TWM552563U - Electrode connection structure for LED light tube - Google Patents
Electrode connection structure for LED light tube Download PDFInfo
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- TWM552563U TWM552563U TW106209954U TW106209954U TWM552563U TW M552563 U TWM552563 U TW M552563U TW 106209954 U TW106209954 U TW 106209954U TW 106209954 U TW106209954 U TW 106209954U TW M552563 U TWM552563 U TW M552563U
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Description
本創作是有關LED燈管電極連接結構,尤指一種易於組裝,且可確保套合於燈管二端的電極帽與燈管,能與內部的主電路板保持確實電連接的燈管結構。 The present invention relates to an LED lamp tube electrode connection structure, and more particularly to a lamp tube structure which is easy to assemble and ensures an electrode cap and a lamp tube which are fitted to the two ends of the lamp tube and can be reliably electrically connected to the internal main circuit board.
隨著LED的相關應用技術逐漸成熟,各種應用LED作為光源的燈管產品亦普及於市場中;在中華民國專利公告第M503516號「具透鏡罩的LED燈條結構」新型案中,即揭露了一種已公開且可應用於傳統領域的燈管產品結構,其主要包括:一覆晶電路板、複數LED晶片及一透鏡罩;該覆晶電路板一側表面設有複數金屬導體,各LED晶片係電性連接於任兩相鄰的金屬導體上,該透鏡罩係配置在覆晶電路板上並遮蔽各LED晶片,於透鏡罩內表面分佈有連續連接的複數凸起結構,且於該覆晶電路板外周側罩合一透明管狀的燈罩,且於該燈罩的兩端分別結合一端蓋,利用該二端蓋分別直接連接外部電源,或於各端蓋上設置導電接點,再由各導電接點連接外部電源,皆可提供各LED晶片發光所需之電能。 With the maturity of LED related application technologies, various types of LED products using LEDs as light sources are also popular in the market; in the new case of the Republic of China Patent Bulletin No. M503516 "LED Strip Light Structure with Lens Cover", it is revealed A lamp product structure that has been disclosed and can be applied to a conventional field, and mainly includes: a flip chip board, a plurality of LED chips, and a lens cover; and a plurality of metal conductors on each side of the flip chip board, each LED chip Electrically connected to any two adjacent metal conductors, the lens cover is disposed on the flip-chip circuit board and shields each LED chip, and a plurality of continuous protruding structures are distributed on the inner surface of the lens cover. The outer peripheral side of the crystal circuit board is covered with a transparent tubular lamp cover, and one end cover is respectively coupled to the two ends of the lamp cover, and the two end covers are respectively directly connected to the external power source, or the conductive contacts are respectively disposed on the end covers, and then The conductive contacts are connected to an external power source to provide the power required to illuminate each LED chip.
然而,上述結構中,該端蓋(或導電接點)與該覆晶電路板之間的連結,較常見的方式係以導線焊接於該端蓋(或導電接點)與該覆晶電路板之間;此種加工方式由於該覆晶電路板係伸入該管狀的燈罩內,且該二端蓋係蓋合於該管狀燈罩的二端,而今,由 於LED燈條之加工技術不斷改進,該燈罩之管徑已小型化至2mm以下,致使要在戲小管徑內之電路板兩端與端蓋之間,已焊接聯接該導線將極為費時費事,不利於生產效率的提昇。 However, in the above structure, the connection between the end cap (or conductive contact) and the flip chip board is soldered to the end cap (or conductive contact) and the flip chip board in a more common manner. Between the two types of processing, since the flip-chip circuit board extends into the tubular lampshade, and the two end caps are attached to the two ends of the tubular lampshade, The processing technology of the LED light bar has been continuously improved, and the diameter of the lamp cover has been miniaturized to less than 2 mm, so that it is extremely time consuming to weld the wire between the two ends of the circuit board and the end cover in the small diameter pipe. Things are not conducive to the improvement of production efficiency.
