TWM561196U - Embedded sensing module and sensing device - Google Patents

Embedded sensing module and sensing device Download PDF

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Publication number
TWM561196U
TWM561196U TW106218594U TW106218594U TWM561196U TW M561196 U TWM561196 U TW M561196U TW 106218594 U TW106218594 U TW 106218594U TW 106218594 U TW106218594 U TW 106218594U TW M561196 U TWM561196 U TW M561196U
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Taiwan
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flow
assembly
liquid flow
cylindrical portion
cylinder
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TW106218594U
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Chinese (zh)
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王榮豪
林哲信
高尉馨
吳柏澔
朱振華
三政鴻
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財團法人工業技術研究院
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Priority to TW106218594U priority Critical patent/TWM561196U/en
Publication of TWM561196U publication Critical patent/TWM561196U/en

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Abstract

一種嵌入式感測模組包含一筒體及至少一片狀感測器。筒體環繞出一液流槽,且筒體具有多個流孔,這些流孔與液流槽相連通。至少一片狀感測器嵌設於液流槽。An embedded sensing module includes a barrel and at least one piece of sensor. The cylinder surrounds a liquid flow tank, and the cylinder has a plurality of flow holes which are in communication with the liquid flow tank. At least one piece of sensor is embedded in the flow channel.

Description

嵌入式感測模組及感測裝置Embedded sensing module and sensing device

本新型係關於一種嵌入式感測模組及感測裝置,特別是一種具有片狀感測器的嵌入式感測模組及感測裝置。The present invention relates to an embedded sensing module and a sensing device, and more particularly to an embedded sensing module and a sensing device having a chip sensor.

由於目前社會對於環境保護的意識抬頭,因此對於管件中流動的流體之離子濃度、溫度、酸鹼度、電導度、光穿透度、濁度、生化需氧量及特定分子之含量進行檢測,以了解是否管件內的流體各項性質及成分含量是否符合要求。Due to the current awareness of environmental protection in the society, the ion concentration, temperature, pH, conductivity, light penetration, turbidity, biochemical oxygen demand and specific molecular content of the fluid flowing in the pipe are detected to understand Whether the properties and composition of the fluid in the pipe fittings meet the requirements.

現階段對於管件或是槽體中的流體之性質及成分含量大多分為離線式或是在線式的檢測方式來得知。所謂的離線式檢測方式是經由分管的設置對於流體進行取樣後,再帶回實驗室進行分析。但是,採樣的流體在進行分析之前已經過一段時間,因此所感測的資訊並非即時資訊,且在運送採樣的流體過程中可能與外界接觸而被汙染,導致流體的檢測結果不準確,故目前大部分都是採用在線式檢測方式。At present, the nature and composition of the fluid in the pipe or the tank are mostly classified into off-line or on-line detection methods. The so-called off-line detection method is to take samples of the fluid through the setting of the branch and then bring it back to the laboratory for analysis. However, the sampled fluid has passed a period of time before the analysis, so the sensed information is not instantaneous information, and may be contaminated by contact with the outside during the process of transporting the sampled fluid, resulting in inaccurate fluid detection results. Some of them are based on online testing.

目前用於在線式檢測方式的感測模組為直接設置於流體流經的管件中進行檢測,且感測模組中的感測器僅能針對流體中單一的性質作量測。若欲同時針對流體中多項性質進行量測時,則需將每個量測不同性質的感測器整合在一起,使得整體感測模組的體積過大而不容易設置於管件上。The sensing module currently used for the online detection method is directly disposed in the tube through which the fluid flows, and the sensor in the sensing module can only measure the single property in the fluid. If you want to measure multiple properties in the fluid at the same time, you need to integrate each sensor with different properties, so that the overall sensing module is too large and not easy to set on the pipe.

本新型在於提供一種嵌入式感測模組及感測裝置,藉以解決先前技術中同時量測流體多個性質的感測器因體積過大而不易安裝於管件的問題。The present invention provides an embedded sensing module and a sensing device for solving the problem that the sensor of the prior art that simultaneously measures multiple properties of the fluid is too large to be easily mounted on the tube.

本新型之一實施例所揭露之一種嵌入式感測模組包含一筒體及至少一片狀感測器。筒體環繞出一液流槽,且筒體具有多個流孔,這些流孔與液流槽相連通。至少一片狀感測器嵌設於液流槽。An embedded sensing module disclosed in one embodiment of the present invention includes a barrel and at least one piece of sensor. The cylinder surrounds a liquid flow tank, and the cylinder has a plurality of flow holes which are in communication with the liquid flow tank. At least one piece of sensor is embedded in the flow channel.

本新型之另一實施例所揭露之一種感測裝置包含一流管、一筒體及至少一片狀感測器。流管環繞一液體流道。筒體環繞出一液流槽,且筒體具有多個流孔,這些流孔與液流槽相連通。至少一片狀感測器嵌設於液流槽。其中,筒體可分離地插入流管,以使至少一片狀感測器透過這些流孔連通於液體流道。A sensing device disclosed in another embodiment of the present invention includes a first-class tube, a barrel, and at least one piece of sensor. The flow tube surrounds a liquid flow path. The cylinder surrounds a liquid flow tank, and the cylinder has a plurality of flow holes which are in communication with the liquid flow tank. At least one piece of sensor is embedded in the flow channel. Wherein, the barrel is detachably inserted into the flow tube such that at least one piece of the sensor communicates with the liquid flow path through the flow holes.

以上關於本新型內容的說明及以下實施方式的說明係用以示範與解釋本新型的原理,並且提供本新型的專利申請範圍更進一步的解釋。The above description of the present invention and the following description of the embodiments are intended to illustrate and explain the principles of the present invention and to provide a further explanation of the scope of the present application.

請參閱圖1至圖3。圖1為根據本新型第一實施例所揭露的感測裝置的立體示意圖。圖2為圖1的分解圖。圖3為圖1的剖視圖。Please refer to Figure 1 to Figure 3. FIG. 1 is a perspective view of a sensing device according to a first embodiment of the present invention. Figure 2 is an exploded view of Figure 1. Figure 3 is a cross-sectional view of Figure 1.

