TWM561567U - Cutting fluid intercepting device - Google Patents

Cutting fluid intercepting device Download PDF

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Publication number
TWM561567U
TWM561567U TW107202945U TW107202945U TWM561567U TW M561567 U TWM561567 U TW M561567U TW 107202945 U TW107202945 U TW 107202945U TW 107202945 U TW107202945 U TW 107202945U TW M561567 U TWM561567 U TW M561567U
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TW
Taiwan
Prior art keywords
cutting fluid
intercepting device
partitions
oil
oil mist
Prior art date
Application number
TW107202945U
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Chinese (zh)
Inventor
Wen-Zhe Zheng
Original Assignee
Century Trading Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Century Trading Corp filed Critical Century Trading Corp
Priority to TW107202945U priority Critical patent/TWM561567U/en
Priority to JP2018001261U priority patent/JP3216753U/en
Publication of TWM561567U publication Critical patent/TWM561567U/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Separating Particles In Gases By Inertia (AREA)
  • Auxiliary Devices For Machine Tools (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

一種切削液攔截裝置,其內部形成一空腔,該切削液攔截裝置之兩側分別具有一進氣口與一出氣口,在該空腔中設置複數個隔板,該等隔板之部分隔板在該空腔中形成有上通道,分別與該等部分隔板相鄰之該等隔板之剩餘隔板在該空腔中形成有下通道,該切削液攔截裝置之底部形成一排油凹槽,該排油凹槽形成有複數個排油孔。A cutting fluid intercepting device has a cavity formed therein, and each of the two sides of the cutting fluid intercepting device has an air inlet and an air outlet, and a plurality of partitions are disposed in the cavity, and a part of the partitions of the partitions An upper passage is formed in the cavity, and the remaining partitions of the partitions adjacent to the partial partitions respectively form a lower passage in the cavity, and a bottom of the cutting fluid intercepting device forms a row of oil recesses The groove, the oil discharge groove is formed with a plurality of oil drain holes.

Description

切削液攔截裝置Cutting fluid interceptor

本創作有關於機械加工之領域,特別有關於一種用於攔截油霧回收之切削液攔截裝置。This creation is about the field of machining, and is particularly concerned with a cutting fluid interceptor for intercepting oil mist recovery.

一般的車床、銑床或鑽床等大型加工機台於加工過程中,多半必須配合使用切削油來輔助切削過程之散熱,以及改善切削後之表面品質。因此,業者會在加工機台上增設油霧回收機,以回收加工機台所產生之油霧狀的廢氣,進而減少油霧影響工作環境的空氣品質,更可進一步將油霧中之粉塵過濾處理後,將油霧所集結的切削油回收再利用。In the processing of large lathes such as lathes, milling machines or drill presses, most of them must be combined with cutting oil to assist the heat dissipation during the cutting process and improve the surface quality after cutting. Therefore, the manufacturer will add an oil mist recovery machine on the processing machine to recover the oil mist-like exhaust gas generated by the processing machine, thereby reducing the air quality of the working environment caused by the oil mist, and further filtering the dust in the oil mist. The cutting oil collected by the oil mist is recycled and reused.

油霧回收機利用離心扇之風力將油霧吸入機體內,以讓過濾網過濾可回收之切削油成分,而後等待切削油沿著過濾網順流而下至機體底部之油回收口以進行回收。然而,加工機台於切削作業後若產生極大量油霧狀的廢氣,此極大量油霧氣流進入油霧回收機時並無法全部濾除,而未濾除油霧狀的廢氣將排出油霧回收機之外,造成工作環境的空氣品質變差,且極大量油霧氣流通過油霧回收機之過濾網,將大大地降低過濾網過濾的效果,同時也降低過濾網之使用壽命。The oil mist recovery machine uses the wind of the centrifugal fan to suck the oil mist into the body, so that the filter filters the recyclable cutting oil component, and then waits for the cutting oil to flow down the filter to the oil recovery port at the bottom of the body for recovery. However, if the processing machine generates a large amount of oil mist-like exhaust gas after the cutting operation, the extremely large amount of oil mist flow can not be completely filtered out when entering the oil mist recovery machine, and the oil mist-like exhaust gas will not be filtered out. In addition to the recycling machine, the air quality of the working environment is deteriorated, and a large amount of oil mist flow passes through the filter of the oil mist recovery machine, which greatly reduces the filtering effect of the filter and also reduces the service life of the filter.