另有將該燈罩的長度設計縮短,使該覆晶電路板二端可凸出於該燈罩邊緣,並於該覆晶電路板伸出於該燈罩邊緣的部位凸設有導電部位,當該二端蓋蓋合於該燈罩二端可同時接觸該覆晶電路板二端的導電部位而形成導通;但在實施的過程中,由於各元件(覆晶電路板、燈罩、端蓋)的加工精度偏差,以及組裝上的疏失,皆可能造成二端蓋未能與該覆晶電路板穩定接觸導通的情形,且即使正確組裝完成後,該燈管產品在使用過程亦極易受外力作用,而造成該二端蓋與該覆晶電路板鬆脫的情形,造成應用上的嚴重缺失。 In addition, the length of the lamp cover is shortened, so that the two ends of the flip chip can protrude from the edge of the lamp cover, and a conductive portion protrudes from a portion of the flip chip that protrudes from the edge of the lamp cover. The end cover covers the two ends of the lamp cover to simultaneously contact the conductive portions of the two ends of the flip chip board to form a conduction; however, during the implementation process, the processing precision of each component (the flip chip board, the lamp cover, and the end cover) is deviated. And the loss of assembly may cause the two end caps to fail to be in stable contact with the flip chip board, and even after the correct assembly is completed, the lamp product is highly susceptible to external force during use, resulting in The situation in which the two end caps are loosened from the flip chip board causes a serious lack of application.
有鑑於習見之LED燈管結構於應用時有上述缺點,創作人乃針對該些缺點研究改進之道,終於有本創作產生。 In view of the above shortcomings in the application of the LED tube structure, the creator has researched and improved the shortcomings of these shortcomings, and finally this creation has taken place.
本創作之主要目的在於提供一種LED燈管電極連接結構,其係於一長形主電路板上佈設有複數LED,各LED之間係經由複數電導體連接,並於該主電路板至少一端部以電導體形成電極端,另以一具透光性的燈管套合於該燈條外周側,於該燈管的至少一端部套合固定一具導電性之電極帽,且於該電極帽內部與該二電極端之間,利用二導電彈片分別予以彈性接觸,其整體的組裝極為簡易,並可使該電極帽與該電極端之間,保持彈性壓觸連接導通, 達到不易鬆脫的效果,以有效提昇組裝品質。 The main purpose of the present invention is to provide an LED lamp electrode connection structure, which is provided with a plurality of LEDs on an elongated main circuit board, and each LED is connected via a plurality of electrical conductors, and at least one end of the main circuit board An electrode end is formed by an electric conductor, and a light-transmissive lamp tube is sleeved on the outer peripheral side of the light bar, and at least one end of the lamp tube is sleeved and fixed with a conductive electrode cap, and the electrode cap is Between the inner and the two electrode ends, the two conductive elastic sheets are respectively elastically contacted, and the whole assembly is extremely simple, and the elastic pressure contact connection is maintained between the electrode cap and the electrode end. Achieve the effect of loosening, so as to effectively improve the assembly quality.
本創作之另一目的在於提供一種LED燈管電極連接結構,其利用該彈性導電元件具伸縮的特性,可有效適應各元件間的加工容許公差,降低各產品元件之精度需求度,進而能大幅節省整體產品之生產成本,以提昇產品之市場競爭力。 Another object of the present invention is to provide an LED lamp tube electrode connection structure, which utilizes the elastic conductive element to have a telescopic characteristic, can effectively adapt to the processing tolerance between the components, and reduce the precision requirement of each product component, thereby greatly Save the production cost of the overall product to enhance the market competitiveness of the product.
