowmeter 1110 is that when the viscosity of the fluid flowing in the flow conduit of the ultrasonic flowmeter 1110 is high, since the flow conduit is U-shaped, the high-viscosity fluid is accumulated and fixed in circulation. The curved part of the pipeline interferes with the transmission of the ultrasonic signal. In addition, since the flow line has a curved portion, problems such as pressure loss of the fluid occur in the flow line, and it is impossible to measure the correct flow rate, and it is impossible to perform accurate flow measurement. Furthermore, since the piping has a substantially U-shape, there is a problem that the manufacturing cost is high.

請參照第4圖,第4圖係第四先前技術之超音波流量計1210的縱截面示意圖。第4圖中,第一聲波傳收器1211、第二聲波傳收器1212係為甜甜圈的結構並與管路通道1213同軸心,並用接著劑接合第一聲波傳收器1211、第二聲波傳收器1212與管路通道1213。在超音波流量計1210中,聲波傳收器121傳遞超音波訊號,且由第二聲波傳收器1212接收。此時切換第一聲波傳收器1211、第二聲波傳收器1212之傳送接收,如此便可從超音波訊號之傳遞時間差來測量流量。Please refer to FIG. 4, which is a schematic longitudinal cross-sectional view of the fourth prior art ultrasonic flowmeter 1210. In Fig. 4, the first acoustic wave transmitter 1211 and the second acoustic wave transmitter 1212 are in the form of a doughnut and are concentric with the conduit passage 1213, and the first acoustic wave transmitter 1211 and the second are joined by an adhesive. The acoustic wave transmitter 1212 is connected to the conduit passage 1213. In the ultrasonic flowmeter 1210, the acoustic wave transmitter 121 delivers an ultrasonic signal and is received by the second acoustic wave transmitter 1212. At this time, the transmission and reception of the first acoustic wave transmitter 1211 and the second acoustic wave transceiver 1212 are switched, so that the flow rate can be measured from the time difference of the transmission of the ultrasonic signal.

超音波流量計1110的缺點是:該超音波流量計1110係以接著劑接合第一聲波傳收器1211、第二聲波傳收器1212與管路1213通道,因此需有良好的接合介面才能有效傳遞超音波訊號給管路,所以有安裝不易的缺點。再者,超音波流量計1110具有一個圓錐狀體用以增強超音波訊號,因此其整體結構不可能太小。A disadvantage of the ultrasonic flowmeter 1110 is that the ultrasonic flowmeter 1110 is used to bond the first acoustic wave transmitter 1211, the second acoustic wave transmitter 1212 and the conduit 1213 with an adhesive, so that a good bonding interface is required to be effective. The ultrasonic signal is transmitted to the pipeline, so there is a disadvantage that the installation is not easy. Furthermore, the ultrasonic flowmeter 1110 has a conical body for enhancing the ultrasonic signal, so that the overall structure thereof cannot be too small.

因此,有必要設計一種能夠克服先前技術中的上述缺點的超音波流量計,以得到準確的量測結果。Therefore, it is necessary to design an ultrasonic flowmeter capable of overcoming the above-described disadvantages of the prior art to obtain an accurate measurement result.

為解決上述技術缺點,本創作之目的在於提供一種超音波流量計,以解決在小管徑和微流量情況下不容易得到準確的量測結果,且不易做到結構小型化的問題。In order to solve the above technical shortcomings, the purpose of the present invention is to provide an ultrasonic flowmeter to solve the problem that it is not easy to obtain accurate measurement results in the case of small pipe diameter and micro flow rate, and it is difficult to achieve miniaturization of the structure.

本創作之該超音波流量計,用以依據聲波訊號來量測流體的流量,其包括:一外殼,具有一管路通道來供給流體;一第一聲波傳收單元,設置在該外殼上,用來發送一第一聲波訊號及接收一第二聲波訊號;一第二聲波傳收單元,與該第一聲波傳收單元設置在該外殼外周表面的同一線上,用來發送一第二聲波訊號及接收該第一聲波訊號;以及一聲波反射單元,設置在該外殼內,用來反射該第一聲波訊號及該第二聲波訊號;其中該第一聲波傳收單元及該第二聲波傳收單元交互地切換,來交互地使該第一聲波傳收單元發送該第一聲波訊號以經過該聲波反射單元反射至該第二聲波傳收單元,且使該第二聲波傳收單元發送該第二聲波訊號以經過該聲波反射單元反射至該第一聲波傳收單元,以測定該第一聲波傳收單元和該第二聲波傳收單元間之超音波傳遞的時間差來測定流體之流速及流量。The ultrasonic flowmeter of the present invention is configured to measure a flow rate of a fluid according to an acoustic wave signal, comprising: a casing having a pipeline passage for supplying a fluid; and a first acoustic wave transmitting unit disposed on the casing, The first sound wave transmitting unit is configured to send a second sound wave signal, and the second sound wave transmitting and receiving unit is disposed on the same line of the outer peripheral surface of the outer casing for transmitting a second sound wave signal. And receiving the first sound wave signal; and a sound wave reflecting unit disposed in the outer casing for reflecting the first sound wave signal and the second sound wave signal; wherein the first sound wave transmitting unit and the second sound wave transmitting and receiving The unit is alternately switched to interactively cause the first acoustic wave transmitting unit to transmit the first acoustic wave signal to be reflected by the acoustic wave reflecting unit to the second acoustic wave transmitting and receiving unit, and the second acoustic wave transmitting and receiving unit transmits the first The second acoustic wave signal is reflected by the acoustic wave reflecting unit to the first acoustic wave transmitting unit to determine the ultrasonic transmission between the first acoustic wave transmitting unit and the second acoustic wave transmitting unit. A measured flow rate difference and flow rate of the fluid.