本實施例的感測裝置10例如用來檢測流管100中的流體之子濃度、溫度、酸鹼度、電導度、光穿透度、濁度、生化需氧量及特定分子之含量等性質。The sensing device 10 of the present embodiment is used, for example, to detect properties such as sub-concentration, temperature, pH, conductivity, light transmittance, turbidity, biochemical oxygen demand, and content of specific molecules of the fluid in the flow tube 100.

感測裝置10包含一流管100、一筒體200、一密封環300、一第一電連接器400及一片狀感測器500。流管100環繞一液體流道110,液體流道110內通常有流動的流體。流管100具有一內螺紋120,內螺紋120用以供後續說明的筒體200組裝。其中,片狀感測器500可嵌入於筒體200中,以形成一嵌入式感測模組。The sensing device 10 includes a first-class tube 100, a barrel 200, a sealing ring 300, a first electrical connector 400, and a sheet-like sensor 500. The flow tube 100 surrounds a liquid flow path 110, and there is typically a flowing fluid within the liquid flow path 110. The flow tube 100 has an internal thread 120 for assembly of the barrel 200 as described later. The chip sensor 500 can be embedded in the barrel 200 to form an embedded sensing module.

筒體200環繞出一液流槽230,且筒體200具有多個流孔240,這些流孔240與液流槽230相連通。詳細來說,筒體200包含軸向上相連的一柱體部210及一組裝座部220,柱體部210環繞液流槽230,且這些流孔240分別位於柱體部210。柱體部210具有二導槽211,二導槽211皆位於液流槽230內。二導槽211分別自柱體部210遠離組裝座部220的一端朝組裝座部220延伸。組裝座部220包含一座體221及一組裝環222,且組裝環222凸出於座體221。柱體部210連接於組裝環222遠離座體221的一端。組裝環222具有一外壁面2221及一外螺紋結構2222,且外螺紋結構2222位於外壁面2221上。筒體200可分離地插入流管100,並透過組裝環222的外螺紋結構2222螺合於流管100的內螺紋120,以使筒體200固定於流管100。The cylinder 200 surrounds a liquid flow tank 230, and the cylinder 200 has a plurality of flow holes 240 communicating with the liquid flow tank 230. In detail, the cylinder 200 includes a cylindrical portion 210 and an assembly portion 220 that are axially connected. The cylindrical portion 210 surrounds the liquid flow channel 230, and the flow holes 240 are respectively located in the cylindrical portion 210. The cylindrical portion 210 has two guiding grooves 211, and the two guiding grooves 211 are all located in the liquid flow groove 230. The two guide grooves 211 extend from the end of the column portion 210 away from the assembly seat portion 220 toward the assembly seat portion 220. The assembly seat 220 includes a body 221 and an assembly ring 222 , and the assembly ring 222 protrudes from the base 221 . The cylindrical portion 210 is connected to one end of the assembly ring 222 away from the base 221 . The assembly ring 222 has an outer wall surface 2221 and an externally threaded structure 2222, and the externally threaded structure 2222 is located on the outer wall surface 2221. The barrel 200 is detachably inserted into the flow tube 100 and screwed into the internal thread 120 of the flow tube 100 through the externally threaded structure 2222 of the assembly ring 222 to fix the barrel 200 to the flow tube 100.

組裝環222更具有一套設槽2223,套設槽2223位於外壁面2221上,且套設槽2223位於外螺紋結構2222與座體221之間。密封環300套設於套設槽2223而被夾持於座體221與流管100之間,以防止流體從筒體200之座體221與流管100的接合處溢漏。第一電連接器400設置於組裝座部220的座體221內,且片狀感測器500的相對二端分別對應二導槽211,並受到二導槽211之導引而嵌設於液流槽230,以使片狀感測器500透過這些流孔240連通於液體流道110。片狀感測器500具有一第二電連接器510,且第二電連接器510電性連接於第一電連接器400。The assembly ring 222 further has a groove 2223, the sleeve 2223 is located on the outer wall surface 2221, and the sleeve groove 2223 is located between the external thread structure 2222 and the seat body 221. The seal ring 300 is sleeved between the sleeve 221 and the flow tube 100 to prevent fluid from leaking from the joint of the seat body 221 of the barrel 200 and the flow tube 100. The first electrical connector 400 is disposed in the base 221 of the assembly base 220, and the opposite ends of the strip sensor 500 respectively correspond to the two guiding slots 211, and are guided by the two guiding slots 211 to be embedded in the liquid. The flow channel 230 is configured such that the sheet sensor 500 communicates with the liquid flow path 110 through the flow holes 240. The chip sensor 500 has a second electrical connector 510 , and the second electrical connector 510 is electrically connected to the first electrical connector 400 .

在本實施例中,片狀感測器500為透過微機電製程技術及網版電極印刷技術所製成,且片狀感測器500可為量測流體單一性質的感測器,或是可為同時量測流體多種性質的多重感測器。此外,第一電連接器400是透過防水封裝並內嵌於組裝座部220的座體221內,且座體221遠離柱體部210之一端由電線11穿設並電性連接於第一電連接器400,用以提供片狀感測器500所需之電力,以及傳輸片狀感測器500所感測之訊號。In this embodiment, the chip sensor 500 is fabricated by a micro-electromechanical process technology and a screen electrode printing technology, and the chip sensor 500 can be a sensor for measuring a single property of the fluid, or can be A multi-sensor that measures multiple properties of a fluid at the same time. In addition, the first electrical connector 400 is inserted through the waterproof package and embedded in the base 221 of the assembly base 220, and the seat 221 is disposed away from the end of the cylindrical portion 210 by the electric wire 11 and electrically connected to the first electrical connection. The device 400 is configured to provide power required by the chip sensor 500 and to transmit signals sensed by the chip sensor 500.

