TWM562175U - Semi-solid spherical metal ingot shaping device - Google Patents

Semi-solid spherical metal ingot shaping device Download PDF

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Publication number
TWM562175U
TWM562175U TW107201468U TW107201468U TWM562175U TW M562175 U TWM562175 U TW M562175U TW 107201468 U TW107201468 U TW 107201468U TW 107201468 U TW107201468 U TW 107201468U TW M562175 U TWM562175 U TW M562175U
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Taiwan
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horizontal
upper pressing
mold
semi
slurry
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TW107201468U
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Chinese (zh)
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Wen-Can Lin
Yu-Kun Lin
Ming-Huang Xu
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Nan Jing Electric Co Ltd
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Priority to TW107201468U priority Critical patent/TWM562175U/en
Publication of TWM562175U publication Critical patent/TWM562175U/en

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Abstract

一種半固態球化金屬錠塑形裝置,係設置有臥式盛具與上壓型模,臥式盛具係呈U形狀用以容置漿料,具有成形部以及成形部兩側分別向上延伸之限位部;上壓型模係設置於臥式盛具上方側,上壓型模底面凹設有壓型槽,且上壓型模兩側分別設置有封閉面;當上壓型模朝向臥式盛具位移進入臥式盛具時,上壓型模之兩封閉面分別底靠於臥式盛具之限位部內側,使漿料成形於上壓型模之壓型槽與臥式盛具之成形部之間,俾使漿料塑形成金屬錠後,可方便金屬錠由臥式盛具中取出。The utility model relates to a semi-solid spheroidized metal ingot shaping device, which is provided with a horizontal holding device and an upper pressing mold, wherein the horizontal holding device has a U shape for accommodating the slurry, and has a forming portion and two sides of the forming portion respectively extending upward. a limiting portion; the upper pressing mold is disposed on the upper side of the horizontal holder, the bottom surface of the upper pressing mold is concavely provided with a pressing groove, and the two sides of the upper pressing mold are respectively provided with a closing surface; when the upper pressing mold is oriented When the horizontal holder is displaced into the horizontal holder, the two closed faces of the upper pressing mold are respectively bottomed on the inner side of the limiting portion of the horizontal holding device, so that the slurry is formed in the pressing groove of the upper pressing mold and the horizontal type Between the forming parts of the ware, after the slurry is molded into a metal ingot, the metal ingot can be easily taken out from the horizontal garnish.

Description

半固態球化金屬錠塑形裝置Semi-solid spheroidized metal ingot shaping device

一種半固態球化金屬錠塑形裝置,尤指臥式盛具與上壓型模利用擠壓成形方式,將漿料塑造成所需外型之金屬錠,且不易使空氣殘留於金屬錠內之塑形裝置。A semi-solid spheroidized metal ingot shaping device, in particular, a horizontal sizing device and an upper pressing dies are formed by extrusion molding, and the slurry is molded into a metal ingot of a desired shape, and the air is not easily left in the metal ingot. Shaped device.

