TWM562365U - High-performance combustion control system - Google Patents

High-performance combustion control system Download PDF

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TWM562365U
TWM562365U TW106217278U TW106217278U TWM562365U TW M562365 U TWM562365 U TW M562365U TW 106217278 U TW106217278 U TW 106217278U TW 106217278 U TW106217278 U TW 106217278U TW M562365 U TWM562365 U TW M562365U
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unit
vaporization
coupled
gas
air
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TW106217278U
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Hsien-Chia Wu
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Wu Hsien Chia
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Abstract

一種高效能燃燒控制系統,其包含有:一汽化單元;一再次混氣區,其係耦接該汽化單元;一燃燒單元,其係耦接該再次混氣區;一第一氣體偵測單元,其係設於該汽化單元;一第二氣體偵測單元,其係設於該再次混氣區;以及一補氣單元,其係耦接該再次混氣區。第一氣體偵測單元與第二氣體偵測單元分別偵測第一汽化燃料或第二汽化燃料之特定氣體的濃度。並依據氣體濃度提供空氣給液態燃料或第一汽化燃料,藉此改變汽化率,而使熱值隨之改變,藉以得到最佳的熱值與最佳燃燒效能。 A high-performance combustion control system comprising: a vaporization unit; a remixing zone coupled to the vaporization unit; a combustion unit coupled to the remixing zone; a first gas detection unit The system is disposed in the vaporization unit; a second gas detecting unit is disposed in the remixing zone; and a gas supplementing unit coupled to the remixing zone. The first gas detecting unit and the second gas detecting unit respectively detect the concentration of the specific gas of the first vaporized fuel or the second vaporized fuel. And according to the gas concentration, the air is supplied to the liquid fuel or the first vaporized fuel, thereby changing the vaporization rate, and the heating value is changed accordingly, thereby obtaining the best heating value and the optimal combustion efficiency.

Description

高效能燃燒控制系統 High performance combustion control system

一種高效能燃燒控制系統,尤指一種能夠提升汽化率,而得到最佳熱值的控制系統。 A high-performance combustion control system, especially a control system capable of increasing the vaporization rate and obtaining an optimum heating value.

汽化燃料或預混燃料高效能燃燒控制技術,其係將液態燃料汽化為氣態燃料再進行燃燒。現有的控制技術為壓力與溫度控制,於汽化過程中,汽化率越高,加溫越耗能;壓力越大,汽化率越低。 High-efficiency combustion control technology for vaporized fuel or premixed fuel, which vaporizes liquid fuel into gaseous fuel for combustion. The existing control technology is pressure and temperature control. In the vaporization process, the higher the vaporization rate, the more energy is consumed; the higher the pressure, the lower the vaporization rate.

所以業界一般使用壓力進行供氣控制,以調整燃料流率。當燃料流率降低時,空壓機的作工係被提高,以將更多的空氣打入汽化槽中,如此反而降低汽化率,造成汽化不完全,而將液態燃料直接噴出,造成燃燒不完全之現象。 Therefore, the industry generally uses pressure for gas supply control to adjust fuel flow rate. When the fuel flow rate is reduced, the working system of the air compressor is increased to drive more air into the vaporization tank, which in turn reduces the vaporization rate, resulting in incomplete vaporization, and directly ejects the liquid fuel, resulting in no combustion. The complete phenomenon.

有鑑於此,本創作之目的在於改善現有供氣裝置或供氣控制之缺點,並能達到提升汽化率,進而提升燃燒率之效果。 In view of this, the purpose of this creation is to improve the shortcomings of existing gas supply devices or gas supply control, and to achieve an effect of increasing the vaporization rate and thereby increasing the combustion rate.

為達到上述之目的,本創作提供一種高效能燃燒控制系統,其包含有:一汽化單元;一再次混氣區,其係耦接該汽化單元;一燃燒單元,其係耦接該再次混氣區;一第一氣體偵測單元,其係設於該汽化單元;一第二氣體偵測單元,其係設於該再次混氣區;以及一補氣單元,其係耦接該再次混氣區。 In order to achieve the above object, the present invention provides a high-performance combustion control system comprising: a vaporization unit; a re-mixing zone coupled to the vaporization unit; and a combustion unit coupled to the re-mixing gas a first gas detecting unit is disposed in the vaporization unit; a second gas detecting unit is disposed in the remixing zone; and a gas supplementing unit coupled to the remixing gas Area.