本創作之該超音波流量計在管路通道內安裝兩個聲波反射單元,將該第一聲波訊號及該第二聲波訊號反射至軸線方向(與管之軸線方向平行之方向),可使本創作之超音波流量計可實現高準確度之量測,亦可達到超音波流量計之小型化。The ultrasonic flowmeter of the present invention installs two acoustic wave reflecting units in the pipeline passage, and reflects the first acoustic wave signal and the second acoustic wave signal to the axial direction (the direction parallel to the axial direction of the tube), so that the present invention can The created ultrasonic flowmeter enables high-accuracy measurement and miniaturization of ultrasonic flowmeters.

本創作之該第一聲波傳收單元、該第二聲波傳收單元內含換能器,且其結構宜為圓形板狀結構。The first sound wave collecting unit and the second sound wave collecting unit of the present invention comprise a transducer, and the structure thereof is preferably a circular plate-like structure.

本創作之該聲波反射單元由金屬材料構成。The acoustic wave reflecting unit of the present invention is composed of a metal material.

本創作之該第一聲波傳收單元、該第二聲波傳收單元,可以藉由縮短設置的距離,來達縮小尺寸之效果。The first sound wave transmitting unit and the second sound wave transmitting unit of the present invention can achieve the effect of reducing the size by shortening the set distance.

本創作之該第一聲波傳收單元、該第二聲波傳收單元亦可嵌入在外殼之外週,可達一體成型之效果。The first sound wave collecting unit and the second sound wave collecting unit of the present invention can also be embedded in the outer circumference of the outer casing to achieve the effect of integral molding.

本創作之該超音波流量計,具有下述優點:The ultrasonic flowmeter of the present invention has the following advantages:

(一)藉由該第一聲波傳收單元、該第二聲波傳收單元,可以有效地將超音波反射至管之軸線方向平行之方向,藉此,可將超音波訊號有效地傳遞至測定管內的流體,即使管路通道為小管徑,亦可有高精度之微流量測量。(1) The first acoustic wave transmitting unit and the second acoustic wave transmitting and receiving unit can effectively reflect the ultrasonic waves in a direction parallel to the axial direction of the tube, thereby effectively transmitting the ultrasonic signal to the measurement. The fluid in the tube can be measured with high precision even if the pipe passage is small.

(二)由於該第一聲波傳收單元、該第二聲波傳收單元配置在外殼之外周,因此,該第一聲波傳收單元、該第二聲波傳收單元將超音波訊號傳送至管路通道時會產生超音波雜音,但是管路通道內配置聲波反射單元用來反射真正量測的超音波訊號。因此,因為傳遞路徑不同,所以超音波雜音與真正量測的超音波訊號有強弱之差別,因而可以有效地濾除超音波雜音,並實現高精度之流量測量。(2) Since the first acoustic wave transmitting unit and the second acoustic wave transmitting unit are disposed outside the outer casing, the first acoustic wave transmitting unit and the second acoustic wave transmitting unit transmit the ultrasonic signal to the pipeline. Ultrasonic noise is generated in the channel, but the acoustic reflection unit is configured in the pipeline channel to reflect the actually measured ultrasonic signal. Therefore, because the transmission path is different, the ultrasonic noise has a strong difference between the ultrasonic signal and the actually measured ultrasonic signal, so that the ultrasonic noise can be effectively filtered and the flow measurement with high precision can be realized.

(3)本創作之超音波流量計,會進行無流量時的校正,藉此,可得到高感度之流量測定。(3) The ultrasonic flowmeter of the present invention performs calibration without flow, thereby obtaining a high-sensitivity flow measurement.

(4)可藉由縮短前述成對之該第一聲波傳收單元、該第二聲波傳收單元的配置距離,並將該第一聲波傳收單元、該第二聲波傳收單元嵌入外殼之外週,如此,可提供小型而便宜的超音波流量計。(4) shortening the arrangement distance of the pair of the first acoustic wave transmitting unit and the second acoustic wave transmitting unit, and inserting the first acoustic wave transmitting unit and the second acoustic wave transmitting unit into the outer casing In the periphery, this provides a small and inexpensive ultrasonic flowmeter.

