TWM562708U - Forced discharge device - Google Patents

Forced discharge device Download PDF

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Publication number
TWM562708U
TWM562708U TW107202665U TW107202665U TWM562708U TW M562708 U TWM562708 U TW M562708U TW 107202665 U TW107202665 U TW 107202665U TW 107202665 U TW107202665 U TW 107202665U TW M562708 U TWM562708 U TW M562708U
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Taiwan
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accommodating space
level control
liquid level
control switch
fluid
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TW107202665U
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Chinese (zh)
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賴鼎文
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可騰精密工業股份有限公司
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Priority to TW107202665U priority Critical patent/TWM562708U/en
Publication of TWM562708U publication Critical patent/TWM562708U/en

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Abstract

本新型強制排出裝置,其包括:一容器,其內部具有一相連通的第一容置空間與一第二容置空間,該容器的底部更設有一與該第二容置空間連通的排汙孔;一感應單元,其包括有一固定座、一第一液位控制開關及一第二液位控制開關,該固定座係設於該容器的頂面,並封閉該第二容置空間,該第一液位控制開關與該第二液位控制開關係設於該固定座上;以及一空壓快速接頭,其係具有一輸入端及一輸出端,該輸出端係穿設於該固定座上,並朝向該第二容置空間內,該第一液位控制開關與該第二液位控制開關與該空壓機電性連接,藉由該第一容置空間使流體流入該第二容置空間中,當該流體推動該第一液位控制開關時,使該空壓機啟動,將空氣由輸出端輸出,使該第二容置空間內的流體由該排汙孔排出,當該流體的高度低於該第二液位控制開關時,則該空壓機關閉,藉此,有效達到強制排出、降低設備損壞故障,並提升工作效率之功效。The forced discharge device of the present invention comprises: a container having a first accommodating space and a second accommodating space, wherein the bottom of the container is further provided with a sewage connected to the second accommodating space. The sensing unit includes a fixing base, a first liquid level control switch and a second liquid level control switch. The fixing seat is disposed on the top surface of the container and closes the second receiving space. The first liquid level control switch and the second liquid level control open relationship are disposed on the fixed seat; and an air pressure quick connector has an input end and an output end, the output end is disposed on the fixed seat And facing the second accommodating space, the first liquid level control switch and the second liquid level control switch are electrically connected to the air pressure, and the first accommodating space allows the fluid to flow into the second accommodating space. In the space, when the fluid pushes the first liquid level control switch, the air compressor is activated to output air from the output end, so that the fluid in the second accommodating space is discharged from the drain hole, when the fluid When the height is lower than the second level control switch, The air compressor is closed, thereby effectively reaches the forced discharge, reducing damage to the equipment failure, and enhance the effectiveness of the working efficiency.

Description

強制排出裝置Forced discharge device

本創作係關於一種油霧空氣過濾器,尤指一種具有收集及強制排出油霧的強制排出裝置。The present invention relates to an oil mist air filter, and more particularly to a forced discharge device having a collection and forced discharge of oil mist.

使用工具機進行材料削除的半成品加工過程中,在介於被加工件與刀具之間的接觸區域,為了降低該區域的摩擦力與溫度,通常會大量的使用油乳狀液、潤滑油乳狀液、冷卻油乳狀液、切削油乳狀液等,其中,由於加工期間的刀具切削或因為溫度上升所引起的霧化或蒸發氣化現象,大部份的油乳狀液混合物會在周圍的空間中霧化或蒸發氣化,通常這些霧化或蒸發氣化物質會透過防護的遮擋物隔開,但是,在這些霧化或蒸發氣化物質與空氣的混合物被排放到外部的工作環境之前,為了預防大氣的污染問題,進而確保操作人員的健康,必須安裝淨化裝置過濾該混合物。In the semi-finished product processing process using the machine tool for material removal, in the contact area between the workpiece and the tool, in order to reduce the friction and temperature of the area, a large amount of oil emulsion and lubricating oil are usually used. Liquid, cooling oil emulsion, cutting oil emulsion, etc., wherein most of the oil emulsion mixture will be around due to tool cutting during processing or atomization or vaporization due to temperature rise. Atomization or vaporization in the space, usually these atomized or vaporized gasification materials are separated by protective coverings, but in these working environments, the atomized or evaporated mixture of vaporized material and air is discharged to the outside. Previously, in order to prevent atmospheric pollution and to ensure the health of the operator, a purification device must be installed to filter the mixture.

