TWM557935U - Common-mode filter - Google Patents
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- TWM557935U TWM557935U TW106218322U TW106218322U TWM557935U TW M557935 U TWM557935 U TW M557935U TW 106218322 U TW106218322 U TW 106218322U TW 106218322 U TW106218322 U TW 106218322U TW M557935 U TWM557935 U TW M557935U
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Abstract
一種共模濾波器,其包含:一芯柱體,該芯柱體上兩側分別延伸設有一第一法蘭部和一第二法蘭部,該第一法蘭部和第二法蘭部為對稱設置,且該第一法蘭部上分別延伸設有一第一端電極和一第二端電極,該第二法蘭部上分別延伸設有一第三端電極和一第四端電極;一第一線圈,係繞設固定於該芯柱體上形成一繞線第一層,該第一線圈一線端固設於該第一端電極,且該第一線圈另一線端固設於該第三端電極;一第二線圈,係繞設固定於該第一線圈上形成一繞線第二層,該第二線圈一線端固設於該第二端電極,且該第二線圈另一線端固設於該第四端電極。俾可使本創作達到共模濾波器其降低直流電阻(Rdc)與提升電感值,使得抑制(高頻)共模干擾的能力提升,以及共模濾波器的特性改良,予以達成功效。 A common mode filter comprising: a core cylinder having a first flange portion and a second flange portion extending on opposite sides of the core cylinder, the first flange portion and the second flange portion a first end electrode and a second end electrode are respectively disposed on the first flange portion, and a third end electrode and a fourth end electrode are respectively extended on the second flange portion; a first coil is fixed on the core body to form a first layer of the winding, the first coil is fixed to the first end electrode, and the other end of the first coil is fixed on the first coil a second end of the second coil is fixed on the first coil to form a second layer of the winding, the second end of the second coil is fixed to the second end electrode, and the other end of the second coil is It is fixed to the fourth terminal electrode.俾 This creation can achieve the common mode filter which reduces the DC resistance (Rdc) and boosts the inductance value, so that the ability to suppress (high frequency) common mode interference and the improvement of the characteristics of the common mode filter can be achieved.
Description
本創作係一種共模濾波器,尤指一種能降低直流電阻(Rdc)與提升電感值的共模濾波器。 This creation is a common mode filter, especially a common mode filter that reduces the DC resistance (Rdc) and boosts the inductance value.
一般常見之共模濾波器,可為一種搭配電容元件之安裝在電子設備和其電源之間的電子濾波器,其目的是在降低設備和電源之間電源線上傳導的電磁干擾,藉以抑制低頻的電磁干擾信號。此外,共模濾波器亦可用於晶片的高速信號濾波,藉以抑制高頻的電磁干擾信號。故一種共模式濾波器,請參閱第一圖所示,其包含一芯柱體20、一第一線圈21以及一第二線圈22,該芯柱體20一側依序設有一第一端電極201、一第二端電極202,該芯柱體20另一側依序設有一第三端電極203、一第四端電極204。該第一線圈21及該第二線圈22相鄰平行(水平)而繞設固定於該芯柱體20上,又該第一線圈21一端固設於該第一端電極201,該第一線圈21另一端固設於該第三端電極203,又該第二線圈22一端固設於該第二端電極202,該第二線圈22另一端固設於該第四端電極204,而致使形成常態之共模濾波器。 A common common mode filter is an electronic filter that is mounted between an electronic device and its power source with a capacitive element. The purpose is to reduce electromagnetic interference conducted on the power line between the device and the power source, thereby suppressing low frequency. Electromagnetic interference signal. In addition, the common mode filter can also be used for high speed signal filtering of the wafer to suppress high frequency electromagnetic interference signals. Therefore, a common mode filter, as shown in the first figure, includes a core cylinder 20, a first coil 21, and a second coil 22, and the first pillar electrode 20 is sequentially provided with a first terminal electrode. 201. A second terminal electrode 202 is disposed on the other side of the core body 20 with a third terminal electrode 203 and a fourth terminal electrode 204. The first coil 21 and the second coil 22 are adjacently fixed to the core cylinder 20 in parallel (horizontal), and the first coil 21 is fixed at the first end electrode 201, the first coil The other end of the second coil 22 is fixed to the second end electrode 202, and the other end of the second coil 22 is fixed to the fourth end electrode 204, thereby forming Normal common mode filter.