綜合上述,本創作係利用第一氣體偵測單元與第二氣體偵測 單元分別偵測第一汽化燃料或第二汽化燃料之特定氣體的濃度。並依據氣體濃度提供空氣給液態燃料或第一汽化燃料,藉此改變汽化率,而使熱值隨之改變,藉以得到最佳的熱值與最佳燃燒效能。 In summary, the author uses the first gas detection unit and the second gas detection unit. The unit detects the concentration of the specific gas of the first vaporized fuel or the second vaporized fuel, respectively. And according to the gas concentration, the air is supplied to the liquid fuel or the first vaporized fuel, thereby changing the vaporization rate, and the heating value is changed accordingly, thereby obtaining the best heating value and the optimal combustion efficiency.

10‧‧‧能源儲存單元 10‧‧‧Energy storage unit

100‧‧‧泵浦 100‧‧‧ pump

11‧‧‧空氣儲存單元 11‧‧‧Air storage unit

110‧‧‧氣動控制閥 110‧‧‧Pneumatic control valve

111‧‧‧手動逆止閥 111‧‧‧Manual check valve

112‧‧‧壓力錶 112‧‧‧ pressure gauge

12‧‧‧汽化單元 12‧‧‧vaporization unit

120‧‧‧排氣模組 120‧‧‧Exhaust module

121‧‧‧氣動控制閥 121‧‧‧Pneumatic control valve

122‧‧‧手動逆止閥 122‧‧‧Manual check valve

123‧‧‧壓力錶 123‧‧‧ pressure gauge

13‧‧‧熱源 13‧‧‧heat source

14‧‧‧燃燒單元 14‧‧‧burning unit

140‧‧‧廢熱回收/蒸氣排放模組 140‧‧‧Waste heat recovery/steam emission module

141‧‧‧排放模組 141‧‧‧Draining module

15‧‧‧補氣單元 15‧‧‧ gas supply unit

16‧‧‧第一氣體偵測單元 16‧‧‧First gas detection unit

17‧‧‧第二氣體偵測單元 17‧‧‧Second gas detection unit

18‧‧‧再次混氣區 18‧‧‧Remixed area

20‧‧‧空氣乾燥單元 20‧‧‧Air drying unit

21‧‧‧空氣壓縮單元 21‧‧‧Air compression unit

S1~S5‧‧‧步驟 S1~S5‧‧‧Steps

第1圖為本創作之一種高效能燃燒控制系統之示意圖。 Figure 1 is a schematic diagram of a high performance combustion control system of the present invention.

第2圖為本創作應用於一種高效能燃燒控制方法之流程圖。 Figure 2 is a flow chart of the application of a high-performance combustion control method.

以下係藉由特定的具體實施例說明本創作之實施方式,所屬技術領域中具有通常知識者可由本說明書所揭示之內容,輕易地瞭解本創作之其他優點與功效。 The embodiments of the present invention are described below by way of specific embodiments, and those skilled in the art can easily understand other advantages and effects of the present invention by the contents disclosed in the present specification.

請配合參考第1圖所示,本創作係一種高效能燃燒控制系統,其具有一能源儲存單元10、一空氣儲存單元11、一汽化單元12、一熱源13、一燃燒單元14、一補氣單元15、一第一氣體偵測單元16、一第二氣體偵測單元17與一再次混氣區18。 Please refer to FIG. 1 , which is a high-performance combustion control system having an energy storage unit 10 , an air storage unit 11 , a vaporization unit 12 , a heat source 13 , a combustion unit 14 , and a qi . The unit 15 , a first gas detecting unit 16 , a second gas detecting unit 17 and a remixing zone 18 .

能源儲存單元10為一液態碳氫燃料(亦可簡稱為液態燃料)之儲存單元,碳氫燃料可為重油、柴油、石油氣、天然氣或己烷。能源儲存單元10係以管線耦接汽化單元12。該管線中設一泵浦100,該泵浦100為一氣動隔膜泵。 The energy storage unit 10 is a storage unit of a liquid hydrocarbon fuel (also referred to as a liquid fuel), and the hydrocarbon fuel may be heavy oil, diesel oil, petroleum gas, natural gas or hexane. The energy storage unit 10 is coupled to the vaporization unit 12 by a pipeline. A pump 100 is provided in the line, and the pump 100 is a pneumatic diaphragm pump.