習知的淨化裝置通常使用一系列的過濾器,將空氣混合物分離出油的部分或容納在其中的汙染物,如習知的一種油霧過濾裝置透過一離心式葉輪將空氣混合物吸入,並使該空氣混合物通過數層過濾材料或濾芯式的過濾器進行過濾,使得混合物中的微油粒阻擋在該過濾材料或濾芯式的過濾器的入風側,隨後該微油粒可透過重力被收集在負壓空間底部的容器內,接著,過濾後的空氣最終過濾並排出。Conventional purification devices typically use a series of filters to separate the air mixture from the oil portion or contaminants contained therein, such as a conventional oil mist filter device that draws the air mixture through a centrifugal impeller and The air mixture is filtered through a plurality of layers of filter material or a filter-type filter such that the micro-oil particles in the mixture are blocked on the inlet side of the filter material or the filter-type filter, and then the micro-oil particles are collected by gravity In the container at the bottom of the negative pressure space, the filtered air is finally filtered and discharged.

然而,習知的該油霧過濾裝置或其他相似的淨化裝置,往往因排油困難而必須安裝必須於加工機上方,只適用非高精密要求之加工機設備上,因此,在裝置的移動與位置的選定有一定的困難性,此外,標榜無須安裝於加工機上方之油霧過濾裝置,卻又有所收集的油霧因必須儲存於機體內之負壓空間中,無法於油霧過濾裝置運作中自行排出,需要油霧過濾裝置停止運作平衡壓力後,才可排出,因此使得習用油霧過濾裝置在使用上非常不便,也同時影響工作效率。However, the conventional oil mist filter device or other similar purification device is often required to be installed above the processing machine due to difficulty in draining oil, and is only applicable to processing equipment that is not required for high precision, and therefore, the movement of the device and The selection of the position has certain difficulties. In addition, the oil mist filter device that does not need to be installed on the processing machine is advertised, but the oil mist collected must be stored in the negative pressure space of the machine body, and the oil mist filter device cannot be used. The self-discharge in operation requires the oil mist filter device to stop operating the equilibrium pressure before it can be discharged. Therefore, the conventional oil mist filter device is very inconvenient to use and also affects work efficiency.

有鑑於此,如何將上述缺失加以摒除,即為本案創作人所欲解決之技術困難點之所在;是而,本案創作人基於多年從事相關業界的經驗,經多年苦心孤詣潛心研究,試作改良,終於成功研發完成本案,並使本新型得以誕生,以增進功效者。In view of this, how to eliminate the above-mentioned deficiencies is the technical difficulty point that the creators of this case want to solve; however, the creators of this case are based on years of experience in relevant industries, and after many years of painstaking research, trial improvement, finally Successfully developed and completed the case, and enabled the new model to be born to enhance the efficacy.

有鑒於上述之缺點,本新型強制排出裝置,其包括:一容器,其內部具有一相連通的第一容置空間與一第二容置空間,該容器的底部更設有一與該第二容置空間連通的排汙孔;一感應單元,其包括有一固定座、一第一液位控制開關及一第二液位控制開關,該固定座係設於該容器的頂面,並封閉該第二容置空間,該第一液位控制開關與該第二液位控制開關係設於該固定座上;以及一空壓快速接頭,其係具有一輸入端及一輸出端,該輸出端係穿設於該固定座上,並朝向該第二容置空間內,該第一液位控制開關與該第二液位控制開關與該空壓機電性連接,空壓機包括有一電磁閥,該第一液位控制開關22與該第二液位控制開關23與該電磁閥電性連接,以啟閉該空壓機。In view of the above disadvantages, the forced discharge device of the present invention comprises: a container having a first accommodating space and a second accommodating space, wherein the bottom of the container is further provided with a second accommodating space a draining hole connected to the space; a sensing unit comprising a fixing seat, a first liquid level control switch and a second liquid level control switch, the fixing seat is disposed on the top surface of the container, and the first part is closed a second accommodating space, the first liquid level control switch and the second liquid level control open relationship are disposed on the fixing base; and an air pressure quick connector having an input end and an output end, the output end is threaded Provided on the fixing base and facing the second accommodating space, the first liquid level control switch and the second liquid level control switch are electrically connected to the air pressure, and the air compressor comprises a solenoid valve, the first A liquid level control switch 22 and the second liquid level control switch 23 are electrically connected to the electromagnetic valve to open and close the air compressor.

