TWM543774U - Paperboard featuring edge sealed with mixture of hot melt glue and wax - Google Patents

Description

Mix hot melt adhesive and wax to seal the side cardboard

This creation is a kind of mixed hot melt adhesive and wax to seal the side of the cardboard, especially in the space of the cardboard, sequentially filling an adhesive material and a sealing material from the inside to the outside to form a waterproof one. The edge structure, the adhesive material and the sealing material are all mixed by a hot melt adhesive and a wax, but the adhesive material has a viscosity greater than the sealing material, and can form an adhesive layer having a plurality of pores, and the sealing material can be filled. The pores on the adhesive layer form a watertight effect to prevent moisture from wetting the paperboard.

Corrugated Fiberboard (also known as corrugated paper, paper) is an extremely widely used paper. Its structure is in a two-layer "face" (mostly kraft paper) with a wavy pattern. The core material has a good shock absorption performance because it has a hollow volume of 60% to 70% in the overall structure, and is very suitable for use in making cartons. In addition, Corrugated box has the characteristics of low cost, easy processing, easy printing, recyclable, and light weight of the empty box. Therefore, it has become the main material of the carton in the current freight.

Although corrugated boxes have many of the above advantages, there are also application defects, namely lack of "wet resistance". Once the corrugated box is adsorbed to moisture, its structural strength will rapidly decrease and it will easily break. Because when transporting goods such as seafood or fresh food, the surface of the goods will have more or less water or moisture, and the general corrugated box is not high in heat preservation. For a long time, seafood will gradually condense more water on the inner and outer surfaces of the carton because of the gradual warming, or because of the temperature difference between the inside and outside of the carton. After the corrugated carton is delivered to the destination, the freighter moves the corrugated box and corrugated box. That is, it is easy to collapse due to the structural strength, and the internal cargo is scattered.

In order to solve the aforementioned problem of "moisture resistance", the conventional solution is to apply a wax on the inner side of the corrugated box to form a waterproof layer and increase moisture resistance, but this method is not perfect. Please refer to FIG. 1 , which is a structural diagram of a corrugated cardboard 1 (corrugated cardboard 1 can be folded to form a carton, so the structure of the corrugated cardboard 1 is only partially shown here), and the corrugated cardboard 1 includes two The surface materials 11, 12 and a core material 13, wherein the outer side of the one side material 11 can be coated with a wax liquid to form a waterproof layer 14 for preventing water after the corrugated cardboard 1 is folded into a carton. The corrugated cardboard 1 is wetted by water stains or moisture.

However, since the core material 13 in the corrugated cardboard 1 is not protected by the wax liquid, the moisture will still be from the side of the corrugated cardboard 1 when the corrugated cardboard box is placed in a high humidity environment. The inner side of the core material 13 or the face materials 11, 12 is infiltrated to destroy the structural strength of the corrugated cardboard 1. Referring to FIG. 1 , a side opening 101 (also referred to as a cross section) is formed on one side of the corrugated cardboard 1 parallel to its twist direction (ie, the direction in which the core material 13 is wavy). The corrugated cardboard 1 has a lateral opening 102 (also referred to as a longitudinal section) perpendicular to the other side of the slanting direction. As can be clearly seen from the drawing, the side opening 101 does not have a plane. (But it is composed of voids separated by the wavy shape of the core material 13), and therefore, it is impossible to apply the wax liquid at all to form the waterproof layer 14.

In addition, since the core material 13 still adsorbs the wax liquid, even if the operator barely applies the wax liquid to the side opening 101, the wax liquid will penetrate into the core material 13 and cannot be opened at the side. A waterproof layer is formed on the 101, which means that the "side opening 101 forms a waterproof leak" and cannot be solved simply by "coating the wax liquid". At present, if the manufacturer has a demand for a corrugated box that produces high moisture resistance, the manufacturer must immerse the entire corrugated cardboard 1 in the wax liquid, so that the corrugated cardboard 1 adsorbs enough wax liquid to ensure the moisture is not obtained. The corrugated cardboard 1 is wetted by the side opening 101. However, this will not only significantly increase the production cost of corrugated boxes (at least two times), but also increase the weight (about 50%), which does not meet the needs of the industry.