前述共模濾波器,具有繞線圈數較少(第一及第二線圈均以單一層方式水平(平行)並排繞設,因此芯柱體20的繞線面積有限,將影響第一及第二線圈的繞線匝數而使其減少),故相對帶來此共模濾波器具有其電 感值較小的問題,且同時間,如果第一及第二線圈所使用的線徑較小時,其直流電阻(Rdc)較大,功率損耗大。因此,雖可達到提供高頻濾波及降低電磁干擾,但為了達到現代化電子產品之高、多功能性及穩定性,此共模濾波器將不符合未來電子產品之高功能及高穩定性的目的。因而如何針對以上所論述之缺失,而設計出一高功能及高穩定性的共模濾波器,即為本案申請人所欲解決之技術困難點所在。 The foregoing common mode filter has a small number of windings (the first and second coils are arranged horizontally (parallel) in a single layer manner, so that the winding area of the core cylinder 20 is limited, which will affect the first and second The number of turns of the coil is reduced, so that the common mode filter has its power The problem of small inductance is, and at the same time, if the wire diameter used by the first and second coils is small, the DC resistance (Rdc) is large and the power loss is large. Therefore, although high frequency filtering and electromagnetic interference reduction can be achieved, in order to achieve the high, versatility and stability of modern electronic products, the common mode filter will not meet the high function and high stability of future electronic products. . Therefore, how to design a high-function and high-stability common-mode filter for the lack of the above discussion is the technical difficulty to be solved by the applicant.
有鑑於習用之缺失,因此本創作在於解決及改善習用所存在之問題與缺失為目的。 In view of the lack of practice, this creation aims to solve and improve the problems and defects in the practice.
為了達成以上之目的,本創作提供一種共模濾波器,其包含:一芯柱體,該芯柱體上兩側分別延伸設有一第一法蘭部和一第二法蘭部,該第一法蘭部和第二法蘭部為對稱設置,且該第一法蘭部上分別延伸設有一第一端電極和一第二端電極,該第二法蘭部上分別延伸設有一第三端電極和一第四端電極;一第一線圈,係繞設固定於該芯柱體上形成一繞線第一層,該第一線圈一線端固設於該第一端電極,且該第一線圈另一線端固設於該第三端電極;一第二線圈,係繞設固定於該第一線圈上形成一繞線第二層,該第二線圈一線端固設於該第二端電極,且該第二線圈另一線端固設於該第四端電極;一蓋板或背膜,係結合設於該芯柱體、第一法蘭部和第二法蘭部的同一側上。 In order to achieve the above object, the present invention provides a common mode filter, comprising: a core cylinder, a first flange portion and a second flange portion respectively extending on two sides of the core cylinder, the first The flange portion and the second flange portion are symmetrically disposed, and a first end electrode and a second end electrode are respectively extended on the first flange portion, and a third end is respectively extended on the second flange portion An electrode and a fourth end electrode; a first coil is wound around the core body to form a first layer of the winding, the first coil end is fixed to the first end electrode, and the first The other end of the coil is fixed to the third end electrode; a second coil is wound around the first coil to form a second layer of the winding, and the second end of the second coil is fixed to the second end electrode And the other end of the second coil is fixed to the fourth end electrode; a cover or a back film is coupled to the same side of the core cylinder, the first flange portion and the second flange portion.
其中該第一端電極、第二端電極、第三端電極和第四端電極為具有高度的立體梯形。 The first end electrode, the second end electrode, the third end electrode and the fourth end electrode are three-dimensional trapezoids having a height.
因此,俾可使本創作達到共模濾波器其降低直流電阻(Rdc) 與提升電感值,使得抑制(高頻)共模干擾的能力提升,以及共模濾波器的特性改良,予以達成功效。 Therefore, 俾 can make this creation reach the common mode filter and reduce the DC resistance (Rdc) And to improve the inductance value, so that the ability to suppress (high-frequency) common-mode interference, and the improvement of the characteristics of the common-mode filter can be achieved.
20‧‧‧芯柱體 20‧‧‧core cylinder
201‧‧‧第一端電極 201‧‧‧ first end electrode
202‧‧‧第二端電極 202‧‧‧second end electrode
203‧‧‧第三端電極 203‧‧‧Terminal electrode
204‧‧‧第四端電極 204‧‧‧ fourth end electrode
21‧‧‧第一線圈 21‧‧‧First coil
22‧‧‧第二線圈 22‧‧‧second coil
3‧‧‧芯柱體 3‧‧‧core cylinder
31‧‧‧第一法蘭部 31‧‧‧First flange
32‧‧‧第二法蘭部 32‧‧‧Second flange
33‧‧‧第一端電極 33‧‧‧first end electrode
34‧‧‧第二端電極 34‧‧‧second end electrode
35‧‧‧第三端電極 35‧‧‧Terminal electrode
36‧‧‧第四端電極 36‧‧‧ fourth end electrode
4‧‧‧第一線圈 4‧‧‧First coil
41‧‧‧繞線第一層 41‧‧‧The first layer of winding
42‧‧‧線端 42‧‧‧ line end
43‧‧‧線端 43‧‧‧ line end
5‧‧‧第二線圈 5‧‧‧second coil
51‧‧‧繞線第二層 51‧‧‧Rolling the second floor
52‧‧‧線端 52‧‧‧ line end
53‧‧‧線端 53‧‧‧ line end
6‧‧‧蓋板或背膜 6‧‧‧ Cover or back film
第一圖係習用之共模濾波器的側視圖。 The first figure is a side view of a conventional common mode filter.