為達成上述目的及功效,本創作所採行的技術手段包括:一燈條,係由一長條形主電路板及複數LED所組成,於該主電路板的至少一表側設有複數電導體,且於該主電路板之至少一端部設有與相異電導體相互電連接的二電極端,複數LED係分別電連接於任二相鄰電導體上;一具透光性的燈管,係套合於該燈條外周側,於該燈管的至少一端部套合固定具導電性之電極帽;二彈性導電元件,係分別受彈性壓迫接觸於該至少一電極帽內部與該二電極端之間。 In order to achieve the above purpose and effect, the technical means adopted by the present invention comprises: a light bar consisting of a long strip main circuit board and a plurality of LEDs, and a plurality of electric conductors are arranged on at least one side of the main circuit board And at least one end of the main circuit board is provided with two electrode ends electrically connected to the different electrical conductors, and the plurality of LEDs are respectively electrically connected to any two adjacent electrical conductors; a light-transmissive lamp tube, The sleeve is sleeved on the outer peripheral side of the light strip, and the conductive electrode cap is fixed on at least one end of the light tube; the two elastic conductive elements are respectively elastically pressed into contact with the inside of the at least one electrode cap and the second electric Between extremes.
依上述結構,其中該彈性導電元件具有特定的受力伸縮彈性方向,於該受力伸縮彈性方向的一端係接觸於該電極帽內側,且該受力伸縮彈性方向的另一端係接觸於該電極端。 According to the above structure, the elastic conductive element has a specific force-retracting elastic direction, and one end of the elastic-elastic direction is in contact with the inner side of the electrode cap, and the other end of the elastic-elastic direction is in contact with the electric extreme.
依上述結構,其中該彈性導電元件係為一在兩電接觸端之間,呈反覆彎折之片狀體。 According to the above structure, the elastic conductive element is a sheet-like body which is repeatedly bent between the two electrical contact ends.
依上述結構,其中該彈性導電元件係為一在兩電接觸端之間,呈螺旋狀彎曲之彈簧狀導電體。 According to the above structure, the elastic conductive element is a spring-like electric conductor which is spirally bent between the two electrical contact ends.
依上述結構,其中該燈管內周側表面塗佈至少一層螢光劑。 According to the above structure, the inner peripheral side surface of the tube is coated with at least one layer of the phosphor.
依上述結構,其中該燈管內周側表面係塗佈多層具有不同顏色的 螢光劑。 According to the above structure, wherein the inner peripheral side surface of the tube is coated with a plurality of layers having different colors Fluorescent agent.
為使本創作的上述目的、功效及特徵可獲致更具體的瞭解,茲依下列附圖說明如下: In order to achieve a more specific understanding of the above objectives, effects and features of this creation, the following figures are illustrated as follows:
1‧‧‧燈條 1‧‧‧Light strips
11‧‧‧主電路板 11‧‧‧ main board
12‧‧‧LED 12‧‧‧LED
13、14‧‧‧電極端 13, 14‧‧‧ electrode end
2‧‧‧燈管 2‧‧‧Light tube
21、22‧‧‧電極帽 21, 22‧‧‧ electrode cap
3、4‧‧‧彈性導電元件 3, 4‧‧‧Elastic conductive elements
31、32、41、42‧‧‧電接觸端 31, 32, 41, 42‧‧‧ electrical contact
第1圖係本創作第一實施例之分解結構圖。 Fig. 1 is an exploded structural view of the first embodiment of the present creation.
第2圖係本創作第一實施例之整體組合結構示意圖。 Fig. 2 is a schematic view showing the overall combined structure of the first embodiment of the present creation.
第3圖係本創作第一實施例之整體組合剖面圖。 Figure 3 is a cross-sectional view showing the overall combination of the first embodiment of the present creation.
第4圖係本創作第二實施例之整體組合剖面圖。 Figure 4 is a cross-sectional view of the overall combination of the second embodiment of the present creation.