為利瞭解本創作的技術特徵、內容與優點及其所能達成的功效,茲將本創作配合圖式,並以實施例的表達形式詳細說明如下,而其中所使用的圖式,其主旨僅為示意及輔助說明書的用,未必為本創作實施後的真實比例與精准配置,故不應就所附的圖式的比例與配置關係解讀、局限本創作於實際實施上的權利範圍。此外,為使便於理解,下述實施例中的相同元件是以相同的符號標示來說明。In order to understand the technical characteristics, content and advantages of this creation and the effects that can be achieved, the author will use the schema in detail and explain the following in the form of the embodiment, and the schematic used in it is only The use of the instructions and the accompanying manuals is not necessarily the true proportion and precise configuration after the implementation of the original creation. Therefore, the proportions and configuration relationships of the attached drawings should not be interpreted or limited in the actual implementation scope. In addition, in order to facilitate understanding, the same elements in the following embodiments are denoted by the same reference numerals.

請參照第5圖,如第5圖所示,超音波流量計110包含:一外殼111、一第一聲波傳收單元113a、一第二聲波傳收單元113b以及至少一聲波反射單元112a、112b。外殼111具有用來供給流體,如空氣、水、化學氣體、化學溶液等的管路通道114;第一聲波傳收單元113a設置在外殼111上,用來發送一第一聲波訊號S1及接收一第二聲波訊號S2;第二聲波傳收單元113b與第一聲波傳收單元113a設置在外殼111外周表面的同一線上,用來發送第二聲波訊號S2及接收第一聲波訊號S1;聲波反射單元112a、112b設置於殼體111之內,用來反射第一聲波訊號S1及第二聲波訊號S2。請注意,本創作之第一聲波傳收單元113a和第二聲波傳收單元113b會交互地切換,來交互地使該第一聲波傳收單元113a發送第一聲波訊號S1以經過聲波反射單元112a、112b反射至第二聲波傳收單元113b,且第二聲波傳收單元113b也會發送第二聲波訊號S2以經過該聲波反射單元反射112a、112b至第一聲波傳收單元113a,也就是說,第一聲波傳收單元113a會先發送第一聲波訊號S1,先經過聲波反射單元112a的聲波反射柱116反射至聲波反射單元112b的聲波反射柱119,再反射至第二聲波傳收單元113b所接收,之後,第二聲波傳收單元113b會發送第二聲波訊號S2,先經過聲波反射單元112b的聲波反射柱119反射至聲波反射單元112a的聲波反射柱116,再反射至第一聲波傳收單元113a所接收,如此交互地切換,這樣一來,本創作便可以利用第一聲波傳收單元113a和第二聲波傳收單元113b間之超音波傳遞時間差達來測定流體之流速及流量。Referring to FIG. 5, as shown in FIG. 5, the ultrasonic flowmeter 110 includes: a casing 111, a first acoustic wave transmitting unit 113a, a second acoustic wave transmitting unit 113b, and at least one acoustic wave reflecting unit 112a, 112b. . The outer casing 111 has a pipeline passage 114 for supplying a fluid such as air, water, a chemical gas, a chemical solution, etc.; the first acoustic wave transmitting unit 113a is disposed on the outer casing 111 for transmitting a first acoustic wave signal S1 and receiving one The second acoustic wave signal S2; the second acoustic wave transmitting unit 113b and the first acoustic wave transmitting and receiving unit 113a are disposed on the same line on the outer peripheral surface of the outer casing 111 for transmitting the second acoustic wave signal S2 and receiving the first acoustic wave signal S1; the acoustic wave reflecting unit 112a, 112b are disposed in the housing 111 for reflecting the first acoustic signal S1 and the second acoustic signal S2. Please note that the first acoustic wave transmitting unit 113a and the second acoustic wave transmitting and receiving unit 113b of the present invention are alternately switched to interactively cause the first acoustic wave transmitting and receiving unit 113a to transmit the first acoustic wave signal S1 to pass through the acoustic wave reflecting unit 112a. 112b is reflected to the second acoustic wave transmitting unit 113b, and the second acoustic wave transmitting unit 113b also transmits the second acoustic wave signal S2 to pass through the acoustic reflecting unit reflections 112a, 112b to the first acoustic wave transmitting and receiving unit 113a, that is, The first acoustic wave transmitting unit 113a first transmits the first acoustic wave signal S1, first reflected by the acoustic wave reflecting column 116 of the acoustic wave reflecting unit 112a to the acoustic wave reflecting column 119 of the acoustic wave reflecting unit 112b, and then reflected to the second acoustic wave transmitting and receiving unit 113b. After receiving, the second acoustic wave transmitting unit 113b transmits the second acoustic wave signal S2, first reflected by the acoustic wave reflecting column 119 of the acoustic wave reflecting unit 112b to the acoustic wave reflecting column 116 of the acoustic wave reflecting unit 112a, and then reflected to the first acoustic wave transmitting The receiving unit 113a receives and switches interactively, so that the creation can utilize the ultrasonic wave between the first acoustic wave transmitting unit 113a and the second acoustic wave transmitting unit 113b. The time difference is communicated to determine the flow rate and flow rate of the fluid.

請注意,在本實施例中,外殼111係承載流體的中空管路,其材質為金屬材料(如銅合金等) ,但此並非本創作的限制條件,在本創作的其他實施例中,外殼111也可由陶瓷、塑膠、玻璃或樹脂材料所形成。Please note that in the present embodiment, the outer casing 111 is a hollow pipe carrying a fluid, and the material thereof is a metal material (such as a copper alloy, etc.), but this is not a limitation of the present creation. In other embodiments of the present creation, The outer casing 111 can also be formed of a ceramic, plastic, glass or resin material.