As can be seen from the above description, it is difficult to simultaneously consider both "moisture resistance" and "material cost" in a corrugated box. If a waterproof layer is formed on a carton, it is necessary to use too much wax and increase the weight. The right solution. In addition, the creator has found that even if the water-repellent layer is formed by the wax liquid, since the wax liquid does not have "insulation", there is still a problem of heat preservation when transporting the goods. For example, in long-distance transportation, seafood, fresh foods (such as meat, dairy products) will be corrupted due to rising temperatures (ie, insufficient cold retention), and if the goods are red wine, flowers or medicines, whether the temperature is too high or too Low, both have a negative impact (ie, lack of constant temperature effect).

Therefore, how to improve the corrugated cardboard 1 of the prior art, design a method that is easy to implement and can control the cost of the raw material, and close the side opening 101 of the corrugated cardboard 1 to effectively improve the moisture resistance thereof, and at the same time, simultaneously Enhancing the thermal insulation of corrugated cardboard 1 and even improving the functions of sound insulation and impact resistance have become an important issue that this creation is intended to solve.

In view of the fact that corrugated cardboard is used as a carton, the side opening cannot pass through the wax to form a waterproof layer, so that the manufacturer must soak the whole corrugated cardboard into the wax liquid to produce the waterproof corrugated paper at a relatively high cost. People have relied on years of practical experience and many times After research, testing and implementation, I finally designed a hybrid hot melt adhesive and wax to seal the sideboard, which can effectively solve the shortcomings of the prior art.

One of the purposes of the present invention is to provide a mixed hot melt adhesive and wax to seal the side of the paperboard (eg, corrugated paper), the paperboard comprising at least a first layer material, a second layer material and an intermediate core material. The intermediate core material is disposed between the surface materials, and at least one space is formed between the top surface and the bottom surface and the surface materials, and a side opening is formed between the corresponding side edges of the surface materials. The side opening is in communication with the space. The paperboard is characterized in that the space is provided with a side structure, and the edge structure can seal the side opening, including an adhesive material and a sealing material. The adhesive material is a mixture of hot melt adhesive and wax, wherein the weight percentage of the hot melt adhesive is between 10% and 65% of the adhesive material; the adhesive material is filled in the space to be The surface material and the intermediate core material are bonded together, and the bonding material can form an adhesive layer with a plurality of pores after curing; the sealing material is formed by mixing hot melt adhesive (mixed by a plurality of different hot melt adhesives) and wax. Among them, the weight percentage of hot melt adhesive is Between 5% and 40% of the sealing material, and the weight percentage of the hot melt adhesive in the sealing material is less than the weight percentage of the hot melt adhesive in the adhesive material, so that the adhesiveness of the sealing material is less than the viscosity of the adhesive material; The sealing material is filled onto the adhesive layer to fill the pores of the adhesive layer corresponding to the side openings to form a waterproof sealing layer. Thus, the adhesive material can form a supporting adhesive layer for coating the sealing material in the side opening by the characteristics of the "adhesive" and "not absorbed by the intermediate core material". In order to seal the side opening, the manufacturer can effectively improve the moisture resistance of the paperboard without using a large amount of wax liquid to soak the paperboard.

For the sake of your review, you can have a better understanding and understanding of the implementation principle, structural features and purposes of this creation. The examples are as follows:

[知知]

1‧‧‧corrugated cardboard

11, 12‧‧‧ face materials

13‧‧‧ core material

101‧‧‧ Side opening

102‧‧‧楞向开口

14‧‧‧Waterproof layer

[This creation]

2‧‧‧ cardboard

20‧‧‧Interval space

201‧‧‧ Side opening

202‧‧‧楞向开口

21‧‧‧First Fence

22‧‧‧Second Slab

23‧‧‧Intermediate core material

24‧‧‧Waterproof layer

25‧‧‧buffer layer

3‧‧‧Edge structure

31‧‧‧Adhesive materials

310‧‧‧ pores

32‧‧‧ Sealing material

D1, D2‧‧‧ thickness

Figure 1 is a schematic view of a corrugated cardboard of the prior art; Figure 2 is a schematic view of the structure of the corrugated cardboard of the present invention; and Figures 3A to 3C are schematic views of the formation of the edge-sealing structure of the present invention.