空氣儲存單元11係以管線耦接汽化單元12。該管線中設有一氣動控制閥110、一手動逆止閥111與一壓力錶112。空氣儲存單元11更以管線耦接一空氣乾燥單元20。空氣乾燥單元20係以管線耦接一空氣壓縮單元21。空氣壓縮單元21可為一空氣壓縮機。 The air storage unit 11 is coupled to the vaporization unit 12 by a pipeline. A pneumatic control valve 110, a manual check valve 111 and a pressure gauge 112 are provided in the pipeline. The air storage unit 11 is further coupled to an air drying unit 20 by a pipeline. The air drying unit 20 is coupled to an air compression unit 21 by a pipeline. The air compression unit 21 can be an air compressor.

汽化單元12具有一排氣模組120,該排氣模組120係用於維修與清理汽化單元12。汽化單元12係偶接熱源13。汽化單元12係以管線耦接再次混氣區18。該管線中設有一氣動控制閥121、一手動逆止閥122與一壓力錶123。 The vaporization unit 12 has an exhaust module 120 for servicing and cleaning the vaporization unit 12. The vaporization unit 12 is coupled to the heat source 13. The vaporization unit 12 is coupled to the remixing zone 18 by a line. A pneumatic control valve 121, a manual check valve 122 and a pressure gauge 123 are disposed in the pipeline.

燃燒單元14具有一廢熱回收/蒸氣排放模組140與一排放模組 141。廢熱回收/蒸氣排放模組140係以管線穿過再次混氣區18,並耦接熱源13。 The combustion unit 14 has a waste heat recovery/vapor discharge module 140 and a discharge module 141. The waste heat recovery/vapor discharge module 140 passes through the remixing zone 18 and is coupled to the heat source 13 by a pipeline.

補氣單元15係以管線耦接再次混氣區18。補氣單元15可為一空氣壓縮機。 The air supply unit 15 is coupled to the remixing zone 18 by a pipeline. The air supply unit 15 can be an air compressor.

第一氣體偵測單元16係設於汽化單元12中。第二氣體偵測單元17係設於再次混氣區18。 The first gas detecting unit 16 is disposed in the vaporization unit 12. The second gas detecting unit 17 is disposed in the remixing zone 18.

請配合參考第2圖所示,本創作應用於一種高效能燃燒控制方法,其步驟包含有: Please refer to Figure 2 for a high-performance combustion control method. The steps include:

步驟S1,汽化液態燃料。空氣壓縮單元19係將空氣加壓,並送入空氣乾燥單元18。空氣乾燥單元15係將空氣予以乾燥,經過乾燥的空氣係被送入空氣儲存單元11。空氣儲存單元11係儲存該空氣。 In step S1, the liquid fuel is vaporized. The air compressing unit 19 pressurizes the air and sends it to the air drying unit 18. The air drying unit 15 dries the air, and the dried air is sent to the air storage unit 11. The air storage unit 11 stores the air.

空氣儲存單元11將所儲存的空氣送入汽化單元12。能源儲存單元10將所儲存的液態燃料送入汽化單元12。液態燃料與空氣係於汽化單元12中混合,以形成一第一汽化燃料。 The air storage unit 11 feeds the stored air into the vaporization unit 12. The energy storage unit 10 feeds the stored liquid fuel to the vaporization unit 12. The liquid fuel is mixed with air in the vaporization unit 12 to form a first vaporized fuel.

步驟S2,偵測第一汽化燃料之氣體濃度。第一氣體偵測單元16係偵測一特定氣體於第一汽化燃料中之第一氣體濃度。特定氣體可為氧、氫、碳氫或惰性氣體。 In step S2, the gas concentration of the first vaporized fuel is detected. The first gas detecting unit 16 detects a first gas concentration of a specific gas in the first vaporized fuel. The specific gas may be oxygen, hydrogen, hydrocarbon or an inert gas.

步驟S3,提供空氣給第一汽化燃料。汽化單元12係將第一汽化燃料提供給再次混氣區18。補氣單元15依據第一氣體濃度,以提供空氣給第一汽化燃料。第一汽化燃料係與該空氣進行混合,以形成第二汽化燃料。 In step S3, air is supplied to the first vaporized fuel. The vaporization unit 12 provides the first vaporized fuel to the remixing zone 18. The air supplement unit 15 is based on the first gas concentration to provide air to the first vaporized fuel. The first vaporized fuel system is mixed with the air to form a second vaporized fuel.