請參照第6圖,第6圖係為本創作第5圖之超音波反射單元112a之縱截面示意圖。如第6圖所示,聲波反射單元112a係由安裝基座115、聲波反射柱116和O型密封環117組成,安裝基座115可以用緊密配合方式、焊接方式或用螺紋嵌合在殼體111。聲波反射柱116的材質為金屬材料(如銅合金等) ,但此並非本創作的限制條件,在本創作的其他實施例中,該聲波反射柱也可由陶瓷、塑膠、玻璃或樹脂材料所構成。由第6圖所示的聲波反射單元112a,熟知此項技藝人士便可得知聲波反射單元112b亦是類似聲波反射單元112a的結構,為簡潔起見,在此不在贅述。Please refer to FIG. 6, which is a schematic longitudinal cross-sectional view of the ultrasonic reflecting unit 112a of FIG. 5 of the present invention. As shown in FIG. 6, the acoustic wave reflecting unit 112a is composed of a mounting base 115, an acoustic wave reflecting column 116 and an O-ring sealing ring 117, and the mounting base 115 can be fitted to the housing by a tight fit, welding or screwing. 111. The material of the acoustic reflection column 116 is made of a metal material (such as a copper alloy), but this is not a limitation of the present invention. In other embodiments of the present invention, the acoustic reflection column may also be composed of ceramic, plastic, glass or resin materials. . The acoustic reflection unit 112a shown in Fig. 6 can be understood by those skilled in the art to understand that the acoustic reflection unit 112b is similar to the structure of the acoustic reflection unit 112a. For the sake of brevity, it will not be described herein.

另外,聲波反射單元112a、112b係設置於殼體111之內,其中一個的作用為將第一聲波訊號S1、第二聲波訊號S2反射至管路軸線方向,另一個的作用為將第一聲波訊號S1、第二聲波訊號S2再次反射至第一聲波傳收單元113a和第二聲波傳收單元113b,其中第5圖中虛線部分是第一聲波訊號S1傳遞的路徑,而第二聲波訊號S2傳遞的路徑(未標示)則與該第一聲波訊號S1傳遞的路徑相反。In addition, the acoustic wave reflecting units 112a, 112b are disposed in the housing 111, one of which acts to reflect the first acoustic wave signal S1 and the second acoustic wave signal S2 to the direction of the pipeline axis, and the other function is to convert the first acoustic wave. The signal S1 and the second acoustic wave signal S2 are reflected again to the first acoustic wave transmitting unit 113a and the second acoustic wave transmitting and receiving unit 113b, wherein the broken line portion in FIG. 5 is the path transmitted by the first acoustic wave signal S1, and the second acoustic wave signal S2 is transmitted. The path (not shown) passed is opposite to the path passed by the first acoustic signal S1.

再者,第一聲波傳收單元113a、第二聲波傳收單元113b係由壓電元件組成,分別設置在殼體111之外週表面的同一線上,其形狀多為圓形板狀結構,其設置方式以接著劑將第一聲波傳收單元113a、第二聲波傳收單元131b接合在殼體111之外週,或以固定框將第一聲波傳收單元113a、第二聲波傳收單元113b固定在殼體111之外週,或將第一聲波傳收單元113a、第二聲波傳收單元113b嵌合在殼體111之外週。此外,第一聲波傳收單元113a、第二聲波傳收單元113b的設置方式亦非本創作的限制條件,凡是可以用來將第一聲波傳收單元113a、第二聲波傳收單元113b嵌合在殼體111之外週的方式皆符合本創作的精神。Furthermore, the first acoustic wave transmitting unit 113a and the second acoustic wave transmitting and receiving unit 113b are composed of piezoelectric elements, and are respectively disposed on the same line on the outer peripheral surface of the casing 111, and the shape thereof is mostly a circular plate-like structure. The first acoustic wave transmitting unit 113a and the second acoustic wave transmitting unit 131b are joined to the outer circumference of the casing 111 by an adhesive, or the first acoustic wave transmitting unit 113a and the second acoustic wave transmitting and receiving unit 113b are fixed by a fixed frame. The outer circumference of the casing 111 is fixed, or the first acoustic wave transmitting unit 113a and the second acoustic wave transmitting unit 113b are fitted to the outer circumference of the casing 111. In addition, the arrangement manner of the first acoustic wave transmitting unit 113a and the second acoustic wave transmitting and receiving unit 113b is not a limitation of the present creation, and can be used to fit the first acoustic wave transmitting and receiving unit 113a and the second acoustic wave transmitting and receiving unit 113b. The manner of the outer circumference of the casing 111 is in accordance with the spirit of the present creation.