半固態成形之高壓鑄造法簡稱半固態鑄造法,是一種介於鍛造與傳統鑄造的中間製程方法,係利用高壓強制將半固態金屬填充於模穴內成形,此種方式具有輕量化、高強度、高韌性與生產速度快等特質,已漸漸的廣泛運用,先前半固態鑄造有兩種方法:觸變法和流變法,觸變法係將已球化之金屬圓錠鋸切成所需尺寸之胚料,將其加熱至半固態狀態後再移置至成形機成形;流變法係用杓子將爐內之金屬液取出後,予以球化處理,再將杓子內之漿料直接倒入成形機之料管內去成形,前述觸變法由於其已球化之金屬圓錠之採購來源易受到控制,再加上在胚料加熱階段之溫控不易,目前已較少被使用,而目前已有廠家將流變法做了些許之改良,亦即將杓子內的金屬液先倒入直立式的圓管形盛具內處理後,再移置半固態金屬錠至成形機料管去成形,但該方法有兩大問題待克服:(一)金屬錠不易由圓形盛具內脫模取出;(二)對於十公斤以上的金屬錠因溫控問題,較難生產。The semi-solid forming method of semi-solid forming is a semi-solid casting method. It is an intermediate process method between forging and traditional casting. It is formed by filling a semi-solid metal into a cavity by high pressure. This method has light weight and high strength. High toughness and fast production speed have been widely used. Previously, semi-solid casting has two methods: thixotropic method and rheological method. The thixotropic method cuts the spheroidized metal round ingot into the desired size. The material is heated to a semi-solid state and then transferred to a forming machine for forming; the rheological method uses a tweezers to take out the molten metal in the furnace, and then spheroidizes the slurry, and then directly pours the slurry in the crucible into the molding machine. In the material tube to be formed, the aforementioned thixotropic method is easy to be controlled due to the procurement source of the spheroidized metal round ingot, and the temperature control in the heating stage of the billet is not easy, and has been used less frequently. Some improvements have been made to the rheological method. The metal liquid in the tweezers is first poured into an upright circular tube-shaped conservator, and then the semi-solid ingot is displaced to the forming machine tube to form, but the method has Two major problems are to be overcome: (1) the metal ingot is not easily taken out by the mold in the circular holder; (2) It is difficult to produce the metal ingot of more than ten kilograms due to temperature control problems.

本創作之主要目的乃在於,利用塑形裝置之臥式盛具與上壓型模,以逐漸的相互靠近方式對漿料塑形,俾使漿料塑形成金屬錠後,可方便金屬錠由臥式盛具中取出。The main purpose of this creation is to shape the slurry in a gradual approach to each other by means of the horizontal sizing and the upper molding of the shaping device, so that the metal ingot can be easily formed after the slurry is molded into an ingot. Remove from the horizontal ware.

為達上述目的,本創作係設置有臥式盛具與上壓型模,臥式盛具係呈U形狀用以容置漿料,具有成形部以及成形部兩側分別向上延伸之限位部;上壓型模係設置於臥式盛具上方側,上壓型模底面凹設有壓型槽,且上壓型模兩側分別設置有封閉面;當上壓型模朝向臥式盛具位移進入臥式盛具時,上壓型模之兩封閉面分別底靠於臥式盛具之限位部內側,使漿料成形於上壓型模之壓型槽與臥式盛具之成形部之間。In order to achieve the above purposes, the creation department is provided with a horizontal sash and an upper pressing mold, and the horizontal slats are U-shaped for accommodating the slurry, and have a forming portion and a limiting portion extending upwardly on both sides of the forming portion. The upper pressing type mold system is arranged on the upper side of the horizontal holding mold, the bottom surface of the upper pressing mold is concavely provided with the pressing groove, and the upper pressing mold is respectively provided with the closing surface; when the upper pressing mold is oriented toward the horizontal holding device When the displacement enters the horizontal garnish, the two closed faces of the upper pressing die are respectively bottomed on the inner side of the limiting portion of the horizontal styling, so that the slurry is formed into the forming groove of the upper pressing die and the forming of the horizontal sizing Between the ministries.

前述之半固態球化金屬錠塑形裝置,其中該上壓型模上方連接有用以帶動上壓型模朝向臥式盛具來回位移之驅動裝置。The semi-solid spheroidized ingot shaping device described above, wherein the upper pressing mold is connected with a driving device for driving the upper pressing mold to be displaced back and forth toward the horizontal holder.

前述之半固態球化金屬錠塑形裝置,其中該臥式盛具之兩限位部係呈上擴下窄之錐形狀,上壓型模之兩封閉面係呈上擴下窄之錐形狀。The semi-solid spheroidized metal ingot shaping device, wherein the two limiting portions of the horizontal styling are up-and-down and narrow-cone shapes, and the two closed surfaces of the upper-pressing mold are up-and-down and narrow-cone shapes. .

