TWM557156U - Manual spot welding and continuous spot welding dual mode switching argon welding machine - Google Patents
Manual spot welding and continuous spot welding dual mode switching argon welding machine Download PDFInfo
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Abstract
一種手動點焊與連續點焊雙模切換式氬焊機,係包括一殼體、一電源供應單元、一控制電路板及一對操作電極。利用該控制電路板設有一穩壓元件、一振盪元件、一驅動元件及一繼電器,該穩壓元件之一端電性連接至該模式切換開關,另一端則電性連接至該振盪元件,該振盪元件又電性連接至該驅動元件,該驅動元件透過該繼電器而電性連接至該等電力輸出埠,藉該振盪元件控制調整電流輸出的時間長短及停止輸出的時間長短來達成連續點焊的操作,據而實現切換使用手動單點焊接、連續焊接或連續點焊其中一種模式進行焊接工作的目的,大幅提昇生產效能。 A manual spot welding and continuous spot welding dual mode switching argon welder includes a casing, a power supply unit, a control circuit board and a pair of operating electrodes. The control circuit board is provided with a voltage stabilizing component, an oscillating component, a driving component and a relay, one end of the voltage stabilizing component is electrically connected to the mode switching switch, and the other end is electrically connected to the oscillating component, the oscillation The component is electrically connected to the driving component, and the driving component is electrically connected to the power output port through the relay, and the oscillating component controls the length of time for adjusting the current output and the length of time for stopping the output to achieve continuous spot welding. Operation, according to the purpose of switching manually using one of the single point welding, continuous welding or continuous spot welding for the purpose of welding work, greatly improving production efficiency.
Description
本創作係屬於氬焊機的領域,尤指一種可切換手動單點焊接、連續焊接或連續點焊等模式的氬焊機,俾使氬焊槍頭產生單點電弧或連續式電弧或間斷式電弧,以對工作母材進行不同需求的焊接工作者。 This creation belongs to the field of argon welding machines, especially an argon welder that can switch between manual single-point welding, continuous welding or continuous spot welding, so that the argon welding torch head produces a single-point arc or continuous arc or intermittent arc. , welding workers with different requirements for working base materials.
按,焊接係利用電極所產生的高溫電弧將焊條融化成焊料,而得以在工作母材上進行焊接,傳統這樣的焊接方式,其焊接處會因為局部高溫而使得焊道容易與周遭的空氣產生氧化現象;由於一般焊條上包覆有非金屬焊料,使其於焊接過程中浮在金屬熔液上,以阻隔空氣避免焊道與空氣產生氧化,而部分焊料於焊接時會融入熔化的金屬內形成雜質而影響其機械性質。是以,為了解決焊道在焊接時因接觸空氣所造成的氧化現象,進而發展出利用惰性氣體作為保護氣體,以阻隔焊道與空氣的焊接方式,由於使用的惰性氣體為氬氣,故稱之為氬焊(簡稱TIG),TIG是一種非消耗性電極焊接方式,通常應用於不銹鋼、鋁及鋁合金(例如:腳踏車等等)、銅及銅合金、鈦與鋯、低合金鋼及低合金鋼管以及各種高壓管線等特殊金屬及非鐵金屬間的焊接工作。焊接過程中,係使用鎢棒作為焊接電極,再噴射氬氣包覆整個焊接區域,避免在進行焊接過程中,保護焊接電極(切割頭)與焊接區(切割區)不受空氣雜質的汙染,以維持焊接後的美觀及保護效果。 According to the welding system, the welding rod is melted into solder by the high-temperature arc generated by the electrode, and the welding is performed on the working base material. In the conventional welding method, the welding place is easy to generate the surrounding air due to the local high temperature. Oxidation phenomenon; because the general electrode is coated with non-metal solder, it floats on the molten metal during the welding process to block the air from oxidizing the weld bead and the air, and some of the solder will be incorporated into the molten metal during welding. Impurities are formed to affect their mechanical properties. Therefore, in order to solve the oxidation phenomenon caused by contact with air during welding of the weld bead, an inert gas is used as a shielding gas to block the welding method of the weld bead and the air. Since the inert gas used is argon gas, it is called For argon welding (TIG), TIG is a non-consumable electrode welding method commonly used in stainless steel, aluminum and aluminum alloys (eg bicycles, etc.), copper and copper alloys, titanium and zirconium, low alloy steel and low Welding work between special steel and non-ferrous metals such as alloy steel pipes and various high-pressure pipelines. In the welding process, a tungsten rod is used as the welding electrode, and then argon gas is sprayed to cover the entire welding area, thereby preventing the welding electrode (cutting head) and the welding zone (cutting area) from being contaminated by air impurities during the welding process. In order to maintain the aesthetic and protective effect after welding.