在本實施例中,藉由筒體200的結構與筒體200的流孔240,可減緩原本位於流管100中流動的流體之流速及壓力,使流體經由這些流孔進入液流槽230後的流體流速及壓力變小而形成穩定的流場,因此可避免片狀感測器500被破壞外,還可提升量測流體的性質及成分含量的準確度及數值的穩定性。此外,更可藉由調整這些流孔240的直徑D1、筒體200的內徑D2、筒體200軸向上相鄰的二流孔240之間距L1及柱體部210的管長L2的大小,以進一步提升筒體200之液流槽230內降速及降壓的效果,以下將藉由模擬數據進行詳細說明。In the present embodiment, by the structure of the cylinder 200 and the flow hole 240 of the cylinder 200, the flow rate and pressure of the fluid originally flowing in the flow tube 100 can be slowed down, and the fluid enters the liquid flow tank 230 through the flow holes. The fluid flow rate and pressure become small to form a stable flow field, so that the sheet sensor 500 can be prevented from being damaged, and the accuracy and numerical stability of the properties and composition contents of the measuring fluid can be improved. Further, the diameter D1 of the flow holes 240, the inner diameter D2 of the tubular body 200, the distance L1 between the axially adjacent tubular holes 240 in the axial direction of the tubular body 200, and the length L2 of the tubular portion 210 can be further adjusted. The effect of lowering the speed and reducing the pressure in the flow tank 230 of the cylinder 200 will be described in detail below by simulation data.

首先以模擬數據說明這些流孔240的直徑D1與筒體200的內徑D2的之間的關係。請先參閱圖4及圖5,圖4為圖3的流孔在不同直徑下所形成之液流槽的流場平均流速折線圖。圖5為圖3的流孔在不同直徑下所形成之液流槽的流場平均壓力折線圖。First, the relationship between the diameter D1 of the flow holes 240 and the inner diameter D2 of the cylindrical body 200 will be described with simulation data. Please refer to FIG. 4 and FIG. 5 first. FIG. 4 is a flow chart of the average flow velocity of the flow channel formed by the orifices of FIG. 3 at different diameters. Figure 5 is a flow field average pressure line diagram of the flow channel formed by the orifice of Figure 3 at different diameters.

以筒體200的內徑D2為50公厘、柱體部210之管長L2為100公厘、筒體200軸向上相鄰的任二流孔240之間距L1為20公厘,流場之長度L為300公厘、寬度W為100公厘、高度H為100公厘,流場的入口流速為10公尺/秒,以及流體之黏滯係數為1×10 -3Pa.S為模擬條件下,觀察在不同流孔240之直徑之下流速與壓力的變化。 The inner diameter D2 of the cylinder 200 is 50 mm, the tube length L2 of the cylinder portion 210 is 100 mm, and the distance between the two second holes 240 in the axial direction of the cylinder 200 is 20 mm, and the length L of the flow field is L. It is 300 mm, the width W is 100 mm, the height H is 100 mm, the inlet flow velocity of the flow field is 10 m/s, and the viscosity coefficient of the fluid is 1×10 -3 Pa. S is the simulated flow condition and the change in flow rate and pressure below the diameter of the different orifices 240 is observed.

由圖4及圖5可知,隨著這些流孔240的直徑D1從2公厘變化到10公厘,位於液流槽230內的流體流速隨著流孔240的直徑D1增加,流體流速及流體壓力亦增加。其中,若這些流孔240的直徑小於2公厘時,液流槽230內的流體流速與壓力皆為0,即表示流體並未進入液流槽230內。接著,若這些流孔240的直徑D1為6公厘時,位於液流槽230內的流體流速已從10公尺/秒降至5.12公尺/秒,且位於液流槽230內的流體壓力亦從約8.20×10 4Pa降至5.23×10 4Pa,即代表在這些流孔240的直徑D1為6公厘之下可有效降低位於液流槽230內的流體流速及流體壓力。但若這些流孔240的直徑D1為10公厘時,位於液流槽230之流體流速與流體壓力與流場之入口流速及流體壓力相當,亦即這些流孔240過大而無明顯之減速及減壓之效果。由此可知,這些流孔240的直徑D1與筒體200的內徑D2之比值大約介於十分之一至五分之一之間,可更有效地降低液流槽230內的流體流速及流體壓力。 4 and 5, as the diameter D1 of the flow holes 240 is changed from 2 mm to 10 mm, the flow velocity of the fluid in the flow channel 230 increases with the diameter D1 of the flow hole 240, the fluid flow rate and the fluid. The pressure also increased. Wherein, if the diameter of the flow holes 240 is less than 2 mm, the flow velocity and pressure of the fluid in the flow channel 230 are both 0, indicating that the fluid does not enter the flow channel 230. Next, if the diameter D1 of the orifices 240 is 6 mm, the flow velocity of the fluid in the flow tank 230 has decreased from 10 m/s to 5.12 m/s, and the fluid pressure in the flow tank 230 It also decreases from about 8.20 x 10 4 Pa to 5.23 x 10 4 Pa, which means that the fluid flow rate and fluid pressure in the flow channel 230 can be effectively reduced when the diameter D1 of the orifices 240 is 6 mm. However, if the diameter D1 of the orifices 240 is 10 mm, the fluid flow rate in the liquid flow tank 230 is equivalent to the fluid pressure and the inlet flow velocity and fluid pressure of the flow field, that is, the orifices 240 are too large without significant deceleration and The effect of decompression. It can be seen that the ratio of the diameter D1 of the flow holes 240 to the inner diameter D2 of the cylinder 200 is between about one tenth and one fifth, which can more effectively reduce the fluid flow rate in the liquid flow tank 230 and Fluid pressure.

接著,透過已知流體的電導度及相對應的量測電壓,判斷不同流孔240的直徑D1之下所形成之液流槽230的流場對於片狀感測器500所感測已知流體的量測電壓值之影響,請參閱圖6及圖7,圖6為圖3的流孔在不同直徑下片狀感測器所感測之電壓隨著時間變化的折線圖。圖7為圖3的流孔在不同直徑下片狀感測器所感測之電壓量測變異數的折線圖。Then, the flow field of the flow channel 230 formed under the diameter D1 of the different flow holes 240 is determined by the conductivity of the known fluid and the corresponding measurement voltage, and the known fluid is sensed by the sheet sensor 500. For the influence of the measured voltage value, please refer to FIG. 6 and FIG. 7. FIG. 6 is a line diagram showing the voltage sensed by the chip sensor of the flow hole of FIG. 7 is a line graph of the voltage measurement variation sensed by the chip sensor of FIG. 3 at different diameters.