本創作半固態球化金屬錠塑形裝置之再一實施方式係設置有臥式盛具與上壓型模,臥式盛具係呈U形狀用以容置漿料,具有成形部以及成形部兩側分別向上延伸之限位部;上壓型模係由兩間隔設置之左半模以及右半模所構成,左半模兩側分別設置有左抵靠面以及左封閉面,且左抵靠面以及左封閉面之間設置有左成形面,而右半模兩側分別設置有右抵靠面以及右封閉面,且右抵靠面以及右封閉面之間設置有右成形面;前述之上壓型模係設置於臥式盛具上方側,當上壓型模朝向臥式盛具位移進入臥式盛具時,左半模之左抵靠面以及右半模之右抵靠面會受到臥式盛具之兩限位部限制而逐漸的相互靠近,使漿料成形於上壓型模之左成形面及右成形面與臥式盛具之成形部之間。In another embodiment of the present invention, a semi-solid spheroidized metal ingot shaping device is provided with a horizontal holder and an upper pressing mold, and the horizontal holder has a U shape for accommodating the slurry, and has a forming portion and a forming portion. a limiting portion extending upwardly on both sides; the upper pressing mold is composed of two left and right mold halves arranged at intervals, and a left abutting surface and a left closed surface are respectively disposed on both sides of the left mold half, and the left side is abutted a left forming surface is disposed between the facing surface and the left closing surface, and a right abutting surface and a right closing surface are respectively disposed on both sides of the right mold half, and a right forming surface is disposed between the right abutting surface and the right closing surface; The upper pressing mold system is disposed on the upper side of the horizontal sash, and when the upper pressing mold is displaced toward the horizontal sash into the horizontal sash, the left abutting surface of the left mold half and the right abutting surface of the right mold half are The slurry is gradually formed close to each other by the two restriction portions of the horizontal holder, and the slurry is formed between the left forming surface and the right forming surface of the upper pressing mold and the forming portion of the horizontal holder.

前述之半固態球化金屬錠塑形裝置,其中該上壓型模上方連接有用以帶動上壓型模朝向臥式盛具來回位移之驅動裝置。The semi-solid spheroidized ingot shaping device described above, wherein the upper pressing mold is connected with a driving device for driving the upper pressing mold to be displaced back and forth toward the horizontal holder.

前述之半固態球化金屬錠塑形裝置,其中該臥式盛具之兩限位部係呈上擴下窄之錐形狀,上壓型模之左抵靠面以及右抵靠面係呈上擴下窄之錐形狀。In the above-mentioned semi-solid spheroidized metal ingot shaping device, wherein the two limiting portions of the horizontal sash have an upwardly expanding narrow tapered shape, and the left abutting surface and the right abutting surface of the upper pressing die are upper Expand the narrow cone shape.

請參閱第一圖至第三圖所示,由圖中可清楚看出,本創作第一實施例係設置有臥式盛具1與上壓型模2,其中:Referring to the first to third figures, it can be clearly seen from the figure that the first embodiment of the present invention is provided with a horizontal holder 1 and an upper pressing mold 2, wherein:

該臥式盛具1係呈U形狀用以容置漿料4,具有成形部11以及成形部11兩側分別向上延伸之限位部12,兩限位部12係呈上擴下窄之錐形狀。The horizontal holder 1 has a U shape for accommodating the slurry 4, and has a forming portion 11 and a limiting portion 12 extending upwardly on both sides of the forming portion 11. The two limiting portions 12 are upwardly and narrowly tapered. shape.

上壓型模2係設置於臥式盛具1上方側,上壓型模2上方連接有用以帶動上壓型模2朝向臥式盛具1來回位移之驅動裝置3,上壓型模2底面凹設有壓型槽21,且上壓型模2兩側分別設置有封閉面22,兩封閉面22係呈上擴下窄之錐形狀。The upper pressing mold 2 is disposed on the upper side of the horizontal holding mold 1, and the upper pressing mold 2 is connected with a driving device 3 for driving the upper pressing mold 2 to be displaced back and forth toward the horizontal holding device 1, and the bottom surface of the upper pressing mold 2 The pressing groove 21 is recessed, and the two sides of the upper pressing die 2 are respectively provided with a closing surface 22, and the two closing surfaces 22 are formed in an upwardly expanding narrow tapered shape.