請參第1至3圖所示,可知本創作第一實施例之結構包括:燈條1、燈管2及彈性導電元件3等部份,其中該燈條1係由一長條形主電路板11及複數LED 12所組成,於該主電路板11的至少一表側設有複數電導體(未繪出)以電連接該等LED12,且於該主電路板11至少一端部(可以設為同一端或分設於二端,本案說明書之圖式,以分別於二端為例進行說明)設有分別與相異電導體相互電連接的二電極端13、14,而複數LED12係分別電連接於任二相鄰電導體之間。 Referring to Figures 1 to 3, it can be seen that the structure of the first embodiment of the present invention includes: a light bar 1, a lamp tube 2, and an elastic conductive element 3, wherein the light bar 1 is composed of a long main circuit. The board 11 and the plurality of LEDs 12 are formed, and a plurality of electrical conductors (not shown) are disposed on at least one front side of the main circuit board 11 to electrically connect the LEDs 12, and at least one end of the main circuit board 11 (may be set The same end or sub-division is set at the two ends. The drawing of the present specification is described by taking the two ends as an example.) Two electrode terminals 13 and 14 respectively electrically connected to the different electric conductors are provided, and the plurality of LEDs 12 are respectively electrically connected. Connected between any two adjacent electrical conductors.
該燈管2係為一具透光性且至少一端開口的管狀體,其係套合於該燈條1外周側,於該燈管2的至少一端部套合固定一具導電性之電極帽21、22。 The lamp tube 2 is a light-transmissive tubular body that is open at least at one end, and is sleeved on the outer peripheral side of the light bar 1. At least one end of the lamp tube 2 is sleeved and fixed with a conductive electrode cap. 21, 22.
至少一彈性導電元件3係具有兩電接觸端31、32,並設於該等電極帽21、22內與相對應之二電極端13、14之間;該彈性導電元件3具 有在其兩端之間受力而產生彈性伸縮之作用,於該受力彈性伸縮的其中一電接觸端31係接觸於該等電極帽21、22之內側,且該受力伸縮彈性方向的另一電接觸端32係接觸於該二電極端13、14,使該等電極帽21、22內部與該二電極端13、14,可分別與二彈性導電元件3之間形成彈性迫壓的接觸狀態,使該等電極帽21、22與該二電極端13、14得以透過該二彈性導電元件3;間接保持不易鬆脫的彈性接觸連接導通狀態,以供穩定銜接外部的電源。 The at least one elastic conductive element 3 has two electrical contact ends 31, 32 disposed between the electrode caps 21, 22 and the corresponding two electrode ends 13, 14, the elastic conductive element 3 There is a force acting between the two ends to cause elastic expansion and contraction, and one of the electrical contact ends 31 elastically stretched and elastically contacts the inner side of the electrode caps 21, 22, and the force is elastically stretched. The other electrical contact end 32 is in contact with the two electrode ends 13 and 14, so that the inner portions of the electrode caps 21 and 22 and the two electrode ends 13 and 14 can be elastically pressed between the two elastic conductive members 3 respectively. In the contact state, the electrode caps 21, 22 and the two electrode ends 13, 14 are allowed to pass through the two elastic conductive elements 3; indirectly, the elastic contact connection conduction state which is not easy to loosen is maintained, so as to stably connect the external power source.
在本實施例中,該彈性導電元件3係可為一在兩電接觸端31、32之間呈反覆彎折之片狀體;且其於組裝時,可先將該燈條1伸置入該燈管2內,並將二彈性導電元件3分別置入該等電極帽21、22內與二電極端13、14之間,並將電極帽21、22套合於該燈管2之二端,即可使該二彈性導電元件3以一電接觸端31直接接觸該電極帽21、22內側,另一電接觸端32係直接接觸該二電極端13、14並形成被彈性壓縮之狀態;藉此,可有效適應該主電路板11、燈管2或該等電極帽21、22本身所存在的少許製造公差,使該主電路板11與電極帽21、22之間,可常態保持穩定且良好的電導通效果。 In this embodiment, the elastic conductive element 3 can be a sheet-like body that is repeatedly bent between the two electrical contact ends 31, 32; and when assembled, the light bar 1 can be first extended into the In the tube 2, the two elastic conductive elements 3 are respectively placed between the electrode caps 21, 22 and the two electrode ends 13, 14, and the electrode caps 21, 22 are fitted to the tube 2 The second elastic conductive element 3 is directly in contact with the inner side of the electrode caps 21, 22 with an electrical contact end 31, and the other electrical contact end 32 directly contacts the two electrode ends 13, 14 and is elastically compressed. Thereby, the manufacturing tolerance of the main circuit board 11, the lamp tube 2 or the electrode caps 21, 22 themselves can be effectively adapted, so that the main circuit board 11 and the electrode caps 21, 22 can be normally maintained. Stable and good electrical continuity.