有鑑於上述問題,本創作之目的在於提供一種切削液攔截裝置,其裝設在油霧回收機之前端,用以預先攔截大部份油霧狀的廢氣,攔截後剩餘之油霧狀的廢氣再經由油霧回收機全部濾除,如此可使工作環境有良好的空氣品質,且經攔截後剩餘之油霧氣流通過油霧回收機之過濾網,而具有極佳的過濾效果,同時也提高過濾網之使用壽命。In view of the above problems, the purpose of the present invention is to provide a cutting fluid intercepting device which is installed at the front end of the oil mist recovery machine for intercepting most of the oil mist exhaust gas in advance and intercepting the remaining oil mist exhaust gas. It is completely filtered out by the oil mist recovery machine, so that the working environment has good air quality, and the oil mist flow remaining after intercepting passes through the filter of the oil mist recovery machine, and has excellent filtering effect and also improves The service life of the filter.

本創作之一態樣係提供一種切削液攔截裝置,其內部形成一空腔,該切削液攔截裝置之兩側分別具有一進氣口與一出氣口,在該空腔中設置複數個隔板,該等隔板之部分隔板在該空腔中形成有上通道,分別與該等部分隔板相鄰之該等隔板之剩餘隔板在該空腔中形成有下通道,該切削液攔截裝置之底部形成一排油凹槽,該排油凹槽形成有複數個排油孔。One aspect of the present invention provides a cutting fluid intercepting device, wherein a cavity is formed therein, and the cutting fluid intercepting device has an air inlet and an air outlet respectively on two sides thereof, and a plurality of partitions are arranged in the cavity. A portion of the partition of the partition is formed with an upper passage in the cavity, and a remaining partition of the partition adjacent to the partial partitions respectively forms a lower passage in the cavity, the cutting fluid intercepting The bottom of the device forms an oil drain groove, and the oil discharge groove is formed with a plurality of oil drain holes.

為使熟習本創作所屬技術領域之一般技藝者能更進一步了解本創作,下文特列舉本創作之數個較佳實施例,並配合所附圖式,詳細說明本創作的構成內容及所欲達成之功效。In order to make the present invention more familiar to those skilled in the art to which the present invention belongs, the following is a list of preferred embodiments of the present invention, and in conjunction with the drawings, the composition of the creation and the desired The effect.

一般大型加工機台於加工過程中使用切削液(例如水溶性切削油)來輔助切削過程之散熱,以及改善切削後之表面品質,所以加工機台於切削作業會產生油霧狀的廢氣。在本創作之實施例中,在加工機台上串接組裝之切削液攔截裝置及油霧回收機來抽吸加工機台內的油霧氣體,藉以過濾並回收加工機台所產生之油霧狀的廢氣,而將油霧中之粉塵過濾處理後,將油霧所集結的切削液回收再利用。Generally, large processing machines use cutting fluids (such as water-soluble cutting oil) to assist in the heat dissipation during the cutting process and improve the surface quality after cutting. Therefore, the processing machine generates oil mist-like exhaust gas during cutting operations. In the embodiment of the present invention, the assembled cutting fluid intercepting device and the oil mist recovery machine are serially connected on the processing machine to suck the oil mist gas in the processing machine, thereby filtering and recovering the oil mist generated by the processing machine. After the exhaust gas is filtered and the dust in the oil mist is filtered, the cutting fluid collected by the oil mist is recovered and reused.