藉由該第一容置空間使流體流入該第二容置空間中,當該流體推動該第一液位控制開關時,使該電磁閥啟動,將空氣由輸出端輸出,使該第二容置空間內的流體由該排汙孔排出,當該流體的高度低於該第二液位控制開關時,則該電磁閥關閉,藉此,有效達到強制排出、降低設備損壞故障,並提升工作效率之功效。The first accommodating space allows fluid to flow into the second accommodating space. When the fluid pushes the first liquid level control switch, the electromagnetic valve is activated to output air from the output end, so that the second volume is The fluid in the space is discharged from the drain hole. When the height of the fluid is lower than the second liquid level control switch, the solenoid valve is closed, thereby effectively achieving forced discharge, reducing equipment damage, and improving work. The efficiency of efficiency.

為使 貴審查委員方便瞭解本新型之內容,以及所能達成之功效,茲配合圖式列舉具體實施例,詳細說明如下:In order to make it easier for your review committee to understand the contents of this new model and the efficiencies that can be achieved, the specific examples are listed in conjunction with the drawings, as detailed below:

請參照第一圖及第二圖,本新型強制排出裝置1,其包括有:一容器10、一感應單元20及一空壓快速接頭30,各元件分述如下:Referring to the first figure and the second figure, the forced discharge device 1 of the present invention comprises: a container 10, a sensing unit 20 and an air pressure quick connector 30, and the components are as follows:

請參照第二圖及第四圖,容器10,其內部具有一隔板11,以區隔出一第一容置空間12與一第二容置空間13,該隔板11的底部具有一鏤空部111,使該第一容置空間12與該第二容置空間13連通,該容器10的底部更設有一與該第二容置空間13連通的排汙孔14。Referring to the second and fourth figures, the container 10 has a partition 11 therein to partition a first accommodating space 12 and a second accommodating space 13. The bottom of the partition 11 has a hollow. The portion 111 connects the first accommodating space 12 to the second accommodating space 13 , and the bottom of the container 10 further includes a drain hole 14 communicating with the second accommodating space 13 .

感應單元20,其包括有一固定座21、一第一液位控制開關22及一第二液位控制開關23,該固定座21係設於該容器10的頂面,並封閉該第二容置空間13,該固定座21上設有一透孔211,該固定座21的透孔211的底面更朝下延伸設有一鏤空的支架212,該第一液位控制開關22與該第二液位控制開關23係設於該固定座21上, 並朝向該第二容置空間13內,其中其中該第二液位控制開關23係結合於該支架212上,使該第一液位控制開關22的高度係高於該第二液位控制開關23。The sensing unit 20 includes a fixing base 21, a first liquid level control switch 22 and a second liquid level control switch 23. The fixing base 21 is disposed on the top surface of the container 10 and closes the second receiving portion. The space 13 is provided with a through hole 211. The bottom surface of the through hole 211 of the fixing base 21 extends downwardly and is provided with a hollow bracket 212. The first liquid level control switch 22 and the second liquid level control The switch 23 is disposed on the fixing base 21 and faces the second accommodating space 13 , wherein the second liquid level control switch 23 is coupled to the bracket 212 to enable the first liquid level control switch 22 The height is higher than the second level control switch 23.

空壓快速接頭30,其係具有一輸入端31及一輸出端32,該輸入端31係提供連結一空壓機(圖中未示附註:此處未有電磁閥先行詞,因此不能也不需要修改為電磁閥),該輸出端32係穿設於該固定座21的透孔211上,並朝向該第二容置空間13內;空壓機包括有一電磁閥(圖中未示),該第一液位控制開關22與該第二液位控制開關23與該電磁閥電性連接,以啟閉該空壓機。The air pressure quick connector 30 has an input end 31 and an output end 32. The input end 31 is provided to connect an air compressor (not shown in the figure: there is no solenoid valve antecedent here, so it cannot and does not need Modulated as a solenoid valve, the output end 32 is disposed on the through hole 211 of the fixing base 21 and faces the second receiving space 13; the air compressor includes a solenoid valve (not shown), The first liquid level control switch 22 and the second liquid level control switch 23 are electrically connected to the electromagnetic valve to open and close the air compressor.

上述該固定座21上更設有一殼體24,該殼體24上設有一穿孔241,該穿孔241係與該空壓快速接頭30的輸入端31相對應。The housing 21 is further provided with a housing 24, and the housing 24 is provided with a through hole 241 corresponding to the input end 31 of the air pressure quick connector 30.