The present invention is a combination of a hot melt adhesive and a wax to seal the side of the paperboard. Referring to Figures 2 and 3A, in a first preferred embodiment of the present invention, the paperboard 2 includes at least a first layer 21 (eg kraft paper), a second layer material 22 and at least one intermediate core material 23, the intermediate core material 23 being disposed between the surface materials 21, 22 and being bent or curved (taking corrugated paper as an example) The intermediate core material 23 may be formed by stacking one to three layers of wavy paper, so that at least one space 20 can be formed between the top surface and the bottom surface and the surface materials 21 and 22, and the surface materials 21 and 22 are respectively formed. A side opening 201 is formed between the corresponding side edges, and the space 20 is in communication with the side opening 201.

The present invention is provided with a side structure 3 in the space 20 for sealing the side opening 201. The edge structure 3 includes an adhesive material 31 and a sealing material 32. The adhesive material 31 is made of hot melt adhesive and The wax is mixed, wherein the hot melt adhesive can be Low Density Polyethylene (LDPE) or Ethylene Vinyl Acetate (EVA), but not limited thereto, and can also be mixed. A variety of hot melt adhesives; waxes can be microcrystalline soft wax, fully refined wax, also not limited to this. In order to facilitate the resolution, in the 2nd ~ 3C figure, the different waterproof materials are distinguished by oblique lines, lattices and dots (that is, the ratio of the wax liquid contained in the three is different). The core feature of the case is the use of hot melt. The "stickiness" of the glue and the "not absorbed by the intermediate core material 23" are matched with the wax liquid having "water repellency" to form the edge sealing structure 3. Therefore, the raw materials of the hot melt adhesive and the wax can be The industry needs to adjust arbitrarily.

Referring to Figures 2 and 3A to 3C, the detailed features and layout of the edge-sealing structure 3 are as follows: In the adhesive material 31, the weight percentage of the hot-melt adhesive is 10% of the adhesive material 31. Between 65% (preferably 30%~65%), and after the hot melt adhesive is heated and mixed with the wax, it can be filled into the space 20 by the side opening 201 by spraying, so as to adhere thereto. Between the face materials 21 and 22 and the intermediate core member 23, the face materials 21 and 22 and the intermediate core member 23 are bonded together. Since the adhesive material 31 has a strong adhesive property, after the adhesive material 31 is attached to the inner side surfaces of the surface materials 21 and 22, the intermediate portion of the adhesive material 31 will form a plurality of pores due to surface tension. 310, the adhesive material 31 is formed into a porous adhesive layer, as shown in FIG. 3B, according to the ratio of the adhesive material 31 and the ratio of the hot melt adhesive, the adhesive layer can be planar like a spider web or formed. Like a cotton candy-like three-dimensional structure.

The sealing material 32 is also made of a hot melt adhesive and a wax, and the weight percentage of the hot melt adhesive is between 5% and 40% (preferably 5% to 30%) of the sealing material 32, and the The weight percentage of the hot melt adhesive in the sealing material 32 is less than the weight percentage of the hot melt adhesive in the adhesive material 31, so that the adhesive material 32 has a viscosity lower than that of the adhesive material 31, and is more fluid; the sealing material 32 can also be sprayed onto the adhesive layer (adhesive material 31) through the machine to fill at least the pores 310 of the adhesive layer (adhesive material 31) corresponding to the side opening 201 (eg, 3B and 3C) The figure is shown to form a sealing layer that allows the edge-sealing structure 3 to hermetically seal the side opening 201 of the paperboard 2. In the preferred embodiment of the present invention, the sealing material 32 can completely cover the outer side of the side opening 201 (as shown in FIG. 2) on the adhesive layer (adhesive material 31), as applied to One of the waterproof structures on the adhesive layer.