第二圖係本創作較佳實施例之共模濾波器的立體結構分解示意圖。 The second figure is a schematic exploded perspective view of the common mode filter of the preferred embodiment of the present invention.
第三圖係本創作較佳實施例之第二圖的立體結構組合示意圖。 The third figure is a schematic diagram of the three-dimensional structure combination of the second figure of the preferred embodiment of the present invention.
第四圖係本創作較佳實施例之共模濾波器其第一線圈和第二線圈繞線的剖面結構示意圖。 The fourth figure is a schematic cross-sectional view of the first coil and the second coil winding of the common mode filter of the preferred embodiment of the present invention.
第五圖係本創作較佳實施例之共模濾波器其第一線圈和第二線圈繞線的平面結構示意圖。 The fifth figure is a schematic diagram of the planar structure of the first coil and the second coil winding of the common mode filter of the preferred embodiment of the present invention.
第六圖係本創作較佳實施例之共模濾波器其第一線圈和第二線圈改為線徑較粗之繞線的剖面結構示意圖。 The sixth figure is a cross-sectional structural diagram of the common mode filter of the preferred embodiment of the present invention in which the first coil and the second coil are changed to a winding having a relatively large wire diameter.
為了使 貴審查委員能清楚了解本創作之內容,係以下列實施例搭配圖式及符號加以說明,敬請參閱之。 In order for your review board to have a clear understanding of the content of this work, please refer to the following examples with diagrams and symbols, please refer to it.
請參閱第二圖至第五圖所示,本創作提供一種共模濾波器,其包含:一芯柱體3、一第一線圈4、一第二線圈5和一蓋板6。 Referring to the second to fifth figures, the present invention provides a common mode filter comprising: a core cylinder 3, a first coil 4, a second coil 5 and a cover 6.
於本實施例中,該芯柱體3上兩側分別延伸設有一第一法蘭部31和一第二法蘭部32,該第一法蘭部31和第二法蘭部32為對稱設置,又較佳為立體矩形。且該第一法蘭部31上分別延伸設有一第一端電極33和一第二端電極34,該第二法蘭部32上分別延伸設有一第三端電極35和一第四端電極 36。又較佳的,該第一端電極33、第二端電極34、第三端電極35和第四端電極36為具有高度的立體梯形,以利於表面黏著技術(Surface-mount technology,SMT)製程的黏貼焊接。 In this embodiment, a first flange portion 31 and a second flange portion 32 are respectively extended on two sides of the core cylinder 3, and the first flange portion 31 and the second flange portion 32 are symmetrically disposed. It is preferably a three-dimensional rectangle. A first end electrode 33 and a second end electrode 34 are respectively disposed on the first flange portion 31, and a third end electrode 35 and a fourth end electrode are respectively extended on the second flange portion 32. 36. Further preferably, the first end electrode 33, the second end electrode 34, the third end electrode 35 and the fourth end electrode 36 are three-dimensional trapezoids with a height to facilitate a surface-mount technology (SMT) process. Adhesive soldering.