請參照第三圖及第四圖,上述該容器10的頂面上更設有一罩體15,該罩體15的兩端分別設有一通孔151;本新型強制排出裝置1在實際運作時,至少一通孔151的一端上設有一吸氣/抽氣設備(圖中未示),使氣體朝同一方向流動,該罩體15的內部與該第一容置空間12連通,並與第二容置空間13形成共通之負壓空間,因此使得累積在第二容置空間13的流體(水或油)無法排出。Referring to the third and fourth figures, a cover 15 is further disposed on the top surface of the container 10. The two ends of the cover 15 are respectively provided with a through hole 151. When the forced discharge device 1 of the present invention is actually operated, An air suction/exhausting device (not shown) is disposed on one end of the at least one through hole 151 to allow the gas to flow in the same direction. The inside of the cover 15 communicates with the first receiving space 12 and the second capacity. The space 13 forms a common negative pressure space, so that the fluid (water or oil) accumulated in the second accommodation space 13 cannot be discharged.

吸氣/抽氣設備吸氣/抽氣的同時,氣體中的流體(水或油)由該第一容置空間12流入該第二容置空間13中,當該流體逐漸累積並推動該第一液位控制開關22時,觸發電磁閥使該空壓機啟動,將高壓空氣由輸出端32輸出,使該第二容置空間13內負壓狀態瞬間加壓為正壓狀態,並使該第二容置空間13內的流體由該排汙孔14被壓力擠壓排出,當該流體的高度低於該第二液位控制開關23時,觸發電磁閥使該空壓機關閉,停止輸出高壓空氣,依此方式不斷循環工作,自動將第二容置空間13的流體強制排出,而不需要將設備關機,克服因油霧過濾裝置運作中無法自行排出流體而造成之損壞故障,並提升工作效率。While the inhalation/exhausting device is inhaling/extracting, the fluid (water or oil) in the gas flows into the second accommodating space 13 from the first accommodating space 12, and when the fluid gradually accumulates and pushes the first When the liquid level controls the switch 22, the electromagnetic valve is triggered to activate the air compressor, and the high-pressure air is output from the output end 32, so that the negative pressure state in the second accommodating space 13 is instantaneously pressurized to a positive pressure state, and the The fluid in the second accommodating space 13 is squeezed and discharged by the drain hole 14. When the height of the fluid is lower than the second liquid level control switch 23, the electromagnetic valve is triggered to close the air compressor, and the output is stopped. The high-pressure air continuously circulates in this way, and the fluid of the second accommodating space 13 is automatically forcibly discharged without shutting down the device, thereby overcoming the damage caused by the failure of the oil mist filtering device to discharge the fluid by itself, and improving Work efficiency.

上列詳細說明係針對本新型之一可行實施例之具體說明,惟實施例並非用以限制本新型之專利範圍,凡未脫離本新型技藝精神所為之等效實施或變更,均應包含於本案之專利範圍中。The detailed description above is a detailed description of one of the possible embodiments of the present invention, and the embodiments are not intended to limit the scope of the present invention, and equivalent implementations or modifications that are not departing from the spirit of the present invention should be included in the present invention. In the scope of patents.

1‧‧‧強制排出裝置
10‧‧‧容器
11‧‧‧隔板
111‧‧‧鏤空部
12‧‧‧第一容置空間
13‧‧‧第二容置空間
14‧‧‧排汙孔
15‧‧‧罩體
151‧‧‧通孔
20‧‧‧感應單元
21‧‧‧固定座
211‧‧‧透孔
212‧‧‧支架
22‧‧‧第一液位控制開關
23‧‧‧第二液位控制開關
24‧‧‧殼體
241‧‧‧穿孔
30‧‧‧空壓快速接頭
31‧‧‧輸入端
32‧‧‧輸出端
1‧‧‧forced discharge device
10‧‧‧ Container
11‧‧‧Baffle
111‧‧‧镂空部
12‧‧‧First accommodation space
13‧‧‧Second accommodation space
14‧‧‧Drain hole
15‧‧‧ Cover
151‧‧‧through hole
20‧‧‧Sensor unit
21‧‧‧ Fixed seat
211‧‧‧through holes
212‧‧‧ bracket
22‧‧‧First level control switch
23‧‧‧Second level control switch
24‧‧‧Shell
241‧‧‧Perforation
30‧‧‧Air pressure quick connector
31‧‧‧ input
32‧‧‧ Output

第一圖為本新型之立體外觀圖。 第二圖為本新型之立體分解圖。 第三圖為本新型之使用狀態示意圖。 第四圖為延續第三圖之剖面圖。The first figure is a three-dimensional appearance of the new model. The second figure is an exploded perspective view of the new model. The third figure is a schematic diagram of the state of use of the new type. The fourth figure is a cross-sectional view continuing the third figure.