舉例來說,根據第5圖說明本創作超音波流量計110的作用,量測對象流體朝第5圖中實線箭頭方向以滿管狀態在管路通道114流動,相對於流體之流動位於上游之第一聲波傳收單元113a發送第一聲波訊號S1,第一聲波訊號S1藉由該聲波反射單元112a將第一聲波訊號S1反射至管之軸線方向平行之方向(此時第一聲波訊號S1傳遞方向與流體流動方向相同),再由聲波反射單元112b將第一聲波訊號S1反射至第二聲波傳收單元113b來接收第一聲波訊號S1。For example, the function of the present ultrasonic wave flowmeter 110 is explained in accordance with FIG. 5, and the measurement target fluid flows in the full-tube state in the pipe passage 114 toward the solid arrow in FIG. 5, and is located upstream with respect to the flow of the fluid. The first acoustic wave transmitting unit 113a transmits the first acoustic wave signal S1, and the first acoustic wave signal S1 reflects the first acoustic wave signal S1 to the direction parallel to the axis direction of the tube by the acoustic wave reflecting unit 112a (the first acoustic wave signal S1 at this time) The transmission direction is the same as the fluid flow direction. Then, the first acoustic wave signal S1 is reflected by the acoustic wave reflection unit 112b to the second acoustic wave transmission unit 113b to receive the first acoustic wave signal S1.

相似地,第二聲波訊號S2由相對於流體之流動位於下游之第二聲波傳收單元113b發送,由聲波反射單元112b將第二聲波訊號S2反射至管之軸線方向平行之方向(此時第二聲波訊號S2傳遞方向與流體流動方向相反),再由聲波反射單元112a將第二聲波訊號S2反射至第一聲波傳收單元113a來接收第二聲波訊號S2。Similarly, the second acoustic wave signal S2 is transmitted by the second acoustic wave transmitting and receiving unit 113b located downstream with respect to the flow of the fluid, and the second acoustic wave signal S2 is reflected by the acoustic wave reflecting unit 112b to the direction parallel to the axial direction of the tube (at this time, The second acoustic wave signal S2 is transmitted in the opposite direction to the fluid flow direction, and the second acoustic wave signal S2 is reflected by the acoustic wave reflecting unit 112a to the first acoustic wave transmitting and receiving unit 113a to receive the second acoustic wave signal S2.

由於第一聲波傳收單元113a、第二聲波傳收單元113b係由壓電元件組成,且內含換能器(未標示)因此可藉由換能器把第一聲波訊號S1、第二聲波訊號S2轉成電信訊號。Since the first acoustic wave transmitting unit 113a and the second acoustic wave transmitting and receiving unit 113b are composed of piezoelectric elements, and the transducer (not labeled) is included, the first acoustic wave signal S1 and the second acoustic wave can be used by the transducer. Signal S2 is converted into a telecommunication signal.

從所輸出之相互的電信號在控制器(未標示)內分別測量上游的第一聲波傳收單元113a至下游的第二聲波傳收單元113b之第一聲波訊號S1的傳遞時間T1及下游的第二聲波傳收單元113b至上游的第一聲波傳收單元113a之第二聲波訊號S2的傳傳送時間T2,傳遞時間差△T可由控制器(未標示)計算出,流體之流速V及流量Q可由第一聲波訊號S1、第二聲波訊號S2傳遞時間差△T依據下列算式計算得出:The transmission time T1 of the first acoustic wave signal S1 of the upstream first acoustic wave transmitting unit 113a to the downstream second acoustic wave transmitting unit 113b and the downstream of the second acoustic wave transmitting unit 113b of the downstream are respectively measured from the mutually output electrical signals in the controller (not labeled). The transmission time T2 of the second acoustic wave signal S2 of the first acoustic wave transmitting unit 113b to the upstream first acoustic wave transmitting unit 113a, the transmission time difference ΔT can be calculated by the controller (not shown), the flow velocity V of the fluid and the flow rate Q The time difference ΔT transmitted by the first acoustic signal S1 and the second acoustic signal S2 is calculated according to the following formula:

其中Lp是第一聲波訊號S1、第二聲波訊號S2傳遞的路徑長度。 Where Lp is the path length transmitted by the first acoustic signal S1 and the second acoustic signal S2.

其中A是管路的截面積。 Where A is the cross-sectional area of the pipeline.

請參照第7圖,第7圖係為本創作之超音波流量計310之縱截面示意圖,如第7圖所示,第7圖係為另一種單聲波反射單元312的超音波流量計310,其中虛線部分是第一聲波訊號S1傳遞的路徑,第二聲波訊號S2傳遞的路徑與第一聲波訊號S1傳遞的路徑相反,超音波流量計310運作方式與上述超音波流量計110類似,不同處在於第一聲波訊號S1、第二聲波訊號S2傳遞的路徑不同,為簡潔起見,在此不在贅述。Please refer to FIG. 7. FIG. 7 is a longitudinal cross-sectional view of the ultrasonic flowmeter 310 of the present invention. As shown in FIG. 7, FIG. 7 is an ultrasonic flowmeter 310 of another single acoustic reflection unit 312. The dotted line portion is the path transmitted by the first acoustic wave signal S1, and the path transmitted by the second acoustic wave signal S2 is opposite to the path transmitted by the first acoustic wave signal S1. The ultrasonic flowmeter 310 operates in a similar manner to the ultrasonic flowmeter 110 described above, and the difference is different. The paths transmitted by the first acoustic signal S1 and the second acoustic signal S2 are different, and are not described here for the sake of brevity.