舉例來說,若已知流體的電導度為0.748mS/cm,則此已知流體在靜止狀態下的量測電壓為296毫伏。但若流體是位於液流槽230中,則以前述模擬相同配置之下,片狀感測器500在不同時間所感測出流體的電壓值則會隨著這些流孔240的直徑D1的增加而呈現波動的狀態,且電壓量測變異數亦會隨著這些流孔240的直徑D1增加而變大。詳細來說,由圖6及圖7所示,可觀察出當這些流孔240的直徑D1小於2公厘時,因液流槽230內的流體之流速為0,故電壓量測的變異數為0。但當這些流孔240的直徑D1為10公厘時,因液流槽230內的流體流速近似流場之入口流速,因此片狀感測器500會受到流體之的流動及壓力之擾動,而使得所量測的電壓在不同時間之下會呈現波動的狀態,且電壓量測的變異數則高達206毫伏。因此,可得知在液流槽230內流體流動的狀態下,這些流孔240的直徑D1與筒體200的內徑D2之比值大約介於十分之一至五分之一之間,可保有較低的量測電壓變異數之下,又還具有進一步降低液流槽230內的流體流速及流體壓力的效果。For example, if the conductivity of the fluid is known to be 0.748 mS/cm, then the known fluid has a measured voltage of 296 millivolts at rest. However, if the fluid is located in the flow channel 230, the voltage value of the fluid sensed by the chip sensor 500 at different times will increase with the diameter D1 of the flow holes 240. A fluctuating state is exhibited, and the voltage measurement variation number also becomes larger as the diameter D1 of the flow holes 240 increases. In detail, as shown in FIGS. 6 and 7, it can be observed that when the diameter D1 of the flow holes 240 is less than 2 mm, since the flow velocity of the fluid in the flow channel 230 is 0, the variation of the voltage measurement is performed. Is 0. However, when the diameter D1 of the flow holes 240 is 10 mm, since the flow velocity of the fluid in the flow channel 230 approximates the inlet flow velocity of the flow field, the sheet sensor 500 is disturbed by the flow and pressure of the fluid, and The measured voltage will exhibit a fluctuating state at different times, and the voltage measurement has a variation of up to 206 millivolts. Therefore, it can be known that the ratio of the diameter D1 of the flow holes 240 to the inner diameter D2 of the cylindrical body 200 is between about one tenth and one fifth, in a state where the fluid flows in the liquid flow tank 230. Maintaining a lower measured voltage variation also has the effect of further reducing the fluid flow rate and fluid pressure within the flow cell 230.

經由前述之模擬與實驗,可判斷出當這些流孔240的直徑D1為6公厘時,不僅能有效地使液流槽230內的流體流速及流體壓力降低外,亦對於片狀感測器500的量測變異數保持在可接受的範圍內。接著,將這些流孔240的直徑D1設定在6公厘且其他條件不變之情形下,模擬不同筒體200的內徑D2對於液流槽230內流體流速及流體壓力的影響。請參閱圖8及圖9,圖8為圖2的筒體在不同內徑下所形成之液流槽的流場平均流速折線圖。圖9為圖2的筒體在不同內徑下所形成之液流槽的流場平均壓力折線圖。Through the foregoing simulations and experiments, it can be judged that when the diameter D1 of the flow holes 240 is 6 mm, not only the fluid flow rate and the fluid pressure in the flow channel 230 can be effectively reduced, but also for the chip sensor. The measured variation of 500 is kept within an acceptable range. Next, the effect of the inner diameter D2 of the different cylinders 200 on the fluid flow rate and the fluid pressure in the liquid flow tank 230 is simulated under the condition that the diameter D1 of the flow holes 240 is set to 6 mm and the other conditions are constant. Please refer to FIG. 8 and FIG. 9. FIG. 8 is a flow chart of the average flow velocity of the flow channel formed by the cylinder of FIG. 2 under different inner diameters. Figure 9 is a flow field average pressure line diagram of the flow cell formed by the barrel of Figure 2 at different inner diameters.

由圖8及圖9所示,在筒體200的內徑D2為70公厘及90公厘的情形下,位於液流槽230內流體流速分別為10.53公尺/秒及12.5公尺/秒,且流體壓力分別為10.25×10 4Pa及20×10 4Pa。由此可知,隨著筒體200的內徑D2增加,位於液流槽230內的流體流速及流體壓力亦會隨之增加。其中,在筒體200的內徑D2為70公厘時,液流槽230的流速已趨近於流場之入口流體流速,更當筒體200的內徑D2為90公厘時,液流槽230的流速更超過流場之入口流體流速,因此在筒體200的內徑D2為70公厘及90公厘之下的量測變異數會比筒體200的內徑D2為50公厘之情形下更為增加。綜合前述之模擬及實驗,可驗證這些流孔240的直徑D1與筒體200的內徑D2之比值大約介於十分之一至五分之一之間,可進一步地將液流槽230內的流體流速及流體壓力降低,以獲得較小的量測變異數,而使片狀感測器500的感測值正確性更為提高。 As shown in Figs. 8 and 9, in the case where the inner diameter D2 of the cylinder 200 is 70 mm and 90 mm, the fluid flow rates in the liquid flow tank 230 are 10.53 m/s and 12.5 m/s, respectively. And the fluid pressures were 10.25 × 10 4 Pa and 20 × 10 4 Pa, respectively. It can be seen that as the inner diameter D2 of the cylinder 200 increases, the fluid flow rate and fluid pressure in the liquid flow tank 230 also increase. Wherein, when the inner diameter D2 of the cylinder 200 is 70 mm, the flow velocity of the liquid flow tank 230 has approached the inlet fluid flow velocity of the flow field, and even when the inner diameter D2 of the cylinder 200 is 90 mm, the liquid flow The flow rate of the tank 230 exceeds the inlet fluid flow rate of the flow field, so the measured variation under the inner diameter D2 of the cylinder 200 of 70 mm and 90 mm is 50 mm than the inner diameter D2 of the cylinder 200. The situation is even more increasing. In combination with the foregoing simulations and experiments, it can be verified that the ratio of the diameter D1 of the orifice 240 to the inner diameter D2 of the cylinder 200 is between about one tenth and one fifth, and the liquid flow tank 230 can be further The fluid flow rate and fluid pressure are reduced to obtain a smaller measurement variation, and the sensed value of the sheet sensor 500 is more correct.