當本創作於使用時,係先將漿料4置於臥式盛具1內,此漿料4是以常溫固態的球化胚料,利用感應爐加熱至預定的固、液相比例之半固態球化漿料,或是將鋁液透過不同的方式,予以冷卻至預定固、液相比例之半固態球化漿料,當漿料4置於臥式盛具1後,驅動裝置3會帶動上壓型模2朝向臥式盛具1位移,並進入臥式盛具1內,使上壓型模2之兩封閉面22分別底靠於臥式盛具1之限位部12內側,使漿料4於上壓型模2之壓型槽21與臥式盛具1之成形部11之間形成金屬錠,續利用驅動裝置3帶動上壓型模2遠離臥式盛具1即可。當上壓型模2遠離臥式盛具1後,形成金屬錠之漿料4即可輕易的由臥式盛具1內取出。When the present invention is used, the slurry 4 is first placed in a horizontal spheroid 1 which is a spheroidized billet which is solid at room temperature and is heated by an induction furnace to a predetermined ratio of solid to liquid phase. The solid spheroidizing slurry, or the aluminum liquid is cooled to a predetermined solid-liquid phase ratio semi-solid spheroidized slurry through different methods. When the slurry 4 is placed in the horizontal stalk 1, the driving device 3 The upper pressing mold 2 is displaced toward the horizontal holder 1 and enters the horizontal holder 1 so that the two closed faces 22 of the upper pressing mold 2 are respectively bottomed on the inner side of the limiting portion 12 of the horizontal holder 1. The slurry 4 is formed between the molding groove 21 of the upper molding die 2 and the molding portion 11 of the horizontal molding device 1 , and the driving device 3 is used to drive the upper pressing die 2 away from the horizontal molding device 1 . . When the upper molding die 2 is separated from the horizontal holder 1, the slurry 4 forming the metal ingot can be easily taken out from the horizontal holder 1.

請參閱第四圖至第六圖所示,由圖中可清楚看出,本創作第二實施例與前述之第一實施例之差異在於:Referring to the fourth to sixth figures, it can be clearly seen from the figure that the difference between the second embodiment of the present creation and the first embodiment described above is:

該上壓型模6係由兩間隔設置之左半模61以及右半模62所構成,左半模61兩側分別設置有左抵靠面611以及左封閉面612,且左抵靠面611以及左封閉面612之間設置有左成形面613,而右半模62兩側分別設置有右抵靠面621以及右封閉面622,右抵靠面621以及右封閉面622之間設置有右成形面623,且左抵靠面611以及右抵靠面621係呈上擴下窄之錐形狀。The upper pressing die 6 is composed of two left half molds 61 and a right half mold 62 which are disposed at intervals. The left half mold 61 is respectively provided with a left abutting surface 611 and a left closing surface 612, and a left abutting surface 611. A left forming surface 613 is disposed between the left closing surface 612, and a right abutting surface 621 and a right closing surface 622 are respectively disposed on opposite sides of the right mold half 62. The right abutting surface 621 and the right closing surface 622 are disposed between the right side. The forming surface 623, and the left abutting surface 611 and the right abutting surface 621 are formed in an upwardly expanding narrow tapered shape.