圖1為本創作之將切削液攔截裝置及油霧回收機串接組裝在一起之示意立體圖,圖2為圖1朝垂直方向剖切油霧回收機及切削液攔截裝置之剖面圖,圖3為本創作之朝水平方向剖切該切削液攔截裝置之剖面圖。Figure 1 is a schematic perspective view of the cutting fluid intercepting device and the oil mist recovery machine assembled in series, and Figure 2 is a cross-sectional view of the oil mist recovery machine and the cutting fluid intercepting device taken in the vertical direction of Figure 1, Figure 3 A cross-sectional view of the cutting fluid intercepting device is cut in the horizontal direction of the creation.

在圖1至圖3中,切削液攔截裝置12的內部形成一空腔,切削液攔截裝置12之兩側分別具有一進氣口16與一出氣口18。切削液攔截裝置12之出氣口18與油霧回收機10之進氣口串接組裝在一起。In FIGS. 1 to 3, a cavity is formed inside the cutting fluid intercepting device 12, and an air inlet 16 and an air outlet 18 are respectively formed on both sides of the cutting fluid intercepting device 12. The air outlet 18 of the cutting fluid intercepting device 12 is assembled in series with the air inlet of the oil mist recovery machine 10.

切削液攔截裝置12之空腔中設置有四個隔板201、202、203、204,在本實施例中,設置四個隔板僅作為說明之用,並非用以侷限本創作,可視情況需要設置任何數目之隔板。隔板201、203設置在空腔中略為下方之位置,使得隔板201、203上方之空腔中形成有上通道,分別與隔板201、203相鄰之剩餘隔板202、204設置在空腔中略為上方之位置,使得隔板202、204下方之空腔中形成有下通道。Four partitions 201, 202, 203, and 204 are disposed in the cavity of the cutting fluid intercepting device 12. In the present embodiment, four partitions are provided for illustrative purposes only, and are not intended to limit the creation, as the case may be. Set any number of partitions. The partitions 201, 203 are disposed at a position slightly below the cavity such that an upper passage is formed in the cavity above the partitions 201, 203, and the remaining partitions 202, 204 adjacent to the partitions 201, 203, respectively, are disposed in the air. The upper portion of the cavity is positioned such that a lower passage is formed in the cavity below the partitions 202, 204.

切削液攔截裝置12之底部形成一排油凹槽22,排油凹槽22形成有三個排油孔241、242、243,在本實施例中,形成三個排油孔僅作為說明之用,並非用以侷限本創作,可視情況需要設置任何數目之排油孔。An oil drain groove 22 is formed at the bottom of the cutting fluid intercepting device 12, and the oil drain groove 22 is formed with three oil drain holes 241, 242, and 243. In the present embodiment, three oil drain holes are formed for illustrative purposes only. It is not intended to limit the creation, and any number of oil drain holes may be provided as appropriate.

切削液攔截裝置12具有可拆卸式之一上蓋14。當要清潔切削液攔截裝置12內部(包括清潔切削液攔截裝置12之內壁、隔板201、202、203、204、排油凹槽22及排油孔241、242、243)時,可將上蓋14拆卸,以使用清潔液之類對切削液攔截裝置12內部進行清潔。The cutting fluid intercepting device 12 has a detachable one of the upper covers 14. When the inside of the cutting fluid intercepting device 12 is to be cleaned (including cleaning the inner wall of the cutting fluid intercepting device 12, the partitions 201, 202, 203, 204, the oil draining groove 22, and the oil draining holes 241, 242, 243), The upper cover 14 is detached to clean the inside of the cutting fluid intercepting device 12 using a cleaning liquid or the like.