接著,再以模擬數據說明筒體200軸向上相鄰的二流孔240之間距L1與柱體部210的管長L2之間的關係,其中二流孔240之間距L1指的是流孔240中心到另一流孔240中心的距離。請先參閱圖10及圖11,圖10為圖2的筒體軸向上相鄰的二流孔在不同間距下所形成之液流槽的流場平均流速折線圖。圖11為圖2的筒體軸向上相鄰的二流孔在不同間距下所形成之液流槽的流場平均壓力折線圖。Next, the relationship between the distance L1 between the L1 and the tube length L2 of the column portion 210 in the axial direction of the cylinder 200 is illustrated by simulation data, wherein the distance L1 between the second holes 240 refers to the center of the flow hole 240 to another The distance from the center of the first hole 240. Please refer to FIG. 10 and FIG. 11 first. FIG. 10 is a flow chart of the average flow velocity of the flow channel formed by the two adjacent orifices in the axial direction of the cylinder at different intervals. Figure 11 is a flow field average pressure line diagram of the flow channel formed by the two adjacent orifices in the axial direction of the cylinder of Figure 2 at different intervals.

以筒體200的內徑D2為50公厘、柱體部210之管長L2為100公厘、這些流孔240的直徑D1為20公厘,流場之長度L為300公厘、寬度W為100公厘、高度H為100公厘,流場的入口流速為10公尺/秒,以及流體之黏滯係數為1×10 -3Pa.S為模擬條件下,觀察筒體200軸向上相鄰的二流孔240在不同間距L1之下流速與壓力的變化。 The inner diameter D2 of the cylindrical body 200 is 50 mm, the tube length L2 of the cylindrical portion 210 is 100 mm, the diameter D1 of the flow holes 240 is 20 mm, the length L of the flow field is 300 mm, and the width W is 100 mm, height H is 100 mm, the flow velocity at the inlet is 10 m/s, and the viscosity of the fluid is 1 × 10 -3 Pa. S is a simulated condition, and the flow rate and pressure change under the different spacing L1 of the two adjacent orifices 240 in the axial direction of the cylinder 200 are observed.

由圖10及圖11所示,可得知隨著筒體200軸向上相鄰的二流孔240之間距L1增加,對於液流槽230內的流體流速及流體壓力會逐漸降低。詳細來說,當筒體200軸向上相鄰的二流孔240之間距L1為10公厘時,液流槽230內的流體流速為11.32公尺/秒,而無減緩流場的入口流速的效果。但當筒體200軸向上相鄰的二流孔240之間距L1為15公厘時,液流槽230內的流體流速為7.53公尺/秒,對於流場的入口流速已有明顯之減緩的效果。因此,從模擬中可得知筒體200軸向上相鄰的二流孔240之間距L1與柱體部210的管長L2之比值需大於十分之一,可進一步地將液流槽230內的流體流速及流體壓力降低。As shown in Figs. 10 and 11, it can be seen that as the distance L1 between the two adjacent orifices 240 in the axial direction of the cylinder 200 increases, the fluid flow rate and fluid pressure in the liquid flow tank 230 gradually decrease. In detail, when the distance L1 between the axially adjacent second flow holes 240 of the cylinder 200 is 10 mm, the fluid flow rate in the liquid flow tank 230 is 11.32 meters/second without effect of slowing the inlet flow velocity of the flow field. . However, when the distance L1 between the two axially adjacent holes 240 of the cylinder 200 is 15 mm, the flow velocity of the fluid in the flow channel 230 is 7.53 meters/second, and the flow velocity of the flow field has a significant slowing effect. . Therefore, it can be seen from the simulation that the ratio of the distance between the L1 and the tube length L2 of the cylinder portion 210 between the axially adjacent tubular holes 240 of the cylinder 200 needs to be greater than one tenth, and the fluid in the liquid flow tank 230 can be further further. Flow rate and fluid pressure are reduced.

在本實施例中,經由上述模擬及實驗之數據可得知,當這些流孔240的直徑D1與筒體200的內徑D2之間的比值需介於十分之一至五分之一之間,以及筒體200軸向上相鄰的二流孔240之間距L1與柱體部210的管長L2之比值需大於十分之一,可進一步地透降低液流槽230內的流體速度及流體壓力,而形成更穩定平緩的流場,使得片狀感測器500在量測流體之性質及成分含量時,不僅提升了量測的準確度及數值的穩定性外,亦可避免感測裝置10被破壞。In the present embodiment, it can be known from the above simulation and experimental data that the ratio between the diameter D1 of the flow holes 240 and the inner diameter D2 of the cylindrical body 200 needs to be between one tenth and one fifth. The ratio between the distance L1 between the L1 and the tube length L2 of the cylindrical portion 210 of the axial direction of the cylindrical body 200 is greater than one tenth, which can further reduce the fluid velocity and fluid pressure in the liquid flow tank 230. The formation of a more stable and gentle flow field, so that the sheet sensor 500 not only improves the accuracy of the measurement and the stability of the value, but also avoids the sensing device 10 when measuring the properties and composition content of the fluid. destroyed.

此外,前述模擬及實驗中,每個流孔240之直徑D1大小皆是相同之設置,但並不以此為限。在其他實施例中,可在前述模擬及實驗所得知這些流孔的直徑與筒體的內徑的之間的比值需介於十分之一至五分之一之間,以及筒體軸向上相鄰的二流孔之間距與柱體部的長度之比值需大於十分之一之前提下,這些流孔可具不同大小的直徑之搭配所形成。In addition, in the foregoing simulations and experiments, the diameter D1 of each of the flow holes 240 is the same, but is not limited thereto. In other embodiments, the ratio between the diameter of the orifices and the inner diameter of the barrel may be between one tenth and one fifth, and the axial direction of the cylinder, as described in the foregoing simulations and experiments. The ratio of the distance between the adjacent two orifices to the length of the cylinder portion is required to be greater than one tenth, and the orifices may be formed by a combination of diameters of different sizes.

另外,在本實施例中,筒體200是透過組裝環222的外螺紋結構2222與流管100之內螺紋120螺合,以使筒體200良好地固定於流管100,使得筒體200不會因受到流管100中的流體壓力而產生位移,而使片狀感測器500的量測準確度及穩定性降低。再者,筒體200與流管100之間利用螺紋螺合的方式,並非用以限定本新型。請參閱圖12,圖12為根據本新型第二實施例的感測裝置的分解圖。In addition, in the present embodiment, the cylindrical body 200 is screwed through the external thread structure 2222 of the assembly ring 222 and the internal thread 120 of the flow tube 100, so that the cylinder 200 is well fixed to the flow tube 100, so that the cylinder 200 does not The displacement due to the fluid pressure in the flow tube 100 is reduced, and the measurement accuracy and stability of the sheet sensor 500 are lowered. Furthermore, the manner in which the tubular body 200 and the flow tube 100 are screwed together is not intended to limit the present invention. Please refer to FIG. 12, which is an exploded view of a sensing device according to a second embodiment of the present invention.