目前,現有的氬焊機在進行焊接作業時,係利用操作開關切換氬氣的輸出及焊接電極的供電,一般氬焊機具有單點焊接及連續焊接式等兩種操作模式,單點焊接式即是每按下一次操作開關同步啟動保護氣體及電力供輸一次的操作方式,連續焊接式則是在按下操作開關後能夠持續輸出保護氣體及電力。然而,不同的金屬,都有著不同的溶點,當加熱溫度超過溶點時,金屬結構便產生破壞溶解,造成過度氧化碳化等問題。 At present, the existing argon welder uses the operation switch to switch the output of argon gas and the power supply of the welding electrode during the welding operation. Generally, the argon welder has two operation modes, single point welding and continuous welding type, single point welding type. That is, the operation mode of starting the protection gas and the electric power supply and output once every time the operation switch is pressed, and the continuous welding type is capable of continuously outputting the shielding gas and electric power after the operation switch is pressed. However, different metals have different melting points. When the heating temperature exceeds the melting point, the metal structure is decomposed and dissolved, causing problems such as excessive oxidation and carbonization.
有鑑於此,本創作人深感操作人員以氬焊進行薄金屬板材的焊接工作時,因焊道較長,若連續焊接則使工作母材必須承受過多熱量而容易產生變形,若以人工方式以手動單點焊接方式進行連續點焊,則對於操作人員來說是體力上的大考驗,且十分難以控制焊接品質,並且工作速度十分緩慢而降低效率。 In view of this, the creator deeply feels that when the operator uses argon welding to weld thin metal sheets, the weld bead is long, and if it is continuously welded, the working base material must withstand excessive heat and is easily deformed, if artificially Continuous spot welding by manual single-point welding is a physical test for the operator, and it is very difficult to control the welding quality, and the working speed is very slow and the efficiency is reduced.
本創作之一目的,旨在提供一種手動點焊與連續點焊雙模切換式氬焊機,俾利用一控制電路板來切換手動單點焊接、連續焊接及連續點焊等操作模式,且該控制電路板上設有一震盪元件及一驅動元件,用以調整點焊時的加熱時間及冷卻時間,達到控制溫度不會持續上升,避免破壞金屬結構而產生過度氧化碳化,並能提升生產效率等功效。 One of the purposes of this creation is to provide a manual spot welding and continuous spot welding dual mode switching argon welder, which uses a control circuit board to switch manual operation modes such as single point welding, continuous welding and continuous spot welding, and The control circuit board is provided with an oscillating component and a driving component for adjusting the heating time and the cooling time during the spot welding, so that the control temperature does not continuously rise, the excessive oxidation carbonization is prevented from being damaged by the metal structure, and the production efficiency can be improved. efficacy.