於加工機台抽吸的油霧氣體由切削液攔截裝置12之進氣口16進入到切削液攔截裝置12之空腔中,如圖2中之箭頭指向,抽吸至空腔中的油霧氣體首先流經隔板201上方之上通道,在此流經路徑中,油霧氣體會觸碰及黏附到切削液攔截裝置12之內壁及隔板201之表面,在其油霧氣體不斷地累積成露珠之切削液時因重力而往下滑落至切削液攔截裝置12之排油凹槽22。The oil mist gas sucked from the processing machine enters the cavity of the cutting fluid intercepting device 12 from the air inlet 16 of the cutting fluid intercepting device 12, as indicated by the arrow in Fig. 2, and is sucked into the oil mist in the cavity. The gas first flows through the upper passage above the partition 201, and in this flow path, the oil mist gas touches and adheres to the inner wall of the cutting fluid intercepting device 12 and the surface of the partition 201, and the oil mist gas continuously accumulates. The cutting fluid of the dewdrop is slid down by gravity to the oil discharge groove 22 of the cutting fluid intercepting device 12.

接著,空腔中的油霧氣體流經隔板202下方之下通道、隔板203上方之上通道、隔板204下方之下通道及切削液攔截裝置12之出氣口18,而進入油霧回收機10之進氣口,在此流經路徑中,油霧氣體會觸碰及黏附到切削液攔截裝置12之內壁、隔板202、隔板203及隔板204之表面,在其油霧氣體不斷地累積成露珠之切削液時因重力而往下滑落至切削液攔截裝置12之排油凹槽22。Then, the oil mist gas in the cavity flows through the lower channel below the partition 202, the upper passage above the partition 203, the lower passage below the partition 204, and the air outlet 18 of the cutting fluid intercepting device 12, and enters the oil mist recovery. The air inlet of the machine 10, in which the oil mist gas touches and adheres to the inner wall of the cutting fluid intercepting device 12, the surface of the partition 202, the partition 203 and the partition 204, in which the oil mist gas When the cutting fluid of the dewdrop is continuously accumulated, it is slid down by gravity to the oil discharge groove 22 of the cutting fluid intercepting device 12.

下滑落至切削液攔截裝置12之排油凹槽22上之切削液會沿著排油凹槽22之排油孔241、242、243排出切削液攔截裝置12外而被收集回收。The cutting fluid that has fallen down onto the oil discharge groove 22 of the cutting fluid intercepting device 12 is collected and recovered by discharging the oil discharge holes 241, 242, 243 of the oil discharge groove 22 out of the cutting fluid intercepting device 12.

在本實施例中,在切削液攔截裝置12之空腔中所設置之多個隔板201、202、203、204可以攔截約75%之油霧氣體,可有效降低切削液之油霧氣體進入油霧回收機10中,而使油霧回收機10完全濾除切削液之油霧氣體。In this embodiment, the plurality of partitions 201, 202, 203, 204 disposed in the cavity of the cutting fluid intercepting device 12 can intercept about 75% of the oil mist gas, which can effectively reduce the oil mist gas entering the cutting fluid. In the oil mist recovery machine 10, the oil mist recovery machine 10 completely filters out the oil mist gas of the cutting fluid.

本創作提供一種切削液攔截裝置,其裝設在油霧回收機之前端,用以預先攔截大部份油霧狀的切削液,攔截後剩餘之油霧狀的切削液再經由油霧回收機全部濾除,如此可使工作環境有良好的空氣品質,且經攔截後剩餘之油霧氣流通過油霧回收機之過濾網,而具有極佳的過濾效果,同時也提高過濾網之使用壽命。The present invention provides a cutting fluid intercepting device installed at the front end of the oil mist recovery machine for intercepting most of the oil mist cutting fluid in advance, and the remaining oil mist cutting fluid after intercepting is passed through the oil mist recovery machine. All filtration, so that the working environment has good air quality, and the remaining oil mist flow after interception passes through the filter of the oil mist recovery machine, which has excellent filtering effect and also improves the service life of the filter.