本實施例的感測裝置10’中,筒體200’環繞出一液流槽230’,且筒體200’具有多個流孔240’,這些流孔240’與液流槽230’相連通。詳細來說,筒體200’包含軸向上相連的一柱體部210’及一組裝座部220’。柱體部210’環繞液流槽230’,這些流孔240’分別位於柱體部210’。組裝座部220’包含一座體221’及一組裝環222’,組裝環222’凸出於座體221’,且柱體部210’連接於組裝環222’遠離座體221’的一端。組裝環222’具有一外壁面2221’及第一卡扣結構2222’,且第一卡扣結構2222’位於外壁面2221’。流管100’具有第二卡扣結構120’,第一卡扣結構2222’與第二卡扣結構120’結合,以使筒體200’固定於流管100’。在本實施例中,第一卡扣結構2222’與第二卡扣結構120’的數量各為二個,但並不以此為限。In the sensing device 10' of the embodiment, the cylinder 200' surrounds a liquid flow tank 230', and the cylinder 200' has a plurality of flow holes 240', and the flow holes 240' are connected to the liquid flow tank 230'. . In detail, the cylinder 200' includes a cylindrical portion 210' and an assembled portion 220' which are axially connected. The cylindrical portion 210' surrounds the flow channel 230', and these flow holes 240' are respectively located at the cylindrical portion 210'. The assembly seat portion 220' includes a body 221' and an assembly ring 222'. The assembly ring 222' protrudes from the seat body 221', and the column portion 210' is coupled to one end of the assembly ring 222' away from the seat body 221'. The assembly ring 222' has an outer wall surface 2221' and a first snap structure 2222', and the first snap structure 2222' is located on the outer wall surface 2221'. The flow tube 100' has a second snap structure 120', and the first snap structure 2222' is coupled to the second snap structure 120' to secure the barrel 200' to the flow tube 100'. In this embodiment, the number of the first fastening structure 2222' and the second fastening structure 120' are two, but not limited thereto.

根據上述實施例所揭露的感測裝置,因片狀感測器在需對於流體之多個性質同時進行量測時,僅需於片狀感測器上增設對應量測流體不同性質的感測元件,因此整合過後的片狀感測器之重量及體積並不會明顯增加,故可容易地設置於流管。According to the sensing device disclosed in the above embodiments, when the chip sensor needs to simultaneously measure a plurality of properties of the fluid, it is only necessary to add a sensing property corresponding to the different properties of the measuring fluid on the chip sensor. Since the weight and volume of the integrated chip sensor are not significantly increased, it can be easily placed in the flow tube.

此外,藉由將片狀感測晶片設置於筒體之液流槽內,使得流管中的流體從這些流孔進入液流槽時,由於筒體的結構與筒體之柱體部的流孔的設計,可減緩原本位於流管中流動的流體之流速及壓力,使流體經由這些流孔進入液流槽後的流體流速及壓力變小而形成穩定的流場,因此可避免片狀感測器被破壞外,還可提升片狀感測晶片量測流體的性質及成分含量的準確度及數值的穩定性。In addition, by placing the sheet-like sensing wafer in the liquid flow tank of the cylinder, when the fluid in the flow tube enters the liquid flow tank from the flow holes, the structure of the cylindrical body and the flow of the cylindrical portion of the cylindrical body The design of the hole can slow down the flow rate and pressure of the fluid flowing in the flow tube, so that the fluid flow rate and pressure after the fluid enters the liquid flow channel through the flow holes become smaller, thereby forming a stable flow field, thereby avoiding the sheet feeling. In addition to the destruction of the detector, it is also possible to improve the accuracy and numerical stability of the properties and compositional contents of the sheet-shaped sensing wafer.

再者,可藉由調整這些流孔的直徑與筒體的內徑的之間的比值介於十分之一至五分之一之間,以及筒體軸向上相鄰的二流孔之間距與柱體部的長度之比值大於十分之一,以進一步地降低液流槽內的流體速度及流體壓力,而形成更穩定平緩的流場,使得片狀感測器在量測流體之性質及成分含量時,不僅更加提升了量測的準確度及數值的穩定性外,更可避免感測裝置被破壞。Furthermore, the ratio between the diameter of the orifices and the inner diameter of the cylinder can be adjusted between one tenth and one fifth, and the distance between the two adjacent orifices in the axial direction of the cylinder The ratio of the length of the column portion is greater than one tenth to further reduce the fluid velocity and fluid pressure in the flow channel to form a more stable and gentle flow field, so that the sheet sensor measures the properties of the fluid and When the content of the component is increased, the accuracy of the measurement and the stability of the numerical value are further improved, and the sensing device is prevented from being destroyed.

另外,在部分實施例中,筒體與流管之間的固定方式分別採用螺紋螺合或是卡扣結構之間的卡固,以使筒體良好地固定於流管,使得筒體不會因受到流管中的流體壓力而產生位移,而可維持片狀感測器的量測準確度及穩定性。In addition, in some embodiments, the fixing manner between the cylinder and the flow tube is respectively screwed or clamped between the buckle structures, so that the cylinder is well fixed to the flow tube, so that the cylinder does not Due to the displacement of the fluid pressure in the flow tube, the measurement accuracy and stability of the sheet sensor can be maintained.

雖然本新型以前述之較佳實施例揭露如上,然其並非用以限定本新型,任何熟習相像技藝者,在不脫離本新型之精神和範圍內,當可作些許之更動與潤飾,因此本新型之專利保護範圍須視本說明書所附之申請專利範圍所界定者為準。Although the present invention has been described above in terms of the preferred embodiments thereof, it is not intended to limit the present invention, and it is intended that those skilled in the art can make some modifications and refinements without departing from the spirit and scope of the present invention. The scope of the new patent protection shall be subject to the definition of the scope of the patent application attached to this specification.