以及,該第一線圈4繞設固定於該芯柱體3上形成一繞線第一層41,該第一線圈4一線端42固設(焊設)於該第一端電極33,且該第一線圈4另一線端43固設(焊設)於該第三端電極35。進一步的,該第二線圈5繞設固定於該第一線圈4上形成一繞線第二層51,該第二線圈5一線端52固設(焊設)於該第二端電極34,且該第二線圈5另一線端53固設(焊設)於該第四端電極36。此外,該蓋板6結合(黏設)設於該芯柱體3、第一法蘭部31和第二法蘭部32的同一側上。該蓋板6的設置,藉以讓本創作共模濾波器提高感應電感值。進一步較佳的,該蓋板6為磁性材料,且該蓋板6可替換為背膜,該背膜係可藉由點膠機以UV膠(即紫外光固化樹脂,Ultraviolet curing resin)所點膠(塗佈)構成,且不以此為限制。因此,該蓋板或背膜6的設置,係有助於在表面黏著(Surface-mount devices,SMD)製程中,達到方便製造黏著(吸取)的效果,亦可進一步連帶提升產能,增加產量。 The first coil 4 is fixed to the core body 3 to form a first layer 41 of the winding. The first coil 4 is fixed (welded) to the first end electrode 33. The other wire end 43 of the first coil 4 is fixed (welded) to the third terminal electrode 35. Further, the second coil 5 is fixed to the first coil 4 to form a second layer 51 of the winding, and the second end 5 of the second coil 5 is fixed (welded) to the second end electrode 34, and The other end 53 of the second coil 5 is fixed (welded) to the fourth end electrode 36. Further, the cover plate 6 is coupled (adhered) to the same side of the core cylinder 3, the first flange portion 31 and the second flange portion 32. The cover 6 is arranged to increase the inductance of the induced common mode filter. Further preferably, the cover plate 6 is made of a magnetic material, and the cover plate 6 can be replaced by a back film, which can be ordered by a dispenser with UV glue (ie, UV curing resin). The glue (coating) is constructed and is not limited thereto. Therefore, the cover or the backing film 6 is provided to facilitate the adhesion (suction) effect in the surface-mount devices (SMD) process, and further increase the production capacity and increase the yield.
因此,本創作進一步說明,請再參閱第四圖和第五圖所示,其中相較於習用結構,本創作第一線圈4和第二線圈5形成內外層的疊繞,如在芯柱體3相同的繞線面積下(與習用相比),該第一線圈4和第二線圈5的繞線其匝數比將可增加。因此本創作共模濾波器的電感值將提升而使阻抗增加,故可使得抑制(高頻)共模干擾的能力提升,實為本創作之特點。其中,該第一線圈4和第二線圈5在該芯柱體3上無論其繞線的優先順序,均可達成此效果。 Therefore, the present application further explains, please refer to the fourth and fifth figures, wherein the first coil 4 and the second coil 5 of the present invention form a winding of the inner and outer layers, as in the core cylinder. 3 Under the same winding area (compared with conventional use), the winding ratio of the first coil 4 and the second coil 5 will increase. Therefore, the inductance value of the proposed common mode filter will increase and the impedance will increase, so that the ability to suppress (high frequency) common mode interference can be improved, which is a feature of the creation. The first coil 4 and the second coil 5 can achieve this effect on the core body 3 regardless of the priority of the winding.
再者,請繼續參閱第六圖所示,其中該第一線圈4和第二線圈5可改為線徑較粗的繞組,而同樣分別形成繞線第一層41和繞線第二層51。於本實施例中,該第一線圈4和第二線圈5分別形成內外層的疊繞,可在第一線圈4和第二線圈5其兩者匝數比不變的情況下,提升其線徑,增加第一線圈4和第二線圈5兩繞組的線徑截面積,俾可使本創作達到降低直流電阻(Rdc),使直流功率損耗低,讓直流和頻率低的差模信號可以通過,藉以改善共模濾波器的特性,實為本創作之特點。 Furthermore, please continue to refer to the sixth figure, wherein the first coil 4 and the second coil 5 can be changed to windings having a relatively large wire diameter, and the winding first layer 41 and the winding second layer 51 are also respectively formed. . In this embodiment, the first coil 4 and the second coil 5 respectively form a winding of the inner and outer layers, and the line can be raised when the first coil 4 and the second coil 5 have the same turns ratio. The diameter increases the cross-sectional area of the windings of the first coil 4 and the second coil 5, so that the DC resistance (Rdc) can be reduced and the DC power loss is low, so that the differential mode signal with low DC and low frequency can pass. In order to improve the characteristics of the common mode filter, it is the characteristics of the creation.
以上所論述者,僅為本創作較佳實施例而已,並非用以限定本創作實施之範圍;故在不脫離本創作之精神與範疇內所作之等效形狀、構造或組合之變換,皆應該涵蓋於本創作的申請專利範圍內。 The above discussion is only for the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention; therefore, the equivalent shape, structure or combination of changes made in the spirit and scope of the present invention should be It is covered by the patent application scope of this creation.
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CN114567969A (en) * | 2020-11-27 | 2022-05-31 | 万润科技股份有限公司 | Electronic component back film method and device |
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Cited By (2)
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CN114567969A (en) * | 2020-11-27 | 2022-05-31 | 万润科技股份有限公司 | Electronic component back film method and device |
CN114567969B (en) * | 2020-11-27 | 2023-08-08 | 万润科技股份有限公司 | Method and apparatus for backing film of electronic component |
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