步驟S4,偵測第二汽化燃料之氣體濃度。第二氣體偵測單元17係偵測特定氣體於於第二汽化燃料中之第二氣體濃度。若第二氣體濃度低於或超出一設定範圍,則補氣單元15停止空氣供應/調整供應流量給第一汽化燃料。 In step S4, the gas concentration of the second vaporized fuel is detected. The second gas detecting unit 17 detects the second gas concentration of the specific gas in the second vaporized fuel. If the second gas concentration is lower than or exceeds a set range, the air supply unit 15 stops the air supply/adjusts the supply flow to the first vaporized fuel.

步驟S5,提供第二汽化燃料給燃燒單元。位於再次混氣區18之第二汽化燃料係進入燃燒單元13,以進行燃燒。 In step S5, a second vaporized fuel is supplied to the combustion unit. The second vaporized fuel located in the remixing zone 18 enters the combustion unit 13 for combustion.

綜合上述,當空氣儲存單元11的空氣進入汽化單元12時,氣動控制閥110係控制空氣能否流入汽化單元12或控制空氣流入 汽化單元12之流速;手動逆止閥111係避免空氣或汽化單元12之第一汽化燃料逆流至空氣儲存單元11;壓力錶112係偵測流入汽化單元12之空氣的壓力。 In summary, when the air of the air storage unit 11 enters the vaporization unit 12, the pneumatic control valve 110 controls whether air can flow into the vaporization unit 12 or control the inflow of air. The flow rate of the vaporization unit 12; the manual check valve 111 prevents the first vaporized fuel of the air or vaporization unit 12 from flowing back to the air storage unit 11; the pressure gauge 112 detects the pressure of the air flowing into the vaporization unit 12.

當液態燃料由能源儲存單元10進入汽化單元12時,泵浦100係加壓液態燃料,以使液態燃料汽化單元12。 When the liquid fuel enters the vaporization unit 12 from the energy storage unit 10, the pump 100 pressurizes the liquid fuel to vaporize the unit 12 of the liquid fuel.

當第一汽化燃料進入再次混氣區18時,氣動控制閥110係控制空氣能否流入再次混氣區18或控制空氣流入汽化單元12之流速;手動逆止閥111係避免空氣或再次混氣區18之第一汽化燃料逆流至空氣儲存單元11;壓力錶112係偵測流入再次混氣區18之空氣的壓力。 When the first vaporized fuel enters the remixing zone 18, the pneumatic control valve 110 controls whether the air can flow into the remixing zone 18 or control the flow rate of air into the vaporizing unit 12; the manual check valve 111 avoids air or remixes The first vaporized fuel of the gas zone 18 flows back to the air storage unit 11; the pressure gauge 112 detects the pressure of the air flowing into the remixing zone 18.

當第二汽化燃料於燃燒單元14燃燒後,燃燒後之第二汽化燃料會產生廢氣與蒸氣。廢氣係由排放模組141排出至燃燒單元14的外部。蒸氣係經由廢熱回收/蒸氣排放模組140之導引而至熱源13,以加熱位於汽化單元12之第一汽化燃料與位於再次混氣區18之第二汽化燃料。 When the second vaporized fuel is combusted in the combustion unit 14, the second vaporized fuel after combustion produces exhaust gas and vapor. The exhaust gas is discharged to the outside of the combustion unit 14 by the discharge module 141. The vapor is directed to the heat source 13 via the waste heat recovery/vapor discharge module 140 to heat the first vaporized fuel located at the vaporization unit 12 and the second vaporized fuel located at the remixing zone 18.

於本實施例中,上述之特定氣體可為氧氣,上述之第一氣體濃度與第二氣體濃度為氧氣於第一汽化燃料或第二汽化燃料之濃度。 In this embodiment, the specific gas may be oxygen, and the first gas concentration and the second gas concentration are concentrations of oxygen in the first vaporized fuel or the second vaporized fuel.

如上所述,第一氣體濃度或第二氣體濃度的改變,其係影響汽化率,當汽化率提高時,燃料熱值亦可提升。 As described above, the change in the first gas concentration or the second gas concentration affects the vaporization rate, and as the vaporization rate increases, the fuel heat value may also increase.