Claims (5)

一種強制排出裝置,其包括有:   一容器,其內部具有一隔板,以區隔出一第一容置空間與一第二容置空間,該隔板的底部具有一鏤空部,使該第一容置空間與該第二容置空間連通,該容器的底部更設有一與該第二容置空間連通的排汙孔;   一感應單元,其包括有一固定座、一第一浮球開關及一第二浮球開關,該固定座係設於該容器的頂面,並封閉該第二容置空間,該第一浮球開關與該第二浮球開關係設於該固定座上,並朝向該第二容置空間內,該第一浮球開關的高度係高於該第二浮球開關;以及   一電磁閥,其係具有一輸入端及一輸出端,該輸入端係提供連結一空壓機,該輸出端係穿設於該固定座上,並朝向該第二容置空間內,該第一浮球開關與該第二浮球開關與該電磁閥電性連接,藉由該第一容置空間使流體流入該第二容置空間中,當該流體推動該第一浮球開關時,使該電磁閥啟動,將空氣由輸出端輸出,使該第二容置空間內的流體由該排汙孔排出,當該流體的高度低於該第二浮球開關時,則該電磁閥關閉。A forced discharge device comprising: a container having a partition therein to partition a first accommodating space and a second accommodating space, the bottom of the partition having a hollow portion An accommodating space is connected to the second accommodating space, and a bottom of the container is further provided with a drain hole communicating with the second accommodating space; a sensing unit includes a fixing base, a first floating ball switch, and a second floating ball switch, the fixing seat is disposed on the top surface of the container, and closes the second accommodating space, the first floating ball switch and the second floating ball open relationship are disposed on the fixing seat, and Facing the second accommodating space, the height of the first float switch is higher than the second float switch; and a solenoid valve having an input end and an output end, the input end providing a connection a press machine, the output end is disposed on the fixing base and faces the second accommodating space, and the first floating ball switch and the second floating ball switch are electrically connected to the electromagnetic valve, by the first An accommodating space allows fluid to flow into the second accommodating space, When the fluid pushes the first float switch, the solenoid valve is activated to output air from the output end, so that the fluid in the second accommodating space is discharged from the drain hole, when the height of the fluid is lower than the first When the two float switches, the solenoid valve is closed. 如請求項1所述之強制排出裝置,其中該固定座上設有一透孔,提供該電磁閥的輸出端穿設結合。The forced discharge device of claim 1, wherein the fixing seat is provided with a through hole, and the output end of the electromagnetic valve is provided to be coupled. 如請求項2所述之強制排出裝置,其中該固定座的透孔的底面更朝下延伸設有一鏤空的支架,該第二浮球開關係結合於該支架上。The forced discharge device of claim 2, wherein the bottom surface of the through hole of the fixing seat extends downwardly and is provided with a hollow bracket, and the second floating ball opening relationship is coupled to the bracket. 如請求項3所述之強制排出裝置,其中該固定座上更設有一殼體,該殼體上設有一穿孔,該穿孔係與該電磁閥的輸入端相對應。The forced discharge device of claim 3, wherein the fixing seat further comprises a casing, and the casing is provided with a through hole corresponding to the input end of the electromagnetic valve. 如請求項1所述之強制排出裝置,其中該容器的頂面上更設有一罩體,該罩體的兩端分別設有一通孔,提供氣體流通,且該罩體的內部與該第一容置空間連通,使該第二容置空間形成負壓。The forced discharge device of claim 1, wherein a top surface of the container is further provided with a cover body, and two ends of the cover body are respectively provided with a through hole for providing gas circulation, and the inside of the cover body and the first The accommodating space is connected to form a negative pressure in the second accommodating space.
TW107202665U 2018-02-27 2018-02-27 Forced discharge device TWM562708U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI650168B (en) * 2018-02-27 2019-02-11 可騰精密工業股份有限公司 Forced discharge device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI650168B (en) * 2018-02-27 2019-02-11 可騰精密工業股份有限公司 Forced discharge device

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