Thus, since the adhesive material 31 has high viscosity, it can be closely adhered thereto. Between the face materials 21 and 22, the wax contained therein is not adsorbed into the face materials 21 and 22, so that a porous adhesive layer can be formed in the space 20 for coating the sealing material 32. The problem of not being able to apply wax liquid in the side opening 101 of the conventional corrugated cardboard is solved (as shown in Fig. 1). In addition, because the adhesive material 32 has a relatively low viscosity, it can be uniformly coated and infiltrated into the adhesive layer to fill the pores 310, so that the adhesive layer (adhesive material 31) and the sealing material 32 can be " The inner and outer portions form a perfect watertight protective layer to prevent moisture from penetrating into the surface materials 21, 22 or the intermediate core material 23 from the side opening 201, thereby ensuring the moisture resistance of the paperboard 2 Sex.

Through the edge-sealing structure 3, in addition to improving the moisture resistance of the paperboard 2, the heat retention and heat resistance can be increased, and further, the edge-sealing structure 3 hardly increases the weight of the paperboard 2, and thus is easy to transport, and It can be easily folded into various styles or specifications of cartons, and the process is easy to implement. The manufacturer only needs to set two nozzles on the machine for conveying the cardboard 2 to sequentially spray the adhesive material 31 and the sealing material 32. The edge seal structure 3 can be quickly formed into the side opening 201.

In particular, in the main embodiment of the present invention, the cardboard 2 is formed on a corrugated cardboard, that is, the configuration of the intermediate core 23 is wavy, but in practice, as long as it is multi-layered The paperboard structure formed by the paper material and having the side edges may be applied to the edge sealing structure 3 to form a watertight protective layer. In addition, after forming the edge-sealing structure 3, the paperboard 2 can be folded by hand or machine to form a carton. Since "there are different dents on the paperboard to fold into a carton" is a well-known technique in the industry, it will not be described here.

In addition, as shown in FIG. 2, in the preferred embodiment of the present invention, the top surface of the paperboard 2 (ie, the outer side of the first layer material 21) may be coated with a wax liquid to form a waterproof layer 24, and after the cardboard 2 is folded into a carton, the waterproof layer 24 will be located outside the carton. To prevent the carton from being wet by water or moisture.

Moreover, after the wax liquid is applied to the top surface of the paperboard 2 and solidified to form the waterproof layer 24, the manufacturer can still be disposed on the outer side surface of the second layer material 22 (for example, by liquid glue or hot melt adhesive). a buffer layer 25, after the corrugated cardboard 2 is folded into a carton, the buffer layer 25 will be located inside the carton (ie, facing the goods), and the material thereof may be a foaming material, such as: foaming poly Expandable Polyethylene (also known as EPE, EPE), and can form a cushion body. The foaming polyethylene has antistatic, impact, shockproof, non-deformable, recyclable and other characteristics, and can improve the cardboard 2 (or carton). ) insulation, insulation and sound insulation.

In order to improve the crashworthiness of the corrugated cardboard 2, the buffer layer 25 may be composed of a plurality of layers of foamed material, for example, high density, medium density and low density are sequentially adhered to the second layer 22 according to the density of the foamed material. Foaming material (EPE), the thickness of the buffer layer 25 can be between 2 cm and 6 cm, which can greatly increase the structural strength and bearing pressure of the corrugated cardboard 2 (and also increase the heat preservation and sound insulation). When the carton formed by the corrugated cardboard 2 is impacted by an external force, it is not easily deformed, torn or broken.

In addition, as shown in FIG. 2, the wavy extending direction of the intermediate core material 23 is referred to as the "direction" of the corrugated paper, and the side opening of the cardboard 2 is parallel to the side of the slanting direction. 201, a lateral opening 202 is formed on the other side of the cardboard 2 perpendicular to the lateral direction thereof, and the side opening 201 and the opening opening 202 are communicated with the spacing space 20. In the preferred embodiment of the present invention, since the side opening 201 has a high openness and is relatively wetted by moisture, the edge-sealing structure 3 should be preferentially disposed in the side opening 201, however, A more complete watertight effect is achieved, and another edge seal structure 3 is disposed in the same manner in the space adjacent to the opening 202 in the space 20. After the corrugated cardboard 2 is sealed by the edge sealing structure 3, due to the corrugated cardboard 2 The internal air will not be directly circulated outside, so it can further enhance its insulation effect, so as to facilitate the transportation of seafood, fresh food, wine, flowers and other goods that need to be insulated.