為達上述目的,本創作之手動點焊與連續點焊雙模切換式氬焊機,係包括:一殼體,其內部設有一容置空間,且該殼體正面設有一控制面板,該控制面板設有複數個控制旋鈕、一模式切換開關及複數個電力輸出埠;一電源供應單元,設於該容置空間內,且該電源供應單元係電性連接外界之一電力源;一控制電路板,設於該容置空間內且電性連接該電 源供應單元,且該控制電路板設有一穩壓元件、一振盪元件、一驅動元件及一繼電器,該穩壓元件之一端電性連接至該模式切換開關,另一端則電性連接至該振盪元件,該振盪元件又電性連接至該驅動元件,該驅動元件透過該繼電器而電性連接至該等電力輸出埠,另該振盪元件係電性連接至該二控制旋鈕,使該其中一控制旋鈕用來調整電流輸出的時間長短,該另一控制旋鈕用來調整電流停止輸出的時間長短,來達成連續點焊的焊接操作;及一對操作電極,插置於該等電力輸出埠內,透過該控制電路板而能切換使用手動單點焊接、連續焊接或連續點焊其中一種模式進行焊接工作。 In order to achieve the above object, the manual spot welding and continuous spot welding dual mode switching argon welding machine comprises: a housing, an accommodating space is arranged therein, and a control panel is arranged on the front surface of the housing, the control The panel is provided with a plurality of control knobs, a mode switching switch and a plurality of power output ports; a power supply unit is disposed in the accommodating space, and the power supply unit is electrically connected to one of the external power sources; a control circuit a board disposed in the accommodating space and electrically connected to the electric a source supply unit, wherein the control circuit board is provided with a voltage stabilizing component, an oscillating component, a driving component and a relay, one end of the voltage stabilizing component is electrically connected to the mode switching switch, and the other end is electrically connected to the oscillating An oscillating component is electrically connected to the driving component, the driving component is electrically connected to the power output ports through the relay, and the oscillating component is electrically connected to the two control knobs, so that one of the controls The knob is used to adjust the length of the current output. The other control knob is used to adjust the length of time that the current stops outputting to achieve a continuous spot welding operation; and a pair of operating electrodes are inserted into the power output ports. Through the control circuit board, one of the modes of manual single-point welding, continuous welding or continuous spot welding can be switched for welding work.
於一實施例中,該繼電器係設有一振盪輸出端,可用來控制電流輸出的強度。應注意的是,本創作之該手動點焊與連續點焊雙模切換式氬焊機,更具有一防突波電路,設於該模式切換開關與該穩壓元件之間,用以防止突波的干擾並有效吸收,避免使用過程中因突波所造成的設備損壞。並且,為了操作時的便利性,本創作更具有一操作開關,設於該控制電路板上,且電性連接該電源供應單元及該防突波電路之間,用來切換進行連續點焊時的啟動及關閉。 In one embodiment, the relay is provided with an oscillating output for controlling the intensity of the current output. It should be noted that the manual spot welding and continuous spot welding dual mode switching argon welding machine of the present invention further has an anti-surge circuit disposed between the mode switching switch and the voltage stabilizing element to prevent the protrusion. The interference of the wave is effectively absorbed to avoid equipment damage caused by the surge during use. Moreover, in order to facilitate the operation, the present invention has an operation switch disposed on the control circuit board and electrically connected between the power supply unit and the anti-surge circuit for switching for continuous spot welding. Start and close.
另外,本創作之該手動點焊與連續點焊雙模切換式氬焊機,更具有一指示燈號,設於該控制電路板上,且電性連接該繼電器,以顯示該控制電路板的操作狀態。 In addition, the manual spot welding and continuous spot welding dual mode switching argon welding machine of the present invention has an indicator light, is disposed on the control circuit board, and is electrically connected to the relay to display the control circuit board. Operating status.
1‧‧‧手動點焊與連續點焊雙模切換式氬焊機 1‧‧‧Manual spot welding and continuous spot welding dual mode switching argon welder
11‧‧‧殼體 11‧‧‧Shell
111‧‧‧容置空間 111‧‧‧ accommodating space
112‧‧‧操作面板 112‧‧‧Operator panel
1121‧‧‧控制旋鈕 1121‧‧‧Control knob
1122‧‧‧模式切換開關 1122‧‧‧ mode switch
1123‧‧‧電力輸出埠 1123‧‧‧Power output埠
12‧‧‧電源供應單元 12‧‧‧Power supply unit
13‧‧‧控制電路板 13‧‧‧Control circuit board
131‧‧‧穩壓元件 131‧‧‧Regulator components
132‧‧‧振盪元件 132‧‧‧Oscillation components
133‧‧‧驅動元件 133‧‧‧Drive components
134‧‧‧繼電器 134‧‧‧ Relay
135‧‧‧防突波電路 135‧‧‧Anti-surge circuit
136‧‧‧操作開關 136‧‧‧Operation switch
137‧‧‧指示燈號 137‧‧‧ indicator number
14‧‧‧操作電極 14‧‧‧Operating electrode
第1圖,為本創作較佳實施例的結構示意圖。 Fig. 1 is a schematic structural view of a preferred embodiment of the present invention.