10、10’‧‧‧感測裝置10, 10'‧‧‧ Sensing device

11‧‧‧電線11‧‧‧Wire

100、100’‧‧‧流管100, 100’ ‧ ‧ flow tube

110‧‧‧液體流道110‧‧‧liquid flow path

120‧‧‧內螺紋120‧‧‧ internal thread

120’‧‧‧第二卡扣結構120’‧‧‧Second buckle structure

200、200’‧‧‧筒體200, 200’‧‧‧ cylinder

210、210’‧‧‧柱體部210, 210’‧‧‧ Column Department

211‧‧‧導槽211‧‧ ‧ guiding groove

220、220’‧‧‧組裝座部220, 220’‧‧‧Assembly

221、221’‧‧‧座體221, 221’‧‧‧ body

222、222’‧‧‧組裝環222, 222’‧‧‧ Assembly ring

2221、2221’‧‧‧外壁面2221, 2221'‧‧‧ outer wall

2222‧‧‧外螺紋結構2222‧‧‧ external thread structure

2222’‧‧‧第一卡扣結構2222'‧‧‧First buckle structure

2223‧‧‧套設槽2223‧‧‧Setting trough

230、230’‧‧‧液流槽230, 230'‧‧‧ flow cell

240、240’‧‧‧流孔240, 240’‧‧‧ orifice

300‧‧‧密封環300‧‧‧Seal ring

400‧‧‧第一電連接器400‧‧‧First electrical connector

500‧‧‧片狀感測器500‧‧‧Slice sensor

510‧‧‧第二電連接器510‧‧‧Second electrical connector

D1‧‧‧直徑D1‧‧‧ diameter

D2‧‧‧內徑D2‧‧‧Down

L2‧‧‧管長L2‧‧‧Headmaster

L1‧‧‧間距L1‧‧‧ spacing

L‧‧‧長度L‧‧‧ length

W‧‧‧寬度W‧‧‧Width

H‧‧‧高度H‧‧‧ Height

圖1為根據本新型第一實施例所揭露的感測裝置的立體示意圖。 圖2為圖1的分解圖。 圖3為圖1的剖視圖。 圖4為圖3的流孔在不同直徑下所形成之液流槽的流場平均流速折線圖。 圖5為圖3的流孔在不同直徑下所形成之液流槽的流場平均壓力折線圖。 圖6為圖3的流孔在不同直徑下片狀感測器所感測之電壓隨著時間變化的折線圖。 圖7為圖3的流孔在不同直徑下片狀感測器所感測之電壓量測變異數的折線圖。 圖8為圖2的筒體在不同內徑下所形成之液流槽的流場平均流速折線圖。 圖9為圖2的筒體在不同內徑下所形成之液流槽的流場平均壓力折線圖。 圖10為圖3的筒體軸向上相鄰的二流孔在不同間距下所形成之液流槽的流場平均流速折線圖。 圖11為圖3的筒體軸向上相鄰的二流孔在不同間距下所形成之液流槽的流場平均壓力折線圖。 圖12為根據本新型第二實施例的感測裝置的分解圖。FIG. 1 is a perspective view of a sensing device according to a first embodiment of the present invention. Figure 2 is an exploded view of Figure 1. Figure 3 is a cross-sectional view of Figure 1. Figure 4 is a flow chart of the average flow velocity of the flow channel formed by the orifices of Figure 3 at different diameters. Figure 5 is a flow field average pressure line diagram of the flow channel formed by the orifice of Figure 3 at different diameters. 6 is a line diagram of the voltage sensed by the chip sensor of FIG. 3 as a function of time at different diameters. 7 is a line graph of the voltage measurement variation sensed by the chip sensor of FIG. 3 at different diameters. Figure 8 is a flow chart of the average flow velocity of the flow channel formed by the cylinder of Figure 2 under different inner diameters. Figure 9 is a flow field average pressure line diagram of the flow cell formed by the barrel of Figure 2 at different inner diameters. Figure 10 is a flow chart of the flow field average flow velocity of the flow channel formed by the two adjacent orifices in the axial direction of the cylinder of Figure 3 at different intervals. Figure 11 is a flow field average pressure line diagram of the flow channel formed by the two adjacent orifices in the axial direction of the cylinder of Figure 3 at different intervals. Figure 12 is an exploded view of a sensing device in accordance with a second embodiment of the present invention.

Claims (14)