According to the actual test of the creator, the edge-sealing structure 3 formed by the technique of the present invention has a thickness of about 1 to 5 cm (for example, the thickness D1 of the adhesive material 31 and the thickness D2 of the sealing material 32 are respectively 1~2 cm), a perfect watertight protective layer can be formed. It can be seen that there are not many hot melt adhesives and waxes to be used. Compared with the previous method of immersing the whole cardboard into the wax liquid, the creation can greatly reduce the required The cost allows the carton made of corrugated cardboard to achieve the same or even better moisture resistance at a lower cost.

The corrugated cardboard 2 of the present invention can be applied to a building material in addition to being folded into a carton for use as a shipping container, through the edge sealing structure 3, the waterproof layer 24 and the buffer layer 25, The corrugated cardboard 2 will have good waterproof, heat insulation, sound insulation, anti-collision and pressure-receiving effects, and can maintain light weight, which can make the configuration of building materials more flexible (such as: making the building wall mask heat preservation and moisture-proof effect) ).

The above description is only a few preferred embodiments of the present invention. However, the technical features of the present invention are not limited thereto, and those skilled in the relevant art can easily think about it after considering the technical content of the creation. Equivalent changes shall not depart from the scope of protection of this creation.

2‧‧‧ cardboard

201‧‧‧ Side opening

202‧‧‧楞向开口

21‧‧‧First Fence

22‧‧‧Second Slab

23‧‧‧Intermediate core material

24‧‧‧Waterproof layer

25‧‧‧buffer layer

3‧‧‧Edge structure

31‧‧‧Adhesive materials

32‧‧‧ Sealing material

D1, D2‧‧‧ thickness

Claims (9)

A mixed hot melt adhesive and a wax to seal a side paperboard, the paperboard comprising at least a first layer material, a second layer material and an intermediate core material, the intermediate core material being disposed between the surface materials, And at least one space is formed between the top surface and the bottom surface and the surface materials, and a side opening is formed between the corresponding side edges of the surface materials, and the side openings are connected to the space. The paperboard is characterized in that the space is provided with a side structure, and the edge sealing structure can seal the side opening, comprising: an adhesive material, which is a mixture of hot melt adhesive and wax, wherein the weight percentage of the hot melt adhesive The adhesive material is filled between 10% and 65% of the adhesive material; the adhesive material is filled in the space to bond the surface materials and the intermediate core material into one body, and the adhesive material can form a plurality after curing a bonding layer of pores; and a sealing material, which is formed by mixing hot melt adhesive and wax, wherein the weight percentage of the hot melt adhesive is between 5% and 40% of the sealing material, and the sealing material is hot melted. The weight percentage of the glue is less than the heat fusion in the adhesive material The weight percentage of the glue is such that the sealing material is less viscous than the adhesive; the sealing material is filled onto the adhesive layer to fill the pores of the adhesive layer corresponding to the side opening Forming a watertight seal. The paperboard according to claim 1, wherein the weight percentage of the hot melt adhesive of the adhesive material is between 30% and 65%. The paperboard of claim 2, wherein the sealing material has a hot melt adhesive weight percentage of 5% to 30%. The paperboard of claim 1, 2 or 3, wherein the edge-sealing structure has a thickness of between 1 and 5 cm. The paperboard of claim 4, wherein the outer side of the first layer material is coated with a wax liquid to form a waterproof layer. The paperboard of claim 5, wherein the paperboard is a corrugated paper, the intermediate core material has a wavy shape, and the wavy extending direction of the intermediate core material is a slanting direction, the side opening It is located on one side of the paperboard parallel to its twist. The paperboard of claim 6, wherein the paperboard has a lateral opening formed perpendicular to the other side of the twisting direction, the horizontal opening also communicating with the spacing space, and the spacing space is adjacent to the space Another edge structure is also provided at the opening to the opening. The paperboard of claim 7, wherein a buffer layer is disposed on an outer side of the second layer. The paperboard according to claim 8, wherein the buffer layer is made of foamable polyethylene.