當漿料4置於臥式盛具5後,驅動裝置7會帶動上壓型模6之左半模61以及右半模62朝向臥式盛具5位移,而於左半模61以及右半模62位移進入臥式盛具5時,左半模61之左抵靠面611以及右半模62之右抵靠面621會受到臥式盛具5之兩限位部52限制,而使左半模61以及右半模62逐漸的相互靠近,即原本位於臥式盛具5與上壓型模6之間的空氣,可以由左封閉面612與右封閉面622之間洩出上壓型模6,而於上壓型模6完全閉合於下模5時,漿料4即會由臥式盛具5之成形部51以及上壓型模6之左成形面613與右成形面623塑形,續利用驅動裝置7帶動上壓型模6遠離臥式盛具5即可;在本實施例中成形部51、左成形面613與右成形面623係呈弧形狀,使漿料4塑形成圓柱狀但不因此為限,成形部51、左成形面613與右成形面623可依使用者需求呈方形狀或其他形狀;再者,當上壓型模6完全閉合於下模5時,左封閉面612與右封閉面622可為相互貼合狀態,或是距離一細小間隙。When the slurry 4 is placed in the horizontal holder 5, the driving device 7 drives the left mold half 61 and the right mold half 62 of the upper molding die 6 toward the horizontal holder 5, and in the left mold half 61 and the right half. When the mold 62 is displaced into the horizontal holder 5, the left abutment surface 611 of the left mold half 61 and the right abutment surface 621 of the right mold half 62 are restricted by the two limit portions 52 of the horizontal holder 5, and left. The mold half 61 and the right mold half 62 are gradually close to each other, that is, the air originally located between the horizontal holder 5 and the upper pressing mold 6 can be discharged from the left closed surface 612 and the right closed surface 622. The mold 6 is formed by the forming portion 51 of the horizontal holder 5 and the left forming surface 613 and the right forming surface 623 of the upper pressing mold 6 when the upper pressing mold 6 is completely closed to the lower mold 5. In the embodiment, the upper pressing mold 6 is driven away from the horizontal holder 5; in the embodiment, the forming portion 51, the left forming surface 613 and the right forming surface 623 are arc-shaped, so that the slurry 4 The plastic forming cylindrical shape is not limited thereto, and the forming portion 51, the left forming surface 613 and the right forming surface 623 may be square or other shapes according to user requirements; further, when the upper pressing mold 6 is completely closed to the lower mold 5 Time Left and right closure sealing surface 612 and surface 622 may be bonded to each other state, or from a fine clearance.

1、5‧‧‧臥式盛具
11、51‧‧‧成形部
12、52‧‧‧限位部
2‧‧‧上壓型模
21‧‧‧壓型槽
22‧‧‧封閉面
3、7‧‧‧驅動裝置
4‧‧‧漿料
6‧‧‧上壓型模
61‧‧‧左半模
611‧‧‧左抵靠面
612‧‧‧左封閉面
613‧‧‧左成形面
62‧‧‧右半模
621‧‧‧右抵靠面
622‧‧‧右封閉面
623‧‧‧右成形面
1, 5‧‧‧ horizontal style
11, 51‧‧‧ forming department
12. 52‧‧‧ Limitation Department
2‧‧‧Upper die
21‧‧‧Type groove
22‧‧‧Closed surface
3, 7‧‧‧ drive
4‧‧‧Slurry
6‧‧‧Upper die
61‧‧‧left half mode
611‧‧‧left abutment
612‧‧‧ Left closed face
613‧‧‧left forming surface
62‧‧‧right half mode
621‧‧‧Right abutment
622‧‧‧right closed face
623‧‧‧right forming surface

第一圖係本創作第一實施例對漿料進行塑形之示意圖。 第二圖係本創作第一實施例對漿料進行塑形時之示意圖。 第三圖係本創作第一實施例漿料塑形後之示意圖。 第四圖係本創作第二實施例對漿料進行塑形之示意圖。 第五圖係本創作第二實施例對漿料進行塑形時之示意圖。 第六圖係本創作第二實施例漿料塑形後之示意圖。The first figure is a schematic view of the first embodiment of the present invention for shaping the slurry. The second figure is a schematic view of the first embodiment of the present invention when the slurry is shaped. The third figure is a schematic view of the slurry of the first embodiment of the present invention after shaping. The fourth figure is a schematic view of the second embodiment of the present invention for shaping the slurry. The fifth figure is a schematic view of the second embodiment of the present invention when the slurry is shaped. The sixth drawing is a schematic view of the second embodiment of the present invention after slurry shaping.

Claims (6)