在一個可行的實施例中,該燈管2的內周側表面可依需要塗佈一層螢光劑(或多層具有不同顏色的螢光劑),藉以使光線形成較均勻的擴散。 In a possible embodiment, the inner peripheral side surface of the bulb 2 may be coated with a layer of phosphor (or a plurality of phosphors having different colors) as needed to form a relatively uniform diffusion of light.
請參第4圖所示,可知本創作第二實施例之結構包括:至少一彈性導電元件4,以及與前述第一實施例相同的燈條1、燈管2等部份,其中該燈條1與燈管2係以相同的方式組合,而該彈性導電元 件4係為一在其兩電接觸端41、42之間呈螺旋狀彎曲之彈簧狀導電體,該二彈性導電元件4(導電彈簧)係以其中一電接觸端41直接接觸該電極帽21、22內側,而另一電接觸端42係直接接觸該二電極端13、14並形成彈性壓縮狀態;藉此,可達到與前述第一實施例相同的功效。 Referring to FIG. 4, it can be seen that the structure of the second embodiment of the present invention includes: at least one elastic conductive element 4, and the same light bar 1, the light tube 2 and the like as the first embodiment, wherein the light bar 1 is combined with the lamp tube 2 in the same manner, and the elastic conductive element The member 4 is a spring-like conductor that is spirally bent between the two electrical contact ends 41, 42. The two elastic conductive members 4 (conductive springs) are in direct contact with the electrode cap 21 with one of the electrical contact ends 41. The inner side of the 22, the other electrical contact end 42 directly contacts the two electrode ends 13, 14 and forms an elastically compressed state; thereby, the same effect as the first embodiment described above can be achieved.
綜合以上所述,本創作LED燈管電極連接結構確可達成成本低廉、易於組裝,且可確保套合於燈管至少一端外部的電極帽與燈管內部的主電路板緊密接觸之功效,實為一具新穎性及進步性之創作,爰依法提出申請新型專利;惟上述說明之內容,僅為本創作之較佳實施例說明,舉凡依本創作之技術手段與範疇所延伸之變化、修飾、改變或等效置換者,亦皆應落入本創作之專利申請範圍內。 In summary, the LED lamp tube electrode connection structure of the present invention can achieve low cost and easy assembly, and can ensure the close contact between the electrode cap fitted to at least one end of the lamp tube and the main circuit board inside the lamp tube. For a novelty and progressive creation, 申请 apply for a new type of patent according to law; however, the contents of the above description are only for the description of the preferred embodiment of the creation, and the changes and modifications extended by the technical means and scope of the creation are Any change, or equivalent replacement, shall fall within the scope of the patent application of this creation.
1‧‧‧燈條 1‧‧‧Light strips
11‧‧‧主電路板 11‧‧‧ main board
12‧‧‧LED 12‧‧‧LED
13、14‧‧‧電極端 13, 14‧‧‧ electrode end
2‧‧‧燈管 2‧‧‧Light tube
21、22‧‧‧電極帽 21, 22‧‧‧ electrode cap
3‧‧‧彈性導電元件 3‧‧‧Elastic conductive elements
31、32‧‧‧電接觸端 31, 32‧‧‧Electrical contact
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Cited By (1)
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TWI754022B (en) * | 2017-07-06 | 2022-02-01 | 總督科技股份有限公司 | LED lamp electrode connection structure |
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TWI754022B (en) * | 2017-07-06 | 2022-02-01 | 總督科技股份有限公司 | LED lamp electrode connection structure |
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