雖然本創作已參照較佳具體例及舉例性附圖敘述如上,惟其應不被視為係限制性者。熟悉本技藝者對其形態及具體例之內容做各種修改、省略及變化,均不離開本創作之請求項之所主張範圍。Although the present invention has been described above with reference to preferred embodiments and exemplary drawings, it should not be considered as limiting. A person skilled in the art will be able to make various modifications, omissions and changes to the details of the present invention and the specific examples thereof without departing from the scope of the claims of the present invention.

10‧‧‧油霧回收機
12‧‧‧切削液攔截裝置
14‧‧‧上蓋
16‧‧‧進氣口
18‧‧‧出氣口
22‧‧‧排油凹槽
201‧‧‧隔板
202‧‧‧隔板
203‧‧‧隔板
204‧‧‧隔板
241‧‧‧排油孔
242‧‧‧排油孔
243‧‧‧排油孔
10‧‧‧Oil mist recovery machine
12‧‧‧Cutting fluid interceptor
14‧‧‧Upper cover
16‧‧‧air inlet
18‧‧‧ air outlet
22‧‧‧ Oil drain
201‧‧‧Baffle
202‧‧‧Baffle
203‧‧‧Baffle
204‧‧‧Baffle
241‧‧‧ oil drain
242‧‧‧ Oil drain hole
243‧‧‧ oil drain

圖1為本創作之將切削液攔截裝置及油霧回收機串接組裝在一起之示意立體圖; 圖2為圖1朝垂直方向剖切油霧回收機及切削液攔截裝置之剖面圖;以及 圖3為本創作之朝水平方向剖切該切削液攔截裝置之剖面圖。1 is a schematic perspective view of a cutting fluid intercepting device and an oil mist recovery machine assembled in series according to the present invention; FIG. 2 is a cross-sectional view of the oil mist recovery machine and the cutting fluid intercepting device taken along a vertical direction of FIG. 1; 3 Cut a cross-sectional view of the cutting fluid intercepting device in the horizontal direction of the creation.

Claims (2)

一種切削液攔截裝置,其內部形成一空腔,該切削液攔截裝置之兩側分別具有一進氣口與一出氣口,在該空腔中設置複數個隔板,該等隔板之部分隔板在該空腔中形成有上通道,分別與該等部分隔板相鄰之該等隔板之剩餘隔板在該空腔中形成有下通道,該切削液攔截裝置之底部形成一排油凹槽,該排油凹槽形成有複數個排油孔。A cutting fluid intercepting device has a cavity formed therein, and each of the two sides of the cutting fluid intercepting device has an air inlet and an air outlet, and a plurality of partitions are disposed in the cavity, and a part of the partitions of the partitions An upper passage is formed in the cavity, and the remaining partitions of the partitions adjacent to the partial partitions respectively form a lower passage in the cavity, and a bottom of the cutting fluid intercepting device forms a row of oil recesses The groove, the oil discharge groove is formed with a plurality of oil drain holes. 如請求項1之切削液攔截裝置,其中,該切削液攔截裝置具有可拆卸式之一上蓋。The cutting fluid intercepting device of claim 1, wherein the cutting fluid intercepting device has a detachable one of the upper covers.
TW107202945U 2018-03-07 2018-03-07 Cutting fluid intercepting device TWM561567U (en)

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TW107202945U TWM561567U (en) 2018-03-07 2018-03-07 Cutting fluid intercepting device
JP2018001261U JP3216753U (en) 2018-03-07 2018-04-05 Cutting fluid removal device

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TW107202945U TWM561567U (en) 2018-03-07 2018-03-07 Cutting fluid intercepting device

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CN110181329B (en) * 2019-06-29 2020-08-28 南京奥灵克物联网科技有限公司 Scrap treatment device for workpiece production and recovery method thereof
CN117182781B (en) * 2023-11-08 2024-01-23 湖南中大创远数控装备有限公司 Inner protection gear grinding machine convenient for oil mist separation

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