請參照第8圖,第8圖係為本創作第7圖之超音波反射單元312之縱截面示意圖,如第8圖所示,該聲波反射單元312,係由安裝基座315、聲波反射柱316和O型密封環317組成,安裝基座315可以用緊密配合方式、焊接方式或用螺紋嵌合在殼體311。聲波反射柱316的材質為金屬材料(如銅合金等),但此並非本創作的限制條件,在本創作的其他實施例中,聲波反射柱316也可由陶瓷、塑膠、玻璃或樹脂材料所形成。Please refer to FIG. 8. FIG. 8 is a longitudinal cross-sectional view of the ultrasonic reflection unit 312 of FIG. 7 of the present invention. As shown in FIG. 8, the acoustic reflection unit 312 is provided by a mounting base 315 and an acoustic reflection column. The 316 and the O-ring seal 317 are formed, and the mounting base 315 can be fitted to the housing 311 in a tight fit, welded manner, or screwed. The material of the acoustic reflection column 316 is a metal material (such as a copper alloy), but this is not a limitation of the present invention. In other embodiments of the present invention, the acoustic reflection column 316 may also be formed of ceramic, plastic, glass or resin materials. .

請參照第9圖,第9圖係為本創作之超音波流量計510之縱截面示意圖,如第9圖所示,超音波流量計510之聲波反射單元512a、512b係由聲波反射板514、516與聲波反射固定框515、517組成,聲波反射固定框515、517以緊密配合方式嵌合在殼體511。超音波流量計510之運作方式與超音波流量計110相同,不同處在於超音波流量計510的聲波反射單元512a、512b結構簡單且易於安裝。此外,聲波反射板514、516與聲波反射固定框515、517並非受限於由金屬材料所製成的情況,也可由陶瓷、塑膠、玻璃或樹脂材料所形成。Please refer to FIG. 9 , which is a longitudinal cross-sectional view of the ultrasonic flowmeter 510 of the present invention. As shown in FIG. 9 , the acoustic wave reflecting units 512 a and 512 b of the ultrasonic flowmeter 510 are composed of a sound wave reflecting plate 514 , 516 is composed of acoustic reflection fixing frames 515, 517, and acoustic reflection fixing frames 515, 517 are fitted to the casing 511 in a close fitting manner. The ultrasonic flowmeter 510 operates in the same manner as the ultrasonic flowmeter 110 except that the acoustic wave reflecting units 512a, 512b of the ultrasonic flowmeter 510 are simple in structure and easy to install. Further, the acoustic wave reflecting plates 514, 516 and the sound wave reflecting fixing frames 515, 517 are not limited to those made of a metal material, and may be formed of ceramic, plastic, glass or a resin material.

請參照第10圖,第10圖係為超音波流量計510之聲波反射單元512a、512b詳細結構示意圖。如第10圖所示,第10a圖為聲波反射單元512a的上視圖;第10b圖為聲波反射單元512b的上視圖;第10c圖為聲波反射單元512a的縱截面示意圖以及第10d圖為聲波反射單元512b的縱截面示意圖,習知此項技藝人士依據上述說明便可了解第10圖之聲波反射單元512a、512b之結構,為簡潔起見,在此便不在贅述。Please refer to FIG. 10, which is a detailed structural diagram of the acoustic wave reflecting units 512a, 512b of the ultrasonic flowmeter 510. As shown in Fig. 10, Fig. 10a is a top view of the acoustic wave reflecting unit 512a; Fig. 10b is a top view of the acoustic wave reflecting unit 512b; Fig. 10c is a longitudinal sectional view of the acoustic wave reflecting unit 512a; and Fig. 10d is a sound wave reflecting A schematic longitudinal cross-sectional view of the unit 512b, the structure of the acoustic wave reflecting units 512a, 512b of Fig. 10 can be understood by those skilled in the art based on the above description, and will not be described herein for the sake of brevity.

請參照第11圖,第11圖係為本創作之超音波流量計710之縱截面示意圖。超音波流量計710的聲波反射單元712係由聲波反射板714、716與聲波反射固定框715組成,聲波反射固定框715以緊密配合方式嵌合在殼體711。超音波流量計710之運作方式與超音波流量計110相同。此外,聲波反射板714、716與聲波反射固定框715並非受限於由金屬材料所製成的情況,且可由陶瓷、塑膠、玻璃或樹脂材料所形成。Please refer to FIG. 11 , which is a schematic longitudinal cross-sectional view of the ultrasonic flowmeter 710 of the present invention. The acoustic wave reflection unit 712 of the ultrasonic flowmeter 710 is composed of the acoustic wave reflection plates 714, 716 and the acoustic wave reflection fixing frame 715, and the acoustic wave reflection fixing frame 715 is fitted to the casing 711 in a close fitting manner. The ultrasonic flowmeter 710 operates in the same manner as the ultrasonic flowmeter 110. Further, the acoustic wave reflection plates 714, 716 and the sound wave reflection fixing frame 715 are not limited to the case of being made of a metal material, and may be formed of ceramic, plastic, glass or resin materials.