一種半固態球化金屬錠塑形裝置,包含有: 臥式盛具,係呈U形狀用以容置漿料,具有成形部以及成形部兩側分別向上延伸之限位部; 上壓型模,係設置於臥式盛具上方側,上壓型模底面凹設有壓型槽,且上壓型模兩側分別設置有封閉面; 當上壓型模朝向臥式盛具位移進入臥式盛具時,上壓型模之兩封閉面分別底靠於臥式盛具之限位部內側,使漿料成形於上壓型模之壓型槽與臥式盛具之成形部之間。A semi-solid spheroidized metal ingot shaping device comprises: a horizontal sizing device having a U shape for accommodating a slurry, having a forming portion and a limiting portion extending upwardly on both sides of the forming portion; The system is disposed on the upper side of the horizontal holder, the bottom surface of the upper pressing mold is concavely provided with a pressing groove, and the two sides of the upper pressing mold are respectively provided with a closing surface; when the upper pressing mold is displaced toward the horizontal holding device, the horizontal shape is entered. When the device is held, the two closed faces of the upper pressing die are respectively bottomed on the inner side of the limiting portion of the horizontal holding device, so that the slurry is formed between the pressing groove of the upper pressing die and the forming portion of the horizontal holding device. 如請求項1所述之半固態球化金屬錠塑形裝置,其中該上壓型模上方連接有用以帶動上壓型模朝向臥式盛具來回位移之驅動裝置。The semi-solid spheroidized ingot shaping device according to claim 1, wherein the upper pressing die is connected with a driving device for driving the upper pressing die to be displaced back and forth toward the horizontal holder. 如請求項1所述之半固態球化金屬錠塑形裝置,其中該臥式盛具之兩限位部係呈上擴下窄之錐形狀,上壓型模之兩封閉面係呈上擴下窄之錐形狀。The semi-solid spheroidized metal ingot shaping device according to claim 1, wherein the two limiting portions of the horizontal holder are in the shape of an upwardly expanding narrow cone, and the two closed surfaces of the upper pressing mold are expanded. The narrow cone shape. 一種半固態球化金屬錠塑形裝置,包含有: 臥式盛具,係呈U形狀用以容置漿料,具有成形部以及成形部兩側分別向上延伸之限位部; 上壓型模,係由兩間隔設置之左半模以及右半模所構成,左半模兩側分別設置有左抵靠面以及左封閉面,且左抵靠面以及左封閉面之間設置有左成形面,而右半模兩側分別設置有右抵靠面以及右封閉面,且右抵靠面以及右封閉面之間設置有右成形面; 前述之上壓型模係設置於臥式盛具上方側,當上壓型模朝向臥式盛具位移進入臥式盛具時,左半模之左抵靠面以及右半模之右抵靠面會受到臥式盛具之兩限位部限制而逐漸的相互靠近,使漿料成形於上壓型模之左成形面及右成形面與臥式盛具之成形部之間。A semi-solid spheroidized metal ingot shaping device comprises: a horizontal sizing device having a U shape for accommodating a slurry, having a forming portion and a limiting portion extending upwardly on both sides of the forming portion; The left mold half and the right mold half are arranged at two intervals, and the left half mold is respectively provided with a left abutting surface and a left closed surface, and a left forming surface is disposed between the left abutting surface and the left closed surface. And a right abutting surface and a right closing surface are respectively disposed on two sides of the right mold half, and a right forming surface is disposed between the right abutting surface and the right closing surface; the upper pressing type mold is disposed above the horizontal sash On the side, when the upper pressing die is displaced into the horizontal sash toward the horizontal sash, the left abutting surface of the left mold half and the right abutting surface of the right mold half are restricted by the two limit portions of the horizontal sash Gradually close to each other, the slurry is formed between the left forming surface and the right forming surface of the upper pressing mold and the forming portion of the horizontal holder. 如請求項4所述之半固態球化金屬錠塑形裝置,其中該上壓型模上方連接有用以帶動上壓型模朝向臥式盛具來回位移之驅動裝置。The semi-solid spheroidized ingot shaping device according to claim 4, wherein the upper pressing die is connected with a driving device for driving the upper pressing die to be displaced back and forth toward the horizontal holder. 如請求項4所述之半固態球化金屬錠塑形裝置,其中該臥式盛具之兩限位部係呈上擴下窄之錐形狀,上壓型模之左抵靠面以及右抵靠面係呈上擴下窄之錐形狀。The semi-solid spheroidized metal ingot shaping device according to claim 4, wherein the two limiting portions of the horizontal sash have an upwardly expanding narrow tapered shape, and the left abutting surface of the upper pressing die and the right abutting The facing system is expanded to a narrow tapered shape.
TW107201468U 2018-01-30 2018-01-30 Semi-solid spherical metal ingot shaping device TWM562175U (en)

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