舉例而言,若以己烷為例,如下表所示: For example, if hexane is used as an example, the following table shows:

由上述之表格可知悉,當燃料汽化率提升後,燃料熱值亦隨之提升。本創作係利用第一氣體偵測單元16與第二氣體偵測單元17分別偵測第一汽化燃料或第二汽化燃料之特定氣體的濃度。並依據氣體濃度提供空氣給液態燃料或第一汽化燃料,藉此改變汽化率,而使熱值隨之改變,藉以得到最佳的熱值與燃燒效能。 It can be seen from the above table that as the fuel vaporization rate increases, the fuel calorific value also increases. The present invention utilizes the first gas detecting unit 16 and the second gas detecting unit 17 to detect the concentration of the specific gas of the first vaporized fuel or the second vaporized fuel, respectively. And according to the gas concentration, the air is supplied to the liquid fuel or the first vaporized fuel, thereby changing the vaporization rate, and the heating value is changed accordingly, thereby obtaining the best calorific value and combustion efficiency.

以上所述之具體實施例,僅係用於例釋本創作之特點及功效,而非用於限定本創作之可實施範疇,於未脫離本創作上揭之精神與技術範疇下,任何運用本創作所揭示內容而完成之等效改變及修飾,均仍應為下述之申請專利範圍所涵蓋。 The specific embodiments described above are only used to illustrate the features and functions of the present invention, and are not intended to limit the scope of implementation of the present invention, without departing from the spirit and technical scope of the present invention. Equivalent changes and modifications made by the disclosure of the disclosure are still covered by the scope of the following patent application.

Claims (6)

一種高效能燃燒控制系統,其包含有:一汽化單元;一再次混氣區,其係耦接該汽化單元;一燃燒單元,其係耦接該再次混氣區;一第一氣體偵測單元,其係設於該汽化單元;一第二氣體偵測單元,其係設於該再次混氣區;以及一補氣單元,其係耦接該再次混氣區。 A high-performance combustion control system comprising: a vaporization unit; a remixing zone coupled to the vaporization unit; a combustion unit coupled to the remixing zone; a first gas detection unit The system is disposed in the vaporization unit; a second gas detecting unit is disposed in the remixing zone; and a gas supplementing unit coupled to the remixing zone. 如申請專利範圍第1項所述之高效能燃燒控制系統,其更具有一空氣儲存單元、一空氣壓縮單元與一空氣乾燥單元,該空氣壓縮單元係耦接該空氣乾燥單元,該空氣乾燥單元係耦接該空氣儲存單元,該空氣儲存單元係以一管線耦接該汽化單元,該管線中設有一氣動控制閥、一手動逆止閥與一壓力錶。 The high-performance combustion control system of claim 1, further comprising an air storage unit, an air compression unit and an air drying unit coupled to the air drying unit, the air drying unit The air storage unit is coupled to the vaporization unit by a pipeline, and the pipeline is provided with a pneumatic control valve, a manual check valve and a pressure gauge. 如申請專利範圍第1項所述之高效能燃燒控制系統,其更具有一能源儲存單元,該能源儲存單元係以一管線耦接該汽化單元,該管線中設一泵浦,該泵浦為一氣動隔膜泵。 The high-performance combustion control system of claim 1, further comprising an energy storage unit, wherein the energy storage unit is coupled to the vaporization unit by a pipeline, wherein the pump is provided with a pump, wherein the pump is A pneumatic diaphragm pump. 如申請專利範圍第1項所述之高效能燃燒控制系統,其中該汽化單元係以一管線耦接該再次混氣區,該管線中設有一氣動控制閥、一手動逆止閥與一壓力錶。 The high-performance combustion control system according to claim 1, wherein the vaporization unit is coupled to the re-mixing zone by a pipeline, wherein the pipeline is provided with a pneumatic control valve, a manual check valve and a pressure gauge. . 如申請專利範圍第1項所述之高效能燃燒控制系統,其更具有一熱源,該熱源係係耦接該汽化單元。 The high-performance combustion control system of claim 1, further comprising a heat source coupled to the vaporization unit. 如申請專利範圍第5項所述之高效能燃燒控制系統,其中該汽化單元具有一排氣模組;該燃燒單元具有一廢熱回收/蒸氣排放模組與一排放模組,該廢熱回收/蒸氣排放模組係以一管線穿過該再次混氣區,並耦接該熱源。 The high-performance combustion control system of claim 5, wherein the vaporization unit has an exhaust module; the combustion unit has a waste heat recovery/vapor discharge module and a discharge module, the waste heat recovery/vapor The discharge module passes through the re-mixing zone with a pipeline and is coupled to the heat source.
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