請參照第12圖,第12圖係超音波流量計710之聲波反射單元712詳細結構示意圖。如第12圖所示,第12a圖為聲波反射單元712的上視圖,第12b圖為聲波反射單元712的縱截面示意圖,習知此項技藝人士依據上述說明便可了解第12圖之聲波反射單元712之運作,為簡潔起見,在此便不在贅述。。Please refer to FIG. 12, which is a detailed structural diagram of the acoustic wave reflection unit 712 of the ultrasonic flowmeter 710. As shown in Fig. 12, Fig. 12a is a top view of the acoustic wave reflecting unit 712, and Fig. 12b is a longitudinal sectional view of the acoustic wave reflecting unit 712. It is known to those skilled in the art that the sound wave reflection of Fig. 12 can be understood based on the above description. The operation of unit 712 will not be repeated here for the sake of brevity. .

綜上所述,本創作的超音波流量計可高效率地在小口徑配管內的流體中傳送超音波訊號,並可在微流量時進行高精度之流量的測量,既可小型化而且成本又可大大地降低。In summary, the ultrasonic flowmeter of the present invention can efficiently transmit ultrasonic signals in a fluid in a small-diameter pipe, and can perform high-precision flow measurement at a micro flow rate, which can be miniaturized and cost-effective. Can be greatly reduced.

以上所述僅為本創作的較佳實施例,對本創作而言僅僅是說明性的,而非限制性的。本專業技術人員理解,在本創作權利要求所限定的精神和範圍內可對其進行許多改變,修改,甚至等效,但都將落入本創作的保護範圍內。The above description is only a preferred embodiment of the present invention, and is merely illustrative and not limiting. It will be understood by those skilled in the art that many changes, modifications, and equivalents may be made within the spirit and scope of the present invention.

110、310、510、710、910、1010、1110、1210‧‧‧超音波流量計110, 310, 510, 710, 910, 1010, 1110, 1210‧‧‧ ultrasonic flowmeter

111、311、511、711‧‧‧殼體111, 311, 511, 711‧‧‧ shell

112a、112b、312、512a、512b、712‧‧‧聲波反射單元112a, 112b, 312, 512a, 512b, 712‧‧‧ acoustic reflection unit

113a、313a、513a、713a、911、1011、1111、1211‧‧‧第一聲波傳收單元113a, 313a, 513a, 713a, 911, 1011, 1111, 1211‧‧‧ first sound wave transmission unit

113b、313b、513b、713b、912、1012、1112、1212‧‧‧第二聲波傳收單元113b, 313b, 513b, 713b, 912, 1012, 1112, 1212‧‧‧second sound wave transmission unit

114、1213‧‧‧管路通道114, 1213‧‧‧ pipeline channel

115、118、315‧‧‧安裝基座115, 118, 315‧‧‧ Mounting base

116、119、316‧‧‧聲波反射柱116, 119, 316‧‧‧Sonic reflection column

117、120、317‧‧‧O型密封環117, 120, 317‧‧‧O type sealing ring

514、516、714、716‧‧‧聲波反射板514, 516, 714, 716‧‧‧Sonic reflector

515、517、715‧‧‧聲波反射板固定框515, 517, 715‧‧‧Sonic reflector fixing frame

1113‧‧‧橫直管部1113‧‧‧Horizontal Department

S1‧‧‧第一聲波訊號S1‧‧‧first sound wave signal

S2‧‧‧第二聲波訊號S2‧‧‧Second Sonic Signal

為了更清楚地說明本創作各實施例中的技術方案,下面將對實施例描述中所需要使用的附圖作簡單地介紹。In order to more clearly illustrate the technical solutions in the various embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below.

第1圖係為第一先前技術之超音波流量計的縱截面示意圖。Figure 1 is a schematic longitudinal cross-sectional view of a first prior art ultrasonic flowmeter.

第2圖係為第二先前技術之超音波流量計的縱截面示意圖。Figure 2 is a schematic longitudinal cross-sectional view of a second prior art ultrasonic flowmeter.

第3圖係為第三先前技術之超音波流量計的縱截面示意圖。Figure 3 is a schematic longitudinal cross-sectional view of a third prior art ultrasonic flowmeter.

第4圖係為第四先前技術之超音波流量計的縱截面示意圖。Figure 4 is a schematic longitudinal cross-sectional view of a fourth prior art ultrasonic flowmeter.

第5圖、第7圖、第9圖、第11圖係為本創作之超音波流量計之不同實施例的縱截面示意圖。Fig. 5, Fig. 7, Fig. 9, and Fig. 11 are longitudinal cross-sectional views showing different embodiments of the ultrasonic flowmeter of the present invention.

第6圖係為本創作第5圖之超音波反射單元之縱截面示意圖。Fig. 6 is a longitudinal sectional view showing the ultrasonic reflecting unit of Fig. 5 of the present invention.

第8圖係為本創作第7圖之超音波反射單元之縱截面示意圖。Fig. 8 is a longitudinal sectional view showing the ultrasonic reflecting unit of Fig. 7 of the present invention.

第10圖係超音波流量計510之聲波反射單元512a、512b的詳細結構示意圖。Fig. 10 is a detailed structural diagram of the acoustic wave reflecting units 512a, 512b of the ultrasonic flowmeter 510.