第2圖,為本創作較佳實施例之控制電路板的電路圖。 Figure 2 is a circuit diagram of a control circuit board of the preferred embodiment of the present invention.
第3圖,為本創作較佳實施例進行連續點焊時的電流輸出示 意圖。 Figure 3 is a diagram showing the current output during continuous spot welding of the preferred embodiment of the present invention. intention.
為使 貴審查委員能清楚了解本創作之內容,僅以下列說明搭配圖式,敬請參閱。 In order for your review board to have a clear understanding of the content of this creation, please refer to the following description only.
請參閱第1、2、3圖,係為本創作較佳實施例的結構示意圖及其控制電路板的電路圖,以及進行連續點焊時的電流輸出示意圖。如圖中所示,本創作之手動點焊與連續點焊雙模切換式氬焊機1包括一殼體11、一電源供應單元12、一控制電路板13及一對操作電極14。 Please refer to Figures 1, 2 and 3 for a schematic diagram of the structure of the preferred embodiment and a circuit diagram of the control circuit board thereof, and a schematic diagram of current output during continuous spot welding. As shown in the figure, the manual spot welding and continuous spot welding dual mode switching argon welder 1 of the present invention comprises a casing 11, a power supply unit 12, a control circuit board 13, and a pair of operating electrodes 14.
其中該殼體11之內部設有一容置空間111,且該殼體11的正面設有一控制面板112,該控制面板112設有複數個控制旋鈕1121、一模式切換開關1122及複數個電力輸出埠1123,該其中一控制旋鈕1121用來調整電流輸出的時間長短,該另一控制旋鈕1121用來調整電流停止輸出的時間長短。 A control panel 112 is disposed on the front surface of the housing 11. The control panel 112 is provided with a plurality of control knobs 1121, a mode switch 1122, and a plurality of power outputs. 1123, one of the control knobs 1121 is used to adjust the length of time of the current output, and the other control knob 1121 is used to adjust the length of time for the current to stop outputting.
該電源供應單元12則是設於該容置空間111內,且該電源供應單元12係電性連接外界之一電力源,該電源供應單元12係具有穩壓及變壓功能,可用來連接220V或110V電壓之交流電力源,並予以降壓及轉換成18V的直流電力。 The power supply unit 12 is disposed in the accommodating space 111, and the power supply unit 12 is electrically connected to one of the external power sources. The power supply unit 12 has a voltage regulation and voltage transformation function, and can be used to connect 220V. Or 110V voltage AC power source, and step down and convert to 18V DC power.
該控制電路板13設於該容置空間111內且電性連接該電源供應單元12,且該控制電路板13設有一穩壓元件131、一振盪元件132、一驅動元件133及一繼電器134,該穩壓元件131係選用市面上一般常見的穩壓晶體,該振盪元件132選用市面上常見之振盪IC,以及該驅動元件133選用市面上常見之驅動晶體,而該穩壓元件131之一端電性連接至該模式 切換開關1122,另一端則電性連接至該振盪元件132,該振盪元件132又電性連接至該驅動元件133,該驅動元件133透過該繼電器134而電性連接至該等電力輸出埠1123,另該振盪元件132係電性連接至該二控制旋鈕1121,使該第一個控制旋鈕1121用來調整電流輸出的時間長短,該第二個控制旋鈕1121用來調整電流停止輸出的時間長短,來達成連續點焊的焊接操作;並且,本創作之該繼電器134設有一振盪輸出端1341,用來控制電流輸出的強度。因此,如第3圖所示,根據時間-電壓間的示意圖,能夠表示出進行調整時電流輸出強度、電流輸出時間長短,以及電流停止輸出的時間長短,透過此一關係則能配合不同金屬焊接需求調整所需之焊接條件,包含焊接溫度、時間及間歇間隔等。 The control circuit board 13 is disposed in the accommodating space 111 and electrically connected to the power supply unit 12, and the control circuit board 13 is provided with a voltage stabilizing component 131, an oscillating component 132, a driving component 133 and a relay 134. The voltage stabilizing element 131 is a commonly used voltage stabilizing crystal on the market. The oscillating element 132 is selected from a common oscillating IC on the market, and the driving element 133 is selected from a common driving crystal on the market, and one end of the voltage stabilizing element 131 is electrically connected. Connect to this mode The switch 1122 is electrically connected to the oscillating component 132. The oscillating component 132 is electrically connected to the driving component 133. The driving component 133 is electrically connected to the power output 埠1123 through the relay 134. The oscillating component 132 is electrically connected to the two control knobs 1121, so that the first control knob 1121 is used to adjust the length of time of the current output, and the second control knob 1121 is used to adjust the length of time that the current stops outputting. The welding operation of continuous spot welding is achieved; and the relay 134 of the present invention is provided with an oscillating output 1341 for controlling the intensity of the current output. Therefore, as shown in Fig. 3, according to the time-voltage diagram, it is possible to show the current output intensity, the length of the current output time, and the length of time during which the current is stopped, and the relationship can be matched with different metal welding. The welding conditions required for the adjustment, including welding temperature, time and interval.