一種嵌入式感測模組,包含: 一筒體,環繞出一液流槽,且該筒體具有多個流孔,該些流孔與該液流槽相連通;以及至少一片狀感測器,嵌設於該液流槽。An embedded sensing module comprises: a cylinder surrounding a liquid flow tank, the cylinder having a plurality of flow holes, the flow holes being connected to the liquid flow groove; and at least one piece sensing The device is embedded in the liquid flow tank. 如申請專利範圍第1項所述之嵌入式感測模組,其中每一該流孔的直徑與該筒體的內徑之比值介於十分之一至五分之一之間。The embedded sensing module of claim 1, wherein a ratio of a diameter of each of the orifices to an inner diameter of the cylinder is between one tenth and one fifth. 如申請專利範圍第1項所述之嵌入式感測模組,其中該筒體包含軸向上相連的一柱體部及一組裝座部,該柱體部環繞該液流槽,該些流孔分別位於該柱體部。The embedded sensing module of claim 1, wherein the cylinder comprises a cylindrical portion connected in the axial direction and an assembly seat, the cylindrical portion surrounding the liquid flow channel, the flow holes Located in the column body. 如申請專利範圍第3項所述之嵌入式感測模組,其中於該筒體軸向上相鄰的任該二流孔之間距與該柱體部的管長之比值大於十分之一。The embedded sensing module of claim 3, wherein a ratio of a distance between the two adjacent holes in the axial direction of the cylindrical body and a length of the tube of the cylindrical portion is greater than one tenth. 如申請專利範圍第3項所述之嵌入式感測模組,更包含一密封環,該組裝座部包含一座體及一組裝環,該組裝環凸出於該座體,該柱體部連接於該組裝環遠離該座體的一端,該組裝環具有一外壁面、一套設槽及一外螺紋結構,該套設槽與該外螺紋結構皆位於該外壁面上,且該套設槽位於該外螺紋結構與該座體之間,該密封環套設於該套設槽。The embedded sensing module of claim 3, further comprising a sealing ring, the assembling seat portion comprising a body and an assembly ring, the assembly ring protruding from the seat body, the column body portion being connected The assembly ring has an outer wall surface, a set of slots and an externally threaded structure, and the sleeve groove and the external thread structure are located on the outer wall surface, and the sleeve is grooved. Located between the externally threaded structure and the seat body, the sealing ring is sleeved in the sleeve. 如申請專利範圍第3項所述之嵌入式感測模組,更包含一第一電連接器,該至少一片狀感測器具有一第二電連接器,該第一電連接器設置於該組裝座部內並電性連接於該至少一片狀感測器的該第二電連接器。The embedded sensing module of claim 3, further comprising a first electrical connector, the at least one sensor having a second electrical connector, the first electrical connector being disposed on the The second electrical connector is assembled into the seat and electrically connected to the at least one piece of the sensor. 如申請專利範圍第3項所述之嵌入式感測模組,其中該柱體部具有二導槽,該二導槽皆位於該液流槽內,該二導槽分別自該柱體部遠離該組裝座部的一端朝該組裝座部延伸,該至少一片狀感測器的相對二端分別對應該二導槽而嵌設於該液流槽。The embedded sensing module of claim 3, wherein the column portion has two guiding grooves, wherein the two guiding grooves are located in the liquid flow channel, and the two guiding grooves are respectively away from the cylindrical portion One end of the assembly seat extends toward the assembly seat, and opposite ends of the at least one sensor are respectively embedded in the liquid flow groove corresponding to the two guide grooves. 如申請專利範圍第3項所述之嵌入式感測模組,其中該組裝座部包含一座體及一組裝環,該組裝環凸出於該座體,該柱體部連接於該組裝環遠離該座體的一端,該組裝環具有一外壁面及一卡扣結構,該卡扣結構位於該外壁面。The embedded sensing module of claim 3, wherein the assembly base comprises a body and an assembly ring, the assembly ring protrudes from the base, and the cylindrical portion is connected to the assembly ring away from One end of the base body, the assembly ring has an outer wall surface and a snap structure, and the snap structure is located on the outer wall surface. 如申請專利範圍第1項所述之嵌入式感測模組,其中該些流孔具不同大小的直徑。The embedded sensing module of claim 1, wherein the flow holes have different diameters. 一種感測裝置,包括: 一流管,環繞一液體流道;一筒體,環繞出一液流槽,且該筒體具有多個流孔,該些流孔與該液流槽相連通;以及至少一片狀感測器,嵌設於該液流槽;其中,該筒體可分離地插入該流管,以使該至少一片狀感測器透過該些流孔連通於該液體流道。A sensing device comprising: a first-stage tube surrounding a liquid flow path; a barrel surrounding a liquid flow channel, the barrel having a plurality of flow holes, the flow holes being in communication with the liquid flow channel; At least one piece of sensor is embedded in the liquid flow channel; wherein the barrel is detachably inserted into the flow tube, so that the at least one piece of sensor communicates with the liquid flow path through the flow holes . 如申請專利範圍第10項所述之感測裝置,其中該筒體包含軸向上相連的一柱體部及一組裝座部,該柱體部環繞該液流槽,該些流孔分別位於該柱體部,該組裝座部包含一座體及一組裝環,該組裝環凸出於該座體,該柱體部連接於該組裝環遠離該座體的一端,該組裝環具有一外壁面及一外螺紋結構,該外螺紋結構位於該外壁面,該流管具有一內螺紋,該外螺紋結構與該內螺紋結合,以使該筒體固定於該流管。The sensing device of claim 10, wherein the cylinder comprises a cylindrical portion connected in the axial direction and an assembly portion, the cylindrical portion surrounding the liquid flow channel, wherein the flow holes are respectively located a cylindrical portion, the assembly portion includes a body and an assembly ring, the assembly ring protrudes from the base body, the column portion is connected to an end of the assembly ring away from the base body, the assembly ring has an outer wall surface and An externally threaded structure is located on the outer wall surface, the flow tube having an internal thread coupled to the internal thread to secure the barrel to the flow tube. 如申請專利範圍第10項所述之感測裝置,其中該筒體包含軸向上相連的一柱體部及一組裝座部,該柱體部環繞該液流槽,該些流孔分別位於該柱體部,該組裝座部包含一座體及一組裝環,該組裝環凸出於該座體,該柱體部連接於該組裝環遠離該座體的一端,該組裝環具有一外壁面及至少一第一卡扣結構,該至少一第一卡扣結構位於該外壁面,該流管具有至少一第二卡扣結構,該至少一第一卡扣結構與該至少一第二卡扣結構結合,以使該筒體固定於該流管。The sensing device of claim 10, wherein the cylinder comprises a cylindrical portion connected in the axial direction and an assembly portion, the cylindrical portion surrounding the liquid flow channel, wherein the flow holes are respectively located a cylindrical portion, the assembly portion includes a body and an assembly ring, the assembly ring protrudes from the base body, the column portion is connected to an end of the assembly ring away from the base body, the assembly ring has an outer wall surface and At least one first fastening structure, the at least one first fastening structure is located on the outer wall surface, the flow tube has at least one second fastening structure, the at least one first fastening structure and the at least one second fastening structure Bonding to secure the barrel to the flow tube. 如申請專利範圍第10項所述之感測裝置,其中每一該流孔的直徑與該筒體的內徑之比值介於十分之一至五分之一之間。The sensing device of claim 10, wherein a ratio of a diameter of each of the orifices to an inner diameter of the cylinder is between one tenth and one fifth. 如申請專利範圍第10項所述之感測裝置,其中該筒體包含軸向上相連的一柱體部及一組裝座部,該柱體部環繞該液流槽,該些流孔分別位於該柱體部,且該筒體軸向上相鄰的任該二流孔之間距與該柱體部的管長之比值大於十分之一。The sensing device of claim 10, wherein the cylinder comprises a cylindrical portion connected in the axial direction and an assembly portion, the cylindrical portion surrounding the liquid flow channel, wherein the flow holes are respectively located The ratio of the distance between the two axial holes adjacent to the tubular body and the length of the tube of the cylindrical portion is greater than one tenth.
TW106218594U 2017-12-15 2017-12-15 Embedded sensing module and sensing device TWM561196U (en)

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