第12圖係為超音波流量計710之聲波反射單元712的詳細結構示意圖。FIG. 12 is a detailed structural diagram of the acoustic wave reflection unit 712 of the ultrasonic flowmeter 710.

Claims (10)

一種超音波流量計,用以依據聲波訊號來量測流體的流量,其包括:一外殼,具有一管路通道來供給流體;一第一聲波傳收單元,設置在該外殼上,用來發送一第一聲波訊號及接收一第二聲波訊號;一第二聲波傳收單元,與該第一聲波傳收單元設置在該外殼外周表面的同一線上,用來發送該第二聲波訊號及接收該第一聲波訊號;以及一聲波反射單元,設置在該外殼內,用來反射該第一聲波訊號及該第二聲波訊號;其中該第一聲波傳收單元和該第二聲波傳收單元交互地切換,來交互地使該第一聲波傳收單元發送該第一聲波訊號以經過該聲波反射單元反射至該第二聲波傳收單元,且使該第二聲波傳收單元發送該第二聲波訊號以經過該聲波反射單元反射至該第一聲波傳收單元,以測定該第一聲波傳收單元和該第二聲波傳收單元間之超音波傳遞時間差來測定流體之流速及流量。 An ultrasonic flowmeter for measuring a flow rate of a fluid according to an acoustic wave signal, comprising: a casing having a pipeline passage for supplying a fluid; and a first acoustic wave transmitting unit disposed on the casing for transmitting a first acoustic wave signal and a second acoustic wave signal; a second acoustic wave transmitting and receiving unit disposed on the same line as the outer peripheral surface of the outer casing and configured to transmit the second acoustic wave signal and receive the second acoustic wave transmitting and receiving unit a first acoustic wave signal; and a sound wave reflecting unit disposed in the outer casing for reflecting the first acoustic wave signal and the second acoustic wave signal; wherein the first acoustic wave transmitting unit and the second acoustic wave transmitting and receiving unit are interactively Switching to interactively cause the first acoustic wave transmitting unit to transmit the first acoustic wave signal to be reflected by the acoustic wave reflecting unit to the second acoustic wave transmitting and receiving unit, and causing the second acoustic wave transmitting and receiving unit to transmit the second acoustic wave signal. The sound wave reflection unit is reflected to the first sound wave transmission unit to measure the ultrasonic transmission time difference between the first sound wave transmission unit and the second sound wave transmission unit. And flow velocity of the fluid. 如申請專利範圍第1項之超音波流量計,其中該外殼係由金屬材料或塑膠材料所構成。 The ultrasonic flowmeter of claim 1, wherein the outer casing is made of a metal material or a plastic material. 如申請專利範圍第1項之超音波流量計,其中該聲波反射單元係設置在外殼內。 The ultrasonic flowmeter of claim 1, wherein the acoustic wave reflecting unit is disposed in the outer casing. 如申請專利範圍第1項之超音波流量計,其中該聲波反射單元的設置數量為一個。 The ultrasonic flowmeter of claim 1, wherein the number of the acoustic reflection units is one. 如申請專利範圍第1項之超音波流量計,其中該聲波反射單元的設置數量為兩個。 The ultrasonic flowmeter of claim 1, wherein the acoustic reflection unit is provided in two numbers. 如申請專利範圍第5項之超音波流量計,其中該聲波反射單元反射該第一聲波訊號及該第二聲波訊號,以使該第一聲波訊號及該第二聲波反射至該管路通道的一軸線方向。 The ultrasonic flowmeter of claim 5, wherein the acoustic reflection unit reflects the first acoustic signal and the second acoustic signal to reflect the first acoustic signal and the second acoustic wave to the pipeline channel. One axis direction. 如申請專利範圍第1項之超音波流量計,其中該聲波反射單元由金屬材料、陶瓷材料、塑膠、樹脂或玻璃材料所構成。 The ultrasonic flowmeter of claim 1, wherein the acoustic reflection unit is made of a metal material, a ceramic material, a plastic, a resin or a glass material. 如申請專利範圍第1項之超音波流量計,其中該第一聲波傳收單元和該第二聲波傳收單元係嵌合在外殼外周表面的同一線上。 The ultrasonic flowmeter of claim 1, wherein the first acoustic wave transmitting unit and the second acoustic wave transmitting unit are fitted on a same line on an outer peripheral surface of the outer casing. 如申請專利範圍第1項之超音波流量計,其中該第一聲波傳收單元和該第二聲波傳收單元係以接著劑接合固定在外殼該外周表面的同一線上。 The ultrasonic flowmeter of claim 1, wherein the first acoustic wave transmitting unit and the second acoustic wave transmitting unit are fixed to the same line on the outer peripheral surface of the outer casing by an adhesive bonding. 如申請專利範圍第1項之超音波流量計,其中該第一聲波傳收單元和該第二聲波傳收單元係以固定框固定在外殼外周表面的同一線上。 The ultrasonic flowmeter of claim 1, wherein the first acoustic wave transmitting unit and the second acoustic wave transmitting unit are fixed to a same line on an outer peripheral surface of the outer casing by a fixing frame.
TW107202262U 2018-02-13 2018-02-13 Ultrasonic flow meter TWM563545U (en)

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