該對操作電極14係分別插置於該等電力輸出埠1123內,透過該控制電路板13而能切換使用單點焊接、連續焊接或連續點焊其中一種模式進行焊接工作。 The pair of operation electrodes 14 are respectively inserted into the power output ports 1123, and through the control circuit board 13, one of the single point welding, the continuous welding or the continuous spot welding can be switched to perform the welding work.
另外,本創作之該手動點焊與連續點焊雙模切換式氬焊機1,更具有一防突波電路135,其同樣設置於該控制電路板13上,且位於該模式切換開關1122與該穩壓元件131之間,用以防止突波的干擾並有效吸收,避免因為受到電流轉換不佳所造成突波損壞設備,並於該控制電路板13上設有一操作開關136,且電性連接該電源供應單元12及該防突波電路135之間,這是用來切換該防突波電路啟動與否的操作。 In addition, the manual spot welding and continuous spot welding dual mode switching argon welding machine 1 of the present invention further has an anti-surge circuit 135, which is also disposed on the control circuit board 13 and located in the mode switching switch 1122 and The voltage stabilizing elements 131 are used to prevent the interference of the surge and effectively absorb, to avoid the damage of the device caused by the poor current conversion, and an operation switch 136 is provided on the control circuit board 13, and the electrical property is Connected between the power supply unit 12 and the anti-surge circuit 135, this is an operation for switching the anti-surge circuit to start or not.
再者,本創作之該手動點焊與連續點焊雙模切換式氬焊機1更具有一指示燈號137,設於該控制電路板13上,且電性連接該繼電器134,以顯示該控制電路板13的操作狀態,該指示燈號137也可進一步設置於該 操作面板112上,據以提升操作時的便利性。 Furthermore, the manual spot welding and continuous spot welding dual mode switching argon welder 1 of the present invention further has an indicator light 137 disposed on the control circuit board 13 and electrically connected to the relay 134 to display the Controlling the operating state of the circuit board 13, the indicator number 137 may be further disposed on the On the operation panel 112, the convenience in operation is improved.
唯,以上所述者,僅為本創作之較佳實施例而已,並非用以限定本創作實施之範圍,故該所屬技術領域中具有通常知識者,或是熟悉此技術所作出等效或輕易的變化者,在不脫離本創作之精神與範圍下所作之均等變化與修飾,皆應涵蓋於本創作之專利範圍內。 However, the above description is only for the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Therefore, it is common knowledge in the technical field or equivalent or easy to be familiar with the technology. The changes and modifications made by the changer without departing from the spirit and scope of this creation shall be covered by the scope of this creation.
Claims (5)
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TW106216785U TWM557156U (en) | 2017-11-10 | 2017-11-10 | Manual spot welding and continuous spot welding dual mode switching argon welding machine |
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TW106216785U TWM557156U (en) | 2017-11-10 | 2017-11-10 | Manual spot welding and continuous spot welding dual mode switching argon welding machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108672910A (en) * | 2018-08-01 | 2018-10-19 | 长春三友汽车部件制造有限公司 | A kind of pressure between mash welder and its electrode controls automatic switchover system |
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2017
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108672910A (en) * | 2018-08-01 | 2018-10-19 | 长春三友汽车部件制造有限公司 | A kind of pressure between mash welder and its electrode controls automatic switchover system |
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